Diodes AP1534 User Manual

Page 1
PWM CONTROL 2A STEP-DOWN CONVERTER
Description
AP1534 consists of step-down switching regulator with PWM control. These devices include a reference voltage source, oscillation circuit, error amplifier, internal PMOS.
AP1534 provides low-ripple power, high efficiency, and excellent transient characteristics. The PWM control circuit is able to vary the duty ratio linearly from 0 up to 99%. This converter also contains an error amplifier circuit as well as a soft-start circuit that prevents overshoot at startup. An enable function, an over current protect function and a short circuit protect function are built inside, and when OCP or SCP happens, the operation frequency will be reduced from 300KHz to 50KHz. Also, an internal compensation block is built in to minimize external component count.
With the addition of an internal P-channel Power MOS, a coil, capacitors, and a diode connected externally, these ICs can function as step-down switching regulators. They serve as ideal power supply units for portable devices when coupled with the SO-8 mini-packages, providing such outstanding features as low current consumption. Since this converter can accommodate an input voltage up to 18V, it is also suitable for the operation via an AC adapter.
Pin Assignments
1
FB
2
EN
OCSET
3
V
4
CC
(Top View)
AP1534
SO-8
AP1534
V
8
SS
V
7
SS
Output
6
Output
5
Features
• Input voltage: 3.6V to 18V
• Output voltage: 0.8V to V
• Duty ratio: 0% to 99% PWM control
• Oscillation frequency: 300KHz typical
• Current limit, Enable function
• Thermal Shutdown function
• Built-in internal SW P-channel MOS
• SO-8: Available in “Green” Molding Compound
(No Br, Sb)
• Lead Free Finish/RoHS Compliant (Note 1)
Notes: 1. EU Directive 2002/95/EC (RoHS). All applicable RoHS exemptions applied. Please visit our website at http://www.diodes.com/products/lead_free.html.
CC
Applications
• PC Motherboard
• LCD Monitor
• Graphic Card
• DVD-Video Player
• Telecom Equipment
• ADSL Modem
• Printer and other Peripheral Equipment
• Microprocessor Core Supply
Typical Application Circuit
OCSET
Vcc
OCSET
EN
AP1534
Output
FB
V
SS
V
IN
C
IN
470uF
R
5.6K
CVcc
0.1uF
OCSET
C
Option
R
EN
100K C
EN
0.1uF
22uH
L1
C
Optional
D1
B240A
(Note 2)
C
R
A
6.8K
R
B
1.3K
V
OUT
+
-
+
C
0.1uF 470uF
-
=5V/2A
C
OUT
Notes: 2. Suggested DIODES Power Schottky P/N: B240/B340 series.
AP1534
Document number: DS31314 Rev. 6 - 2
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Note: V = V x (1+R /R ) R = 0.7K~5K
OUT FB A B
B
Ω
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Page 2
PWM CONTROL 2A STEP-DOWN CONVERTER
Pin Descriptions
Pin Name Pin No. Description
FB 1 Feedback pin
Power-off pin H: Normal operation
EN 2
(Step-down operation) L: Step-down operation stopped (All circuits deactivated)
OCSET 3 Add an external resistor to set max output current
VCC
Output 5, 6
VSS
4 IC power supply pin
Switch Pin. Connect external inductor/diode here. Minimize trace area at this pin to reduce EMI
7, 8 GND Pin
Functional Block Diagram
AP1534
Output
Oscillation
Circuit
Vcc
PWM-Switched Control Circuit
Thermal
Shutdown
EN
EN
Reference Voltage
Source
100uA
OCSET
+
FB
-
VssV
Absolute Maximum Ratings
Symbol Parameter Rating Unit
ESD HBM Human Body Model ESD Protection 4.5 KV
ESD MM Machine Model ESD Protection 150 V
VCC VFB VEN
V
OUT
PD
TJ
T
ST
Caution: The absolute maximum ratings are rated values exceeding which the product could suffer physical damage. These values must therefore not be exceeded under any conditions.
