Diodes ZXLD1362 User Manual

Page 1
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ZXLD1362
Description
The ZXLD1362 is a continuous mode inductive step-down converter with integrated switch and high side current sense.
It operates from an input supply from 6V to 60V driving single or multiple series connected LEDs efficiently externally adjustable output current up to 1A.
The ZXLD1362 has been qualified to AEC-Q100 Grade 1 enabling operation in ambient temperatures from -40°C to +125°C.
The output current can be adjusted by applying a DC voltage or a PWM waveform. 100.1 adjustment of output current is possible using PWM control.
Applying 0.2V or lower to the ADJ pin turns the output off and switches the device into a low current standby state.
Pin Assignments
Features
Simple low parts count
Single pin on/off and brightness control using DC voltage or
PWM
High efficiency (up to 95%)
Wide input voltage range: 6V to 60V
Up to 1MHz switching frequency
Qualified to AEC-Q100 Grade 1
Typical 2% output current accuracy
Thermally enhanced TSOT25:
Available in Green molding
Totally Lead-Free & Fully RoHS Compliant (Notes 1 & 2) Halogen and Antimony Free. “Green” Device (Note 3)
Notes: 1. No purposely added lead. Fully EU Directive 2002/95/EC (RoHS) & 2011/65/EU (RoHS 2) compliant.
2. See http://www.diodes.com for more information about Diodes Incorporated’s definitions of Halogen- and Antimony-free, "Green" and Lead-free.
3. Halogen- and Antimony-free "Green” products are defined as those which contain <900ppm bromine, <900ppm chlorine (<1500ppm total Br + Cl) and <1000ppm antimony compounds.
82°C/W
JA
60V 1A LED DRIVER WITH AEC-Q100
(Top View)
LX
GND
ADJ
TSOT25
V
IN
I
SENSE
Typical Application Circuit
R
V
IN
ADJ
S
0.1Ω
SET
ZXLD1362
GND
V
IN
24V
C1
4.7µF
C2
100nF
GND
ZXLD1362
Document number: DS33472 Rev. 5 - 2
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L1
68µH
LX
May 2012
© Diodes Incorporated
Page 2
Pin Description
Name Pin No. Function
LX 1 Drain of NDMOS switch
GND 2 Ground (0V)
Multi-function On/Off and brightness control pin:
Leave floating for normal operation.(V
ADJ 3
Drive to voltage below 0.2V to turn off output current
Drive with DC voltage (0.3V < V
o I
OUTnom
= 0.1/RS)
ADJ
= V
ADJ
REF
< 2.5V) to adjust output current from 25% to 200% of I
Connect a capacitor from this pin to ground to increase soft-start time.
Soft-start time increases approximately 200µs/nF.
I
SENSE
VIN
4
Connect resistor R (Note: R
SMIN
5 Input voltage (6V to 60V). Decouple to ground with 4.7µF of higher X7R ceramic capacitor close to device.
from this pin to VIN to define nominal average output current I
S
= 0.1 with ADJ pin open circuit)
Block Diagram
V
IN
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ZXLD1362
= 1.25V giving nominal average output current
OUTnom
= 0.1/RS
OUTnom
D1
R
S
L1
``
54 1
GND
C1
4.7µF
ADJ
GND
V
IN
5V
Voltage
regulator
GND
3
R4
50k
D1
1.25V
2
R5
20k
1.35V
R1
0.2V
R2
R3
SENSE
Low voltage
detector
LXI
MN
Figure 1. Block Diagram
ZXLD1362
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Page 3
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ZXLD1362
Absolute Maximum Ratings (Note 4)
Symbol Parameter Rating Unit
VIN
V
SENSE
VLX
V
ADJ
ILX
P
TOT
TST
TJ
MAX
Note: 4 All voltages unless otherwise stated are measured with respect to GND.
5. V
Caution: Stresses greater than the 'Absolute Maximum Ratings' specified above, may cause permanent damage to the device. These are stress ratings only; functional operation of the device at conditions between maximum recommended operating conditions and absolute maximum ratings is not implied. Device reliability may be affected by exposure to absolute maximum rating conditions for extended periods of time.
Input Voltage -0.3 to +65 V
I
Voltage (Note 5)
SENSE
+0.3 to -5 V LX Output Voltage -0.3 to +65 V Adjust Pin Input Voltage -0.3 to +6 V Switch Output Current 1.25 A Power Dissipation
(Refer to Package thermal de-rating curve on page 16)
1 W
Storage Temperature -55 to +150 °C Junction Temperature 150 °C
is measured with respect to VIN.
