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Dini Argeo TPW Series, TPWN, TPWA, TPWLK, TPWLKI User, Installation And Maintenance Instructions

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Page 1
TPW
Pallet truck with integrated scale
USER, INSTALLATION, MAINTENANCE INSTRUCTIONS - v4
ENGLISH
www.diniargeo.com
Page 2
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ContentsContents
IDENTIFICATION 8
PRELIMINARY INFORMATION 11
SAFETY DEVICES 15
DESCRIPTION 17
Operator obligations 18
Operator prohibitions 18
Rechargeable battery 24
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Contents
PACKAGING AND HANDLING 27
Packaging handling 28
Packaging removal 29
Packaging disposal 29
ASSEMBLY 30
COMMANDS 36
USE 40
Customisable printouts 45
BASIC SCALE FUNCTIONS 46
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Contents
ADDITIONAL FUNCTIONS FOR MODELS WITH NUMBER KEYPAD 51
ADVANCED SCALE FUNCTIONS 57
METROLOGICAL SCALE INFORMATION 75
MAINTENANCE 76
Scheduled maintenance table 77
Tank top-up for models with pump with plug 78
Tank top-up by means of syringe for models with mono-block pump 79
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Contents
TROUBLESHOOTING CASES 81
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Introduction
Dear Customer, Thank you for choosing a DINI ARGEO product.
The manual weighing pallet truck that you have purchased is ideal for handling and weighing pallets or standardised containers directly where they are located, saving you time and money.
It is equipped with high performance weighing electronics, precise and durable, and features a multifunctional program that can help you perform your daily tasks. Before using the instrument, please read this instruction manual carefully in order to be able to use it in complete safety and to learn about all of the functions it oers.
Safety information - Warnings
The safety precautions described in this manual, marked with the symbol, must be followed during all installation, use, maintenance or repair stages of the weighing system.
Any use other than that reported in this manual, as well as not following the safety precautions, relieves the manufacturer from any responsibility and will void the product warranty.
• Read this manual carefully before carrying out any handling operations or lifting any loads.
• This pallet truck is designed to weigh exclusively on standardised pallets.
• With approved scale, you can perform weighing on EUR-EPAL pallet 800x1200mm (ref. Standards UIC 435-2 and UIC 435-4).
• NEVER load the scale beyond the maximum capacity stated on the plate of the weight readout instrument.
IT IS forbidden to use the scale in environments where there is the danger of fire or explosion.
• Do not load the forks when they are raised, not even partially.
• Before using the pallet truck ensure it is in perfect working order.
• To achieve a correct weighing result, the forks need to be raised by at least 5-10 cm (Paragraph “Load lifting and weight reading” ref.).
• Do not expose the pallet truck to atmospheric agents (sun, rain, etc.).
• Use the pallet truck in non-condensing environments with moderate temperature and humidity levels
• Use the pallet truck where there are no vibrations.
• Carefully read and apply the aforementioned description of the weight indicator.
• To clean the pallet truck, avoid the use of solvents or aggressive substances.
• It is forbidden to make any modifications to the truck if not authorised by the manufacturer.
• It is forbidden to use the pallet truck when it no longer fulfils the safety criteria.
• It is forbidden to use flammable products to clean the truck.
• Except with specific models, it is forbidden to wash the pallet truck with direct jets of water.
• Do not pour liquids on the indicator.
• Anything not specifically described in this manual is to be considered improper use of the equipment.
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i
• The crossed out wheelie bin symbol on the product shows that it must be brought to appropriate separate waste collection centres at the end of its life cycle or returned to the dealer when pur­chasing a new equivalent product.
• Proper separate collection to then send the product to recycling contributes to preventing possible negative effects on the environment and to health and promotes recycling. Users who dispose of the product illegally shall face administrative sanctions as provided for by law.
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Identification

IDENTIFICATION

Identification of the Manufacturer
Manufacturer DINI ARGEO s.r.l.
Address Via della Fisica, 20
41042 Spezzano di Fiorano Mod.se (MO) - Italy
Tel. +39 0536 843418 Fax +39 0536 843521
[email protected]
Machine identification
Machine PALLET TRUCK WITH INTEGRATED SCALE
Model TPWXX
Identification plate
The machine is equipped with an identification plate positioned in the upper part of the column.
The identification details of the machine, to be cited to the Support Centre if required, are provided on the plate.
Mod.
TPWLKP-5
Sn
0100574294
Dini Argeo - v. Fisica, 20 - 41042 Fiorano (MO) Italy
B1W1 B1W2 B1W3
Max Min e =
500 kg 1000 kg 2000 kg 4 kg 10 kg 20 kg
0.2 kg
0.5 kg
UK 2945 6V DC
1 kg
TPW
WARNING! It is strictly forbidden to remove the CE identification plate and/or replace it with other plates. If, for accidental reasons, the plate is damaged or removed, the customer must inform the Manufacturer.
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Identification

EC Declaration of Conformity

The EC Declaration of Conformity is available on: www.diniargeo.com
DICHIARAZIONE DI CONFORMITA’
DECLARATION OF CONFORMITY
KONFORMITÄTSERKLÄRUNG
DÉCLARATION DE CONFORMITÉ
DECLARACIÓN DE CONFORMIDAD
Fabbricante:
Manufacturer: Hersteller: Fabricant: Fabricante:
Modello:
Model: Modell: Modèle: Modelo:
Anno di costruzione:
Manufacturing year: Herstellungsjahr: Année de fabrication: Año de construcción:
Numero di serie:
Serial number: Seriennummer: Numéro de série: Número de serie:
E’ conforme alle direttive:
-Conforms to the directives: / Konform mit folgenden richtlinien ist: / Est conforme aux directives: / Es conforme a las directivas:
2014/30/EU - Compatibilità Elettromagnetica
-Elecrtomagnetic Compatibility / Elektromagnetische Kompatibilität / La compatibilità Electromagnétique / Compatibilidad Electromagnética
-Con riferimento alle norme armonizzate:
-With reference to these harmonised norms: / Mit Bezug auf die Normen: / En référence aux normes harmonisées: / Con referencia a las normas armonizadas:
EN 61000-6-2 / 2005; EN 61000-6-4 / 2007 / A1:2011; EN 61326-1 / 2013; EN 55011 /
2009)
FAC-SIMILE
DINI ARGEO srl
Via della Fisica,20
Fiorano Modenese (MO) Italy
TPW20APM-2
2018
0100611649
TPW
2006/42/CE - Macchine
-Machines / Maschinen / Machines / Máquinas
UNI EN 13155 / 2009 ; UNI EN 13889
-Only for / Nur für / Seulemen pour / Solo per MCW/TPW
Dichiara inoltre che:
Declares also that: / Der Hersteller erklärt auβerdem, dass: / Déclare également que: / Declara también que:
-La persona autorizzata a costituire il fascicolo tecnico presso la sede del fabbricante è la Direzione Tecnica.
The person authorised to compose the technical file at the premises of the manufacturer is the Technical Management. / Die autorisierte Person, die die technischen Dokumente im Firmensitz des Herstellers verwaltet, ist das technische Management. / La personne autorisée à constituer le dossier technique chez la siége du fabricant est le directeur technique. / La persona autorizada a constituir el expediente técnico en la sede del fabricante es la Dirección Técnica.
Firma/Signature/Unterschrift
Fiorano Mod.se (MO) Italy, 14/03/2018
President
Rev. 2
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Identification

Reference directives

The machine supplied by DINI ARGEO does not fall within one of the categories of machines listed in Annex IV of the Directive; therefore, for the purposes of certifying conformity of the machinery with the provisions of this Directive, DINI ARGEO shall apply the conformity assessment procedure with internal check on the manufacture of the machinery, as set out in Annex VIII.
To certify the conformity of the machine with the provisions of the Directive, DINI ARGEO before placing it on the market, has carried out the risk assessment in order to verify compliance with the essential health and safety requirements of the Directive as well as the tests and the checks required by the reference standards applied.
The technical construction file has been compiled in compliance with the provisions of Annex VII of Directive 2006/42/EC and is available for inspection by supervisory authorities upon a reasoned request, as required by the laws in force on the matter.
DINI ARGEO s.r.l. then places the machine on the market, constituting it with:
• CE Marking
• EC Declaration of Conformity
• Instruction manual for use, installation and maintenance (Documentation drawn up according to section 1.7.4 of the Machinery Directive 2006/42/EC)
please note that the machine has been designed according to the following Directives:
• 2006/42/EC Machinery Directive
• 2014/30/EU Electromagnetic Compatibility Directive
And that the following harmonised standards have been applied:
• EN 61000-6-2 / 2005
• EN 61000-6-4 / 2007 / A1:2011
• EN 61326-1 / 2013
• EN 55011 / 2009
• UNI EN 13155 / 2009
• UNI EN 13889
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Preliminary information

PRELIMINARY INFORMATION

Recipients

The manual is intended for operators responsible for using and managing the machine throughout all its technical lifespan stages. It contains the topics referring to the correct use of the machine, in order to maintain its functional
and qualitative characteristics unchanged over time. All information and warnings for correct use in complete safety are also provided.
The manual, similarly to the EC compliance certificate, is an integral part of the machine and must always accompany it if moved or resold. It is the responsibility of the user to keep this documentation intact, to allow consultation, throughout the lifespan of the machine itself.

