DINGLI JCPT2223RTA Operators Manual With Maintenance Information

SELF-PROPELLED ROUGH-TERRAIN SCISSOR LIFTS

OPERATOR’S MANUAL

with Maintenance Information

( For JCPT2223RTA )

WARN ING

THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE

DO NO T O PER ATE THIS M AC HIN E U NTI L YOU READ AND UNDERSTAND ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL

Part Number: SM0117123

Zhejiang Dingli Machinery Co., Ltd. First Edition, September 2017

OPERATOR’S MANUAL with Maintenance Information

Version of the Record

OPERATOR’S MANUAL with Maintenance Information

Version of the Record

Version Number Create Date

SM01117123_Rev1.0 ………………………………………………………………………… 2017-09

OPERATOR’S MANUAL with Maintenance Information

Important

Read, understand and obey these safety rules and operating instructions before operating this machine.

Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, please call DINGLI Machinery.

Owners, Users and operators:

We appreciate your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to safety if you, as the equipment users and operators:

1 Comply with employer, job site and

governmental rules.

2 Read, understand and follow the

instructions in this and other manuals supplied with this machine.

3 Use good safe work practices in a

commonsense way.

4 Only have trained / certified operators,

directed by informed and knowledgeable supervision, running the machine.

Contents

Page

Safety Rules 1

Legend 8

Decals 9

Specifications 13

Control panel 14

Pre-operation Inspection 18

Workplace Inspection 20

Function Tests 21

Operating Instructions 27

Transport and Lifting Instructions 34

Maintenance 37

If there is anything in this manual that is not clear or which you believe should be added, please contact us.

Zhejiang Dingli Machinery Co., Ltd.

1255 Baiyun South Road. Leidian Town. Deqing Zhejiang

China

Tel: +86-572-8681688

Schematic 64

Inspection and Repair Log 68

Fax: +86-572-8681690

Web: www.cndingli.com

E-mail:market@cndingli.com

OPERATOR’S MANUAL with Maintenance Information

Safety Rules

Danger

Failure to obey the instructions and safety rules in this manual will result in death or serious injury.

Do Not Operate Unless:

√ You learn and practice the principles of

safe machine operation contained in this operator's manual.

1 Avoid hazardous situations. Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to

use.

Decal Legend

DINGLI product decals use symbols, color coding and signal words to identify the following:

Safety alert symbol—used to alert personnel to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Red—used to indicate the presence of an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Orange—used to indicate the presence of a potentially hazardous situation which, if not avoided, could result in death or serious injury.

4 Inspect the workplace.

5 Only use the machine as it was

intended.

√ You read, understand and obey the

manufacturer's instructions and safety rules— safety and operator's manuals and machine decals.

√ You read, understand and obey employer's

safety rules and worksite regulations.

√ You read, understand and obey all

applicable governmental regulations.

√ You are properly trained to safely operate

the machine.

Yellow with safety alert symbol—used to indicate the presence of a potentially hazardous situation which, if not avoided, may cause minor or moderate injury.

Blue without safety alert symbol—used to indicate the presence of a potentially hazardous situation which, if not avoided, may result in property damage.

OPERATOR’S MANUAL with Maintenance Information

Safety Rules

The relevant conditions of using the equipment

The surface of work ground should be flat and hard with no obstacles in air and the safety distance between the equipment and high-tension line is adequate.

The environment temperature should be within

-20℃~40℃; Height above sea level ≤1000m.

The environment humidity ≤ 90%.

Electrical power: AC 110~230V±10%, 50~60Hz.

Work cycle

The life of designed work cycle is no more than 40000 times.

Intended Use

This machine is intended to be used only to lift personnel, along with their tools and materials to an aerial work site.

An operator on prescription or over-the-counter drugs needs medical advice on whether or not he/she can safely operate machines.

Electrocution Hazard

This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current.

Maintain safe distances from electrical power lines and apparatus in accordance with applicable governmental regulations and the following chart.

Voltage PhasetoPhase

Minimum Safe

Approach Distance

Meters

Safety Sign Maintenance

Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.

Operator

Only the trained and qualified are permitted to operate this machine. Always use safety belt and helmet when aerially working.

If you are subject to dizziness or seizures, or are bothered by heights, you must not operate this type of machinery.

An operator must not use drugs or alcohol that can change his/her alertness or coordination.

0 to 300V Avoid Contact

300V to 50kV 3.05

50kV to 200kV 4.60

200kV to 350kV 6.10

350kV to 500kV 7.62

500kV to 750kV 10.67

750kV to 1000kV 13.72

Allow for platform movement, electrical line sway or sag and beware of strong or gusty winds.

Keep away from the machine if it contacts energized power lines. Personnel on the ground or in the platform must not touch or operate the machine until energized power lines are shut off.

OPERATOR’S MANUAL with Maintenance Information

Safety Rules

Do not operate the machine during lightning or storms.

Do not use the machine as a ground for welding.

Tip-over Hazard

Occupants, equipment and materials must not exceed the maximum platform capacity or the maximum capacity of the platform extension.

Maximum capacity – JCPT2223RTA

Maximum occupants 4

Models with one extension deck

Platform allowable maximum load 750kg

Extension deck allowable maximum load 500kg

Only Only

firm, level surface. If the tilt alarm sounds when the platform is raised, use extreme caution to lower the platform.

For outdoor use machine, Do not raise the platform when wind speeds may exceed 12.5 m/s. If wind speeds exceed 12.5 m/s when the platform is raised, lower the platform and do not continue to operate the machine.

Do not operate the machine in strong or gusty winds. Do not increase the surface area of the platform or the load. Increasing the area exposed to the wind will decrease machine stability.

Extension platform

deck 500kg 250kg

Work Area Safety

Do not raise the platform unless the machine is on a firm, level surface.

Do not drive over 0.5km/h with the platform raised.

Do not depend on the tilt alarm as a level indicator. The tilt alarm sounds on the chassis and in the platform when the machine is on a slope.

Do not use the platform controls to free a platform that is caught, snagged or otherwise prevented from normal motion by an adjacent structure. All personnel must be removed from theplatformbeforeattemptingtofreethe platform using the ground controls.

Use extreme care and slow speeds while driving the machine in the stowed position across uneven terrain, debris, unstable or slippery surfaces and near holes and drop-offs.

Do not drive the machine on or near uneven terrain, unstable surfaces or other hazardous conditions with the platform raised.

Do not push off or pull toward any object outside of the platform.

If the tilt alarm sounds:

Lower the platform. Move the machine to a

OPERATOR’S MANUAL with Maintenance Information

Safety Rules

Maximum allowable manual force

Model Application

Outdoor 400N 4

JCPT2223RTA

Indoor 400N 4

Do not use the machine as a crane.

Do not place or attach fixed or overhanging loads to any part of this machine.

Do not push the machine or other objects with the platform.

Do not contact adjacent structures with the platform.

Do not alter or disable the limit switches.

Do not tie the platform to adjacent structures.

Do not place loads outside the platform perimeter.

manual

force

Maximum

occupants

handled by person(s) in the platform.

Do not use the machine on a moving or mobile surface or vehicle.

Be sure all tires are in good condition, air-filled tires are properly inflated and lug nuts are properly tightened.

Crushing Hazard

Keep hands and limbs out of scissors.

Keep hands clear when folding rails.

Use common sense and planning when operating the machine with the controller from the ground. Maintain safe distances between the operator, the machine and fixed objects.

Maintain a firm grasp on the platform rail when removing the rail pins. Do not allow the platform guard rails to fall.

Operation on Slopes Hazard

Do not alter or disable machine components that in any way affect safety and stability.

Do not replace items critical to machine stability with items of different weight or specification.

Do not modify or alter an aerial work platform without prior written permission from the manufacturer. Mounting attachments for holding tools or other materials onto the platform, toe boards or guard rail system can increase the weight in the platform and the surface area of the platform or the load.

Do not place ladders or scaffolds in the platform or against any part of this machine.

Do not drive the machine on a slope that exceeds the slope and side slope rating of the machine.

Slope rating applies to machines only in the stowed position.

Maximum

Model

JCPT2223RTA 30% (17°) 25% (14°)

Note: Slope rating is subject to ground conditions and adequate traction.

slope rating

stowed position

Maximum

side slope rating

stowed position

Fall Hazard

The guard rail system provides fall protection. During operation, occupants in the platform must wear a full body harness with a lanyard attached to an authorized lanyard anchorage point. Attach only one (1) lanyard per lanyard anchorage point.

Do not transport tools and materials unless they are evenly distributed and can be safely

OPERATOR’S MANUAL with Maintenance Information

Do not sit, stand or climb on the platform guard rails. Maintain a firm footing on the platform floor at all times.

Safety Rules

Be aware of crushing hazards when grasping the platform guard rail.

Operators must comply with employer, job site and governmental rules regarding use of personal protective equipment.

Observe and use color-coded direction arrows on the platform controls and platform decal plate for drive and steer functions.

Do not operate a machine in the path of any crane or moving overhead machinery unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision.

Do not climb down from the platform when raised.

Keep the platform floor clear of debris.

Close the entry gate before operating.

Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation.

Do not enter or exit the platform unless the machine is in the stowed position.

Collision Hazard

Be aware of limited sight distance and blind spots when driving or operating.

Be aware of extended platform position(s) when moving the machine.

No stunt driving or horseplay while operating a machine.

Do not lower the platform unless the area below is clear of personnel and obstructions.

Limit travel speed according to the condition of the ground surface, congestion, slope, location of personnel, and any other factors which may cause collision.

Component Damage Hazard

Do not use any battery or charger greater than 12V to jump-start the engine.

Check the work area for overhead obstructions or other possible hazards.

Do not use the machine as a ground for welding.

Explosion and Fire Hazard

Do not start the engine if you smell or detect liquid petroleum gas (LPG), gasoline, diesel fuel or other explosive substances.

OPERATOR’S MANUAL with Maintenance Information

Safety Rules

Do not refuel the machine with the engine running.

Refuel the machine and charge the battery only in an open, well-ventilated area away from sparks, flames and lighted tobacco.

Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present.

Do not spray ether into engines equipped with glow plugs.

Damaged Machine Hazard

Do not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift. Immediately tag and remove from service a damaged or malfunctioning machine.

Be sure all maintenance has been performed as specified in this manual. Be sure all decals are in place and legible.

Be sure the operator’s manual is complete, legible and in the storage container located in the platform.

advised when performing a pre-operation inspection. All compartments must remain closed and secured during operation.

Outrigger Safety

Do not lower the outriggers unless the machine is on a firm surface. Avoid drop-offs, holes, unstable or slippery surfaces and other possible hazardous conditions.

When the auto level function is not being used and the outriggers are being lowered individually, the steer-end outriggers must be lowered first.

Do not raise the platform unless the machine is level. Do not set the machine up on a surface where it cannot be leveled using only the outriggers.

Do not raise the platform unless all four outriggers are properly lowered, the footpads are in firm contact with the ground and the machine is level.

Do not adjust the outriggers while the platform is raised.

Do not drive while the outriggers are lowered.

Battery Safety

Bodily Injury Hazard

Always operate the machine in a well-ventilated area to avoid carbon monoxide poisoning.

Do not operate the machine with a hydraulic oil or air leak. An air leak or hydraulic leak can penetrate and/or burn skin.

Improper contact with components under any cover will cause serious injury. Only trained maintenance personnel should access compartments. Access by the operator is only

Burn Hazard

Batteries contain acid. Always wear protective clothing and eye wear when working with batteries.

Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water.

OPERATOR’S MANUAL with Maintenance Information

Explosion Hazard

Keep sparks, flames and lighted tobacco away from batteries. Batteries emit explosive gas.

Electrocution/ Hazard

Avoid contact with electrical terminals.

pollute Hazard

Safety Rules

Dispose of old battery must comply with job site and governmental rules.

Lockout after Each Use

1 Select a safe parking location - firm level

surface, clear of obstructions and traffic.

2 Lower the platform.

3 Turn the key switch to the off position and

remove the key to secure from unauthorized use.

