DIODOR LED POWERHOUSE
Diodor Pro 120W / 200W LED Floodlights
Models: DIO-FL120W-WM & DIO-FL200W-WM
Installation & operating instructions
1
o
1 125mm 320mm 125mm
Diodor LED Powerhouse – INSTALLATION AND OPERATING INSTRUCTIONS
The DIODOR LED Powerhouse floodlight a high-powered, professional LED floodlight which is suitable for use outdoors in a
range of commercial applications including lighting perimeters, car parks, garden areas and outside warehouse facilities.
The unit requires connection to a 230 AC 50Hz mains electricity supply.
1. IMPORTANT SAFETY INSTRUCTIONS
WARNING: THIS PRODUCT MUST BE INSTALLED BY A QUALIFIED ELECTRICIAN, AND CHECKED TO ENSURE
IT IS SAFE, BEFORE USING.
PLEASE FOLLOW THESE INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL AND OPERATE
THIS LIGHT.
1.1. IMPORTANT INSTALLATION INSTRUCTIONS
The risk of electric shock should be minimized by the installation of appropriate safety devices including the incorporation
of an RCCB (Residual Current Circuit Breaker) into the main distribution board.
DO NOT wire this floodlight into the lighting circuit. Use a switched fused spur. Cables should always be protected against
short circuit and overload by use of an RCD.
Ensure the voltage marked on the product is the same as the electrical power supply to be used.
DO NOT install the light indoor or where it is likely to be knocked or hit; in hot or humid conditions such as near an exhaust
outlet e.g. boiler flue, dryer outlet.
1.2. IMPORTANT OPERATION
& MAINTENANCE INSTRUCTIONS
DO NOT position the light near flammable or combustible materials (such as wood, cloth, paper) or near flammable,
combustible or explosive liquids, solids, gases or equipment.
DO NOT direct the light into a person’s eyes. This light has a very intensive light output, which if incorrectly used could
cause eye damage.
ALWAYS disconnect the mains power supply before servicing or performing any maintenance.
ALWAYS maintain the light in good condition, with repairs only undertaken by a qualified electrician.
ONLY carry out repairs using genuine parts. Non-authorized parts may be dangerous and will invalidate the warranty.
INCLUDED REQUIRED
LED s
1
2 M3 10
2 M8 12
2 M8 12
6 M8 10
2 M3
4 6mm
4 1
1 35.5cm
2. WIRING REQUIREMENTS
•
The unit requires connection to a 230 AC 50Hz mains electricity supply.
•
It is recommended that the unit is connected to the lighting circuit via a 5 amp fused spur and using Twin & Earth 2-Core
round flexible cable of at least 1mm2 gauge (waterproof cable should be used for outdoor installations).
•
It is also advisable to install a single pole wall switch to allow easy control of the floodlight [Fig. 1].
3. FIXING
THE Diodor LED Powerhouse
WARNING: Isolate the power supply before installation.
The
Diodor LED Powerhouse
can be fixed in position by EITHER:
Option 1: Attaching the U bracket to the mounting surface and attaching the Powerhouse to the U bracket, or Option
2: Clamping the pipe bracket to the U bracket around a pipe or pole, and then attaching the Powerhouse.
3.1. OPTION
1: ATTACHING THE Diodor LED Powerhouse VIA THE U BRACKET
If attaching the Powerhouse direct to a wall using the U bracket:
•
Select a mounting point which is strong enough to support the weight of the Powerhouse.
•
Attach the Powerhouse to the U bracket using the two securing bolts provided [Fig.2].
•
Position the unit against the mounting surface and mark the position for the U bracket, ensuring the wires can easily
reach the unit.
•
Use the U bracket Fixing Holes [Fig.3] to mark the 4 drill holes required to secure the U bracket to the wall (and mark the
cable outlet location if required).
•
Detach the Powerhouse from the U bracket, drill the wall and screw U bracket onto the wall using appropriate fixings
which are able support the weight of the Powerhouse.
•
Once the U bracket is securely attached to the wall, offer the Powerhouse up to the U bracket and secure using the
securing bolts, spring washers and washers provided [Fig.2].
•
Loosen the 4 screws holding the front of the connection box in place and remove.
•
Feed the wire through the cable gland on the connection box gently tightening gland nut up against the gland body
[Fig. 4] to ensure the wire(s) is secured in place and no water can get though into the connection box.
•
Wire the Powerhouse as described in Section 4.