Supply and storage

The manual is available in electronic format on: www.diniargeo.com
Store this manual supplied with the machine, in order for it to be easily consulted by the operator.
The manual is an integral part for safety purposes, therefore:
• it must be kept intact (in all its parts). Should it be lost or damaged, it is required to request a copy immediately.
• it must follow the machine until demolition (even in case of movements, sale, lease, rental, etc....);
DINI ARGEO declines any liability for improper use of the machine and/or damage caused as a result of operations not covered by the technical documentation.

Updates

Should the machine require functional modifications or replacements, the revision or update of the manual is the responsibility of the Manufacturer. The Manufacturer is responsible for the delivery of the update of the manual.
The user is also responsible for ensuring that, if the present document is modified by the Manufacturer, only the updated versions of the manual are actually present in the points of use.
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Preliminary information

Language

The original manual has been drawn up in Italian.
Any translations into additional languages must be carried out starting from the original instructions.
The Manufacturer considers himself responsible for the information contained in the original instructions; translations in dierent languages cannot be fully verified, therefore if an incongruity is detected, it is required to follow the original text or contact the Support Centre.

Operators

In order to establish with certainty what are the skills and qualifications of the operators involved in the various tasks (commissioning, cleaning, scheduled maintenance), refer to the following table:
Qualification Description
OPERATOR Personnel of the user trained and qualified to use and run the machine for production purposes for
the activities for which it was built and supplied.
They must be able to perform all the operations required for proper functioning of the machine and for the safety of themselves or of any collaborators. They must have proven experience in the correct use of these types of machines and be trained, informed and instructed in this regard. In case of doubt, they must report any anomaly to their superior.
Note: they are not authorised to carry out any maintenance operation.
MECHANICAL MAINTENANCE TECHNICIAN
MANUFACTURER’S TECHNICIAN
Qualified technician able to perform preventive/corrective maintenance on all mechanical parts of the machine subject to maintenance or repair.
Qualified technician able to access all machine parts for visual analysis, checking the equipment status, adjustments and calibrations.
Note: they are not authorised to operate on live electrical systems (if any).
Technician qualified by the Manufacturer and/or their distributor for complex operations, as they are aware of the production cycle of the machine.
This person operates according to the user's requests.

Symbols used inside the manual

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Symbol Description
Symbol used to identify important warnings for the safety of the operator and/or machine.
Symbol used to identify information of particular importance within the manual. The information also concerns the safety of personnel involved in using the machine.
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Preliminary information

Personal protective equipment

When working near the machine, both for assembly operations and for maintenance and/or adjustment, it is strictly required to comply with the general accident-prevention regulations, therefore it will be important to use the personal protective equipment (PPE) required for each individual operation.
The complete list of personal protective equipment (PPE) that may be required for the dierent procedures is provided below:
Symbol Description
Obligation to use safety or insulating gloves.
Indicates a requirement for the personnel to use safety or insulating gloves.
Obligation to use safety goggles.
Indicates a requirement for the personnel to use safety goggles.
Obligation to use safety footwear.
Indicates a requirement for the personnel to use safety footwear.
Obligation to use noise protection devices.
Indicates a requirement for the personnel to use earplugs or earmus for hearing protection.
Obligation to use safety clothing.
Indicates a requirement for the personnel to wear the specific safety clothing.
The clothing of those operating or maintaining the line must comply with the essential safety requirements defined by the EU Reg.2016/425 and with the laws in force in the country where the line is installed.
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Preliminary information

Warranty

IMPORTANT! The complete warranty terms are set out in the sales contract. The conditions foreseen in the commercial contract (if different) have priority over what is provided in this section.
The warranty is subject to the following general conditions:
• the machine must be used within the limits stated in the contract and provided in the technical documentation.
• maintenance must be carried out in the times and in the ways required by the manual, using original DINI ARGEO spare parts and entrusting the operations to qualified personnel.
The warranty is void in case of:
• failure to comply with the safety regulations;
• removal or tampering with control and safety devices;
• improper use of the machine;
• use of the machine by untrained and/or unauthorised personnel or failure to comply with the skills of the various operators, as indicated in the manual;
• modifications or repairs made by the user without the Manufacturer's written authorisation;
• partial or total failure to comply with the instructions;
• lack of maintenance;
• use of non-original spare parts;
• exceptional events such as flooding, fires (if not caused by the machines).
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Safety devices

SAFETY DEVICES

Noise

Noise measurements have been carried out in accordance with the provisions of standards UNI EN 11200 and UNI EN ISO 3746.
During the operating cycles, under conditions of perfect functioning and maintenance and on a smooth industrial surface, noise exposure of the personnel is less than 70 dB .
It is the user's responsibility to apply the resulting preventive and protective measures, in compliance with the legislation of the country where the machine is installed and used.

Vibrations

The vibrations produced by the machine, according to its mode of operation, are not dangerous to the health of the operators.
WARNING! Excessive vibration can only be caused by a mechanical fault that must be immediately reported and eliminated, in order not to compromise the safety of the line and of the operators.

Residual risks

The machine has been designed to assure the essential safety requirements for the operator.
Safety has been integrated into the design and construction of the machine as far as possible; however, risks from which operators must be protected remain.
For each residual risk, a description of the risk and of the zone or part of the machine subject to the residual risk is provided (unless it is a risk valid for the entire machine). Procedural information on how to avoid the risk and on the correct use of the personal protection devices provided and required by the Manufacturer is also provided.
Risk Description and procedural information
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Risk of crushing
Risk of load
falling
The risk of crushing lower limbs under the load during its descent remains.
The risk of load falling and crushing during handling operations remains.
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Safety devices

Safety pictograms applied to the machine

Stickers and safety plates are applied to the machine, as shown in the following table. Refer to the image for positioning.
Pos. Pictogram Description
Mod.
TPWLKP-5
Sn
0100574294
Dini Argeo - v. Fisica, 20 - 41042 Fiorano (MO) Italy
1
B1W1 B1W2 B1W3
Max
500 kg 1000 kg 2000 kg
Min
4 kg 10 kg 20 kg
0.2 kg
e =
2
0.5 kg
UK 2945 6V DC
CE IDENTIFICATION PLATES
1 kg
WARNING PLATE:
• load lowering;
• load transport;
• load lifting;
• oil filling;
• do not use on slopes.
3
4
MANUFACTURER DATA STICKER
BATTERY INDICATIONS STICKER
2
3
1
4
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Description

DESCRIPTION

Intended use (correct)

The machine in question is intended for industrial use for:
• the weighing and handling of objects placed on Europallet.
Max Europallet capacity permitted:
MODEL CAPACITY
TPWN 2000 kg
TPWP 2500 kg
TPWLK 2000 kg
TPWA 2000 kg
TPWI 2000 kg
TPWLKI 2000 kg
The machine has been designed to:
• meet the specific needs mentioned in the sales contract;
• be used according to the instructions and limits of use provided in this manual.
The machine has been designed and built to operate safely if:
• it is used within the limits stated on the contract and in this manual;
• the user manual procedures are followed;
• scheduled maintenance is carried out in the times and in the ways indicated;
• unscheduled maintenance is promptly carried out if required.

