Page 1
Installation and
Maintenance Manual
For
Dings Stationary
Permanent Overhead
Magnet
Revised May 21, 2013
Page 2
Table of Contents
General Information ......................................................................................................... 1
Installation Procedures
Unpacking, Handling and Storage ........................................................................... 2
Installation and Maintenance ................................................................................... 2
Certified Print of Magnet .................................................................................................. 5
Revised May 21, 2013
Page 3
General Information
Magnet
Dings Model:
Dings Part Number:
Dings Serial Number:
Permanent overhead magnet s are non-electric type magnetic separators. They are used to
separate tramp iron (unwanted, damaging metal) and ferrous impurities from nonmagnetic
materials conveyed in bulk form.
Standard models are designed to be installed in a suspended position over belt conveyors.
During operation, tramp iron contained inside material conveyed under the magnet is
magnetically attracted. Magnetic force lifts the ferrous metal to the face of the magnet – the
bottom surface of the magnet. Metal attracted by a permanent stationary overhead magnet
must be manually removed from the mag net f ace.
Warnings:
Magnetic separators can project magnetism through a considerable distance and exert
much pulling force on magnetic metals. Be cautious when working with tools near the
magnet.
CAUTION: STRONG MAGNET
Strong magnetic field may have and affect on pacemakers and other electrical devices.
Please contact the device manufacturer for further information.
Operating Temperature:
Ceramic magnets: -40°F through 482°F (-40°C through 250°C).
Rare earth magnets: 176°F (80°C) or less.
NOTE: Extreme temperatures may affect the performance of the magnet.
Refer to Bulletin 1214T.
1
Revised May 21, 2013
Page 4
Installation Procedures
Unpacking and Handling
Upon receiving, check all packaged material for shortage of parts and possible damage.
Report shortages and damage to the carrier who delivered shipment. The magnet was
shipped fully assembled, ready for operation. If a sweep arm assembly was supplied, it
may have been shipped separately and must be bolted on before operation.
Magnet
This Dings stationary permanent magnet was shipped using 4” x 6” wooden beams as
supports under the two sides of the magnet. This is done to protect t he mag ne t sur f ace
from damage during shipment. After unloading, the magnet should never be placed directly
on the ground. Rather, wood beams or some other means of support should be placed
beneath the two sides of the magnet box to raise the magnet above the ground.
The magnet should always be moved using the three lifting lugs or sling assembly provided.
Never use a forklift or other device to lift the magnet from the bottom.
The magnet should be stored indoors prior to installation.
Recommended Storage of Overhead Magnets
1) The following precautionary procedures are recommended:
a) Store magnet indoors in a low humidity, even temperature environment if possible.
b) Keep water and any other form of moisture away from the magnet while in storage.
2) This is a procedure for indoor storage onl y. Outdoor storage is definitely not advised and
will null and void our warranty on the magnet assembly.
Installation
This permanent stationary overhead magnet is shipped fully assembled and ready to install.
Dings permanent stationary overhead magnets are built in 2 types: Inline and Crossbelt.
An Inline type is installed over a conveyor head pulley so that the magnet face is parallel to
the travel direction of material falling off the conveyor. The head pulley must be made from
non-magnetic material . This location is preferred because separation efficiency is better
when the magnet is located over where the conveyed material open up during its path
through the air. Material discharging from the head pulley is not packed as tightly around
buried metal. Consequently, there is less resistance to magnetic pull.
2
Revised May 21, 2013
Page 5
A Crossbelt type is installed over a conveyor so that the magnet is at a right angle to the
travel direction of the material on the conveyor. If the magnet cannot be installed over the
head pulley, install it over a flat section of the conveyor. Magnetic performance may be
affected by magnetic material in the field. This includes such items as I-beams, metal
supports, hoppers, or splitters. These and other ferrous objects need to be kept out of the
magnetic zone.
Inline Crossbelt
Suspend the magnet from a rigid support structure. Provide adjustment in the suspension
for positioning of the magnet – moving up, down, sideways, forward, backward and tilt.
Suspension height is critical to the performance of the magnet. This distance is measured
from the bottom of the magnet face to the surface of the material handling belt.
Elevate the magnet to the suspe nsi on hei g ht that is ap pr opr iat e for the appl ic ati o n. An
appropriate height is 2” – 3”above the top of the conveyed material or the height specified
at the time of purchase. If a height is specified, measure it as the middle of the conveyor
belt, on its surface, up to the magnet face – the bottom surface of the magnet.
The magnet should be mounted at the recommended suspension height. If the magnet is
too high above the burden, sufficient magnetism may not reach into the burden. Too
much height will cause a loss in separation efficiency. For best results, crossbelt
separators should be centered over the belt and parallel to the slope of the belt conveyor.
Unloader Arm or Sweep Arm
If this magnet is equipped with a pivot unloader arm, use it to push attracted material off the
magnet face. The arm is made of non-magnetic stainless steel angle. One end is bolted
near a corner on the magnet face. A pipe receptacle is welded to the angle so a pipe can
be inserted to act as a handle.
If this magnet does not have an unloader arm, metal must be removed by hand. It is
advisable to wear gloves to protect your hands.
3
Revised May 21, 2013
Page 6
Maintenance
Check magnet face to see if metal objects have been attracted. Do not allow a build-up on
the magnet face because attracted metal causes a loss in separation efficiency. Remove
attracted metal as soon as possible.
4
Revised May 21, 2013
Loading...