SENSE
ESD Susceptibility Rating Unit Human Body Model 500 V Machine Model 75 V
Caution: Semiconductor devices are ESD sensitive and may be damaged by exposure to ESD events. Suitable ESD precautions should be taken when handling and transporting these devices. The human body model is a 100pF capacitor discharge through a 1.5k resistor pin. The machine model is a 200pF capacitor discharged directly into each pin.
Thermal Resistance
Symbol Parameter Rating Unit
θ
JA
JB
Junction to Ambient 82 °C/W
Junction to Board 33 °C/W
Recommended Operating Conditions
Symbol Parameter Min Max Units
VIN
ILX
V
ADJ
V
ADJoff
t
ONMIN
f
LXmax
DLX
TA
Notes: 6. VIN > 16V to fully enhance output transistor. Otherwise out current must be derated - see graphs. Operation at low supply may cause excessive heating due to increased on-resistance. Tested at 7V guaranteed for 6V by design.
7. 100% brightness corresponds to V proportionally.
8. ZXLD1362 will operate at higher frequencies but accuracy will be affected due to propagation delays.
ZXLD1362
Document number: DS33472 Rev. 5 - 2
Input Voltage Range (Note 6) 6 60 V
Maximum recommended continuous/RMS switch current 1 A External control voltage range on ADJ pin for DC brightness control (Note 7) 0.3 2.5 V
DC voltage on ADJ pin to ensure devices is off 0.25 V Minimum switch on-time 800 ns Recommended maximum operating frequency (Note 8) 625 kHz Duty cycle range 0.01 0.99 Ambient operating temperature range -40 +125 °C
ADJ
= V
ADJ(nom)
= V
. Driving the ADJ pin above V
REF
will increase the V
REF
threshold and output current
SENSE
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Page 4
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ZXLD1362
Electrical Characteristics (Test conditions: V
Symbol Parameter Condition Min Typ Max Unit
VSU VSD
I
INQoff
I
INQon
V
SENSE
V
SENSEHYS
I
SENSE
V
REF
ΔV
REF
V
ADJ
V
ADJoff
V
ADJon
R
ADJ
I
LXmean
RLX
I
LX(leak)
D
PWM(LF)
DC
tSS
fLX
t
ONmin
t
OFFmin
Notes: 9. Static current of device is approximately 700µA, see Graph, Page 16.
10. Ratio of maximum brightness to minimum brightness before shutdown V
ZXLD1362
Document number: DS33472 Rev. 5 - 2
Internal regulator start-up threshold 4.85 V Internal regulator shutdown threshold 4.75 V Quiescent supply current with output off ADJ pin grounded 65 90 µA Quiescent supply current with output switching
(Note 9) Mean current sense threshold voltage
(Defines LED current setting accuracy) Sense threshold hysteresis ±10 %
I
/ΔT Temperature coefficient of V
Resistance between ADJ pin and V
pin input current V
SENSE
Internal reference voltage
REF
External control voltage range on ADJ pin for DC brightness control (Note 7)
DC voltage on ADJ pin to switch device from active (on) state to quiescent (off) state
DC voltage on ADJ pin to switch device from quiescent (off) state to active (on) state
REF
Continuous LX switch current 1 A LX switch ‘On’ resistance LX switch leakage current 5 µA Duty cycle range of PWM signal applied to ADJ pin
during low frequency PWM dimming mode Brightness control range 1000:1 DC Brightness control range Note 10 5:1
ADJ
Soft start time
Operating frequency (See graphs for more details)
Minimum switch ‘ON’ time LX switch ‘ON’ 130 ns Minimum switch ‘OFF’ time LX switch ‘OFF’ 70 ns
= 24V, TA = +25°C, unless otherwise specified.)
IN
ADJ pin floating, L = 68µH, 3 LEDs, f = 260kHz
Measured on I respect to V
= V
SENSE
IN
SENSE
IN VADJ
-0.1
pin with
= 1.25V
Measured on ADJ pin with pin floating
1.8 mA
95 100 105 mV
4 10 µA
1.25 V
50 ppm/°C
0.3 2.5 V
V
falling
ADJ
rising
V
ADJ
< V
0 < V V
ADJ
ADJ
> V
REF
+100mV
REF
@ ILX = 1A
PWM frequency <300Hz PWM amplitude = V
REF
0.15 0.2 0.27 V
0.2 0.25 0.3 V
30
10.4
50
14.2
65 18
k
0.5 1.0
0.001 1
Measured on ADJ pin
Time taken for output current to reach 90% of final value after voltage on ADJ pin has risen above 0.3V. Requires
2 ms
external capacitor 22nF. See graphs for more details
ADJ pin floating L = 68µH (0.1V) I
= 1A @ V
OUT
LED
= 3.6V
300 kHz
Driving 3 LEDs
= 1.25/0.3. V
REF
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externally driven to 2.5V, ratio 10:1.