Reasonably foreseeable misuse

The reasonably foreseeable misuses, which are to be intended as strictly forbidden, are listed below:
• transporting people;
• transporting unstable or incorrectly stacked loads or fluids;
• using the machine as a support point;
• using the machine on a slope;
• using the machine in poorly lit areas;
• using the machine in order to obtain production values above the required limits;
• using the machine dierently than described in paragraph “Intended use (correct)”.
Any other use of the machine with respec t to that required must be previously authorised in writing by the Manufac turer. In the absence of said written authorisation, the use is to be considered “improper use”; therefore the Manufacturer declines any responsibility in regards to damage caused to property or people and deems any type of warranty on the machine expired.
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IMPORTANT! An improper use of the machine relieves the Manufacturer from any responsibility.
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Description

Obligations and prohibitions

Operator obligations

The operator must:
• Perform maintenance operations always with the machine switched o. Not lubricate moving parts.
• When the machine is running, not operate nearby while wearing chains, bracelets, ties or other clothing that may get caught in the mechanisms.
• Operators with long hair must tie them up in order to prevent them from getting entangled.
• During operation, pay the utmost attention that no person is able to directly access moving parts.
• Use the protective devices made available by the employer in an appropriate manner.
• Immediately report any deficiencies of the safety devices to the employer, the manager or the person in charge.

Operator prohibitions

Specifically, operators must not:
• use the machine improperly, i.e. for uses other than those indicated in the paragraph “Intended use (correct)”;
• remove or modify safety or warning devices without authorisation;
• carry out operations or manoeuvres that are not within their competence or that may compromise their own safety or that of other workers on their own initiative;
• wear bracelets, rings or chains that can dangle and be dragged by moving parts, creating a hazard for the operator;
• replace or modify the speed of the components of the machine without being authorised by a manager;
• use the machine if it has not been installed according to the regulations in force;
• use the machine as a support point even if it is not running (under risk of falling and/or the risk of damaging the machine itself);
• use the machine outside the environmental conditions permitted (consult the paragraph “Environmental
conditions permitted”).
WARNING! DINI ARGEO is not liable for damage to things or people if it is ascertained that the machine has been used in a non permitted environment.
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Description

Technical data

TPWN
Material PAINTED STEEL
Fork dimensions 1150 x 550 x 87 mm *
Weight 110 kg
Wheels GUIDE WHEELS AND DOUBLE LOADING WHEELS IN POLYURETHANE *
Max capacity 2000 kg
IP Degree -
Power supply BATTERY, 4 “AA” TYPE
Printer -
Keyboard 5 KEYS
Operating life 40 hrs
* Dierent sizes and materials are available at the specific request of the purchaser.
TPWLK
Material PAINTED STEEL
Fork dimensions 1150 x 550 x 85 mm *
Weight 125 kg
Wheels GUIDE WHEELS AND DOUBLE LOADING WHEELS IN POLYURETHANE *
Max capacity 2000 kg
IP Degree 65 (ONLY VERSIONS WITHOUT PRINTER)
Power supply WITH REMOVABLE BATTERY
Printer OPTIONAL
Keyboard 17 KEYS
Operating life 80 hrs
* Dierent sizes and materials are available at the specific request of the purchaser.
TPWA
Material PAINTED STEEL
Fork dimensions 1150 x 550 x 85 mm *
Weight 125 kg
Wheels GUIDE WHEELS AND DOUBLE LOADING WHEELS IN POLYURETHANE *
Max capacity 2000 kg
IP Degree -
Power supply WITH REMOVABLE BATTERY
Printer AS PER STANDARD
Keyboard 17 KEYS
Operating life 80 hrs
* Dierent sizes and materials are available at the specific request of the purchaser.
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Description
TPWET
Material PAINTED STEEL
Fork dimensions 1150 x 550 x 85 mm *
Weight 125 kg
Wheels GUIDE WHEELS AND DOUBLE LOADING WHEELS IN POLYURETHANE *
Max capacity 2000 kg
IP Degree 65 (ONLY VERSIONS WITHOUT PRINTER)
Power supply WITH REMOVABLE BATTERY
Printer OPTIONAL
Keyboard TOUCHSCREEN
Operating life 10 hrs
* Dierent sizes and materials are available at the specific request of the purchaser.
WARNING! For the functions of the models with touchscreen keypad, refer to the specific manual of the weight indicator software.
TPWP
Material PAINTED STEEL
Fork dimensions 1150 x 550 x 85 mm *
Weight 125 kg
Wheels GUIDE WHEELS AND DOUBLE LOADING WHEELS IN POLYURETHANE *
Max capacity 2500 kg
IP Degree 65 (ONLY VERSIONS WITHOUT PRINTER)
Power supply WITH REMOVABLE BATTERY
Printer OPTIONAL
Keyboard 17 KEYS
Operating life 80 hrs
* Dierent sizes and materials are available at the specific request of the purchaser.
TPWLKW
Material PAINTED STEEL
Fork dimensions 1240 x 680 x 85 mm *
Weight 134 kg
Wheels GUIDE WHEELS AND DOUBLE LOADING WHEELS IN POLYURETHANE *
Max capacity 2000 kg
IP Degree 65 (ONLY VERSIONS WITHOUT PRINTER)
Power supply WITH REMOVABLE BATTERY
Printer OPTIONAL
Keyboard 17 KEYS
Operating life 80 hrs
* Dierent sizes and materials are available at the specific request of the purchaser.
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Description
TPWLKI
Material STAINLESS STEEL
Fork dimensions 1180 x 550 x 80 mm *
Weight 135 kg
Wheels GUIDE WHEELS AND DOUBLE LOADING WHEELS IN NYLON *
Max capacity 2000 kg
IP Degree 68 (ONLY VERSIONS WITHOUT PRINTER)
Power supply WITH NON REMOVABLE INTERNAL BATTERY
Printer OPTIONAL (IP65)
Keyboard 17 KEYS
Operating life 80 hrs
* Dierent sizes and materials are available at the specific request of the purchaser.
TPWI
Material STAINLESS STEEL
Fork dimensions 1180 x 550 x 80 mm *
Weight 135 kg
Wheels GUIDE WHEELS AND DOUBLE LOADING WHEELS IN NYLON *
[VULKOLAN FOR THE TPWID VERSION]
Max capacity 2000 kg
IP Degree 68 (ONLY VERSIONS WITHOUT PRINTER)
Power supply WITH NON REMOVABLE INTERNAL BATTERY
Printer OPTIONAL (IP65)
Keyboard 17 KEYS
Operating life 80 hrs
* Dierent sizes and materials are available at the specific request of the purchaser.
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Description

Environmental conditions permitted

The environment in which the machine must be used is an internal environment protected from weathering such as rain (except IP versions), hail, snow, fog, suspended dust, combustible dust and must not be classified and protected from aggressive agents such as corrosive vapours or excessive heat sources. The ground must have an adequate maximum permitted load (cement, asphalt) and an even surface.
The machine has been designed and built to operate safely in the following environmental conditions:
Room temperature
Maximum relative humidity
Room lighting
Support surface
WARNING! Environmental conditions other than those specified may cause serious damage to the machine and void the warranty.
IMPORTANT! The work surface must be sufficiently illuminated. In the event of dark areas in the workplace, it will be the user's responsibility to provide suitable lighting devices.
-10°C ~ + 40°C
85 % non-condensing
min. 50 lux - non-glare light
perfectly flat concrete industrial floor
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Description

Main components

The machine is made up of the following main components:
Pos. Component
LOADING FORKS
1
LOAD CELLS
2
STEERING WHEELS
3
DOUBLE LOADING WHEELS
4
TILLER WITH MULTIFUNCTION LEVER
5
FIXED OR ADJUSTABLE MULTIFUNCTION WEIGHT INDICATOR
6
RECHARGEABLE BATTERY
7
BUILT-IN PRINTER
8
5
6
8
7
from 80 or 85 mm to 180 or 200 mm
1
TPW
2 43
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PILE RICARICABILI
Description