4 Chock the wheels.

OPERATOR’S MANUAL with Maintenance Information

Legend

1 Platform entry gate 10 Lift Cylinder

2 Main Platform 11 Engine(behind cover)

3 Lanyard anchorage point 12 Outrigger

4 Platform guard rails 13 Front wheel

5 Platform extensions

14 Hydraulic tanks、Fuel tanks (behind cover)

6 Manual storage containers 15 Ground controls

7 Platform controls 16 Rear wheel

8 Scissor Arms 17.Entry ladder

9. Safety arm

OPERATOR’S MANUAL with Maintenance Information

Decals

Decal Inspection

Use the pictures on the next page to verify that all decals are legible and in place.

Below is a numerical list with quantities and descriptions.

No. Part No. Description Qty. Remark

1 9334011 Notice – Operator’s Manual Storage 1

2 9414101 Danger – Safety Rules 1

3 9414119 Danger – Tip-over Hazard 1

4 9314013

5 9114013 Label – Platform Console Panel 1

6 9414123 Label – Lanyard Anchorage 6

7 9914025 Cosmetic – Warning 1

8 9414063 Label – Capacity 750kg 1

9 9914023 Cosmetic – Warning 1

10 9514011 Cosmetic – Mark 2

11 9414107 Caution – Max. Manual Force: 400N 2

12 9614091 Cosmetic – JCPT2223RTA 2

13 9514105 Cosmetic – Mark 1

14 9914021 Cosmetic – Warning 1

15 9514051 Cosmetic – Mark 1

Instructions – Refer the operator to the instructions

for use

16 9914019 Cosmetic – Warning 1

17 9413017 Warning – Crushing Hazard 7

18 9413015 Danger – Safety Arm 2

19 9411015 Danger – Tip-over hazard 1

20 9311557 Instructions – Maximum wheel load: 4030kg 4

21 9432013 Warning – Crushing Hazard 4

22 9331013 Instructions – Tie Down Point 4

OPERATOR’S MANUAL with Maintenance Information

Decals

No. Part No. Description Qty. Remark

23 9331011 Instructions – Lift Point 4

24 9211011 Decal – Manufacturer’s Plate 1

25 9311143 Instructions – Outrigger load: 4030kg 4

26 9411019 Warning – Crushing Hazard 4

27 9311105 Notice – Main power switch operation 1

28 9514301 Cosmetic – IPAF 2

29 9514201 Cosmetic – CE 2

30 9411011 Danger – Explosion/Burn Hazard 1

Instructions – JCPT2223RTA 4×4

31 9911023

SELF-PROPELLED ROUGH TERRAIN SCISSOR LIFTS

32 9411021 Warning – Injection Hazard 1

33 9311109 Instructions – Emergency 1

34 9411013 Warning – Inspected and operating properly 1

35 9332013 Instructions – Hydraulic Oil 1

36 9332017 Instructions – Lowest Hydraulic Oil Level 2

37 9332015 Instructions – Highest Hydraulic Oil Level 2

9111011 Label – Ground Console Panel 1

9111013 Label – Ground Console Panel 1

39 9332011 Instructions – Diesel 1

On the Hydraulic Oil Tank

On the Hydraulic Oil Tank and Diesel Tank

On the Diesel Tank

OPERATOR’S MANUAL with Maintenance Information

Decals

66666666

1717

17181717

OPERATOR’S MANUAL with Maintenance Information

Decals

Model JCPT2223RTA

OPERATOR’S MANUAL with Maintenance Information

Specifications

Height, working maximum 22m

Height, platform maximum 20m

Height, drive maximum 12 m

Height, stowed maximum Rails up

Height, stowed maximum Rails folded

Width 2.35m

Length, platform retracted

Platform dimensions Platform length x width

Platform extension length 2.0m

Maximum load capacity 750kg

Maximum wind speed 12.5m/s

4.35m×1.85m

3.68m

2.9m

4.9m

Airborne noise emissions <80 dB

Maximum sound level at normal operating workstations (A-weighted)

Vibration value does not exceed 2.5m / s

Maximum slope rating , Stowed position

Maximum side slope rating Stowed position

Note: Slope rating is subject to ground conditions and adequate traction.

Maximum working slope

Drive speeds

Stowed, maximum 6.6 km/h

Platform raised, maximum 0.5 km/h

Floor loading information

30%

25%

X-2°, Y-3°

Wheelbase 3.13m

Turning radius (outside) 4.6m

Turning radius (inside) 2.1m

Ground clearance 30cm

Weight See Serial Label

Machine weights vary with option configurations

Controls Proportional

AC outlet in platform Standard

Maximum hydraulic pressure (functions)

Tire size 355/55D625

240bar

Tire load, maximum 4030kg

Outrigger load, maximum 4030kg

Tire contact pressure

Occupied floor pressure

Note: Floor loading information is approximate and does not incorporate different option configurations. It should be used only with adequate safety factors.

Continuous improvement of our products is a DINGLI policy. Product specifications are subject to change without notice or obligation.

740kPa

11. 8kP a

OPERATOR’S MANUAL with Maintenance Information

Control Panel

Ground Control Panel

678

1 LED readout screen 8 Red Emergency Stop button

2 Idle select button 9 Platform down button

3 Overload indicator light

4 Engine start/flameout button

5 Engine RPM display button

6 Hour meter

7 Key switch for platform / off / ground control

selection

10 Lift function enable button

11 Standby

12 Platform up button

13 Standby

Ground Control Panel

1LED

Diagnostic readout

2 Idle select button

Press this button to select the engine idle setting. Light on indicates high idle is selected. Light off indicates low idle is selected.

3 Overload indicator light

OPERATOR’S MANUAL with Maintenance Information

Control Panel

8 Red Emergency Stop button

Push in the red Emergency Stop button to the off position to stop all functions. Turn the red Emergency Stop button clockwise to the on position to operate the machine.

9 Platform down button

Press this button and the platform will lower

Light on indicates when overloaded.

4 Engine start/flameout button

Press this button to start/flameout the engine.

5 Engine RPM display button

Press this button to show the engine RPM.

6 Hour meter

The hour meter displays the number of hours the machine has operated.

7 Key switch for platform / off / ground Turn

the key switch to the platform position and the platform controls will operate.

Turn the key switch to the off position and the machine will be off. Turn the key switch to the base position and the ground controls will operate.

10 Lift function enable button

Press this button to activate the lift function.

11 Standby

12 Platform up button

13 Standby

OPERATOR’S MANUAL with Maintenance Information

Control Panel

Platform Control Panel

77 9 10

1 Red Emergency Stop button 9 Steer mode select button

2 Drive function select button 10 LED

3 Platform retractable enable button

4 Engine high speed idle select button 12 Engine lower speed Idle select button

5 Horn button 13 Lift function select button

6 Differential lock enable button 14 Proportional control handle

7 Outrigger control button 15 Thumb rocker switch for steer function

8 Outrigger auto level button 16 Function enable button

11 Engine start / flameout button

OPERATOR’S MANUAL with Maintenance Information

Control Panel

Platform Control Panel

1 Red Emergency Stop button

Push in the red Emergency Stop button to the off position to stop all functions. Pull out the red Emergency Stop button to the on position to operate the machine.

2 Drive function select button

Press this button to activate the drive function.

3 Platform retractable enable button

Press and hold this button to activate the platform retractable function.

4 Engine high speed idle select button

Press this button to select the engine idle setting. Light on indicates high idle is selected.

5 Horn button

Press this button and the horn will sound.

Release the button and the horn will stop.

6 Differential lock enable button

Press and hold this button to activate the differential lock function.

7 Outrigger control button

Press this button to activate the individual outrigger up/down function.

8 Outrigger auto level button

Press this button to activate the auto level function.

9 Steer mode select button

Press this button to select steer mode ：FS

mode (Front Steer mode), AS mode (All wheel Steer mode), CS mode (Crab Steer mode).

10 LED

Diagnostic readout and steer mode and battery charge indicator.

11 Engine start / flameout button

Press this button to start/ flameout the engine.

12 Engine lower speed Idle select button

Press this button to select the engine idle setting. Light on indicates high idle is selected.

13 Lift function select button

Press this button to activate the lift function.

14 Proportional control handle

Move the control handle control the drive function, Lift function, and platform retractable function outrigger retractable function

15 Thumb rocker switch for steer function

Press the thumb rocker switch in either direction to activate steer function.

16 Function enable switch

Lift function: Press and hold the function enable switch to enable the lift function on the platform control handle. Move the control handle in the direction indicated by the blue arrow and the platform will raise. Move the control handle in the direction indicated by the yellow arrow and the platform will lower. The descent alarm should sound while the platform is lowering.

Drive function: Press and hold the function enable switch to enable the drive function on the platform control handle. Move the control handle in the direction indicated by the blue arrow on the control panel and the machine will moveinthedirectionthatthebluearrow points. Move the control handle in the direction indicated by the yellow arrow on the control panel and the machine will move in the direction that the yellow arrow points.

OPERATOR’S MANUAL with Maintenance Information

Pre-operation Inspection

Do Not Operate Unless:

√ You learn and practice the principles of

safe machine operation contained in this operator's manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

Know and understand the pre-operation inspection before going on to the next section.

3 Inspect the workplace.

4 Always perform function tests prior to

use.

5 Only use the machine as it was

intended.

Fundamentals

It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance.

The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests.

The pre-operation inspection also serves to determine if routine maintenance procedures are required. Only routine maintenance items specified in this manual may be performed by the operator.

Refer to the list on the next page and check each of the items.

If damage or any unauthorized variation from factory delivered condition is discovered, the machine must be tagged and removed from service.

Repairs to the machine may only be made by a qualified service technician, according to the manufacturer's specifications. After repairs are completed, the operator must perform a pre-operation inspection again before going on to the function tests.

Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in this manual.

Pre-operation Inspection

OPERATOR’S MANUAL with Maintenance Information

Pre-operation Inspection

 Be sure that the operator’s manual are

complete, legible and in the storage container located in the platform.

 Be sure that all decals are legible and in

place. See Decals section.

Check for engine oil leaks and proper oil



level. Add oil if needed. See Maintenance section.

Check for hydraulic oil leaks and proper oil



level. Add oil if needed. See Maintenance section.

Check for engine coolant leaks and proper



level of coolant. Add coolant if needed. See Maintenance section.

Check for battery fluid leaks and proper



fluid level. Add distilled water if needed. See Maintenance section.

Check the following components or areas for damage, improperly installed or missing parts and unauthorized modifications:

□ Electrical components, wiring and

electrical cables

□ Safety arm

□ Platform extension(s)

□ Scissor pins and retaining fasteners

□ Platform control joystick

□ Oscillate Axle

□ Differential lock

□ Outrigger housings and footpads

Check entire machine for:

□ Cracks in welds or structural

components

□ Dents or damage to machine

□ Be sure that all structural and other

critical components are present and all associated fasteners and pins are in place and properly tightened

Note: If the platform must be raised to inspect the machine, make sure the safety arm is in place. See Operating Instructions section.

□ Hydraulic hoses, fittings, cylinders and

manifolds

□ Fuel and hydraulic tanks

□ Drive motors

□ Wear pads

□ Tires and wheels

□ Engine and related components

□ Limit switches, alarms and horn

□ Nuts, bolts and other fasteners

□ Platform overload components

□ Platform entry gate

□ Beacon and alarms (if equipped)

OPERATOR’S MANUAL with Maintenance Information

Workplace Inspection

Do Not Operate Unless:

√ You learn and practice the principles of

safe machine operation contained in this operator's manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

3 Inspect the workplace. Know and understand the workplace

inspection before going on to the next section.

4 Always perform function tests prior to

use.

5 Only use the machine as it was

intended.

Fundamentals

The workplace inspection helps the operator determine if the workplace is suitable for safe machine operation. It should be performed by the operator prior to moving the machine to the workplace.

It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine.

Workplace Inspection

Be aware of and avoid the following hazardous situations:

- Drop-offs or holes

- Bumps, floor obstructions or debris

- Sloped surfaces

- Unstable or slippery surfaces

- Overhead obstructions and high voltage conductors

- Hazardous locations

- Inadequate surface support to withstand all load forces imposed by the machine

- Wind and weather conditions

- The presence of unauthorized personnel

- Other possible unsafe conditions

OPERATOR’S MANUAL with Maintenance Information

Function Tests

Do Not Operate Unless:

√ You learn and practice the principles of

safe machine operation contained in this operator's manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

3 Inspect the workplace.

4 Always perform function tests prio

to use.

Know and understand the function tests before going on to the next section.