REF
May 2012
© Diodes Incorporated
Page 5
Diodes Incorporated
Device Description
The device, in conjunction with the coil (L1) and current sense resistor (R
Device operation (refer to Figure 1 - Block diagram and Figure 2 Operating waveforms)
), forms a self-oscillating continuous-mode buck converter.
S
Product Line o
ZXLD1362
Figure 2. Theoretical Operating Waveforms
Operation can be best understood by assuming that the ADJ pin of the device is unconnected and the voltage on this pin (V
) appears directly at the (+) input of the comparator.
ADJ
When input voltage V
is zero and there is no output from the current sense
and R
S
is first applied, the initial current in L1
IN
circuit. Under this condition, the (-) input to the comparator is at ground and its output is high. This turns MN on and switches the LX pin low, causing current to flow from V
, L1 and the LED(s). The current rises at a rate determined
R
S
and L1 to produce a voltage ramp (V
by V
IN
The supply referred voltage V
is forced across internal
SENSE
to ground, via
IN
SENSE
) across RS.
resistor R1 by the current sense circuit and produces a proportional current in internal resistors R2 and R3. This
comparator. When this reaches the threshold voltage (V the comparator output switches low and MN turns off. The comparator output also drives another NMOS switch, which bypasses internal resistor R3 to provide a controlled amount of hysteresis. The hysteresis is set by R3 to be nominally 10% of
.
V
ADJ
When MN is off, the current in L1 continues to flow via D1 and the LED(s) back to V
. The current decays at a rate
IN
determined by the LED(s) and diode forward voltages to produce a falling voltage at the input of the comparator. When this voltage returns to V
, the comparator output switches
ADJ
high again. This cycle of events repeats, with the comparator input ramping between limits of V
ADJ
± 10%.
ADJ
),
produces a ground referred rising voltage at the (-) input of the
ZXLD1362
Document number: DS33472 Rev. 5 - 2
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Page 6
Device Description
Switching Thresholds
With V average V the I I
OUTnom
I
OUTnom
Nominal ripple current is ±10mV/R
Adjusting output current
The device contains a low pass filter between the ADJ pin and the threshold comparator and an internal current limiting resistor (50k nom) between ADJ and the internal reference voltage. This allows the ADJ pin to be overdriven with either
Actual Operating Waveforms
= V
ADJ
pin with respect to VIN). The average output current
SENSE
is then defined by this voltage and RS according to: = 100mV/RS
V
IN
, the ratios of R1, R2 and R3 define an
REF
switching threshold of 100mV (measured on
SENSE
S
= 15V, RS = 0.1V, L = 100µH Normal operation.
Output Current (Ch1) and LX Voltage (Ch2)
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ZXLD1362
DC or pulse signals to change the V and adjust the output current.
Details of the different modes of adjusting output current are given in the applications section.
Output Shutdown
The output of the low pass filter drives the shutdown circuit. When the input voltage to this circuit falls below the threshold (0.2V nom.), the internal regulator and the output switch are turned off. The voltage reference remains powered during shutdown to provide the bias current for the shutdown circuit. Quiescent supply current during shutdown is nominally 60A and switch leakage is below 5A.
V
= 30V, RS = 0.1V, L = 100µH Normal Operation.
IN
Output Current (Ch1) and LX Voltage (Ch2)
switching threshold
SENSE
V
= 60V, RS = 0.1V, L = 100µH Normal Operation.
IN
Output Current (Ch1) and LX Voltage (Ch2)
ZXLD1362
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Page 7
D
D
D
D
D
D
y
Typical Characteristics
1100
1090 1080 1070
1060 1050
1040
Output Current (mA)
1030 1020 1010 1000
0 7040
1 LED
10%
8% 6%
4% 2% 0%
-2%
-4%
Output Current Deviation
-6%
-8%
-10% 0 7040
1 LED
100%
3 LE
ZXLD1362 Output Current
L = 68µH
Supply Voltage (V)
ZXLD1362 Output Current
L = 68µH
Supply Voltage (V)
7 LED5 LE
ZXLD1362 Efficienc
9 LE
L = 68µH
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13 LE
6010 20 30
15 LED13 LED11 LE D9 LED7 LED5 LED3 LED
6010 20 30
15 LE
50
50
11 LE
ZXLD1362
90%
80%
70%
Efficiency (% )
60%
50%
0 7040
1 LED
ZXLD1362
Document number: DS33472 Rev. 5 - 2
Supply Voltage (V)
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50
6010 20 30
15 LED13 LED11 LED9 LED7 LED5 LED3 LED
© Diodes Incorporated
May 2012
Page 8
y
Typical Characteristics (cont.)