3.2. OPTION
If attaching the Powerhouse to a pipe or post using the pipe bracket, first ensure the pole is strong enough to support the
weight of the Powerhouse then proceed as follows:
2: ATTACHING THE Diodor LED Powerhouse VIA THE PIPE BRACKET
•
Establish the correct position for the Mightylite Pro on the pipe ensuring the wires can easily reach the unit.
•
Position the pipe bracket and U bracket around the pipe and secure using appropriate nuts bolts and washers (included),
as shown in [Fig.5].
•
Offer the Powerhouse up to the U bracket and secure using the securing bolts, spring washers and washers
provided [Fig.2].
•
Loosen the 4 screws holding the front of the connection box in place, and remove.
•
Feed the wire through the cable gland, gently tightening gland nut up against the gland body [Fig. 4] to ensure the
wire(s) is secured in place and no water can get though into the connection box.
•
Wire the Powerhouse as described in Section 4.
4. WIRING THE
•
Once the power cable has been fed through the cable gland, approximately 6mm of insulation should be stripped
from each of the cores of AC cable ready to attach it to the terminal block in the front of the light fitting.
NOTE: The Diodor LED Powerhouse DIO-FL120W-WM and DIO-FL200W-WM are Class 1 fittings and therefore need to be
Earthed
FLOODLIGHT
4.1 CONNECTING TO POWER SUPPLY
IMPORTANT: Diodor LED Powerhouse has two dual channel drivers which control the 4 LED arrays within the Mightylite Pro.
The four BROWN (Live) wires in the Powerhouse terminal, each operate as the Live for each of the LED arrays, enabling the
arrays to be wired to be switched on and off independently of each other (See Section 4.2 Wiring Options). The two BLUE
(Neutral) wires in the terminal operate as the Neutral for each of the drivers.
The unit is supplied with all 4 wires linked into 2 terminals which are, in turn, connected by a single BROWN wire. To wire the
unit so all 4 LED arrays operate together from a single switch (Single Level wiring) proceed as follows:
•
Connect the BROWN or RED (Live) wire to either terminal (marked “L”) holding 2 BROWN wires in the floodlight unit,
and linked together by a single BROWN wire [Fig.6].
•
Connect the BLUE or BLACK (Neutral) wire to the terminal (marked “N”) holding the 2 BLUE wires in the floodlight unit
[Fig.6].
•
Connect the YELLOW/GREEN or BARE (Earth) wire to the terminal (marked “EARTH”) holding the YELLOW/GREEN
wire in the floodlight unit
4.2
WIRING OPTIONS
7
Live
Neutral
Note: One switch operates the Powerhouse which is always
at full power (100% light level) when switched on.
Note: One switch operates two of the Powerhouse LED arrays,
and another controls the other two arrays, enabling the unit to
operate at 50% or 100% power dependent on switching.
9: 2
Note: A separate switch is used to control each of the four LED arrays within one or more
NEUTR
NEUTR
Powerhouse
units. Diagram
shows 2 units wired together so that both can operate at 25%, 50%, 75% or 100% light level dependent upon switching.
5. AFTER CONNECTING POWER SUPPLY
•
After the connections have been secured, the floodlight front (Connection Box front) should be fastened to the
Connection Box using the 4 Connection Box Screws.
•
Once screws are secure, the screw covers should be fitted [Fig.10]
•
To secure the angle of light of the
Allen screws and washers to lock the position of the
Powerhouse
set the desired position, tighten the 2 Securing bolts then use the 2 x
Powerhouse
on the U bracket [Fig.11].
Fig. 10 Fig. 11
Ref:
DIO-FL120W
-WM
DIO-FL200W
-WM
6. TECHNICAL SPECIFICATION
Descrip tion:
Fascia:
Backpla te:
Lens:
Wattag e:
Lumens genera ted:
Voltage :
LED array:
Power factor:
Efficien cy:
Colour tempera ture:
Max. LED life
Operating temperature:
Fixed using mount ing bracket : Yes
Option al pipe bracke t:
Dimensi ons ( mm):
Weight (kg):
Warran ty:
DIODOR Powerhouse120W Floodlight
Matt bla ck pol ycarbona te
Matt bla ck al uminium
Frosted
80 -280V
96 LEDs
ANSI 5700K
50,000 hrs
-40°C t o +6 0°C
220(H) x 325(W) x 125(D)
120W
12000
>0.9
<80%
Yes
5.0
3 years
DIODOR Powerhouse 200W Floodlight
Matt bla ck pol ycarbona te
Matt bla ck al uminium
ANSI 5700K
-40°C t o +6 0°C
220(H) x 325(W) x 125(D)
Frosted
200W
17000
80 -280V
168 LEDs
>0.9
<80%
50,000 hrs
Yes
Yes
5.0
3 years
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