Rechargeable battery

Depending on the model purchased, the Pallet truck can be equipped with:
• battery drawer (AA type) (A),
• internal rechargeable battery (B),
• removable rechargeable battery (C).
The battery life depends on the model, if from 10 to 80 hrs.
A
C
RECHARGEABLE BATTERIES
B
REMOVABLE
BATTERIA
BATTERY
ESTRAIBILE
ONLY FOR
STAINLESS STEEL
VERSIONS
REMOVABLE
BATTERIA
BATTERY
ESTRAIBILE
IMPORTANT! Before turning the pallet truck on for the first time, fully charge the battery for 12 hours.
IMPORTANT! Only use original batteries and battery chargers supplied.
IMPORTANT! During normal use, never leave the battery partially or fully discharged. Fully recharge it at least once a week.
IMPORTANT! In case of prolonged periods of disuse, we recommend removing the batteries (in pertaining models) and storing it in a dry place, away from changes in temperature.
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Description
160° 160°

Optional components

The machine can be equipped with the following optional components:
Component Description and Image
SWIVEL COLUMN
(standard depending on model)
USB PORT
(depending on model)
Ensures maximum display reading comfort.
Enables to store all completed weighing operations on memory stick.
ANTENNA
(depending on model)
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Fixed antenna for wireless data transmission.
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Description
BRAKE Pedal parking brake unit installed on steering wheels.
INTEGRATED THERMAL
PRINTER
It allows to print the receipt or the label, which in turn can be customised.
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Packaging and handling

PACKAGING AND HANDLING

Packaging and handling warnings

WARNING! DINI ARGEO is not liable for damage, to things or people, caused by accidents due to failure to follow the instructions provided in this manual.
WARNING! Use lifting equipment with a capacity suitable for the weight to be lifted.
IMPORTANT! Lifting and handling operations must only be carried out by specialised and trained personnel, who are qualified to carry out these activities.
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Packaging and handling

Packaging

The pallet truck is transported disassembled and packaged inside a cardboard box with a strapped pallet. The TPWLKI and TPWLKW models on the other hand, are transported fully assembled on a pallet and strapped to it.
Upon receiving the packaged machine, the customer must verify that there is no damage caused by the mode of transport or by the personnel in charge of the specific operations.
If damage is detected, leave the packaging in question in the state found and immediately request the assessment of the damage by the competent shipping company, then communicate the damage found to the competent transport insurance and sales outlet by means of a damage certificate.

Packaging handling

The packaging must be moved by means of a forklift with a capacity suitable for the weight to be lifted (refer to the table below to check the weight of your model).
Weights with transport crate:
MODEL WEIGHT
TPWN 124 kg
TPWLK 138 kg
TPWA 138 kg
TPWP 138 kg
TPWLKW 148 kg
TPWLKI 135 kg
TPWI 135 kg
For handling, proceed as follows:
1. Position the forklift forks under the packaging containing the machine, as shown in the figure.
2. Make sure the forks come out from the rear of the load, for a length sucient to eliminate any risk of tipping.
3. Lift slowly, making sure that the centre of gravity of the section is positioned at the centre of the lifting forks.
TPW
POSITIONING
FORKS
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Packaging and handling

Packaging removal

To remove the packaging, proceed as follows:
1. Place the packaging containing the machine in the place of destination.
2. Remove the machine parts from the packaging and place them on a flat surface.
3. Proceed with assembly operations (refer to chapter “ASSEMBLY”).
1 2
3
WARNING! The TPWLKI and TPWLKW models on the other hand, are transported fully assembled on a pallet and strapped to it.

Packaging disposal

The packaging is an integral part of the supply and is not collected, therefore the purchaser is in charge of disposing of it.
IMPORTANT! Dispose of the packaging in compliance with the regulations in force in the country of the user.
TPW
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Assembly

ASSEMBLY

Assembly warnings

WARNING! DINI ARGEO is not liable for damage, to things or people, caused by accidents due to failure to follow the instructions provided in this manual.
IMPORTANT! Assembly operations must only be carried out by specialised and trained personnel, who are qualified to carry out these activities.
TPW
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Assembly

Assembly procedure

The machine is delivered divided into 3 parts:
• tiller,
• column,
• carriage.
To assemble the parts, proceed as follows:
A. Place the column on the base of the carriage and fix it by using the 4 bolts supplied.
A
TPW
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Assembly
B. Assemble the tiller “version 1” or “version 2”, depending on the pallet truck model purchased.
VERSION 1
B.1. Make sure the lifting lever is in “lowered” position.
B.2. Position the tiller vertically above the carriage, making sure that the chain falls at the hole.
B.3. Fix the tiller to the carriage by using the 3 bolts supplied.
B.4. Hook the chain pin to the specific lever.
B
B.3
B.1
B.2
B.4
TPW
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Assembly
VERSION 2
B.5. Position the tiller vertically above the carriage, making sure that the chain falls at the hole. Then insert the
pin into the side hole.
B.6. Insert the split pins to lock the pin.
B.7. Hook the chain to the specific locking lever.
B.8. Fully lower the tiller to compress the spring as much as possible, so as to leave enough space to remove
the pin. Bring the tiller back to normal position.
B
B.5
B.7
B.6
TPW
B.8
12
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Assembly
C. Install the battery in the specific compartment.
The battery can be connected to the machine by means of:
• with connection cable (C.1),
• snapping on (C.2).
When connecting the battery by using a connecting cable, after connecting the cable, place the battery in the specific compartment.
C.1
After carrying out the assembly operations described, it is possible to proceed with regular use of the machine.
C.2
TPW
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Assembly

Descent adjustment

The machine is already adjusted for correct operation. However, should it be required to perform descent adjustment, refer to the procedure described below:
A. Place the forks at the maximum height. B. Place the tiller control lever in POS. 1 (centre). C. Make sure the tiller is in the upright position. D. Unscrew the locknut, to unlock the adjustment screw. E. Slowly turn the adjustment screw clockwise until the forks start moving
downwards.
F. As soon as the forks start lowering, turn the adjustment screw one and a half
turns anti-clockwise. G. Tighten the locknut, to lock the adjustment screw. H. Using the control lever, the downwards movement can be carried out from
any tiller position.
A
B
D E F
G H
C
TPW
WARNING! Make sure that with the tiller in its transport position, it is not possible to raise the forks. Otherwise:
• release the locknut,
• turn it half a turn clockwise,
• tighten the locknut back up again.
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Commands

COMMANDS

Tiller commands

The raised load is moved forwards or backwards by the tiller, which controls the steering wheels. The tiller can be used in the following conditions:
Condition Image Mode
TRANSPORT
The tiller is completely free for transport manoeuvres.
AT THE CENTRE
DOWN
UP
LIFTING
Pull the tiller downwards to start up the lifting pump. A return spring places the tiller back in its upright position.
DESCENT
Pull the lever upwards to lower the load. The descent speed is controlled by a special valve that starts up when the lever is firmly pulled to the end of its stroke.
TPW
IMPORTANT! The pallet truck is equipped with a dual-function tiller: traction or manoeuvre and hydraulic lift. Raise or lower the truck only when stationary.
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Commands

Display

1
2
3
4
6
5
7
131415
12
8
Pos. Icon Description
1
2
3
4
5 / 6
Indicates that the scale is unloaded and at zero (gross).
Indicates that the weight is unstable.
Displays the time.
The net weight is displayed. Note: there is a saved tare.
The gross weight is displayed.
Indicates the battery level:
7
8
9
10
11
Metrics are displayed.
A locked tare is active.
A manual tare is active.
Indicate the range of active weighing.
9 10 11
TPW
12
13
14
15
lb
Indicates the units of measurement: pounds (lb), tonnes (t), kilograms (kg), grams (g), number of pieces (pcs).
The weight is displayed in high resolution.
This means a key is pressed. In some operating modes, it means that a specific function is active.
...
These indicate the active relay outputs (only with the optional board).
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Commands