500
400
300
200
Switching Frequency (kHz)
100
0
0 7040
1 LED
Diodes Incorporated
ZXLD1362 Switching Frequenc
L = 68µH
Supply Voltage (V)
Product Line o
50
6010 20 30
ZXLD1362
15 LED13 LED11 LE D9 LED7 LED5 LED3 LED
ZXLD1362 Duty Cycle
L = 68µH
100
90 80 70 60 50 40
Du ty Cycle (%)
30 20 10
0
0 7040
1 LED
ZXLD1362
Document number: DS33472 Rev. 5 - 2
Supply Voltage (V)
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6010 20 30
15 LED13 LED11 LED9 LED7 LED5 LED3 LED
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y
Typical Characteristics (cont.)
1100
1090 1080 1070
1060 1050 1040
Output Current (mA)
1030 1020 1010
1000
0 7040
1 LED
10%
8% 6% 4%
2% 0%
-2%
-4%
Output Current Deviation
-6%
-8%
-10% 0 7040
1 LED
100%
ZXLD1362 Output Current
L = 100µH
Supply Voltage (V)
ZXLD1362 Output Current
L = 100µH
Supply Voltage (V)
ZXLD1362 Efficienc
L = 100µH
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50
50
6010 20 30
15 LED13 LED11 LE D9 LED7 LED5 LED3 LED
6010 20 30
15 LED13 LED11 LE D9 LED7 LED5 LED3 LED
ZXLD1362
90%
80%
70%
Efficiency (%)
60%
50%
0 7040
1 LED
ZXLD1362
Document number: DS33472 Rev. 5 - 2
Supply Voltage (V)
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Page 10
y
Typical Characteristics (cont.)
500
400
300
200
Switching Frequency (kHz)
100
0
0 7040
1 LED
100
Diodes Incorporated
ZXLD1362 Switching Frequency
L = 100µH
Supply Voltage (V)
ZXLD1362 Switching F requenc
L = 100µH
Product Line o
50
6010 20 30
15 LED13 LED11 LED9 LED7 LED5 LED3 LED
ZXLD1362
90 80 70 60 50 40
Duty Cycle (%)
30 20 10
0
0 7040
Supply Voltage (V)
1 LED
50
6010 20 30
15 LED13 LED11 LED9 LED7 LED5 LED3 LED
ZXLD1362
Document number: DS33472 Rev. 5 - 2
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Page 11
Typical Characteristics (cont.)
1100 1090
1080 1070 1060 1050 1040
Output Current (mA)
1030 1020 1010
1000
0 7040
1 LED
10%
8% 6% 4%
2% 0%
-2%
-4%
Output Current Deviation
-6%
-8%
-10% 0 7040
1 LED
100%
ZXLD1362 Output Current
L = 150µH
Supply Voltage (V)
ZXLD1362 Output Current
L = 150µH
Supply Voltage (V)
ZXLD1362 Efficiency
L = 150µH
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50
50
6010 20 30
15 LED13 LED11 LED9 LED7 LED5 LED3 LED
6010 20 30
15 LED13 LED11 LE D9 LED7 LED5 LED3 LED
ZXLD1362
90%
80%
70%
Efficiency (%)
60%
50%
0 7040
Supply Voltage (V)
1 LED
ZXLD1362
Document number: DS33472 Rev. 5 - 2
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6010 20 30
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y
Typical Characteristics (cont.)
500
400
300
200
Switching Frequency (kHz)
100
0
0 7040
Diodes Incorporated
ZXLD1362 Switching Frequenc
L = 150µH
Supply Voltage (V)
Product Line o
50
6010 20 30
ZXLD1362
1 LED
ZXLD1362 Duty Cycle
100
90 80 70 60 50 40
Duty Cycle (%)
30 20 10
0
0 7040
1 LED
ZXLD1362
Document number: DS33472 Rev. 5 - 2
L = 150µH
Supply Voltage (V)
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50
6010 20 30
15 LED13 LED11 LE D9 LED7 LED5 LED3 LED
15 LED13 LED11 LE D9 LED7 LED5 LED3 LED
May 2012
© Diodes Incorporated
Page 13
y
Typical Characteristics (cont.)
1100 1090
1080 1070 1060 1050 1040
Output Current (mA)
1030 1020 1010
1000
0 7040
1 LED
10%
8% 6% 4%
2% 0%
-2%
-4%
Output Current Deviation
-6%
-8%
-10% 0 7040
1 LED
100%
ZXLD1362 Output Current
L = 220µH
Supply Voltage (V)
ZXLD1362 Output Current
L = 220µH
Supply Voltage (V)
ZXLD1362 Efficienc
L = 220µH
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50
50
6010 20 30
15 LED13 LED11 LED9 LED7 LED5 LED3 LED
6010 20 30
15 LED13 LED11 LE D9 LED7 LED5 LED3 LED
ZXLD1362
90%
80%
70%
Effici ency (%)
60%
50%
0 7040
1 LED
ZXLD1362
Document number: DS33472 Rev. 5 - 2
Supply Voltage (V)
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Page 14
Typical Characteristics (cont.)