5 Only use the machine as it was

intended.

Fundamentals

The function tests are designed to discover any malfunctions before the machine is put into service.

The operator must follow the step-by-step instructions to test all machine functions.

A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be tagged and removed from service. Repairs to the machine may only be made by a qualified service technician, according to the manufacturer's specifications.

After repairs are completed, the operator must perform a pre-operation inspection and function tests again before putting the machine into service.

OPERATOR’S MANUAL with Maintenance Information

Function Tests

1 Select a test area that is firm, level and

free of obstruction.

At the Ground Controls

2 Pull out the platform red Emergency Stop

button to the on position.

3 Turn the red Emergency Stop button

clockwise to the on position.

4 Turn the key switch to ground control.

5 0bserve the diagnostic LED readout on the

ground controls.

⊙ Result: The LED readout will come on and

display SYSTEM READY.

6 Start the engine. See Operating

Instructions section.

Test Emergency Stop

7 Push in the ground red Emergency Stop

button to the off position.

⊙ Result: The engine should turn off and no

functions should operate.

8 Turn the red Emergency Stop button

clockwise to the on position and restart the engine.

Test Up/Down Functions and Function Enable

A buzzer with different sound frequency is controlled in central system. The descent alarm sounds at 60 beeps per minute. The alarm that goes off when the machine is not level sounds at 150 beeps per minute. An optional automotive-style horn is also available.

9 Do not press the lift function enable button.

Press and hold the platform up/down button.

⊙ Result: No function should operate.

10 Press and hold the lift function enable

button. Press and hold the platform up button.

⊙ Result: The platform should rise.

11 Press and hold the lift function enable

button. Press and hold the platform down button.

⊙ Result: The platform should lower then

stop at the height is 3.5m. The descent alarm should sound while the platform is lowering.

12 Press and hold the lift function enable

button. Press and hold the platform down button.

⊙ Result: The platform should lower to end.

The descent alarm should sound while the platform is lowering.

Test the Auxiliary Lowering

13 Activate the up function and raise the

platform approximately 60 cm.

14 Press the engine start/ flameout button to

engine off.

15 Press and hold the lift function enable

button. Press and hold the platform down button.

⊙ Result: The platform should lower.

16 Turn the key switch to platform control and

restart the engine.

At the Platform Controls

Test Emergency Stop

17 Push in the platform red Emergency Stop

button to the off position.

⊙ Result: No functions should operate.

18 Pull the red Emergency Stop button out to

the on position.

⊙ Result: The LED readout will come on and

display SYSTEM READY

OPERATOR’S MANUAL with Maintenance Information

Function Tests

Test the Horn

19 Push the horn button.

⊙ Result: The horn should sound.

Test Up/Down Functions and Function Enable

20 Start the engine.

21 Activate the up/down rocker switch in the

direction indicated by the blue arrow.

⊙ Result: The platform should not rise.

22 Press the lift function select button. The

indicator light should turn on.

23 Press and hold the function enable button.

Activate the proportional control handle in the direction indicated by the blue arrow.

⊙ Result: The platform should rise.

24 Activate the proportional control handle in

the direction indicated by the yellow arrow.

⊙ Result: The platform should lower. The

descent alarm should sound while the platform is lowering.

Test the Steering

Note: When performing the steer and drive function test, stand in the platform facing the steer end of the machine.

25 Press the drive function select button. The

indicator light should turn on.

26 Push the steer mode select button for

steer FS mode (Front Steer mode).

27 Press and hold the function enable switch

on the proportional control handle. Depress the thumb rocker switch on top of the proportional control handle in the direction identified by the blue triangle on the control panel.

⊙ Result: The front wheels should turn in the

direction that the blue triangle points on the control panel.

28 Press and hold the function enable switch

on the proportional control handle. Depress the thumb rocker switch in the direction identified by the yellow triangle on the control panel.

⊙ Result: The front wheels should turn in the

direction that the yellow triangle points on the control panel.

29 Push the steer mode select button for

steer AS mode (All wheel Steer mode).

30 Press and hold the function enable switch

on the proportional control handle. Depress the thumb rocker switch on top of the proportional control handle in the direction identified by the blue triangle on the control panel.

⊙ Result: The front wheels should turn in the

direction that the blue triangle points on the control panel and the rear wheels should turn in the direction that the yellow triangle points on the control panel

31 Press and hold the function enable switch

on the proportional control handle. Depress the thumb rocker switch in the direction identified by the yellow triangle on the control panel.

⊙ Result: The front wheels should turn in the

direction that the yellow triangle points on the control panel and the rear wheels should turn in the direction that the blue triangle points on the control panel

32 Push the steer mode select button for

steer CS mode (Crab Steer mode).

33 Press and hold the function enable switch

on the proportional control handle. Depress the thumb rocker switch on top of the proportional control handle in the direction identified by the blue triangle on the control panel.

⊙ Result: The front wheels should turn in the

direction that the blue triangle points on the

OPERATOR’S MANUAL with Maintenance Information

Function Tests

control panel and the rear wheels should turn in the direction that the blue triangle points on the control panel

34 Press and hold the function enable switch

on the proportional control handle. Depress the thumb rocker switch in the direction identified by the yellow triangle on the control panel.

⊙ Result: The front wheels should turn in the

direction that the yellow triangle points on the control panel and the rear wheels should turn in the direction that the yellow triangle points on the control panel

Test Drive and Braking

35 Press and hold the function enable switch

on the proportional control handle.

36 Slowly move the proportional control

handle in the direction indicated by the blue arrow on the control panel until the machine begins to move, then return the proportional control handle to the center position.

⊙ Result:Themachineshouldmoveinthe

direction that the blue arrow points on the control panel, then come to an abrupt stop.

37 Press and hold the function enable switch

on the proportional control handle.

38 Slowly move the proportional control

handle in the direction indicated by the yellow arrow on the control panel until the machine begins to move, then return the proportional handle to the center position.

⊙ Result:Themachineshouldmoveinthe

direction that the yellow arrow points on the control panel, then come to an abrupt stop.

Note: The brakes must be able to hold the

machine on any slope it is able to climb.

Test Limited Drive Speed

39 Press the lift function select button. Raise

the platform approximately 3.5 m from the ground.

40 Press the drive function select button.

41 Press and hold the function enable switch

on the proportional control handle slowly move the proportional control handle to the full drive position.

⊙ Result: The maximum achievable drive

speed with the platform raised should not exceed 12.5cm/s.

¤ Result: If the drive speed with the platform

raised exceeds 12.5cm/s, immediately tag andremovethemachinefromservice.

Test the Tilt Sensor Operation

Note: Perform this test from the ground with the platform controller. Do not stand in the platform.

42 Fully lower the platform.

43 Drive both wheels on one side onto an

18cm block.

44 Raise the platform at least 3.5 m.

⊙ Result: The platform should stop and the tilt

alarm will sound. The indicator light on the lift function select button will be red.

45 Press the drive function select button.

46 Move the proportional control handle in the

direction indicated by the blue arrow, then move the proportional control handle in the direction indicated by the yellow arrow.

⊙ Result: The drive function should not work

in either direction.

47 Press the lift function enable button.

48 Lower the platform and drive the machine

off the block.

Test the Oscillate System

Note: Perform this test from the ground with the platform controller. Do not stand in the

OPERATOR’S MANUAL with Maintenance Information

Function Tests

platform.

49 Fully lower the platform.

50 Drive the Left front wheel onto an 18cm

block.

51 Raise the platform at least 3.5 m.

52 Press the drive function select button

53 Activate the proportional control handle in

the direction indicated by the yellow arrow

⊙ Result: The left front or right rear wheel

remains elevated in position off ground

54 Press the lift function enable button.

55 Lower the platform to stowed position,

activation drives forward and backward moving machine.

⊙ Result: Lockout cylinders should release

and allow wheel to rest on ground

above 12 m unless the outriggers are lowered.

63 Press the drive function select button.

Drive the machine forward.

⊙ Result: The drive function should operate.

64 Press the lift function select button.

65 Lower the platform. If the platform is higher

than 3.5 m from the ground, the outriggers will not lower.

66 Lower the platform to the end.

67 Push and hold the auto level button.

68 Press and hold the function enable switch.

Activate the proportional control handle in the direction indicated by the yellow arrow. The outriggers will extend and level the machine. A beep will sound when the machine is level.

56 Drive the right front wheel onto an 18cm

block.

57 Raise the platform at least 3.5 m.

58 Press the drive function select button

59 Activate the proportional control handle in

the direction indicated by the yellow arrow

⊙ Result: The right front or left rear wheel

remains elevated in position off ground

60 Press the lift function enable button.

61 Lower the platform to stowed position,

activation drives forward and backward moving machine.

⊙ Result: Lockout cylinders should release

and allow wheel to rest on ground

Test the Up Limit Switch and the Outriggers

62 Push and hold the lift function enable

button. Raise the platform.

⊙ Result: The platform should rise to 12 m

and then stop. The platform should not rise

69 Raise the platform.

⊙ Result: The platform should rise to full

height.

70 Lower the platform.

Test Auxiliary Lowering

71 Push and hold the function enable button

and raise the platform approximately 60 cm.

72 Press the engine start/ flameout button to

engine off.

73 Push and hold the function enable button.

Activate the control handle in the direction indicated by the yellow arrow.

⊙ Result: The platform should lower.

Test Platform Telescopic Functions

74 Push and hold the Platform retractable

enable button. Press and hold the function enable switch. Activate the proportional control handle in the direction indicated by the blue arrow

OPERATOR’S MANUAL with Maintenance Information

Function Tests

⊙ Result: The platform should spread.

75 Push and hold the Platform retractable

enable button. Press and hold the function enable switch. Activate the proportional control handle in the direction indicated by the yellow arrow.

⊙ Result: The platform should retract

OPERATOR’S MANUAL with Maintenance Information

Operating Instructions

Do Not Operate Unless:

√ You learn and practice the principles of

safe machine operation contained in this operator's manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

3 Inspect the workplace.

4 Always perform function tests prior to

use.

5 Only use the machine as it was

intended.

Fundamentals

This machine is a self-propelled hydraulic lift equipped with a work platform on the scissor mechanism. Vibrations emitted by these machines are not hazardous to an operator in the work platform. The machine can be used to position personnel with their tools and supplies at position above ground level and can be used to reach work areas located above and over machinery or equipment.

The Operating Instructions section provides instructions for each aspect of machine operation.

It is the operator's responsibility to follow all the safety rules and instructions in the operator's manual.

Using the machine for anything other than lifting personnel, along with their tools and materials, to an aerial work site is unsafe and dangerous.

Only trained and authorized personnel should be permitted to operate a machine. If more than one operator is expected to use a machine at different times in the same work shift, they must all be qualified operators and are all expected to follow all safety rules and instructions in the operator's manual. That means every new operator should perform a pre-operation inspection, function tests, and a workplace inspection before using the machine.

A full and detailed implementation of EN ISO 13849-1/2 is correctly applied on our MEWP design. SISTEMA, a software tool for PL Calculation Tool, is also used to perform some relatively straightforward calculations on subsystem to determine the overall PL of the system. Reliability data, diagnostic coverage [DC], the system architecture [Category], common cause failure and, where relevant, requirements for software are used to assess the PL to comply with PLr of SRP/CS in Clause 5.11 of EN 280.

OPERATOR’S MANUAL with Maintenance Information

Operating Instructions

Emergency Stop

Push in the red Emergency Stop button to the off position at the ground controls or the platform controls to stop all machine functions and turn the engine off.

Repair any function that operates when either red Emergency Stop button is pushed in.

Starting the Engine

1 At the ground controls, turn the key switch

to the desired position.

2 Be sure both ground and platform control

red Emergency Stop buttons are pulled out to the on position.

Press the engine start button.

When the temperature is too low, the engine will be preheated automatically.

If the engine fails to start after 15 seconds of cranking, determine the cause and repair any malfunction. Wait 60 seconds before trying to start again.

In cold conditions, -6°C and below, warm the engine for 5 minutes before operating to prevent hydraulic system damage.

In extreme cold conditions, -18°C and below, machines should be equipped with optional cold start kits. Attempting to start the engine when temperatures are below -18°C may require the use of a booster battery.

To Position Platform

1 Press the lift function enable button.

2 Press the platform up/down button to

activate the up function or the down function.

