Airless Spray Technology For professional use only
Do not use this equipment before reading this manual!
DP-6386 Airless Sprayer
Web site: http://www.airlesspaintsprayer-pump.com
NOTE:This guide manual is for Model DP-6386 airless painting equipment, including the
operation,cleaning and maintenance,please read this
manual before using the machine.
Contents
1.Warning and special cautions
2.Introduction of components and functions
3.Operation
·Preparation before operation
·Preparation before spraying
·Spraying
·Procedure of releasing pressure
·Daily maintenance
4.Spraying technique
5.Cleaning
6.Repair
7.General problems and troubleshooting
8.Parts Listing
9.Accessories
1、Warning and special cautions
Warning!
Don´t operation the equipment without reading the following special cautions
1.Special cautions when operating
1、Never put your fingers,hands or any other part of the body into the spray jet.
2、Never point the spray gun at yourself or any other else
3、Never use the spray gun without the spray tip cover
4、Close the safety guard at any time except spraying and cleaning
5、Please release the pressure before the repair and the maintenance
6、Don´t clean it with bleached water or solvent containing strong acid and
alkali
7、It should be equipped with correspondent electric pressure stabilizing device.
8、Please operate the machine in a bright place
9、Never operate the machine in a place with sparks or combustible substances
10、Never operate the machine beyond 10 seconds without paints
11、Paints with glue, pellets ,strong corrosive or without solvent are prohibited.
12、This machine should only be linked with 220V electricity,380V electricity is
prohibited, otherwise it will be burned
13、Never pull the electric wire
14、Never smoke when operating the machine
2、Introduction of components and functions
Motor Direct current motor, 220V,50HZ,single phase motor
Pressure Control Knob
Switch Controlling the power on or off
PRIME/SPRAY Valve
Oil Cup Cup for oiling(PLS oil or 45#super sewing machine oil
Siphon Hose Siphoning paints from bucket to the machine
Return Tube Paints or solvent flows from here in return state
Controlling paint´pressure outlet
Horizontal direction is for Prime state(ON)
Vertical direction is for Spraying(OFF)
3、Operation
Preparation before operation
1、Tools:
Tools Quantity
6 inch,8 inch,10 inch wrench One each
“╋”Screwdriver One
Iron bucket Two
Plastic bucket One
Agitator or stirring stick One
Preventive mask and uniform One each
Brush One
Rag One
Electric meter One
Electric wire within 30 meters,25mm²
Electric pressure stabilizing device One
One roll
2、Preparation procedure
1、Siphon Hose and Return Tube should be linked correctly and whirl tight
2、Link 15 meter high pressure nylon paint tube to the outlet fitting and whirl tight
3、Link FTX airless spray gun to the other end of paint tube with two wrenches and whirl tight
4、Make sure the PRIME/SPRAY Valve is set horizontal state(ON)
5、Inject 5-6 drops PLS oil at oil cup
6、Check the voltage with a electric ammeter,and make sure it is between 200–250V(permitted
by machine)
7、Place the machine in a dry area at least 7.5 meters away from the operation area.
3、When it is used for the first time
Because there is protective lubricating oil in new machine,you should use some
soapsuds to wash it when using it for the first time,Follow the instructions as below:
1、Put siphon hose in a clean water bucket added with little soapsuds
2、Put Return Tube in a waste bucket
3、Set the Pressure Control Knob middle pressure by which the machine could
work(Don´t whirl too tight)
4、Set the PRIME/SPRAY Valve horizontal
5、Turn on the electricity
6、Operate the machine to circulate the soapsuds until clean water flows out
of the return tube
7、Turn off the electricity
Preparation before spraying
Before spraying, make sure the paints is in harmonious proportion and is simply
filtered, otherwise unpurified paints will cause wear and tear to the machine and
reduce the machine´s life.Besides,circulate the special diluent,and then spray.Follow
the instructions as below:
1、Put siphon hose in a bucket full of special diluent or clean water
2、Put return tube in a waste bucket
3、Set Pressure Control Knob middle pressure by which the machine could work
(Don´t whirl too tight)
4、Set PRIME/SPRAY Valve horizontal
5、Turn on electricity
6、Let the machine work for 15-30 seconds,until clean diluent flow out of return
tube
7、Turn off electricity
8、Set PRIME/SPRAY Valve vertical
9、Turn on electricity
10、Open safety guard
11、Point the spray gun at the inside of waste bucket,pull the trigger until clean
solvent flows out so that old solvent in paint tube and spray gun flows out
12、Close safety guard(see upper picture)
13、Slowly set Pressure Control Knob high pressure(Whirl tight)
14、Carefully check every component whether it leaks,in that case,release the
pressure according to the “pressure releasing procedure” then whirl tight
where it leaks
Spraying
1、Put siphon hose into painting bucket
2、put return tube into waste bucket
3、Set Pressure Control Knob middle pressure by which the machine could work
(Don´t whirl too tight)
4、Set PRIME/SPRAY Valve horizontal
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