Keyboard types

KEYBOARD FOR DFWK06 INDICATOR
KEYBOARD FOR 3590EGTXP INDICATOR KEYBOARD FOR DFWL-1 INDICATOR
KEYBOARD FOR DFWLKI INDICATOR
Button Description
• Resets the weight on the scale.
• If pressed for a long time (2 sec), it is possible to set the brightness of the display.
• Performs tare on the scale.
• If pressed for a long time (2 sec), a preset tare can be entered.
• Recalls the specific function of the operating mode.
• If pressed for a long time (5 sec), it allows to change the operating mode.
• Confirm key.
• Prints the receipt.
• If pressed for a long time (5 sec), the configuration menu can be accessed.
• If pressed for 2 sec it switches o the instrument.
• If pressed for 5 sec it displays the metrological information.
If pressed for a long time (2 sec) it displays the metrological information.
TPW
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Commands
WARNING! For a clearer view and advanced functions related to the keys and operating modes, see the chapter “BASIC SCALE FUNCTIONS” and “ADVANCED SCALE FUNCTIONS”.
Performs the function (followed by pressing a number).
If on, it indicates that the instrument is charging (for battery powered instruments).
It allows to quickly set a numerical value.
WARNING! For the functions of the models with touchscreen keypad, refer to the specific manual of the weight indicator software.
TPW
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Use
USE

General warnings for correct use

TPW
WARNING! Pay attention during manoeuvring operations as the tiller has an upright return system.
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Use
TPW
ONLY LIFT FROM STATIONARY*
IMPORTANT! The pallet truck is equipped with a dual-function tiller: traction or manoeuvre and hydraulic lift. Note: raise or lower the truck ONLY when stationary.
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Use

Pallet truck conditions

Condition Description
The pallet truck is on, loaded and the forks are raised from the ground.
The pallet truck is on, loaded and the forks in lowered position.
In this condition it does not matter whether the pallet truck is loading or unloading.
TPW
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Use

Checks before use

Before using the pallet truck, check that:
• the forks do not show evident damage;
• the area of use is clear of any obstacles;
• no consumables losses are present in the area under the machine;
• the labels installed on the pallet truck are present and legible.
IMPORTANT! If faults and/or anomalies are detected, report them to the personnel in charge.

Display switch-on

Display:
CA B
Display:
0.0
C
Pallet Truck Condition:
IMPORTANT! Unload the Pallet Truck before turning it on
IMPORTANT! If the instrument is approved, the power on must be carried out on the surface where the weighing will take place.
Pallet Truck Condition:
TPW
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1000.0
Use

Pallet truck positioning

Position the pallet truck under the load to be weighed, as shown in the figure below.
IMPORTANT! With approved scale, you can perform weighing on EUR pallet 800 x 1200 mm (UIC standards 435-2 and UIC 435-4 ref.).

Load lifting and weight reading

Lift the load, as shown in the figure below. The value of the weighing can be read on the display. Weighing accuracy is achieved when the pallet truck is fully stationary.
x 5
WARNING! Make sure the pallet is fully raised from the ground.
TPW
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Use

How to replace the roll

To replace the integrated thermal printer roll (if present), proceed as follows:
A. Open the door by pressing the centre button.
B. Put the roll in, keeping the thermal surface facing outward.
C. Close the door by pressing on both sides.
D. Remove excess paper.
A
B
C D

Customisable printouts

If the instrument is equipped with a printer, the ticket or label can be customised as shown in the following example.
Customising printouts requires advanced configuration.
Example of ticket/label
MARIO ROSSI SRL VIA DELL'INDUSTRIA, 20 41042 - FIORANO (MO) - ITALY WWW.MARIOROSSI.IT
WEIGHING NUM. 1
Header
Progressive weighing number (for accumulation modes)
Example of packing list
MARIO ROSSI SRL VIA DELL'INDUSTRIA, 20 41042 - FIORANO (MO) - ITALY WWW.MARIOROSSI.IT
WEIGHING NUM. 00000001 NET 1,000 kg
GROSS 15,000 kg TARE 3,000 kg NET 12,000 kg
TICKET No. 54321 05/08/2015 15:39:03
TPW
Weight data
Progressive ticket number
Date and time
Bar code 39
USER_MAN_ENG_TPW_v4
WEIGHING NUM. 00000002 NET 1,000 kg
WEIGHING NUM: 00000003 NET 1,000 kg
WEIGHING NUM. 00000004 NET 1,000 kg
TOTAL WEIGHINGS 00000004 TOTAL NET 4,000 kg TICKET No. 12345 09/05/06 15:39:03
45
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Basic scale functions

BASIC SCALE FUNCTIONS

Start-up - On

Display:
Pallet Truck Condition:
Shutdown - O
Display:
0.0
C
C
Press
for 2s
CBA
Display:
Pallet Truck Condition:
CBA
Display:
-off-
0.0
Pallet Truck Condition:

Zero

Display:
Pallet Truck Condition:
0.1
Pallet Truck Condition:
B
ZERO
CA
Display:
0.0
Pallet Truck Condition:
TPW
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=+
Basic scale functions

Display brightness adjustment

Display:
Pallet Truck Condition:

Automatic tare

0.0
ZERO
Press
for 2s
? kg ? kg
CBA
Display:
brGt 0
Setting the brightness value:
Increase the value
Decrease the value
Confirm
Display:
Pallet Truck Condition:
x 5
D
Display:
Pallet Truck Condition:
15
0.0
.0
CBA
Display:
TARE
0.0
Pallet Truck Condition:
E
Display:
1 2 0.0
Pallet Truck Condition:
TPW
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Basic scale functions

Tare deletion

Display:
- 1 5.0
Pallet Truck Condition:

Set a known tare value (PT)

CBA
Display:
TARE
0.0
Pallet Truck Condition:
=+
? kg15,0 kg
A
Display:
Pallet Truck Condition:
CONFIRM
0.0
B
TARE
ED
Display:
- 1 5.0
Pallet Truck Condition:
Press for 2s
C
Display:
00015.0
Setting the tare value:
F
Display:
1 2 0.0
Pallet Truck Condition:
Increase / Decrease the value
TPW
continue
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NUM. PESATA
1
TARA
N. SCONTRINO 54321 15/11/2018
15:39:03
LORDO 15.000 kg
NETTO
3.000 kg
12.000 kg
Basic scale functions
15,0 kg
i
If the pallet truck has a number keypad, it is possible to enter the tare quickly:
A
Enter the tare value:
0 9
...
B
TARE

Print

Display:
PRINT
1 2 0.0 print
120,0 kg
CBA
Display:
TPW
Pallet Truck Condition:
Pallet Truck Condition:
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Basic scale functions

Metrics

A
Display:
Pallet Truck Condition:
0.0
B
C
Press
for 4s
C
Display:
INFo
Pallet Truck Condition:
020 12000
TPW
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Additional functions for models with number keypad

ADDITIONAL FUNCTIONS FOR MODELS WITH NUMBER KEYPAD

30-tare log

This memorises the most commonly used tares (up to 30), to simplify retrieval with quick selection.
Example
HOW TO STORE A TARE
Display:
Pallet Truck Condition:
D
PRINT PRINT
0.0
F 9
Display:
00015.0
Setting the tare value:
Increase /
or
0 9
...
Decrease the value
Enter the value
CBA
Display:
Select the memory:
or
0 9
Enter the value
...
FE
T.01
Increase / Decrease the value
TPW
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Additional functions for models with number keypad
HOW TO RETRIEVE A STORED TARE
Display:
135,
Pallet Truck Condition:
D
PRINT
0
BA
Display:
Fun 1
F 1
E
Display:
120,0
Pallet Truck Condition:
C
Display:
Select the memory:
or
0 9
Enter the value
...
T.01
Increase / Decrease the value

Automatic tare deletion

A
Display:
0.0 Fun 2
Pallet Truck Condition:
B
Display: Display:
C
F 2
Ta-L
Automatic deletion disabled
Ta-u
Automatic deletion enabled: the tare is deleted automatically once the pallet truck is unloaded.
TPW
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Additional functions for models with number keypad

Number IDs

The instrument has 2 memories for the temporary recording of numerical codes that can be used to identify the product, the operator, the batch, etc. These codes, if entered, will be shown on the receipt at the time of printing.
HOW TO ENTER THE ID
Display:
0.0
Pallet Truck Condition:
D
Display: Display:
iidn
1
Display:
Fun 3
F 3
E
000000
Enter the required ID (up to 10 digits):
or
0 9
Enter the value
...
Increase / Decrease the value
CBA
Display:
iidn
Select the memory:
1 2
or
F
Enter the value
PRINT
TPW
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Additional functions for models with number keypad
HOW TO ENABLE AUTOMATIC ID DELETION
A
Display:
Pallet Truck Condition:
D
Display:
iidn
1
0.0
B
Display:
Fun 4
F 4
E
Display:
id1L
Automatic deletion disabled
id1u
Automatic deletion enabled: the entered ID will be deleted automatically when the pallet truck is unloaded.
C
Display:
iidn
Select the memory:
1 2
or
Enter the value
i
The numeric IDs are automatically reset when the scale is turned off.