Drive and steer functions are not available from the ground controls.

Engine Idle Select

Select the engine idle (rpm) by press.

Operation from Platform

1 Turn the key switch to platform control.

2 Pull out the ground and platform red

Emergency Stop buttons to the on position.

3 Start the engine.

To Position Platform

1 Press the lift function select button.

2 Press and hold the function enable switch

on the control handle.

3 Activate the proportional control handle in

the desired direction.

To Steer

1 Press the drive function select button.

2 Press and hold the function enable switch

on the control handle.

3 Push the steer mode select button for

steer mode (FS. AS CS)

Operation from Ground

1 Turn the key switch to ground control.

2 Pull out the platform red Emergency Stop

button to the on position.

3 Turn the red Emergency Stop button

clockwise to the on position.

4Starttheengine.

4 Turn the steer wheels with the thumb

rocker switch located on the top of the control handle.

To Drive

1 Press the drive function select button.

2 Press and hold the function enable switch

on the control handle.

OPERATOR’S MANUAL with Maintenance Information

Operating Instructions

3 Increase speed: Slowly move the control

handle off center.

Decrease speed: Slowly move the control handle toward center.

Stop: Return the control handle to center or release the function enable switch.

Use the direction arrows on the platform controls to identify the direction the machine will travel.

Machine travel speed is restricted when the platform is raised.

Drive Select Switch

The drive controls can operate in two different drive speed modes. When the engine lower speed idle select button light is on, slow drive speed mode is active. When the engine high speed idle select button light is on, fast drive speedmodeisactive.

edge of the piece of wood and lift the end until the piece of wood is level.

While holding the piece of wood level, measure the distance from the bottom of the piece of wood to the ground.

Divide the tape measure distance (rise) by the length of the piece of wood (run) and multiply by 100.

Example:

Run=3.6m

Rise = 0.3 m

0.3 m ÷ 3.6 m = 0.083 x 100 = 8.3%

If the slope exceeds the maximum slope or side slope rating, the machine must be winched or transported up or down the slope. See Transport and Lifting section.

Driving on a slope

Determine the slope and side slope ratings for the machine and determine the slope grade.

Maximum slope rating, stowed position 30%, Maximum side slope rating, stowed position 25%

Note: Slope rating is subject to ground conditions and adequate traction.

Press the drive speed select switch to the fast drive speed mode.

To determine the slope grade

Measure the slope with a digital inclinometer or use the following procedure.

You will need:

Carpenter’s level

Straight piece of wood, at least 1 m long tape measure

To Extend and Retract Platform

1 Push and hold the platform spread button.

2 Push and hold the platform retracting

button.

Auxiliary Lowering

At the Ground Controls

Press and hold the lift function enable button. Press and hold the platform down button.

At the Platform Controls

Press the lift function select button.

Push and hold the function enable button. Activate the control handle in the direction indicated by the yellow arrow.

Lay the piece of wood on the slope

At the downhill end, lay the level on the top

Operation from Ground with

OPERATOR’S MANUAL with Maintenance Information

Operating Instructions

Controller

Maintain safe distances between operator, machine and fixed objects.

Be aware of the direction the machine will travel when using the controller.

Outrigger Operation

1 Position the machine below the desired

work area.

Note: The engine must be running for the outriggers to operate.

2 Push and hold the auto level button.

3 Press and hold the function enable switch.

Activate the proportional control handle in the direction indicated by the yellow arrow. The outriggers will extend and level the machine. A beep will sound when the machine is level.

How to use the Safety Arm

The safety arm on the left and on the right side of the scissor system needs to be used for maintenance work. This safety arm relief the lifting cylinder and they hold the working platform safe.

To put the safety arm into the retainer the working platform has to be lifted. Afterwards the screws can be released so that the safety arm can be allinged downward.

When lowering the lifting system the safety arm will be engage into the retainers among. The lowering procedure will be interrupted automatically if the safety arms are on block.

The indicator light on the lift function enable button will turn on when one but not all outriggers are down. All drive and lift functions are disabled.

The indicator lights on the lift function enable button and on the individual outrigger buttons will turn off when all the outriggers are in firm contact with the ground.

The drive function is disabled while the outriggers are down.

To control individual outrigger

1 Push and hold one or more outrigger

buttons.

2 Press and hold the function enable switch.

Activate the proportional control handle in the direction indicated by the yellow arrow. The outriggers will extend and level the machine.

Safety screw

Arm Retainer

OPERATOR’S MANUAL with Maintenance Information

Operating Instructions

Don’t engage the safety arm

unless unload the platform.

Using this safety arm is necessary during operations near the scissor system if the platform is lifted!

How to Fold Down the Guardrails

The platform railing system consists of three fold down rail section for the extension deck and three sections for the main deck. All sections are held in place by four latches.

○

Closed latch

Open latch

1 Fully lower the platform and retract the

platform extension.

2 Remove the platform controls.

3 Opening the latches in the corners the rails

have to be folded in correct order of the numbering.

○

OPERATOR’S MANUAL with Maintenance Information

Operating Instructions

How to Raise the Guardrails

○

Follow the fold down instructions but in reverse order.

Emergency operating with hand pump

Emergency Lifting

1 Unplug the lever and put it into the hand

2 Press and hold the button（3）.

3 Operate the hand pump with the lever, the

pump (1).

platform should rise.

○

Emergency Lowering

1 Unplug the lever and put it into the hand

pump (1).

2 Press and hold the button（2）.

3 Operate the hand pump with the lever, the

platform should rise.

Retracting outriggers

1 Unplug the lever and

put it into the hand pump (1).

2 Turn the knob (4) in

the direction of the arrow.

3 Choose the outrigger which needs to

retract, turn the corresponding knob in the direction of the arrow.

4 Operate the hand pump with the lever, the

outrigger emergency retract

Retracting Platform

1 Unplug the lever and put it into the hand

pump (1).

2 Turn the knob (6) in the direction of the

arrow.

OPERATOR’S MANUAL with Maintenance Information

Operating Instructions

3 Operate the hand pump with the lever, the

platform should rise.

Do not emergency lift/lower the platform and retract outriggers simultaneity; Reset the knob after all operations completed.

Emergency actuation of outriggers only in normal position danger of tipping!

After Each Use

1 Select a safe parking location - firm level

surface, clear of obstructions and traffic.

2 Lower the platform.

3 Turn the key switch to the off position and

remove the key to secure from unauthorized use.

4 Chock the wheels.

2345678910

OPERATOR’S MANUAL with Maintenance Information

Transport and Lifting Instructions

Observe and Obey:

√ Common sense and planning must be

applied to control the movement of the machine when lifting it with a crane or forklift.

√ The transport vehicle must be parked on a

level surface.

√ The transport vehicle must be secured to

prevent rolling while the machine is being loaded.

√ Be sure the vehicle capacity, loading

surfaces and chains or straps are sufficient to withstand the machine weight. See the serial label for the machine weight.

√ The machine must be on a level surface or

secured before releasing the brakes.

Free-wheel Configuration for Winching

Chock the wheels to prevent the machine from rolling.

Loosen nuts of screws provided for the mechanical and manual release of the braking units, and then move the nuts backwards by approximately 8 mm.

√ Do not drive the machine on a slope that

exceeds the slope or side slope rating. See Driving on a Slope in the Operating Instructions section.

√ If the slope of the transport vehicle bed

exceeds the maximum slope rating, the machine must be loaded and unloaded using a winch as described.

Tighten screws so as to fasten them onto the pressure plate.

Using a wrench, tighten the screws in an alternate sequence by 1/4 turn at a time so as to compress the Belleville washers and disengage the braking disks

Before maintaining brakes, whentheaxleisinstalledonthevehicle,follow all safety instructions in the Original Equipment Manufacturer (OEM) manual that came with the vehicle.

Tighten maximum by one

turn.

Transport and Lifting Instructions

Securing to Truck or Trailer for Transit

OPERATOR’S MANUAL with Maintenance Information

Always chock the machine wheels in preparation for transport.

Retract and secure the extension deck(s).

Use the tie-down points on the chassis for anchoring down to the transport surface.

Use a minimum of four chains or straps.

Use chains or straps of ample load capacity.

Turn the key switch to the off position and remove the key before transporting.

Inspect the entire machine for loose or unsecured items.

If the railings have been folded down, secure them with straps before transporting.

OPERATOR’S MANUAL with Maintenance Information

Transport and Lifting Instructions

Observe and Obey:

√ Only qualified riggers should rig and lift the

machine.

√ Be sure the crane capacity, loading

surfaces and straps or lines are sufficient to withstand the machine weight. See the serial plate for the machine weight.

Lifting Instructions

Fully lower the platform. Be sure the extension decks, controls and covers are secure. Remove all loose items on the machine.

Determine the center of gravity of your machine using the table and the picture on this page.

Attach the rigging only to the designated lifting points on the machine. There are two lifting points on each end of the machine.

Adjust the rigging to prevent damage to the machine and to keep the machine level.

Center of gravity X Axis Y Axis

JCPT2223RTA 1.7m 1.3m

Y Axis

X Axis

OPERATOR’S MANUAL with Maintenance Information

Maintenance

Observe and Obey:

√ Only routine maintenance items specified in

this manual shall be performed by the operator.

√ Scheduled maintenance inspections shall

be completed by qualified service technicians, according to the manufacturer's specifications and the requirements specified in this manual.

Maintenance Symbols Legend

The following symbols have been used in this manual to help communicate the intent of the instructions. When one or more of the symbols appear at the beginning of a maintenance procedure, it conveys the meaning below.

Pre-delivery Preparation Report

The pre-delivery preparation report contains checklists for each type of scheduled inspection.

Make copies of the Pre-delivery Preparation report to use for each inspection. Store completed forms as required.

Maintenance Schedule

There are five types of maintenance inspections that must be performed according to a schedule— daily, quarterly, semi-annually, annually, and two year. The Scheduled Maintenance Procedures Section and the Maintenance Inspection Report have been divided into five subsections—A, B, C, D, and E. Use the following chart to determine which group(s) of procedures are required to perform a scheduled inspection.

Indicates that tools will be required to

perform this procedure.

Indicates that new parts will be

required to perform this procedure.

Indicates that a cold engine is required

before performing this procedure.

Indicates that a warm engine will be

required to perform this procedure.

Indicates that dealer service will be

required to perform this procedure

Inspection Checklist

Daily or every 8 hours A

Quarterly or every 250 hours A+B

Semi-annually or every 500 hours A+B +C

Annually or every 1000 hours A+B +C +D

Two year or every 2000 hours A+B+C+D+E

Maintenance Inspection Report

The maintenance inspection report contains checklists for each type of scheduled inspection.

Make copies of the Maintenance Inspection Report to use for each inspection. Maintain completed forms for a minimum of 4 years or in compliance with your employer, jobsite and governmental regulations and requirements.

OPERATOR’S MANUAL with Maintenance Information

Maintenance

Pre-delivery Preparation

Report

Fundamentals

It is the responsibility of the dealer to perform the Pre-delivery Preparation.

The Pre-delivery Preparation is performed prior to each delivery. The inspection is designed to discover if anything is apparently wrong with a machine before it is put into service.

A damaged or modified machine must never be used. If damage or any variation from factory delivered condition is discovered, the machine must be tagged and removed from service.

Repairs to the machine may only be made by a qualified service technician, according to the manufacturer’s specifications.

Instructions

Use the operator’s manual on your machine.

The Pre-delivery Preparation consists of completing the Pre-operation Inspection, the Maintenance items and the Function Tests.

Use this form to record the results. Place a check in the appropriate box after each part is completed. Follow the instructions in the operator’s manual.

If any inspection receives an N, remove the machine from service, repair and re-inspect it. After repair, place a check in the R box.

Legend

Y = yes, completed

N = no, unable to complete

Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer’s specifications and the requirements listed in this manual.

R = repaired

Comments

Pre-Delivery Preparation Y N R

Pre-operation inspection completed

Maintenance items completed

Function tests completed

Model

Serial number

Date

Machine owner

Inspected by (print)

Inspector signature

Inspector title

Inspector company

Maintenance Inspection Report

OPERATOR’S MANUAL with Maintenance Information

Maintenance

Model Serial number Date Hour meter Machine owner Inspected by (print) Inspector signature Inspector title Inspector company

Instructions

• Make copies of this report to use for each inspection.