VCC Pin Voltage Feedback Pin Voltage EN Pin Voltage Switch Pin Voltage Power Dissipation Internally limited mW Operating Junction Temperature Range -40 to +125 Storage Temperature Range -65 to +150
AP1534
Document number: DS31314 Rev. 6 - 2
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VSS - 0.3 to VSS + 20
VSS - 0.3 to VCC
VSS - 0.3 to VIN VSS - 1.0 to VIN
© Diodes Incorporated
V V V V
o
C
o
C
Page 3
AP1534
Recommended Operating Conditions
Symbol Parameter Min Max Unit
VIN
I
OUT
TA
Electrical Characteristics (V
Symbol Parameter Conditions Min Typ. Max Unit
VFB
IFB
ISW
I
SHDN
∆V
OUT
/ VIN
∆V
OUT
/V
OUT
f
OSC
f
OSC1
VIH VIL ISH
ISL
I
OCSET
R
Notes: 3. Test condition for SO-8: Device mounted on FR-4 substrate PC board, 2oz copper, with minimum recommended pad layout. For better thermal performance, larger copper pad for heatsink is needed.
Internal MOSFET R
DS(ON)
EFFI Efficiency
T
SHDN
T
HYS
θ
JA
θ
JC
Input Voltage 3.6 18 V Output Current 0 2 A Operating Ambient Temperature -20 85
= 12V, TA = 25°C, unless otherwise specified)
IN
Feedback Voltage Feedback Bias Current Switch Current -- 2.0 - - A Current Consumption During Power Off
Line Regulation
Load Regulation Oscillation Frequency Measure waveform at SW pin 240 300 400 KHz
Frequency of Current Limit or Short Circuit Protect
EN Pin Input Voltage
EN Pin Input Leakage Current OCSET Pin Bias Current -- 75 90 105 µA
DS(ON)
Thermal shutdown threshold - 150 - °C Thermal shutdown hysteresis - 55 - °C
Thermal Resistance Junction-to-Ambient SO-8 (Note 3) - 127 ­Thermal Resistance Junction-to-Case SO-8 (Note 3) - 28 -
PWM CONTROL 2A STEP-DOWN CONVERTER
o
C
I
= 0.1A
OUT
I
= 0.1A
OUT
V
= 0V
EN
V
= 5V~18V
IN
I
= 0.1 to 2A
OUT
Measure waveform at SW pin - 50 - KHz Evaluate oscillation at SW pin 2.0 - -
Evaluate oscillation stop at SW pin - - 0.8
-- - 20 - µA
-- - -10 - µA
V
IN
V
IN
V
IN
= 5V, V = 12V, V = 12V, V
FB
= 0V
FB OUT
= 0V
= 5V, I
OUT
= 2A
0.784 0.8 0.816 V
- 0.1 0.5 µA
- 10 - µA
- 1 2 %
- 0.2 0.5 %
- 160 -
- 100 -
- 91 - %
o
o
V
mΩ
C/W C/W
AP1534
Document number: DS31314 Rev. 6 - 2
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Page 4
F (k
H
C
A
G
E (%
C
E (%
Typical Performance Characteristics
326
V = 3.3V,
OUT
324
I = 0.2A
OUT
322 320 318
z)
316
OSC
314 312
310 308
306
0 2 4 6 8 1012141618
3.0%
V = 3.3V,
OUT
I = 0.2A
OUT
2.0%
)
1.0%
N
0.0%
H
-1.0%
OUT
V
-2.0%
-3.0%
024681012141618
100
90
80
V = 5V
70
OUT
60 50
V (V)
IN
V vs. Frequency
IN
V (V)
IN
Line Regulation
V = 3.3V
OUT
AP1534
PWM CONTROL 2A STEP-DOWN CONVERTER
0.820
0.815
0.810
0.805
0.800
FB
V (V)
0.795
0.790
0.785
0.780
1.0%
0.8%
0.6%
0.4%
)
0.2%
0.0%
HANG
-0.2%
OUT
-0.4%
V
-0.6%
-0.8%
-1.0%
V = 3.3V,
OUT
I = 0.2A
OUT
024681012141618
V (V)
IN
V vs. V
IN FB
V = 5V,
IN
V = 3.3V
OUT
0.0 0.5 1.0 1.5 2.0 I (A)
OUT
Load Regula tio n
40
EFFICIENCY (%)
30 20 10
0
0.0 0.5 1.0 1.5 2.0 I (A)
OUT
Efficiency
AP1534
Document number: DS31314 Rev. 6 - 2
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Page 5
Typical Performance Characteristics (cont.)