500
400
300
200
Switching Frequency (kHz)
100
0
0 7040
1 LED
100
Diodes Incorporated
ZXLD1362 Switching Frequency
L = 2200µH
Supply Voltage (V)
ZXLD 1362 Duty Cycle
L = 2200µH
Product Line o
50
6010 20 30
ZXLD1362
15 LED13 LED11 LE D9 LED7 LED5 LED3 LED
90 80 70 60 50 40
Duty Cycle (%)
30 20 10
0
0 7040
1 LED
ZXLD1362
Document number: DS33472 Rev. 5 - 2
Supply Voltage (V)
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Page 15
j
Typical Characteristics (cont.)
1200
1000
800
600
LED Current (mA)
400
200
0
0123
LED Current vsVad
ADJ Pin Voltage (V)
R=100m R=150m R=330m
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ZXLD1362
800
700
600
500
400
300
200
Supply current (mA)
100
0
010203040506070
1.243
1.2425
1.242
1.2415
1.241
1.2405
1.24
1.2395
1.239
ADJ pin voltage (V)
1.2385
1.238 0 102030405060 70
Supply current
Supply voltage (V)
Vref
Supply voltage (V)
90 80
70 60 50
40 30 20
Shutdown current (mA)
10
0
010203040506070
Shutdow n curr ent
Supply voltage (V)
ZXLD1362
Document number: DS33472 Rev. 5 - 2
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Page 16
m
Typical Characteristics (cont.)
1.6
1.4
1.2 1
0.8
0.6
0.4
On-resistance (Ohms)
0.2 0
0 5 10 15 20 25 30 35
Lx on-resistance vs supply voltage
Supply Voltage (V)
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-40C 20C 150C
ZXLD1362
1.262
1.26
1.258
1.256
1.254
1.252
Vadj (V)
1.25
1.248
1.246
1.244
-50 0 50 100 150 200
Temperature (C)
7V 9V 12V 20V 30V
Lx on-resistance vs die temperature
Vadj vs Temperature
1.6
1.4
s)
1.2 1
0.8
0.6
0.4
On-resistance (Oh
0.2 0
-50 0 50 100 150 200
Die Temperature (C)
7V 9V 12V 20V 30V
ZXLD1362
Document number: DS33472 Rev. 5 - 2
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Page 17
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ZXLD1362
Application Information
Setting Nominal Average Output Current with External Resistor R
The nominal average output current in the LED(s) is determined by the value of the external current sense resistor (R between V
I
OUTnom
The table below gives values of nominal average output current for several preferred values of current setting resistor (R application circuit shown on page 1:
The above values assume that the ADJ pin is floating and at a nominal voltage of V minimum allowed value of sense resistor under these conditions to maintain switch current below the specified maximum value. It is possible to use different values of R from an external voltage. (See next section).
S
and I
IN
and is given by:
SENSE
= 0.1/RS [for RS > 0.1]
RS (Ω)
0.1 1000
0.13 760
0.15 667
REF
Nominal average output
current (mA)
(= 1.25V). Note that RS = 0.1 is the
if the ADJ pin is driven
S
) connected
S
) in the typical
S
Output Current Adjustment by External DC Control Voltage
The ADJ pin can be driven by an external dc voltage (V shown, to adjust the output current to a value above or below the nominal average value defined by R
+
DC
GND
The nominal average output current in this case is given by:
I
= (V
OUTdc
Note that 100% brightness setting corresponds to V When driving the ADJ pin above 1.25V, R proportion to prevent I
The input impedance of the ADJ pin is 50k ±25% for voltages below V
/1.25) x (100mV/RS) [for 0.3< V
ADJ
and 14.2k ±25% for voltages above V
REF
ADJ
exceeding 1A maximum.
OUTdc
.
S
ZXLD1362
GND
S
<2.5V]
ADJ
must be increased in
+100mV.
REF
ZXLD1362
Document number: DS33472 Rev. 5 - 2
), as
ADJ
= V
ADJ
REF
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Output Current Adjustment by PWM Control
Directly driving ADJ input
A Pulse Width Modulated (PWM) signal with duty cycle D be applied to the ADJ pin, as shown below, to adjust the output current to a value above or below the nominal average value set
GND
S
PWM
GND
:
ADJ
ZXLD1362
GND
ADJ
ZXLD1362
GND
3.3k ADJ
ZXLD1362
GND
© Diodes Incorporated
by resistor R
V
ADJ
0V
Driving the ADJ Input via Open Collector Transistor
The recommended method of driving the ADJ pin and controlling the amplitude of the PWM waveform is to use a small NPN switching transistor as shown below:
PWM
This scheme uses the 50k resistor between the ADJ pin and the internal voltage reference as a pull-up resistor for the external transistor.