• Select the appropriate checklist(s) for the type of inspection to be performed.

Daily or 8 hours

□

Inspection: Quarterly or 250 hours

□

Inspection: Semi-annually or 500

□

hours Inspection: Annually or 1000 hours

□

Inspection: Two year or 2000 hours

□

Inspection:

• Place a check in the appropriate box after each inspection procedure is completed.

• Use the step-by-step procedures in this section to learn how to perform these inspections.

• If any inspection receives an “N”, tag and remove the machine from service, repair and re-inspect it. After repair, place a check in the “R’ box.

Legend

Y = yes, acceptable N = no, remove from service R=repaired

ChecklistA Y N R

A-1 Manuals and decals A-2 Pre-operation inspect

A-3 Check the Batteries A-4 Check the Engine Oil Level A-5ChecktheHydraulicOilLevel

A-6 Check the Engine Coolant Level

A-7 Function tests A-8 Engine maintenance

A+B+C+D+E

A+ B

A+B+C

A+B+C+D

A-9 Drive Axle Maintenance

Perform after 40 hours:

A-10 30 day service

Perform after 50 hours:

A-11 Engine maintenance

Perform every 100 hours:

A-12 Drive Axle Maintenance

Checklist B Y N R

B-1 Battery

B-2 Electrical wiring

B-3 Exhaust system

B-4 Tires and wheels

B-5 Drive hub oil level

B-6 Key switch

B-7 Emergency Stop

B-8 Horn

B-9 Drive brakes

B-10 Drive speed - stowed

B-11 Drive speed - raised

B-12 Hydraulic oil analysis

B-13 Engine maintenance

B-14 Drive Axle Maintenance

Checklist C Y N R

C-1 Platform overload

C-2 Engine maintenance

C-3 Drive Axle Maintenance

Checklist D

D-1 Scissor arm wear pads

D-2 Free-wheel configuration

D-3 Replace the Drive Axle Oil

D-4 Engine maintenance

D-5 Drive Axle Maintenance

Checklist E Y N R

E-1 Test or replace hydraulic oil

Perform every 2000 hours:

E-2 Engine maintenance

Perform every 3000 hours:

E-3 Engine maintenance

Perform every 4000 hours:

E-4 Engine maintenance

Perform every 6000 hours:

E-4 Engine maintenance

Perform every 12,000 hours:

E-6 Engine maintenance

OPERATOR’S MANUAL with Maintenance Information

Maintenance

Checklist A Procedures

A-1 Inspect the Manuals and Decals

Maintaining the operator’s manual in good condition is essential to safe machine operation. Manuals are included with each machine and should be stored in the container provided in the platform. An illegible or missing manual will not provide safety and operational information necessary for a safe operating condition.

In addition, maintaining all of the safety and instructional decals in good condition is mandatory for safe machine operation. Decals alert operators and personnel to the many possible hazards associated with using this machine. They also provide users with operation and maintenance information. An illegible decal will fail to alert personnel of a procedure or hazard and could result in unsafe operating conditions.

1 Check to make sure that the operator’s

manual is present and complete in the storage container on the platform.

⊙ Result: The machine is equipped with all

required decals, and all decals are legible and in good condition.

¤ Result: The machine is not equipped with

all required decals, or one or more decals are illegible or in poor condition. Remove the machine from service until the decals are replaced.

4 Always return the manual to the storage

container after use.

Note: Contact your authorized DINGLI distributor or DINGLI Industries if replacement manuals or decals are needed.

2 Examine the pages of manual to be sure

that they are legible and in good condition.

⊙ Result: The operator’s manual is

appropriate for the machine and the manual are legible and in good condition.

¤ Result: The operator’s manual is not

appropriate for the machine or the manual is not in good condition or is illegible. Remove the machine from service until the manual is replaced.

3 Open the operator’s manual to the decals

inspection section. Carefully and thoroughly inspect all decals on the machine for legibility and damage.

OPERATOR’S MANUAL with Maintenance Information

Maintenance

A-2 Perform Pre-operation Inspection

Completing a Pre-operation Inspection is essential to safe machine operation. The Pre-operation Inspection is a visual inspection performed by the operator prior to each work shift. The inspection is designed to discover if anything is apparently wrong with a machine before the operator performs the function tests. The Pre-operation Inspection also serves to determine if routine maintenance procedures are required.

Complete information to perform this procedure is available in the appropriate operator’s manual. Refer to the Operator’s Manual on your machine.

A-3 Check the Batteries

Proper battery condition is essential to good engine performance and operational safety. Improper fluid levels or damaged cables and connections can result in engine component damage and hazardous conditions.

Electrocution hazard. Contact with hot or live circuits may result in death or serious injury. Remove all rings, watches and other jewelry.

Bodily injury hazard. Batteries contain acid. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water.

1 Put on protective clothing and eye wear.

2 Be sure that the battery cable

connections are tight and free of corrosion.

3 Be sure that the battery hold-down bars

are secure.

4 Remove the battery vent caps.

5 Check the battery acid level. If needed,

replenish with distilled water to the bottom of the battery fill tube. Do not overfill.

6 Install the vent caps.

OPERATOR’S MANUAL with Maintenance Information

Maintenance

A-4 Check the Engine Oil Level

Maintaining the proper engine oil level is essential to good engine performance and service life.

Operating the machine with an improper oil level can damage engine components.

Check the oil level with the

engine off.

1 Open the engine cover

2 Release the latches on the engine tray and

fully rotate out

3 Check the oil level dipstick. Add oil as

needed.

Oil type 5W-30

A-5 Check the Hydraulic Oil Level

Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily checks allow the inspector to identify changes in oil level that might indicate the presence of hydraulic system problems.

Perform this procedure with the platform in the stowed position and the engine off.

1 Visually inspect the sight of hydraulic oil

level from the side of the hydraulic oil tank.

⊙ Result: The hydraulic oil level should be

within the top 5 cm of the tank.

Oil type – cold conditions 0W-20

2 Add oil if necessary. Do not overfill.

Hydraulic oil specifications

Hydraulic oil type L-HV46

OPERATOR’S MANUAL with Maintenance Information

Maintenance

A-6 Check the Engine Coolant Level

Maintaining the engine coolant at the proper level is essential to engine service life. Improper coolant level will affect the engine's cooling capability and damage engine components. Daily checks will allow the inspector to identify changes in coolant level that might indicate cooling system problems.

Check the fluid level in the radiator. Add fluid as needed.

Bodily injury hazard. Fluids in the radiator are under pressure and extremely hot. Use caution when removing cap and adding fluids.

A-8 Perform Engine Maintenance

Engine specifications require that this procedure be performed every 8 hours or daily, whichever comes first.

Required maintenance procedures and additional engine information is available in the engine operator’s manual.

A-7 Perform Function Tests

Completing the function tests is essential to safe machine operation. Function tests are designed to discover any malfunctions before the machine is put into service. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be tagged and removed from service.

Complete information to perform this procedure is available in the appropriate operator’s manual. Refer to the Operator’s Manual on your machine.

A-9 Perform Drive Axle Maintenance

Axle specifications require that this procedure be performed every 8 hours or daily, whichever comes first.

Required maintenance procedures and additional Axle information is available in the Axle operator’s manual.

OPERATOR’S MANUAL with Maintenance Information

Maintenance

A-10 Perform 30 Day Service

The 30 day maintenance procedure is a one time procedure to be performed after the first 30 days or 40 hours of usage. After this interval, refer to the maintenance tables for continued scheduled maintenance.

1 Perform the following maintenance

procedures:

•·B-6 Inspect the Tires and Wheels (including lug nut torque)

•·B-15 Perform Engine Maintenance

A-12 Perform Drive Axle Maintenance

Axle specifications require that this procedure be performed every 100 hours.

Required maintenance procedures and additional Axle information is available in the Axle operator’s manual.

A-11 Perform Engine Maintenance

Engine specifications require that this one-time procedure be performed after 50 hours of operation.

Required maintenance procedures and additional engine information is available in the engine operator’s manual.

Checklist B Procedures

B-1 Inspect the Batteries

OPERATOR’S MANUAL with Maintenance Information

Maintenance

DINGLI requires that this procedure be performed every 250 hours or quarterly, whichever comes first.

Proper battery condition is essential to good machine performance and operational safety. Improper fluid levels or damaged cables and connections can result in component damage and hazardous conditions.

Electrocution / burn hazard. Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry.

Bodily injury hazard. Batteries contain acid. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water.

1 Put on protective clothing and eye wear.

2 Be sure that the battery cable connections

are free of corrosion.

Note: Adding terminal protectors and a corrosion preventative sealant will help eliminate corrosion on the battery terminals and cables.

3 Be sure that the battery retainers and

cable connections are tight.

4 Fully charge the battery. Allow the battery

to rest 24 hours before performing this procedure to allow the battery cells to equalize.

6 Check the ambient air temperature and

adjust the specific gravity reading for each cell as follows:

• Add 0.004 to the reading of each cell for every 5.5° C above 26.7° C.

• Subtract 0.004 from the reading of each cell for every 5.5° C below 26.7° C.

⊙ Result: All battery cells display an adjusted

specific gravity of 1.277 or higher. The battery is fully charged. Proceed to step 10.

¤ Result: One or more battery cells display a

specific gravity of 1.217 or below. Proceed to step 7.

7 Perform an equalizing charge OR fully

charge the batteries and allow the battery to rest at least 6 hours.

8 Remove the battery vent caps and check

the specific gravity of each battery cell with a hydrometer. Note the results.

9 Check the ambient air temperature and

adjust the specific gravity reading for each cell as follows:

• Add 0.004 to the reading of each cell for every 5.5° C above 26.7° C.

• Subtract 0.004 from the reading of each cell for every 5.5° C below 26.7° C.

⊙ Result: All battery cells display a specific

gravity of 1 .277 or greater. The battery is fully charged. Proceed to step 10.

Models without maintenance-free or sealed batteries:

5 Remove the battery vent caps and check

the specific gravity of each battery cell with a hydrometer. Note the results.

¤ Result: The difference in specific gravity

readings between cells is greater than 0.1 OR the specific gravity of one or more cells is less than 1.217. Replace the battery.

OPERATOR’S MANUAL with Maintenance Information

Maintenance

10 Check the battery acid level. If needed,

replenish with distilled water to 1/8 inch I 3 mm below the bottom of the battery fill tube. Do not overfill.

11 Install the vent caps and neutralize any

electrolyte that may have spilled.

All models:

12 Check each battery pack and verify that

the batteries are wired correctly.

13 Inspect the battery charger plug and pigtail

for damage or excessive insulation wear. Replace as required.

14 Connect the battery charger to a properly

grounded 110 - 230V / 50 – 60 Hz single phase AC power supply.

⊙ Result: The charger should operate and

begin charging the batteries.

¤ Result: If, simultaneously, the charger alarm

sounds and the LEDs blink, correct the charger connections at the fuse and battery. The charger will then operate correctly and begin charging the batteries.

Note: For best results, use an extension of adequate size with a length no longer than 15m.

B-2 Inspect the Electrical Wiring

DINGLI requires that this procedure be performed every 250 hours or quarterly, whichever comes first.

Maintaining electrical wiring in good condition is essential to safe operation and good machine performance. Failure to find and replace burnt, chafed, corroded or pinched wires could result in unsafe operating conditions and may cause component damage.

Electrocution / burn hazard. Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry.

1 Inspect the underside of the chassis for

damaged or missing ground strap(s).

2 Inspect the following areas for burnt,

chafed, corroded and loose wires:

· Ground control panel

· Hydraulic power unit module tray

Note: If you have any further questions regarding the battery charger operation, please contact the DINGLI Service Department.

· Battery pack module tray

· Platform controls

·Engine

3 Inspect for a liberal coating of dielectric

grease in the following locations:

· Between the ECM and platform controls

·EngineECM

· All wire harness connectors

· Level sensor

4 Turnthekeyswitchtogroundcontroland

pull out the red Emergency Stop button to the on position at both the ground and platform controls.

OPERATOR’S MANUAL with Maintenance Information

Maintenance

5 Start the engine from the ground controls

and raise the platform approximately 5.5m from the ground.

6 Release the safety arm latch, lift the safety

arm and rotate up to a vertical position.