V
Ripple
OUT
(V
= 5V, V
IN
OUT
= 3.3V, I
OUT
= 0.1A)
AP1534
PWM CONTROL 2A STEP-DOWN CONVERTER
V
Ripple
OUT
(V
= 5V, V
IN
OUT
= 3.3V, I
OUT
= 2A)
Test Circuit
+
-
open
OUTPUT OUTPUT
CC
OCSET
A
EN
V
SS
Enable function test Feedback functio n test
V
CC
OCSET EN
OUTPUT
V
FB
SS
open
FBV
Oscillation
+
-
V
A
+
-
V
CC
OCSET EN
V
FB
SS
Operation function test
AP1534
Document number: DS31314 Rev. 6 - 2
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Page 6
AP1534
R
Functional Description
PWM Control
The AP1534 is a DC/DC converter that employs pulse width modulation (PWM) scheme. Its pulse width varies in the range of 0% to 99%, based on the output current loading. The output ripple voltage caused by the PWM high frequency switching can easily be reduced through an output filter. Therefore, this converter provides a low ripple output supply over a broad range of input voltage & output current loading.
Under Voltage Lockout
The under voltage lockout circuit of the AP1534 assures that the high-side MOSFET driver remains in the off state whenever the supply voltage drops below 3.3V. Normal operation resumes once V
Current Limit Protection
The current limit threshold is set by external resistor R
connected from VCC supply to OCSET pin. The
OCSET
internal sink current I resistor sets the voltage at OCSET pin. When the PWM voltage is less than the voltage at OCSET, an over­current condition is triggered.
The current limit threshold is given by the following equation:
where,
I ×
=Δ
I
is the output peak current; R
PEAK
ON resistance; F
is the PWM frequency (300KHz
S
typical). Also, the inductor value will affect the ripple current ΔI.
The above equation is recommended for input voltage range of 5V to 18V. For input voltage lower than 5V or ambient temperature over 100°C, higher R recommended.
The recommended minimum R summarized below:
VIN (V) V
OUT
4 1 6.8K
5 3.3 5.6K 12 5 3.9K 18 12 4.7K
AP1534
Document number: DS31314 Rev. 6 - 2
rises above 3.5V.
CC
(90uA typical) across this
OCSET
×=×
RIRI
OCSETOCSETDS(ON)PEAK
Δ
I)(
+>
II
VV
−
OUTIN
S
LF
×
(V) R
(MAX) OUTPEAK
V
DS (ON)
2
OUT
IN
V
is the MOSFET
OCSET
(Ω)
OCSET
OCSET
value is
PWM CONTROL 2A STEP-DOWN CONVERTER
Inductor Selection
For most designs, the operates with inductors of 22µH to 33µH. The inductor value can be derived from the following equation:
OUT
I
Δ×
V
OUT V
IN
I
ES
L
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Where ΔI inductors lower ripple current and small value inductors result in high ripple current. Choose inductor ripple current approximately 15% of the maximum load current 2A, ∆I should be at least equal to the maximum load current plus half the ripple current to prevent core saturation (2A+0.15A).
Input Capacitor Selection
This capacitor should be located close to the IC using short leads and the voltage rating should be approximately 1.5 times the maximum input voltage. The RMS current rating requirement for the input capacitor of a buck regulator is approximately 1/2 the DC load current. A low ESR input capacitor sized for maximum RMS current must be used. A 470µF low ESR capacitor for most applications is sufficient.
Output Capacitor Selection
The output capacitor is required to filter the output voltage and provides regulator loop stability. The important capacitor parameters are the 100KHz Equivalent Series Resistance (ESR), the RMS ripples current rating, voltage rating and capacitance value. For the output capacitor, the ESR value is the most important parameter. The output ripple can be calculated from the following formula.
is
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The bulk capacitor’s ESR will determine the output ripple voltage and the initial voltage drop after a high slew-rate transient.
An aluminum electrolytic capacitor's ESR value is related to the capacitance and its voltage rating. In most case, higher voltage electrolytic capacitors have lower ESR values. Most of the time, capacitors with much higher voltage ratings may be needed to provide the low ESR values required for low output ripple voltage.
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V
V
−
IN
L ×
=
f
S
is inductor Ripple Current. Large value
L
=0.3A. The DC current rating of the inductor
L
V ×Δ=
RIPPLE
Page 7
Functional Description (cont.)
PWM CONTROL 2A STEP-DOWN CONVERTER
PCB Layout Guide
If you need low TC & TJ or large PD (Power Dissipation), The dual SW pins (5 & 6) and V
SO-8 package are internally connected to die pad, The evaluation board should be allowed for maximum copper area at output (SW) pins.