Date and time

A
Pallet Truck Condition:
i
Only if the date and time option is available.
0.0
B
Display:Display:
Fun 8
F 8
C
day month year hour Minute
TPW
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NUM. PESATA
1
TARA
N. SCONTRINO 54321 15/11/2018
15:39:03
LORDO 15.000 kg
NETTO
3.000 kg
12.000 kg
NUM. PESATA
1
TARA
N. SCONTRINO 54321 15/11/2018
15:39:03
LORDO 15.000 kg
NETTO
3.000 kg
12.000 kg
Additional functions for models with number keypad

Print (and reprint of last receipt)

PRINT
Display:
1 2 0.0 print
Pallet Truck Condition:
REPRINT OF LAST RECEIPT
A
PRINT
F
CBA
Display:
PRINT
Pallet Truck Condition:
B
Display:
print
Pallet Truck Condition:
TPW
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Additional functions for models with number keypad

Metrics

A
Display:
Pallet Truck Condition:
0.0
B
C
Press
for 4s
C
Display:
INFo
Press
for 2s
Pallet Truck Condition:
020 12000
TPW
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Advanced scale functions

ADVANCED SCALE FUNCTIONS

How to access the function menu

Display:
Pallet Truck Condition:
D
total
formul
Count
0.0
CBA
Display:
MODE
funCt
Press
for 5 s
The indicator is in the configuration menu: the currently active function appears.
Horizontal accumulator
Sum of the weight of several objects to obtain the total weight
Mixing several components
Vertical formulation or accumulation: mixing several components
Piece count
TPW
HoLD
CheCk
net.Gro
PerC
HI.RES
Conver
Weight check
Checking the weight with respect to a reference sample
Net weight / gross weight exchange
Percentage weighing
Weighing in % compared to a refer­ence sample
Unit of measurement conversion
57
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Once you have selected the function, the scale goes back to weighing mode.
0.0
Page 58
Advanced scale functions

Horizontal accumulator

HOW TO ADD UP THE WEIGHINGS
Display:
Pallet Truck Condition:
D
Display:
1 8 0.0
Pallet Truck Condition:
CBA
Display:
PRINT
5 0.0
t. 1
Pallet Truck Condition:
P1 P1
E
PRINT
F
Display:
t. 2
Pallet Truck Condition:
P2 P2
NUM. PESATA 00000001
50.0 kg
NETTO
NUM. PESATA 00000001 NETTO
50.0 kg
NUM. PESATA 00000002 NETTO
180.0 kg
G
Display:
90.0
Pallet Truck Condition:
H
I
Display:
PRINT
t. 3
Pallet Truck Condition:
P3 P3
P1 P2 P3
NUM. PESATA 00000001 NETTO
50.0 kg
+ +
NUM. PESATA 00000001 NETTO
NUM. PESATA 0000000 2 NETTO
50.0 kg
180.0 kg
NUM. PESATA 00000001 NETTO
NUM. PESATA 0000000 2 NETTO
NUM. PESATA 0000000 3 NETTO
50.0 kg
180.0 kg
90.0 kg
NUM. PESATA 00000001 NETTO
50.0 kg
NUM. PESATA 00000002 NETTO
180.0 kg
NUM. PESATA 00000003 NETTO
90.0 kg
TPW
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Advanced scale functions
HOW TO MOMENTARILY READ THE TOTAL
BA
Display:
MODE
N. 3
Number of weighings
Total weight
i
With the number keyboard, pressing F + 7 displays the current total without printing it/resetting it.
HOW TO END ACCUMULATION AND RESET THE TOTAL
BA
Display:
PRINT
N. 3
Press for
2 s
Number of weighings
3 2 0.0
C
NUM. PESATA 00000001 NETTO
NUM. PESATA 00000002 NETTO
NUM. PESATA 00000003 NETTO
50.0 kg
180.0 kg
90.0 kg
i
3 2 0.0
Total weight
TOTALE PESATE 00000003 TOTALE NETTO 320.0 kg 15/11/2018 9:23:03
If PRINTER present
With the number keyboard, pressing F + 7 displays the current total without printing it/resetting it.
HOW TO PRINT AND RESET THE GRAND TOTAL
C
NUM. PESATA 00000001 NETTO
NUM. PESATA 00000002 NETTO
NUM. PESATA 00000003 NETTO
TOTALE PESATE 00000003 TOTALE NETTO 320.0 kg 15/11/2018 9:23:03
If PRINTER present
MODE
Press for
2 s
BA
Display:
N. 3
Number of weighings
3 2 0.0
Total weight
50.0 kg
180.0 kg
90.0 kg
i
TPW
With the number keyboard, pressing F + 6 displays the current total without printing it/resetting it.
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Advanced scale functions

Mixing several components

HOW TO ADD UP THE WEIGHINGS
Display:
3 0.0
Pallet Truck Condition:
Display:
2 5 0.0
Pallet Truck Condition:
B
CA
Display:
TARE
0
Pallet Truck Condition:
E
FD
Display:
PRINT
t. 1
Pallet Truck Condition:
NUM. PESATA 00000001 NETTO
250.0 kg
Display:
1 0 0.0
Pallet Truck Condition:
H
PRINT
IG
Display:
t. 2
Pallet Truck Condition:
NUM. PESATA 00000001 NETTO
NUM. PESATA 00000002 NETTO
250.0 kg
100.0 kg
TPW
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Advanced scale functions
HOW TO MOMENTARILY READ THE TOTAL
BA
Display:
MODE
N. 3
Number of weighings
Total weight
i
With the number keyboard, pressing F + 7 displays the current total without printing it/resetting it.
HOW TO END ACCUMULATION AND RESET THE TOTAL
BA
Display:
PRINT
N. 3
Press for
2 s
Number of weighings
3 5 0.0
C
NUM. PESATA 00000001 NETTO
NUM. PESATA 00000002 NETTO
250.0 kg
100.0 kg
i
3 5 0.0
Total weight
TOTALE PESATE 00000002 TOTALE NETTO 350.0 kg
15/11/18 09:23:03
If PRINTER present
With the number keyboard, pressing F + 7 displays the current total without printing it/resetting it.
HOW TO PRINT AND RESET THE GRAND TOTAL
C
NUM. PESATA 00000001 NETTO
NUM. PESATA 00000002 NETTO
TOTALE PESATE 00000002 TOTALE NETTO 350.0 kg
15/11/18 09:23:03
MODE
Press for
2 s
BA
Display:
N. 3
Number of weighings
3 2 0.0
Total weight
250.0 kg
100.0 kg
i
TPW
If PRINTER present
With the number keyboard, pressing F + 6 displays the current total without printing it/resetting it.
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Advanced scale functions