Driving the ADJ Input from a Microcontroller
Another possibility is to drive the device from the open drain output of a microcontroller. The diagram below shows one method of doing this:
MCU
.
If the NMOS transistor within the microcontroller has high Gate / Drain capacitance, this arrangement can inject a negative spike into ADJ input of the 1362 and cause erratic operation but the addition of a Schottky clamp diode (cathode to ADJ) to ground and inclusion of a series resistor (3.3k) will prevent this. See the section on PWM dimming for more details of the various modes of control using high frequency and low frequency PWM signals.
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PWM
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Page 18
OFT STAR
T T
Application Information (cont.)
Shutdown Mode
Taking the ADJ pin to a voltage below 0.2V for more than approximately 100µs will turn off the output and supply current to a low standby level of 20µA nominal. Note that the ADJ pin is not a logic input. Taking the ADJ pin to a voltage above V 100% nominal average value. (See page 18 graphs for details).
16 14
12 10
IME (ms)
8
will increase output current above the
REF
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Soft-Start
An external capacitor from the ADJ pin to ground will provide a soft-start delay, by increasing the time taken for the voltage on this pin to rise to the turn-on threshold and by slowing down the rate of rise of the control voltage at the input of the comparator. Adding capacitance increases this delay by approximately 200µs/nF. The graph to the left shows the variation of soft-start time for different values of capacitor.
Actual Operating Waveforms [V
= 24V, R
IN
L = 68µH, 22nF on ADJ]
Soft-start operation. Output current (Ch2) and LX voltage (Ch1)
= 0.1,
S
6 4
S
2 0
-2
Soft Start Time vs. Capacitance from
40 60020 80100120
CAPACITANCE (nF)
ADJ Pin to G r ound
VIN Capacitor Selection
A low ESR capacitor should be used for input decoupling, as the ESR of this capacitor appears in series with the supply source impedance and lowers overall efficiency. This capacitor has to supply the relatively high peak current to the coil and smooth the current ripple on the input supply.
To avoid transients into the IC, the size of the input capacitor will depend on the V
= 6 to 40V CIN = 2.2F
V
IN
= 40 to 50V CIN = 4.7F
V
IN
V
= 50 to 60V CIN = 10F
IN
When the input voltage is close to the output voltage the input current increases which puts more demand on the input capacitor. The minimum value of 2.2F may need to be increased to 4.7F; higher values will improve performance at lower input voltages, especially when the source impedance is
ZXLD1362
Document number: DS33472 Rev. 5 - 2
voltage:
IN
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high. The input capacitor should be placed as close as possible to the IC.
For maximum stability over temperature and voltage, capacitors with X7R, X5R, or better dielectric is recommended. Capacitors with Y5V dielectric are not suitable for decoupling in this application and should NOT be used.
If higher voltages are used and the C electrolytic capacitor provide a suitable 1µF ceramic capacitor is also used and positioned as close the V possible.
A suitable capacitor would be NACEW100M1006.3x8TR13F. The following web sites are useful when finding alternatives: www.murata.com www.niccomp.com www.kemet.com
is 10F. This can be an
IN
of the IC as
IN
May 2012
© Diodes Incorporated
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Application Information (cont.)
Inductor Selection
Recommended inductor values for the ZXLD1362 are in the range 68H to 220H.
Higher values of inductance are recommended at higher supply voltages in order to minimize errors due to switching delays, which result in increased ripple and lower efficiency. Higher values of inductance also result in a smaller change in output current over the supply voltage range. (see graphs pages 10 - 17). The inductor should be mounted as close to the device as possible with low resistance connections to the LX and V
The chosen coil should have a saturation current higher than the peak output current and a continuous current rating above the required mean output current.
Suitable coils for use with the ZXLD1362 may be selected from the MSS range manufactured by Coilcraft, or the NPIS range
ZXLD1362
Document number: DS33472 Rev. 5 - 2
pins.
IN
16 15 14 13 12 11 10
9 8 7
Numb er of LEDs
6 5 4 3 2 1 0
0 102030405060
ZXLD1362 Minimum Recommended Inducto
l uminiumboard,2%Accuracy, <60°CCaseTemperature
SupplyVoltage (V)
Figure 3. ZXLD1362 Minimum Recommended Inductor
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manufactured by NIC components. The following websites may be useful in finding suitable components.
www.coilcraft.com www.niccomp.com www.wuerth-elektronik.de The inductor value should be chosen to maintain operating
duty cycle and switch 'on'/'off' times within the specified limits over the supply voltage and load current range.