1. Connect FB circuits (RA, RB, CC) as closely as possible and keep away from inductor flux for pure
V
.
FB
2. Connect C possible to get good power filter effect.
3. Connect R possible.
4. Connect ground side of the CIN & D1 & C as possible and use ground plane for best performance.
to Vcc and Vss pin as closely as
VCC
to Vcc and OCSET pin as closely as
OCSET
pins(7 & 8)on the
SS
as closely
OUT
Connect FB circuits closer and keep away from L1.
Top Side Layout Guide
AP1534
Bottom Side Layout Guide
Use vias to conduct the heat into the backside of PCB layer. The heat sink at output (SW) pins should be allowed for maximum solder-painted area.
V
IN
R4
C2
+
-
C3
+
-
AP1534
Document number: DS31314 Rev. 6 - 2
C7
Option
R5
C6
Vcc
Output
AP1534
OCSET
EN
FB
V
SS
Layout numbering comparison
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L1
Option
D1
C1
R1
R2
+
C8
-
V
OUT
+
C4
-
© Diodes Incorporated
Page 8
A
A
A
A
A
θ
Ordering Information
AP1534
PWM CONTROL 2A STEP-DOWN CONVERTER
P 1534 SG -13
Package Packing
SO-8
S :
Green
G : Green
13 : Tape & Reel
Device
AP1534SG-13 S SO-8 2500/Tape & Reel -13
Note: 4. Pad layout as shown on Diodes Inc. suggested pad layout document AP02001, which can be found on our website at http://www.diodes.com/datasheets/ap02001.pdf.
Package
Code
Packaging
(Note 4)
Quantity Part Number Suffix
13” Tape and Reel
Marking Information
(1) SO-8
( Top View )
5
G : Green
YY
: Year : 08, 09,10~
X
X
41
represents 52 and 53 week
WW : Week : 01~52; 52
X
: Internal Code
Logo
Part Number
8
AP1534 YY
WW
Package Outline Dimensions (All Dimensions in mm)
(1) Package Type: SO-8
e
b
D
AP1534
Document number: DS31314 Rev. 6 - 2
E1
A2
SO-8
Dim Min Max
- 1.75
1
0.10 0.20
2
E
A1
Detail ‘A’
h
°
45
A3
A
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L
0.254
Gauge Plane Seating Plane
7°~9
°
8 of 9
E1
Detail ‘A’
All Dimensions in mm
1.30 1.50
3
0.15 0.25
b D E
e
h
L
0.3 0.5
4.85 4.95
5.90 6.10
3.85 3.95
1.27 Typ
- 0.35
0.62 0.82 0° 8°
© Diodes Incorporated
Page 9
AP1534
DIODES INCORPORATED MAKES NO WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, WITH REGARDS TO THIS DOCUMENT, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTA BILITY AND FITNESS FOR A PARTICULAR PURPOSE (AND THEIR EQUIV ALENTS UNDER THE LAWS OF ANY JURISDICTION).
Diodes Incorporated and its subsidiaries reserve the right to make modifications, enhancements, improvements, corrections or other changes without further notice to this document and any product described herein. Diodes Incorporated does not assume any liability arising out of the application or use of this document or any product described herein; neither does Diodes Incorporated convey any license under its patent or trademark rights, nor the rights of others. Any Customer or user of this document or products described herein in such applications shall assume all risks of such use and will agree to hold Diodes Incorporated and all the companies whose products are represented on Diodes Incorporated website, harml ess against all damages.
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Products described herein may be covered by one or more United Stat es, international or foreign patents pending. Product names and markings noted herein may also be covered by one or more United States, international or foreign trademarks.
Diodes Incorporated products are specifically not authorized for use as critical components in life support devices or systems without the express written approval of the Chief Executive Officer of Diodes Incorporated. As used herein:
A. Life support devices or systems are devices or systems which:
1. are intended to implant into the body, or
2. support or sustain life and whose failure to perform when properly used in accordance with inst ruct i ons for us e provided in the labeling can be reasonably expected to result in significant injury to the user.
B. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected
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Copyright © 2011, Diodes Incorporated
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PWM CONTROL 2A STEP-DOWN CONVERTER
IMPORTANT NOTICE
LIFE SUPPORT
AP1534
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