Piece count

HOW TO SAMPLE AND COUNT
Display:
TARE
15.0
Pallet Truck Condition:
D E F
MODE
Press
for 2 s
Display: Display:
-5- 5 -5- 5
Set the loaded reference amount (5, 10, 20, ..., 200 pieces):
Increase / Decrease the value
or
F 5
0 9
Press the key combination
+
to activate free typing and then enter a quantity
...
CA B
Display:
0.0
Pallet Truck Condition:
Load the selected reference quantity.
Weight
> 0.1% Cap. Max.
ref
G H
PRINT
Display:
1500
Pallet Truck Condition:
TPW
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Advanced scale functions
HOW TO SWITCH FROM PIECE TO WEIGHT DISPLAY AND VICE VERSA
Display: Display:
MODE
CA B
3000
Pallet Truck Condition: Pallet Truck Condition:
i
You can go from counting to weighing at any time by pressing
HOW TO ENTER THE AVERAGE UNIT WEIGHT (PMU)
PRINT
Press for
2 s
B CA
MODE
Display:
10.3427
Display:
Enter the average unit weight
Or:
apw
(Example: = 10,3427 g):
3 0 0.0
+
F 6
D E F
Display: Display:
PRINT
0 100
Pallet Truck Condition: Pallet Truck Condition:
i
For correct counting, you must set the known tare value or tare the empty container and fill it with the pieces to count.
or
0 9
...
Increase / Decrease the value
Enter the value
TPW
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Advanced scale functions
TOTAL LOAD COUNT
Display:
1000.0
Pallet Truck Condition:
Display:
9 8 5.0
PT
Pallet Truck Condition:
B
Manually set the tare value (pallet + container):
or
0 9
...
TARE
Press for
2 s
Increase / Decrease the value
Enter the value
E
MODE
Press for
2 s
CA
PRINT
FD
Display:
-s- 5
Select the desired reference quantity (5, 10, 20, ..., 200 pieces):
Increase / Decrease the value
or
F 5
0 9
Press the key combination
+
to activate free typing and then enter a quantity
...
G I
Display: Display:
H
MODE
-s- 5
Pick up the sampling pieces (5, 10,
20, 30, 40, 50, 60, 75, 10 0, 200 pieces).
Pallet truck condition:
3780
Pallet Truck Condition:
TPW
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Advanced scale functions

Weight check

HOW TO START THE CHECK WITH KNOWN REFERENCE WEIGHT
A
Display:
0.0
Pallet Truck Condition:
D
Display:
T00000
Manually set the value:
Increase / Decrease
or
0 9
...
the value
Enter the value
B
MODE
Press for
2 s
C
Display:
tarGet
E
PRINT
F
Display:
l00000
Enter the lower tolerance:
Increase / Decrease
...
the value
Enter the value
or
0 9
G
PRINT PRINT
H
Display:
H00000
Enter the higher tolerance:
Increase / Decrease the value
or
0 9
Example 1:
To check a weight of 1000 g with +/- 5 g tolerance (that is, between 995 g and 1005 g), set:
t01000 l00005 h00005
...
Enter the value
I
Example 2:
To check a weight of 500 g with +/- 10 g / -20 g tolerance (that is, between 480 g and 510 g), set:
t00500 l00020 h00010
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Advanced scale functions
HOW TO START THE CHECK WITH AUTOMATIC TARGET ACQUISITION
A
Display:
5 0 0.0 l00000
Pallet Truck Condition:
D
PRINT PRINT
B
MODE
E
Display:
H00000
Enter the higher tolerance:
Increase / Decrease the value
or
0 9
...
Enter the value
Press for
2 s
C
Display:
Enter the lower tolerance:
Increase / Decrease the value
or
0 9
...
Enter the value
F
HOW TO CHECK THE WEIGHT
A
Display: Display: Display:
_under
Pallet Truck Condition: Pallet Truck Condition: Pallet Truck Condition:
B
- ok -
C
Over
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Advanced scale functions
HOW TO UPDATE THE NOMINAL WEIGHT WITH KNOWN REFERENCE WEIGHT
Display:
B
MODE
CA
Display:
0.0
Pallet Truck Condition:
HOW TO UPDATE THE NOMINAL WEIGHT WITH AUTOMATIC TARGET ACQUISITION
A
Display:
B
MODE
5 0 0.0
tarGet
t00000
Pallet Truck Condition:
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Advanced scale functions
HOW TO EDIT THE CHECK THRESHOLDS
D
MODE
Press for
t.m a x
2 s
B
E
Display:
Display:Display:
h00000
CA
Display:
t.m i n l00000
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Advanced scale functions

Exchange between net weight and gross weight

Display:
B
15.0
Pallet Truck Condition:
D
Display: Display:
E
0.0 1 0 0.0
Pallet Truck Condition: Pallet Truck Condition:
TARE
CA
Display:
Pallet Truck Condition:
0.0
F
Display:
Pallet Truck Condition:
i
You can go from net weight to gross weight at any time by pressing
1 0 0.0
G H
MODE
MODE
.
Display:
1 1 5.0
Pallet Truck Condition:
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Advanced scale functions

Percentage weighing

PERCENTAGE CHECK
I. How to acquire the 100% reference
A
Display:
Pallet Truck Condition:
D
PRINT
5 0.0
B C
MODE
Press for
2 s
E
Display:
1 0 0.0
Pallet Truck Condition:
Display:
S-100.0
Set the value:
Increase / Decrease the value
II. How to check the weight
F
Display:
Pallet Truck Condition: Pallet Truck Condition:
i
TPW
You can go from weight in % to weight in kg at any time by pressing
5 0.0
G H
MODE
MODE
.
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Display:
2 5.0
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Advanced scale functions
PERCENTAGE METERING
Example of formula:
A
Display:
Pallet Truck Condition:
D
MODE
1 0.0
Press for
Product: RP28K
1. 2127A3 - 50%
2. 23AB4 - 30%
3. Water - 20%
Meter 500 kg
2 s
B C
ZERO
E
Display:
kg
00500.0
F
Display:
PRINT
0.0
kg
Enter the total quantity to achieve:
Increase / Decrease the value
Enter the value
G
Display: Display:
H
or
0 9
...
0.0
Pallet Truck Condition: Pallet Truck Condition:
I
TARE
5 0.0
continue
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Advanced scale functions
J
Display:
Pallet Truck Condition:
M
Display:
Pallet Truck Condition:
0.0
0.0
K
Display:
Pallet Truck Condition:
N
Display:
Pallet Truck Condition:
L
TARE
3 0.0
O
2 0.0
C
P Q R
Display:
MODE
1 0 0.0 5 0 0.0
Pallet Truck Condition:
i
You can go from weight in % to weight in kg at any time by pressing
MODE
Display:
kg
Pallet Truck Condition:
.
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Advanced scale functions

Unit of measurement conversion

HOW TO COVERT THE UNIT OF MEASUREMENT INTO POUNDS (STANDARD MODE)
Display:
B CA
MODE
Display:
5 0.0 110,23
Pallet Truck Condition: Pallet Truck Condition:
i
You can go from weight in kg to weight in pounds at any time by pressing
HOW TO CONVERT THE UNIT OF MEASUREMENT WITH FREE CONVERSION FACTOR
A
Display:
B C
MODE
Press for
2 s
5 0.0
MODE
.
Display:
faCtor
TPW
D
Display:
Display:
00000.0
Insert the conversion factor:
Increase / Decrease
or
0 9
the value
...
Enter the value
Examples:
Pounds (lb) 1g = 0.00220 Ounces (oz) 1g = 0.03527 Stones (st) 1g = 0.00016 Karats (kt) 1g = 5.00000 Grains (gr) 1g = 15.43240
Any conversion factor must be multiplied by the weight.
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E
PRINT
continue
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Advanced scale functions
F
Display: Display:
G H
MODE
5 0.0
110,23
Pallet Truck Condition: Pallet Truck Condition:
i
You can convert the unit of measurement with free conversion factor at any time by pressing
MODE
.
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Metrological scale information

METROLOGICAL SCALE INFORMATION
1. Turn off the scale
0.0
0.0
C
2 sec2 sec
C
-off-
-off-
2. Follow the procedure:
C
C
Turn on the scale and press the key while the startup messages are being displayed.
888888
888888
max
max
0.0
0.0
x x.y y
x x.y y
a a.b b.C C
a a.b b.C C
leGal
9.80390
Prefix: identifies the tool
xx
model Version: identifies the legal
YY
software
Weighing program version
0.0
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Maintenance