7 Lower the platform onto the safety arm.

Stop the engine.

Crushing hazard. Keep hands clear of the safety arm when lowering the platform.

8 Inspect the center chassis area and

scissor arms for burnt, chafed and pinched cables.

9 Inspect the following areas for burnt,

chafed, corroded, pinched and loose wires:

·Scissorarms

· ECM to platform controls

· Power to platform wiring

10 Inspect for a liberal coating of dielectric

grease in all connections between the ECM and the platform controls.

11 Raise the platform and return the safety

arm to the stowed position.

B-3 Check the Exhaust System

Dingli requires that this procedure be performed every 250 hours or quarterly, whichever comes first.

Maintaining the exhaust system is essential to good engine performance and service life. Running the engine with a damaged or leaking exhaust system can cause component damage and unsafe operating conditions.

Bodily injury hazard. Do not inspect while the engine is running. Remove the key to secure from operation.

Bodily injury hazard. Beware of hot engine components. Contact with hot engine components may cause severe burns.

1 Open the cover.

2 Be sure that all fasteners are tight.

3 Inspect all welds for cracks.

4 Inspect for exhaust leaks; i.e., carbon

buildup around seams and joints.

12 Lower the platform to the stowed position

and turn the machine off.

OPERATOR’S MANUAL with Maintenance Information

Maintenance

B-4 Inspect the Tires and Wheels

Dingli requires that this procedure be performed every 250 hours or quarterly, whichever comes

Maintaining the tires and wheels in good condition is essential to safe operation and good performance. Tire and/or wheel failure could result in a machine tip-over. Component damage may also result if problems are not discovered and repaired in a timely fashion.

1 Check all tire treads and sidewalls for cuts,

cracks, punctures and unusual wear.

2 Check each wheel for damage, bends and

cracks.

3 Check each lug nut for proper torque.

lug nut torque, dry 600Nm

B-5 Check the Oil Level in the Drive Hubs

Dingli requires that this procedure be performed every 250 hours or quarterly, whichever comes

Failure to maintain proper drive hub oil levels may cause the machine to perform poorly and continued use may cause component damage.

1 Before draining oil it is mandatory to rotate

the planetary gear reduction in order to move the oil plug in filling position, then loosen the oil plug and wait until the internal pressure is completely released.

2 Remove the plug located and check the oil

level.

⊙ Result: The oil level should be even with the

bottom of the plug hole.

lug nut torque, lubricated 450Nm

3 If necessary, remove the plug and add oil

until the oil level.

4 Apply pipe thread sealant to the plug(s),

and then install the plug(s) in the drive hub.

5 Repeat this procedure for each drive hub.

OPERATOR’S MANUAL with Maintenance Information

Maintenance

B-6 Test the Key Switch

Dingli requires that this procedure be performed every 250 hours or quarterly, whichever comes first.

Proper key switch action and response is essential to safe machine operation. Failure of the key switch to activate the appropriate control panel could cause a hazardous operating situation.

1 Pull out the red Emergency Stop button to

the on position at both the ground and platform controls.

2 Turnthekeyswitchtogroundcontrolsand

start the engine.

3 Check any machine function from the

platform controls.

⊙ Result: The machine functions should not

operate.

4 Turn the key switch to platform controls

and start the engine.

B-7 Test the Emergency Stop

Dingli requires that this procedure be performed every 250 hours or quarterly, whichever comes first.

A properly functioning Emergency Stop is essential for safe machine operation. An improperly operating red Emergency Stop button will fail to shut off power and stop all machine functions, resulting in a hazardous situation.

As a safety feature, selecting and operating the ground controls will override the platform controls, except the platform red Emergency Stop button.

1 Start the engine from ground controls.

2 Push in the red Emergency Stop button to

the off position.

⊙ Result: The engine should shut off and no

machine functions should operate.

3 Start the engine from platform controls.

5 Check any machine function from the

ground controls.

⊙ Result: The machine functions should not

operate.

6 Turn the key switch to the off position.

⊙ Result: The engine should stop and no

functions should operate.

4 Push in the red Emergency Stop button to

the off position.

⊙ Result: The engine should shut off and no

machine functions should operate.

Note: The red Emergency Stop button at the ground or platform controls will stop all machine operation without regard to the position of the key switch.

OPERATOR’S MANUAL with Maintenance Information

Maintenance

B-8 Test the Automotive-style Horn

Dingli requires that this procedure be performed every 250 hours or quarterly, whichever comes first.

A functional horn is essential to safe machine operation. The horn is activated at the platform controls and sounds at the ground as a warningtogroundpersonnel.Animproperly functioning horn will prevent the operator from alerting ground personnel of hazards or unsafe conditions.

1 Turn the key switch to platform controls

2 Pull out the platform red Emergency Stop

button to the on position.

3 Turn the red Emergency Stop button

clockwise to the on position.

4 Push down the horn button at the platform

controls.

⊙ Result: The horn should sound.

B-9 Test the Drive Brakes

Dingli requires that this procedure be performed every 250 hours or quarterly, whichever comes first.

Proper brake action is essential to safe machine operation. The drive brake function should operate smoothly, free of hesitation, jerking and unusual noise. Hydraulically-released individual wheel brakes can appear to operate normally when they are actually not fully operational.

1 Mark a test line on the ground for

reference.

2 Start the engine from the platform controls.

3 Choose a point on the machine; i.e.,

contact patch of a tire, as a visual reference for use when crossing the test line.

4 Bring the machine to top drive speed

before reaching the test line. Release the function enable switch on the control handle or release the control handle when your reference point on the machine crosses the test line.

5 Measure the distance between the test line

and your machine reference point.

⊙ Result: The machine stops within the

specified braking distance. No action required.

¤ Result: The machine does not stop within

the specified braking distance.

Note: The brakes must be able to hold the machine on any slope it is able to climb.

6 Replace the brakes and repeat this

procedure beginning with step 1.

Braking distance, maximum

High range on paved surface 270cm

OPERATOR’S MANUAL with Maintenance Information

Maintenance

B-10 Test the Drive Speed - Stowed

Position

Dingli requires that this procedure be performed every 250 hours or quarterly, whichever comes

Proper drive function movement is essential to safe machine operation. The drive function should respond quickly and smoothly to operator control. Drive performance should also be free of hesitation, jerking and unusual noise over the entire proportionally control led speed range.

1 Create start and finish lines by marking

two lines on the ground 12.2m apart.

B-11 Test the Drive Speed -Raised Position

Dingli requires that this procedure be performed every 250 hours or quarterly, whichever comes first.

1 Create start and finish lines by marking

two lines on the ground 12.2m apart.

2 Turnthekeyswitchtoplatformcontrols

2 Turn the key switch to platform controls

3 Pull out the platform red Emergency Stop

button to the on position.

4 Turn the red Emergency Stop button

clockwise to the on position.

5 Start the engine from the platform controls.

6 Lower the platform to the stowed position.

7 Choose a point on the machine; i.e.,

contact patch of a tire, as a visual reference for use when crossing the start and finish lines.

8 Bring the machine to maximum drive

speed before reaching the start line. Begin timing when your reference point on the machine crosses the start line.

9 Continue at full speed and note the time

when the machine reference point passes over the finish line. The time is less than

6.6 sec.

3 Pull out the platform red Emergency Stop

button to the on position.

4 Turn the red Emergency Stop button

clockwise to the on position.

5 Start the engine from the platform controls.

6 Press and hold the function enable button.

Raise the platform approximately 4.0m from the ground.

7 Choose a point on the machine; i.e.,

contact patch of a tire, as a visual reference for use when crossing the start and finish lines.

8 Bring the machine to maximum drive

speed before reaching the start line. Begin timing when your reference point on the machine crosses the start line.

9 Continue at full speed and note the time

when the machine reference point passes over the finish line. The time is less than 88 sec.

OPERATOR’S MANUAL with Maintenance Information

Maintenance

B-12 Perform Hydraulic Oil Analysis

Dingli requires that this procedure be performed every 250 hours or quarterly, whichever comes first.

Replacement or testing of the hydraulic oil is essential for good machine performance and service life. Dirty oil and a clogged suction strainer may cause the machine to perform poorly and continued use may cause component damage. Extremely dirty conditions may require oil changes to be performed more often.

Note: Before replacing the hydraulic oil, the oil may be tested by an oil distributor for specific levels of contamination to verify that changing the oil is necessary. If the hydraulic oil is not replaced at the two year inspection, test the oil quarterly. Replace the oil when it fails the test. See E-1, Test or Replace the Hydraulic Oil.

B-13 Perform Engine Maintenance

Engine specifications require that this procedure be performed every 250 hours or quarterly, whichever comes first.

Required maintenance procedures and additional engine information is available in the engine operator’s manual.

B-14 Perform Drive Axle Maintenance

Axle specifications require that this procedure be performed every 250 hours or quarterly, whichever comes first.

Required maintenance procedures and additional Axle information is available in the Axle operator’s manual.

Checklist C Procedures

C-1 Test the Platform Overload System

OPERATOR’S MANUAL with Maintenance Information

Maintenance

Dingli specifications require that this procedure be performed every 500 hours or semi-annually, whichever comes first OR when the machine fails to lift the maximum rated load.

Testing the platform overload system regularly is essential to safe machine operation. Continued use of an improperly operating platform overload system could result in the system not sensing an overloaded platform condition. Machine stability could be compromised resulting in the machine tipping over.

Note: Perform this procedure with the machine on a firm, level surface that is free of obstructions.

1 Turn the key switch to platform control and

pull out the red Emergency Stop button to the on position at both the ground and platform controls.

2 Determine the maximum platform capacity.

3 Using a suitable lifting device, place an

appropriate test weight equal to the maximum platform capacity in the center of the platform floor.

⊙ Result: The overload alarm at the platform

controls should not sound, indicating a normal condition.

¤ Result: The overload alarm at the platform

controls sounds. Calibrate the platform overload system.

4 Add an additional weight to the platform

not to exceed 10% of the maximum rated load.

⊙ Result: The overload alarm at the platform

controls sound, indicating a normal condition.

¤ Result: The overload alarm at the platform

controls does not sound. Calibrate the platform overload system.

5 Test all machine functions from the

platform controls.

⊙ Result: All platform control functions should

not operate.

6 Turnthekeyswitchtogroundcontrol.

7 Test all machine functions from the ground

controls

⊙ Result: All ground control functions should

not operate.

8 Lift the test weight off the platform floor

using a suitable lifting device.

⊙ Result: The overload alarm at the platform

controls should not sound, indicating a normal condition.

¤ Result: The overload alarm at the platform

controls sounds. Calibrate the platform overload system.

9 Test all machine functions from the ground

controls.

⊙ Result: All ground control functions should

operate.

10 Turn the key switch to platform control.

11 Test all machine functions from the

platform controls.

⊙ Result: All platform control functions should

operate.

OPERATOR’S MANUAL with Maintenance Information

Maintenance

C-2 Perform Engine Maintenance

Engine specifications require that this procedure be performed every 500 hours or semi-annually, whichever comes first.

Required maintenance procedures and additional engine information is available in the engine operator’s manual.

C-3 Perform Drive Axle Maintenance

Axle specifications require that this procedure be performed every 500 hours

Required maintenance procedures and additional Axle information is available in the Axle operator’s manual.

Checklist D Procedures

D-1 Replace the Hydraulic Tank Return

Filter Element

OPERATOR’S MANUAL with Maintenance Information

Maintenance

DINGLI requires that this procedure be performed every 1000 hours or annually, whichever comes first.

Replacement of the hydraulic tank return filter is essential for good machine performance and service life. A dirty or clogged filter may cause the machine to perform poorly and continued use may cause component damage. Extremely dirty conditions may require that the filter be replaced more often.

Beware of hot oil. Contact

with hot oil may cause severe burns.

1 Raise the platform, use the Safety Arm.

2Openthecover.

3 Tag and disconnect the hydraulic tank

return line .Cap the fitting on the filter head.

10 Inspect the filter and related components

to be sure that there are no leaks.

11 Clean up any oil that may have spilled.

4 Clean the area around the oil filter.

Remove the filter with an oil filter wrench.

5 Apply a thin layer of oil to the new oil filter

gasket.

6 Install the new filter and tighten it securely

by hand.

7 Use a permanent ink marker to write the

date and number of hours from the hour meter onto the filter.