The graph Figure 3 below can be used to select a recommended inductor based on maintaining the ZXLD1362 case temperature below 60°C. For detailed performance characteristics for the inductor values 68, 100, 150 and 220H see graphs on pages 10-17.
May 2012
© Diodes Incorporated
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R
Application Information (cont.)
Diode Selection
For maximum efficiency and performance, the rectifier (D1) should be a fast low capacitance Schottky diode* with low reverse leakage at the maximum operating voltage and temperature.
They also provide better efficiency than silicon diodes, due to a combination of lower forward voltage and reduced recovery time. It is important to select parts with a peak current rating above the peak coil current and a continuous current rating higher than the maximum output load current. It is very important to consider the reverse leakage of the diode when operating above +85°C. Excess leakage will increase the power
V
IN
s
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dissipation in the device and if close to the load may create a thermal runaway condition.
The higher forward voltage and overshoot due to reverse recovery time in silicon diodes will increase the peak voltage on the LX output. If a silicon diode is used, care should be taken to ensure that the total voltage appearing on the LX pin including supply ripple, does not exceed the specified maximum value.
*A suitable Schottky diode would be 30BQ100PBF (IR).
Reducing Output Ripple
Peak to peak ripple current in the LED(s) can be reduced, if required, by shunting a capacitor Cled across the LED(s) as shown below:
D1
V
IN
I
ZXLD1362
A value of 1F will reduce the supply ripple current by a factor three (approx.). Proportionally lower ripple can be achieved with higher capacitor values. Note that the capacitor will not affect operating frequency or efficiency, but it will increase start-up delay, by reducing the rate of rise of LED voltage. By adding this capacitor the current waveform through the LED(s) changes from a triangular ramp to a more sinusoidal version without altering the mean current value.
Operation at Low Supply Voltage
Below the under-voltage lockout threshold (VSD) the drive to the output transistor is turned off to prevent device operation
SENSE
CledLED
L1
LX
with excessive on-resistance of the output transistor. The output transistor is not full enhanced until the supply voltage exceeds approximately 17V. At supply voltages between V and 17V care must be taken to avoid excessive power dissipation due to the on-resistance. If the supply voltage is always less than 30V continuous an alternative device is available, the ZXLD1360 or the AL8805. Note that when driving loads of two or more LEDs, the forward drop will normally be sufficient to prevent the device from switching below approximately 6V. This will minimize the risk of damage to the device.
SD
ZXLD1362
Document number: DS33472 Rev. 5 - 2
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Application Information (cont.)
Thermal Considerations
When operating the device at high ambient temperatures, or when driving maximum load current, care must be taken to avoid exceeding the package power dissipation limits. The
Note that the device power dissipation will most often be a maximum at minimum supply voltage. It will also increase if the efficiency of the circuit is low. This may result from the use of unsuitable coils, or excessive parasitic output capacitance on the switch output.
1100 1000
900 800
700
(mW)
600 500
WE
400 300
200 100
0
-10 10-50 -30 30 90 110 AMBIENT TEMPERATURE (°C)
Maximum Power Dissipation
Thermal Compensation of Output Current
High luminance LEDs often need to be supplied with a temperature compensated current in order to maintain stable and reliable operation at all drive levels. The LEDs are usually mounted remotely from the device so, for this reason, the temperature coefficients of the internal circuits for the ZXLD1362 have been optimized to minimize the change in output current when no compensation is employed. If output current compensation is required, it is possible to use an external temperature sensing network - normally using Negative Temperature Coefficient (NTC) thermistors and/or diodes, mounted very close to the LED(s). The output of the sensing network can be used to drive the ADJ pin in order to reduce output current with increasing temperature.
ZXLD1362
Document number: DS33472 Rev. 5 - 2
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graph below gives details for power derating. This assumes the device to be mounted on a 25mm standing in still air.
130 15050 70
2
PCB with 1oz copper
Layout Considerations LX Pin
The LX pin of the device is a fast switching node, so PCB tracks should be kept as short as possible. To minimize ground 'bounce', the ground pin of the device should be soldered directly to the ground plane.
Coil and Decoupling Capacitors and Current Sense Resistor
It is particularly important to mount the coil and the input decoupling capacitor as close to the device pins as possible to minimize parasitic resistance and inductance, which will degrade efficiency. It is also important to minimize any track resistance in series with current sense resistor R connect V opposite end of R tracks. It is important that the cathode current of the Schottky diode does not flow in a track between R give an apparent higher measure of current than is actual because of track resistance.
directly to one end of RS and I
IN
with no other currents flowing in these
S
and VIN as this may
S
. Its best to
S
directly to the
SENSE
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Application Information (cont.)