MAINTENANCE

Maintenance warnings

WARNING! Perform maintenance operations when the machine is switched off and in a safe condition.
WARNING! Maintenance operations must be performed by qualified and authorised personnel.
Machine maintenance includes the operations (inspection, verification, control, adjustment and replacement) that become necessary following normal use.
• During maintenance operations do not release work residues into the environment.
• Only perform the maintenance operations described herein, any unspecified procedures can pose a serious risk to untrained operators and in any case alter the machine’s degree of safety.
• Always and only use original spare parts.
• During operation or maintenance, plates and stickers must NOT be removed, hidden, or made illegible.
• The maintenance technicians must wear all the personal protective equipment required for the operation to be carried out.
WARNING! Repair or maintenance operations not contained in this manual may only be carried out with the prior authorisation of DINI ARGEO No responsibility for damage to persons or property may be attributed to DINI ARGEO for operations other than those described or carried out in ways other than those indicated.
Machine maintenance operations are divided, from the operational point of view, into two main categories:
All those operations that the operator must perform, in a preventive manner, to ensure
Scheduled Maintenance
Unscheduled Maintenance
good operation of the machine over time; scheduled maintenance includes inspection, control, adjustment, cleaning and lubrication.
All those operations that the operator must perform when the machine requires it. Unscheduled maintenance includes the overhaul, repair, restoration of nominal operating conditions or the replacement of a faulty, defective or worn out unit.
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Maintenance

Scheduled maintenance

The machine, when delivered to the user, is already adjusted to work properly; however, in order to ensure its proper functioning over time, it is required to carry out periodic and preventive checks and maintenance.
The scheduled maintenance includes inspections, checks and operations that, to prevent breakdowns, keep under control:
• the mechanical conditions of the machine,
• the lubrication of the machine,
• the cleaning of the machine.
WARNING! Before starting the maintenance operations, place the Pallet Truck on a solid and flat surface.

Scheduled maintenance table

IMPORTANT! Scheduled maintenance operations to be carried out daily are the responsibility of the operator responsible for driving the pallet truck.
Operation
Roller and wheel integrity check ♦
Visual check of the state of the truck frame ♦
Weight indicator operation check ♦
Integrated printer operation check (if present) ♦
Pump operation check ♦
Greasing the bearings of the rollers and wheels ♦
Greasing the tiller control lever guide ♦
Chain greasing with spray ♦
Greasing the lifting system ♦
Daily Weekly Monthly Biannual
Frequency
Oil level check ♦
Wheel cleaning ♦
General cleaning of the machine with compressed air and non­pressurised water
Note: in non-IP models, do not use water on the battery and on the interface.
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♦
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Maintenance

Oil level top-up

Tank top-up for models with pump with plug

Check the oil level every 6 months. Only use hydraulic oil (not motor or brake oil) to top-up.
Oil viscosity: 30 CST at 40°C
Total volume: 0.3 l
A. Fully lower the forks.
B. Remove the protective casing, the seal and the cap.
C. If required, add up to 20 mm from the top edge of the tank.
D. Operate the pump several times to release any air from the
hydraulic circuit, then lower the forks completely.
E. Put the cap, the seal and the protective casing back on.
A B C
D E
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Maintenance

Tank top-up by means of syringe for models with mono-block pump

Check the oil level every 6 months. Only use hydraulic oil (not motor or brake oil) to top-up.
Oil viscosity: 30 CST at 40°C
Total volume: 0.3 l
A. Fully lower the forks.
B. Unscrew and remove the oil tank closing screw.
C. If required, add oil through the syringe (not supplied) until the first leak.
D. Operate the pump several times to release any air from the hydraulic circuit, then lower the forks completely.
E. Reassemble the closing screw.
A B
D E
C
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Maintenance

Unscheduled maintenance

For unscheduled maintenance on the machine, contact the Authorised Support Centre.
WARNING! Unscheduled maintenance and repair of the machine are reserved for qualified, instructed and authorised technicians, depending on the manufacturer or authorised service centre. These operations require in-depth and specialised knowledge of the machines, of the operations required, of the risks involved and of the correct procedures to operate in safety.
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Troubleshooting cases

TROUBLESHOOTING CASES
PRINT
TOTALISATION
The scale does not print
The scale does not accumulate
• Another printout is already in progress (busy)
• Make sure there is a roll in the printer
• The printer does not switch on
• The weight is unstable (unStAb)
• The net or gross weight is negative or insucient for printing (low)
• Underload or overload (______ or ------) (un.oVEr)
• The scale was not unloaded after the last printing (no.0.unS)
• You are trying to print a non-approved weight
• Make sure there is a roll in the printer
• The printer does not switch on
• The weight is unstable (unStAb)
• The net or gross weight is negative (loW)
• Underload or overload (______ or ------) (un.oVEr)
• The scale was not unloaded after the last printing (no.0.unS)
• The weight is too low for the weighing operation (low)
- less than 10 divisions for the accumulator modes
- less than “Min” for the approved products (shown on the measur­ing plate)
TARE
WEIGHING
The scale has lost the total
The scale does not tare
The scale does not switch on
The scale switches o suddenly
The scale is not reactive
The scale display switches o and displays a dot
• Switching off the scale causes the accumulated totals to be lost
• The weight is unstable (unStAb)
• The gross weight is negative (loW)
• The weight is insufficient
• The weight exceeds the maximum capacity
• The tare function has been deactivated
• In the event of manual tare, the value exceeds the maximum capacity
• Make sure the power cable is connected properly
• Connect the battery charger and try again. If the instrument continues to malfunction, contact the dealer.
• Automatic switching off active
• Low battery
• Battery failure
• Power supply line failure
• One of the available energy saving modes has been activated
• An unsuitable weighing filter has been selected
• Stand-by mode is active: press a key to reactivate weighing.
• Energy saving mode is active: contact the dealer for further details.
TPW
The scale displays a permanent “Zero” message
• The scale is unable to automatically reset the weight because it exceeds the maximum resettable weight at switch-on.
• Unload the scale and try again. If the scale continues to have the same problem even when there is nothing on it, contact the dealer.
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Troubleshooting cases
PIECE COUNTER
The weight is unstable
The scale does not carry out sampling
• Check whether the weighing filter is active.
• If the support surface is subjected to vibrations from machinery or mov-
ing vehicles, move the scale onto another surface and try again.
• The weight is unstable (Err.Mot)
• The weight is insufficient, add more pieces and try again (Error)
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Troubleshooting cases

Error messages

MESSAGE DESCRIPTION SOLUTION
BUSY
UNSTAB
low
under
over
no.0.unS
Another printout is already in progress
The weight is unstable
The net or gross weight is negative or insufficient for printing
Underload
Overload
The scale was not unloaded after the last printing
Wait for the printout in progress to be finished and try again.
Check the weighing filter. If the support surface is subjected to vibrations from machinery or moving vehicles, move the scale onto another surface and try again.
Add weight and try again.
Load the scale and restore a valid weight condition. If the problem persists, contact customer service.
Unload the scale and restore a valid weight condition. If the problem persists, contact customer service.
Completely unload the scale, making sure lights up. Load the weight and try again.
TPW
err.mot
Error
Tilt
The weight is unstable Wait for stability (the light) and try again.
In piece counting mode, the weight is insufficient for proper sampling.
Angle error.
USER_MAN_ENG_TPW_v4
Add more pieces and try again.
Move the pallet truck to a flat surface and try again.
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Notes
This publication, or por tions thereof, may not be duplicated without written permission from the Manufac turer. All information contained in this manual is based on the data available at the time of its publication; the Manufacturer reserves the right to make changes to its products at any time without notice and without incurring any penalty. We therefore recommend that you always check for any updates.
The individual in charge of pallet truck operation must ensure that all safety regulations in force in the country of use are applied, ensuring that the appliance is used in accordance with the purpose it is intended for and to avoid any danger for the user.
The Manufacturer declines any liability arising from any weighing operation errors.
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Notes
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Notes
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Notes
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HEAD OFFICE
Via Della Fisica, 20 41042 Spezzano di Fiorano, Modena - Italy Tel. +39 0536 843418 - Fax +39 0536 843521
SERVICE ASSISTANCE
Via Dell’Elettronica, 15 41042 Spezzano di Fiorano, Modena - Italy Tel. +39 0536 921784 - Fax +39 0536 926654
Authorised service centre stamp
The information in this document is approximate and can be subject to variations without prior notice by Dini Argeo, with respect of the norms in force. The official
technical data is available in the updated version on the www.diniargeo.com website or by contacting the Dini Argeo Customer Service.
www.diniargeo.com
Rev. 11.02.2019
USER_MAN_ENG_TPW_v4
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