8 Turnthekeyswitchtogroundcontroland

pull out the red Emergency Stop button to the on position at both the ground and platform controls.

9 Activate and hold the platform up toggle

switch.

OPERATOR’S MANUAL with Maintenance Information

Maintenance

D-2 Check the Free-wheel Configuration

Dingli specifications require that this procedure be performed every 1000 hours or annually, whichever comes first.

Proper use of the free-wheel configuration is essential to safe machine operation. The free-wheel configuration is used primarily for towing. A machine configured to free-wheel without operator knowledge may cause death or serious injury and property damage.

Collision hazard. Select a

work site that is firm and level.

Component damage hazard.

If the machine must be towed, do not exceed

6.6km/h.

1 Chock the wheels at the steer end of the

machine.

2 Center a lifting jack of ample capacity

(30,000 lbs / 15,000 kg) under the drive chassis between the wheels at the non-steer end of the machine.

8 Center a lifting jack of ample capacity

(30,000 lbs / 15,000 kg) under the drive chassis between the wheels at the steer end.

9 Lift the wheels off the ground and place

blocks under the drive chassis for support.

Crushing hazard. The

chassis could fall if not properly supported.

10 Release the brake.

11 Manually rotate each wheel at the steer

end.

⊙ Result: Each wheel should rotate with

minimum effort.

12 Reset the brake. Rotate each wheel to

check for engagement. Raise the machine and remove the blocks. Lower the machine.

3 Lift the wheels off the ground and place

blocks under the drive chassis for support.

Crushing hazard. The

chassis could fall if not properly supported.

4 Release the brake.

5 Manually rotate each wheel at the

non-steer end.

⊙ Result: Each wheel should rotate with

minimum effort.

6 Reset the brake. Rotate each wheel to

check for engagement. Raise the machine and remove the blocks. Lower the machine.

7 Chock the wheels at the non-steer end of

the machine.

OPERATOR’S MANUAL with Maintenance Information

Maintenance

D-3 Replace the Drive Axle Oil

Dingli specifications require that this procedure be performed every 1000 hours or annually, whichever comes first.

Replacing the drive Axle oil is essential for good machine performance and service life. Failure to replace the drive Axle oil at yearly intervals may cause the machine to perform poorly and continued use may cause component damage.

1 Remove the oil draining plug and drain oil

only when the pressure is completely released. Install the plug when the oil is fully discharged.

2 Remove the oil fill plug and check level

plug.

3 Fill the oil fill plug hole until the oil level is

even with the bottom of the side check level plug hole. Apply pipe thread sealant to the plugs. Install the plugs.

4 Repeat steps 1 through 3 for all the other

Drive Axles

D-4 Perform Engine Maintenance

Engine specifications require that this procedure be performed every 1000 hours or annually, whichever comes first.

Required maintenance procedures and additional engine information is available in the engine operator’s manual.

D-5 Perform Drive Axle Maintenance

Axle specifications require that this procedure be performed every 1000 hours or annually, whichever comes first.

Oil drain

plug

Oil specifications

Oil type API GL4 or GL5

Oil fill

plug

Check level

plug

Required maintenance procedures and additional Axle information is available in the Axle operator’s manual.

OPERATOR’S MANUAL with Maintenance Information

Maintenance

Checklist E Procedures

E-1 Test or Replace the Hydraulic Oil

DINGLI requires that this procedure be performed every 2000 hours or every two years, whichever comes first.

Replacement or testing of the hydraulic oil is essential for good machine performance and service life. Dirty oil and suction strainers may cause the machine to perform poorly and continued use may cause component damage. Extremely dirty conditions may require oil changes to be performed more frequently.

Component damage hazard. The work area and surfaces where this procedure will be performed must be clean and free of debris that could get into the hydraulic system.

Before replacing the hydraulic oil, the oil may be tested by an oil distributor for specific levels of contamination to verify that changing the oil is necessary. If the hydraulic oil is not replaced at the two year inspection, test the oil quarterly. Replace the oil when it fails the test.

In extreme cold conditions, -6°C and below, warm the engine for 5 minutes before operating to prevent hydraulic system damage.

1 Disconnect the battery pack from the

machine.

2 Open the power unit module cover.

3 Remove the oil drain plug at bottom Drain

all of the oil into a suitable container.

4 Tag and disconnect the hydraulic tank

return line from the hydraulic filter head and remove the line from the tank. Cap the fitting on the filter head.

5 Tag and disconnect the hydraulic pump

inlet line and remove the line from the tank. Cap the fitting on the pump.

6 Remove the hydraulic tank retaining

fasteners and remove the hydraulic tank from the machine.

7 Remove the breather cap from the

hydraulic tank.

8 Clean the inside of the hydraulic tank using

a mild solvent. Allow the tank to dry completely.

9 Tighten the drain plug.

10 Install the breather cap onto the hydraulic

tank.

Electrocution / burn hazard: Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry.

Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray.

11 Install the hydraulic tank and install and

tighten the hydraulic tank retaining fasteners.

12 Install the hydraulic pump inlet line into the

tank. Install the fitting onto the pump and torque.

13 Install the hydraulic pump return line into

the tank. Install the fitting onto the hydraulic filter head and torque.

OPERATOR’S MANUAL with Maintenance Information

Maintenance

14 Add the tank with hydraulic oil until the

fluid is equal in the hydraulic tank. .

Component damage hazard. The pump can be damaged if operated without oil. Be careful not to empty the hydraulic tank while in the process of filling the hydraulic system. Do not allow the pump to cavitate.

E-2

E-3 Perform Engine Maintenance

Engine specifications require that this procedure be performed every 3000 hours,

Required maintenance procedures and additional engine information is available in the engine operator’s manual.

E-4

Perform Engine Maintenance

Engine specifications require that this procedure be performed every 2000 hours or two years, whichever comes first.

Required maintenance procedures and additional engine information is available in the engine operator’s manual.

Perform Engine Maintenance

Engine specifications require that this procedure be performed every 4000 hours,

Required maintenance procedures and additional engine information is available in the engine operator’s manual.

OPERATOR’S MANUAL with Maintenance Information

Maintenance

E-5 Perform Engine Maintenance

Engine specifications require that this procedure be performed every 6000 hours.

Required maintenance procedures and additional engine information is available in the engine operator’s manual.

E-6 Perform Engine Maintenance

Engine specifications require that this procedure be performed every 12,000 hours.

Required maintenance procedures and additional engine information is available in the engine operator’s manual.

OPERATOR’S MANUAL with Maintenance Information

Maintenance

Fault State

In the fault state, a fault code from the list will be displayed flashing at a 1 Hz rate (0.5 seconds on,

0.5 off).

List of Fault Codes

Display

for

Platform

01 01 Internal ECU Fault Main ECU System Fault Replace Main ECU

Display for Ground Description Description

02 02 Platform ECU Fault

20 20 Chassis Start Sw Fault

21 21 Chassis Choke Sw Fault

22 22 Chassis Up Sw Fault

23 23 Chassis Lift Sw Fault

24 24 Chassis Down Sw Fault

25 25 Left Turn switch Fault

26 26 Right Turn switch Fault

27 27 Drive Enable Sw Flt

28 28 Off Neutral Drive Joystick

ECU/Platform Communication Fault

Chassis Start Switch ON at power-up

Chassis Choke Switch ON at power-up

Chassis Up Switch ON at power-up

Chassis Lift Switch ON at power-up

Chassis Down Switch ON at power-up

Platform Left Turn Switch ON at power-up

Platform Right Turn Switch ON at power-up

Platform Drive Enable Switch ON at power-up

Platform Joystick not in neutral ON at power-up

Check the wiring, check the platform/ground

Check the switch, check the wiring

Check the switch, replace the platform

31 31 Platform Choke Sw Fault

32 32 Platform Start Sw Fault

33 33 Left Front outrig Sw Flt

34 34 Right Front outrig Sw Flt

35 35 Left Rear outrig Sw Flt

36 36 Right Rear outrig Sw Flt

37 37 Auto Level Switch Fault

Platform Choke Switch ON at power-up

Platform Start Switch ON at power-up

Platform Left Front Outrigger Enable Switch ON at power-up

Platform Right Front Outrigger Enable Switch ON at power-up

Platform Left Rear Outrigger Enable Switch ON at power- up

Platform Right Rear Outrigger Enable Switch ON at power-up

Platform Outrigger Auto Level Enable Switch ON at power-up

Check the switch, replace the platform

OPERATOR’S MANUAL with Maintenance Information

Maintenance

Display

for

Platform

Display for Ground Description Repair

38 38 LF OR Limit Switch Fault

39 39 RF OR Limit Switch Fault

40 40 LR OR Limit Switch Fault

41 41 RR OR Limit Switch Fault

49 49 Drive Coil 1 Fault

50 50 Drive Coil 2 Fault

51 51 Drive Coil 3 Fault

52 52 Func Prop Coil Fault

54 54 Up Coil Fault

55 55 Down Coil Fault Power FET, channel RT fails

Left Front Outrigger Limit Switches are both ON

Right Front Outrigger Limit Switches are both ON

Left Rear Outrigger Limit Switches are both ON

Right Rear Outrigger Limit Switches are both ON

Power FET, channel DRIVE 1 fails

Power FET, channel DRIVE 2 fails

Power FET, channel DRIVE 3 fails

power FET, channel PROPORTIONAL 1 fails

Power FET, channel DOWN fails

Check the limit switch, check the wiring

check the wiring, replace the valve

56 56 Right Turn Coil Fault Power FET, channel LT fails

57 57 Left Turn Coil Fault Power FET, channel LT fails

58 58 Brake Coil Fault Power FET, channel LT fails

60 60 Forward 1 Coil Fault

61 61 Reverse 1 Coil Fault

66 66 Low Oil Pressure Oil Pressure Fault

68 68 Low ECU Voltage Low Battery Voltage

69 69 Low Engine RPM Low RPM Fault

70 70 High Engine RPM High RPM Fault

67 High Cool ant Temperature

Power FET, channel FORWARD LEFT fails

Power FET, channel REVERSE LEFT fails

Water Temperature Fault

check the wiring, replace the valve

check the wiring, replace the sensor

check the wiring, check the battery

check the wiring, check the engine

81 81 Left Front Otrg Coil Flt

Power FET, channel LEFT FRONT OUTRIGGER fails

check the wiring, replace the valve

Display

for

Platform

OPERATOR’S MANUAL with Maintenance Information

Maintenance

Display for Ground Description Repair

82 82 Left Rear Otrg Coil Flt

83 83 Right Front Otrg Coil Flt

84 84 Right Rear Otrg Coil Flt

85 85 Outrigger Ext Coil Fit

86 86 Outrigger Ret Coil Fit

95 95 Machine Type Fauit Wrong Machine Type Selected

OL 98 Platform Overload Platform Overload Fault

For more information, please consult the appropriate Dingli Service Dept.