ADJ Pin
The ADJ pin is a high impedance input for voltages up to 1.35V so, when left floating, PCB tracks to this pin should be as short as possible to reduce noise pickup. A 100nF capacitor from the ADJ pin to ground will reduce frequency modulation of the output under these conditions. An additional series 3.3k resistor can also be used when driving the ADJ pin from an external circuit (see below). This resistor will provide filtering for low frequency noise and provide protection against high voltage transients.
3.3k
100nF
ADJ
ZXLD1362
GND
GND
High Voltage Tracks
Avoid running any high voltage tracks close to the ADJ pin, to reduce the risk of leakage currents due to board contamination. The ADJ pin is soft-clamped for voltages above 1.35V to desensitize it to leakage that might raise the ADJ pin voltage and cause excessive output current. However, a ground ring placed around the ADJ pin is recommended to minimize changes in output current under these conditions.
Evaluation PCB
ZXLD1362 evaluation boards are available on request and provide quick testing of the ZXLD1362 device.
ZXLD1362
Document number: DS33472 Rev. 5 - 2
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Dimming Output Current Using PWM
Low Frequency PWM Mode
When the ADJ pin is driven with a low frequency PWM signal (eg 100Hz), with a high level voltage V zero, the output of the internal low pass filter will swing between 0V and V to fall below its turn-off threshold (200mV nom) when the ADJ pin is low. This will cause the output current to be switched on and off at the PWM frequency, resulting in an average output current I
OUTavg
(See Figure 4 - Low frequency PWM operating waveforms).
Figure 4. Low Frequency PWM Operating Waveforms
The average value of output current in this mode is given by:
I
= 0.1D
OUTavg
This mode is preferable if optimum LED 'whiteness' is required. It will also provide the widest possible dimming range (approx. 1000:1) and higher efficiency at the expense of greater output ripple.
, causing the input to the shutdown circuit
ADJ
proportional to the PWM duty cycle.
PWM/RS
[for D
PWM
>0.001]
and a low level of
ADJ
May 2012
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Ordering Information
Device Part Mark
ZXLD1362ET5TA 1362 ET5 TSOT25 180 8 3000 TA 1
Note: 11. Pad layout as shown on Diodes Inc. suggested pad layout document AP02001, which can be found on our website at http://www.diodes.com/datasheets/ap02001.pdf.
Package
Code
Packaging
(Note 11)
Reel size
(mm)
Reel width
(mm)
Quantity per reel
Part Number
Suffix
AEC-Q100
grade
Package Outline Dimensions
TSOT25
E1
A2
A
1
D
e1
e
5x b
E
L2
4x 1
θ
c
L
TSOT25
Dim Min Max Typ
A
A1 0.01 0.10 A2 0.84 0.90
D E
E1
b 0.30 0.45 c 0.12 0.20 e
e1
L 0.30 0.50
L2
θ 0° 8° 4°
θ1 4° 12°
All Dimensions in mm
1.00
2.90
2.80
1.60
0.95
1.90
0.25
Suggested Pad Layout
TSOT25
ZXLD1362
Document number: DS33472 Rev. 5 - 2
Y1
C C
X (5x)
Y (5x)
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Dimensions Value (in mm)
C X Y
Y1
0.950
0.700
1.000
3.199
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DIODES INCORPORATED MAKES NO WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, WITH REGARDS TO THIS DOCUMENT, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE (AND THEIR EQUIVALENTS UNDER THE LAWS OF ANY JURISDICTION).
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Diodes Incorporated products are specifically not authorized for use as critical components in life support devices or systems without the express written approval of the Chief Executive Officer of Diodes Incorporated. As used herein:
A. Life support devices or systems are devices or systems which:
1. are intended to implant into the body, or
2. support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the
labeling can be reasonably expected to result in significant injury to the user. B. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause
the failure of the life support device or to affect its safety or effectiveness. Customers represent that they have all necessary expertise in the safety and regulatory ramifications of their life support devices or systems,
and acknowledge and agree that they are solely responsible for all legal, regulatory and safety-related requirements concerning their products and any use of Diodes Incorporated products in such safety-critical, life support devices or systems, notwithstanding any devices- or systems­related information or support that may be provided by Diodes Incorporated. Further, Customers must fully indemnify Diodes Incorporated and its representatives against any damages arising out of the use of Diodes Incorporated products in such safety-critical, life support devices or systems.
Copyright © 2012, Diodes Incorporated
IMPORTANT NOTICE
LIFE SUPPORT
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