Power FET, channel LEFT REAR OUTRIGGER fails

Power FET, channel RIGHT FRONT OUTRIGGER fails

Power FET, channel RIGHT REAR OUTRIGGER fails

Power FET, channel EXTEND OUTRIGGER fails

Power FET, channel RETRACT OUTRIGGER fails

Machine Tilted Beyond Safe Limits Fault

check the wiring, replace the valve

Reinstall Machine Type

Remove the excess load immediately.

check the wiring, replace the sensor

OPERATOR’S MANUAL with Maintenance Information

Schematic

Hydraulic Schematic - Function model

OPERATOR’S MANUAL with Maintenance Information

Hydraulic Schematic - Drive model

Schematic

D rive motor

Vgmax

Vgmin

Oil coo ler

5899-1312

YO344

Tank

5899-0711

Filter

PLFA- C110X10

Fa1

CHG

SV2

0.8mm

Rear axle

SV1

BRK

Drive pump

Front axle

T2T1

OPERATOR’S MANUAL with Maintenance Information

Schematic

Electrical Schematic

341

Power negative

Power Postive

1615171819

Engine Start Signal

Engine Stop Signal

Engine Magnetizing Signal

FU5 150A

Engine Stop Signal

Fuel Pump

006 RD (12)

006A RD (12)

KA4

FU3 20A

B-

Fuel Pump Relay

B+

D+

D+ BN/RD (16)

HL4

发电机充磁灯

004H BN/RD(16)

K90 BN/YE (16)

K26 BN/YE (16)

K88 RD/BU(16)

Fault Diagnostic Switch

SB4

K68 BN/YE (16)

SL1

Level

Cooling Water

SL2

fuel Level

Fault Alarm Indicator

HL3

K19 BN/YE (16)

K70 BN/YE (16)

K65 BN/YE (16)

Water In

R1R2R3

Preheat Contactor

KM1

Glow Plugs

=62 Position Egnine Connector LOC

=24 Position SIBAS Connector CT1

=24 Position SIBAS Connector CT4

=24 Position SIBAS Connector CT2

=24 Position SIBAS Connector CT3

242424

789

FU4 30A

120Ω

K75 BK (20)

K02 BK (20)

K04 BK (20)

K53 BK (20)

K53

K02

K04

K75

CAN1L

CAN1H

Power Negative

ECU

Power Negative

K06 BK (20)

K06

Power Negative

K01 BK (20)

K01

Power Postive

120Ω

K03 BK (20)

K05 BK (20)

K54 BK (20)

K88 BK (20)

K90 BK (20)

K26 BK (20)

K87 BK (20)

K54

CAN0H

K88

Magnetizing

K90

Fuel Pump Relay

K26

Fuel Pump Relay

K35 BK (20)

K87

K35

Start Signal

Switch Common

K76 BK (20)

K03

K76

K05

CAN0L

Power Postive

Engine

K64 BK (20)

K70 BK (20)

K68 BK (20)

K86 BK (20)

K31 BK (20)

K29 BK (20)

K13 BK (20)

K73 BK (20)

K28 BK (20)

K31

K86

K29

K13

K73

K28

Start Relay

Stop Signal

Cooling Water Level

Air Filter Switch Signal

Cooling Water Level Signal

K65 BK (20)

K19 BK (20)

K15 BK (20)

K64

K70

K68

K65

K19

K15

Water In fuel Level

Fault Alarm Indicator

Neutral Switch Signal

Switch Public Negative

Fault Diagnostic Switch Signal

Engine

K57 BK (20)

K44 BK (20) 50

K57

K44

Water In fuel Level

Exhaust Gas Reciriculation +5V

A19 WH (20)

K85 BK (20)

K61 BK (20)

K82 BK (20)

A19

K82

K61

K85

Fuel Low Pressure Signal

Exhaust Gas Reciriculation GND

Exhaust Gas Reciriculation Motor

Exhaust Gas Reciriculation Signal

GB+1 RD (0)

Engine

A20 WH (20) 48

A24 WH (20)

A29 WH (20) 27

A40 WH (20)

A27 WH (20)

A45 WH (20)

A28 WH (20)

A44 WH (20)

A20

A24

A29

A28

A44

Sensor Common

Oil Pressure Signal

Cooling Temperature Signal

Exhaust Gas Reciriculation Motor

A35 WH (20)

A43 WH (20)

A40

A27

A45

A35

A43

Preheat Relay

Sensor Common

Air Inlet Temperature

Boost Pressure/Temperature

SB3

Switch

Power

A23 WH (20)

A23

Preheat Relay Feedback Signal

312532

A25 WH (20)

A26 WH (20)

A25

A26

Rail Pressure Fuel

GB+ RD (0)

GB- RD (0)

A07 WH (20)

A07

Rail Pressure Fuel Signal

Engine

A04 WH (20)

A05 WH (20)

A04

A05

Actuator Mprop

Engine

A39 WH (20)

A38 WH (20)

A37 WH (20)

A53 WH (20)

A54 WH (20)

A52 WH (20)

A39

A38

A37

A53

A54

A52

Camshaft Engine Speed

Crankshaft Engine Speed

Battery

Engine

A33 WH (20)

A16 WH (20)

A33

A16

Injector1

A48 WH (20)

A18 WH (20)

A32 WH (20)

A02 WH (20)

A46 WH (20)

A03 WH (20)

A48

A18

A32

A02

A46

A03

Injector2

Injector3

Injector4

PCU

Engine Speed LF Stablizer

LED

OPERATOR’S MANUAL with Maintenance Information

Schematic

RD(20)

GN(20)

YE(20)

BN/RD(16)

BN/WH(16)

BN/BU(16)

Buzzer

SB1

Emergency Stop Switch

006 RD(16)

Joystick

LR Stablizer

Drive Speed

Drive Enable

Function Enable

RR Stablizer

Preheat

Stablizers Lift Enable

Horn

SB2

Switch

Emergency Stop

RF Stablizer

Start/Stop

WH(20)

BU(18)GND10 BK(16)

Lift Up Limit Switch

SQ6

SQ5

201A BK(20)

005A RD(16) RD(18)

005B RD(16) WH(18)

GND10 BK(16)

005B BU/VT(16)

005A RD/BU(16)

12M Limit Switchl

Lift Down Limit Switch

SQ7

004D RD(16)

206A BK(20)

202A BK(20)

004A RD(16)

004B RD/BU(16) 004B RD(14)

004A RD/BU(16)

004D RD/BU(16)

ASA1

Angle Sensor

YE(18)

GN(18)

211A YE(20)

212A GN(20)

004C RD(16)004C RD/BU(16)

201B BU(20)

GND6 BK(16)

Tilt Sensor

LS1

Pressure Sensor

TILT1

Y Axis Signal

Horn

211B-1 RD(16)

206B BN(20)

205B GN(20)

203B YE(20)

GND8 BK(16)

GND7 BK(16)

GND8 BK(16)

GND7 BK(16)

GND15 BK(20)

GND12 BK(16)

211B-1 WH/VT(16)

KA1

Hour Metter

Horn Relay

X Axis Signal

209C-1 RD(12)

206C WH(20)

209C-1 RD(12)

KA3

211C WH(20)

003 RD(12)

Buzzer

HL1

Fan

HL2

Beacon B eacon

GND9 BK(12)

GND12 BK(16)

GND11 BK(14)

211C RD(14)

GND11 BK(16)

Fan Relay

GND1 BK(12)

GND2 BK(12)

341

001B RD(12)

001A RD(12)

1615171819

005 RD/BU(16)

SA1

201A WH(20)

202A WH(20)

205A WH(20)

206A WH(20)

3A4A5A6A7A8A9A

Key Switch

Key Switch Si.

Lift Up Limit Sw.

KA2

Engine Stop Relay

Power Relay

KAP

GND12 BK(16)

110A BN/BU(16)

104A BN/RD(16)

108A BN/YE(16)

(Ma)

Brake Valve

Crab Walk Valve

(Mb)

(SV1)

K87 BN/YE(16)

K31 BN/YE(16)

Omnidirectional Valve

BK(16)

Transition Valve Group

003 RD(12)

001A-3 RD/BU(16)

001A-2 RD(12)

001A-1 RD(12)

FU2 35A

FU1 20A

001A RD(12)

111A BN/GY(16)

112A BN/GN(16)

(SV2)

GND3 BK(12)

Oscillation Axle lockout Valve

(C)

Differential Valve

BK(16)

ECU

Steer Right Va.

001B RD(12)

KN1

101A BK(20)

Switch

Emergency Drop

101A GN/RD(16)

(Gb)

102A GN/WH(16)

GND4 BK(12)

GND5 BK(16)

Steer Right Valve

(Ga)

Steer Left Valve

BK(16)

12M Limit Sw.

Lift Down Limit Sw.

Brake Va.

Steer Left Va.

Rise Va.

Platform Extend Va.

Platform Retract Va.

2AJ13A4A5A6A7A8A9A

102A BK(20)

103A BK(20)

104A BK(20)

105A BK(20)

106A BK(20)

106A GN/YE(16)

105A GN/VT(16)

(Vb)

103A GN/BU(16)

Platform Extend Valve

Rise Valve

(Fa)

(Va)

Platform Retract Valve

BK(16)

211A WH(20)

207A WH(20)

LR Stabilizer Limit Sw.

Cylinder descend Va.

107A BK(20)

107A RD+YE(16)

Cylinder Descend Valve

(A)

212A WH(20)

210A WH(20)

201B WH(20)

202B WH(20)

1B2B3B4B5B6B7B8B9B

10A

11A

12A

CANH

CANL

Angle Sensor

Power Negative

LED

Enable

Function

Lockout Va.

Oscillation Axle

Crab drive Va.

Differential Va.

Omnidirectional Va.

108A BK(20)

Fnction Valve Group

Forward Va.

1B2B3B4B5B6B7B8B9B

10A

11A

12A

110A BK(20)

111A BK(20)

112A BK(20)

102B BK(20)

345

102B BN/BK(16)

104B WH/BK(16)

Forward Valve

Drive Pump

(a)

Backward Valve

BK(16)

(b)

207B WH(20)

203B WH(20)

204B WH(20)

205B WH(20)

206B WH(20)

208B WH(20)

209B WH(20)

211B WH(20)

201C WH(20)

202C WH(20)

203C WH(20)

205C WH(20)

1C2C3C4C5C6C7C8C9C

10B

11B

12B

Horn

CANH

Y Axis Si.

Engine Start Si.

Power Negative

Pressure Sensor

Engine Stop Relay

Lift Up

Backward Va.

Proportional Va.

103B BK(20)

104B BK(20)

103B RD/WH(16)

BK(16)

Preheat

Lift Down

Variable Va.

Stabilizer Extend Va.

Stabilizer Retract Va.

RF Stabilizer Va.

105B BK(20)

106B BK(20)

107B BK(20)

108B BK(20)108B GN/WH(16)BK(16)

106B BU/WH(16)

107B BU/RD(16)

105B BU/GN(16)

(AD)

(C1)

(Da)

Stabilizer Retract Valve

RF Stabilizer Valve

(J)

(Db)

Variable Valve

Proportional Valve

Stabilizer Extend Valve

BK(16)

LF Stabilizer Va.

LR Stabilizer Va.

10B

109B BK(20)

110B BK(20)

151617

110B WH/BU16)

109B BU/BN(16)

(W)

LF Stabilizer Valve

(I)

LR Stabilizer Valve

BK(16)

Engine

RR Stabilizer Va.

11B

12B

111B BK(20)

111B VT/YE16)

RR Stabilizer Valve

(X)

BK(16)

Power Postive

Speed

RF Stabilizer Limit Sw.

1C2C3C4C5C6C7C8C9C

101C BK(20)

678

106C BK(20)

Temperature Switch

206C WH(20)

CANL

X Axis Si.

Power Postive

Start/Stop

LF Stabilizer Limit Sw.

RR Stabilizer Limit Sw.

Front Axle Median Sw.

Rear Axle Median Sw.

Temperature Sw.

102C BK(20)

103C BK(20)

104C BK(20)

105C BK(20)

106C BK(20)

102C BU(20)

104C BU(20)

Rear Axle Median Switch

Front Axle Median Switch

FS1

RS1

BK(20)

RD(20)

BK(20)

BD(20)

211C WH(20)

207C WH(20)

209C WH(20)

212C WH(20)

10C

11C

12C

Fan

Beacon

Power Negative

=62 Position Egnine Connector LOC

=24 Position SIBAS Connector CT1

=24 Position SIBAS Connector CT2

=24 Position SIBAS Connector CT4

=24 Position SIBAS Connector CT3

242424

Power Postive

Lift Down Limit Check Sw.

10C

11C

12C

004A RD/BU(16)

108C BK(20)

101C BK(20)

BK(20)WH(20)

Stabilizer

SQ1

SQ2

RF Stabilizer Limit Switch

RR Stabilizer Limit Switch

Check Switch Lift Down Limit

SQ8

103C BK(20)

105C BK(20)

207A BK(20)

BK(20)

BK(20)WH(20)

BK(20)

SQ3

SQ4

WH(20)

LF Stabilizer Limit Switch

LR Stabilizer Limit Switch

GND13 BK(14)

GND14 BK(14)

004E RD/BU(16)

004F RD/BU(14)

004E WH(20)

004F RD(16)

004G RD(16) 004G RD/BU(14)

GND13 BK(20)

GND14 BK(20)

Engine Magnetizing Signal

OPERATOR’S MANUAL with Maintenance Information

Inspection and Repair Log

Date Comments

DINGLI JCPT2223RTA Operators Manual With Maintenance Information

Specifications and Main Features

Frequently Asked Questions

User Manual