Dimplex Westcott 4.3kW, WST4i, Westcott 4.3kW Multifuel Inset Stove User Instructions

Page 1
The product complies with the European Safety Standards EN13240 for Room heaters red by solid fuel.
08/51337/0 - Issue 1
UK
Westcott 4.3kW Multifuel Inset Stove
For Standard 16” Fireplace Opening
Please hand these instructions to the stove user when installation
is complete. Leave the system ready for operation and instruct the
Installation should only be carried out by a suitably qualied
installer that is registered with HETAS (UK) or with the Irish
Nationwide Fireplace Organisation (INFO).
Installation must comply with Building Regulations.
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1
3 4
Table 1 - Dimensions A B C D E F G H J K L
Westcott Insert 598 492 538 255 393 105 185 190 88 365 147
Note: All Dimensions in mm. Dimensions stated may be subject to a slight ± variation. ( 25.4mm = 1”)
Table 2 - Technical Specication
Westcott Inset WST4i
Wood Solid Fuel
Nominal heat output kW 4.3 3.9
Efciency % 80.9 75.0
CO Emission (@13% O2) % 0.67 0.56
Flue Gas Temp °C 215 162
Flue Gas Mass Flow g/s 2.9 3.8
Refuel Period hr 1
Safe Distance to Combustible Materials mm 275mm to sides/front, 295mm to top
Flue Outlet Size mm 147
Product Weight kg 75
A
B
H
C
F
E
D
G
K
J
L (Dia)
45˚
C
A
B
2
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1
2
3
7
5
6
7
9 10
8
Z
CONSTRUCTIONAL HEARTH NON COMBUSTIBLE 125mm THICK MINIMUM
Z = At least 150mm or to a suitably heat resistant wall
min 225mm
Z
non combustible wall min thick Y
fireback and insulated infill
Fireplace Opening 400mm (16”)
X
X
6
4
5
Fireback to BS1251
Lintel or Gather
Constructional Hearth min 125mm thick
min 75mm
Change in flooring level to distinguish hearth
Clay Flue pipe
Typical installation
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IMPORTANT: THESE INSTRUCTIONS SHOULD BE READ CAREFULLY AND RETAINED FOR FUTURE REFERENCE
Important Safety Advice
Please read these instructions carefully before installing or using this appliance. Failure to do so may result in damage to persons and property.
Installation of this appliance must be carried out by
a suitably qualied competent person in accordance
with all Building Regulations, including those referring to Local Authority Bye-Laws, National and European
Standards and Codes of Practice.
Do not install this appliance on a shared ue.
This appliance operates at very high temperatures and retains its heat for a period after use. Do not touch any surfaces while in use. All persons including children and
the inrm should be warned of this and not allowed to
touch any surfaces while in use. Please use a suitable
reguard to prevent contact when in use.
Do not place any photographs, paintings, TV’s or other combustible items near the appliance as exposure to hot surfaces will cause damage. Maintain safe distances from combustibles in all cases in accordance with these instructions – please refer to installation.
The operator must use the tools provided. The mitten provided is a tool.
Do not t an extractor fan in the same room as this
appliance.
Ensure that there is adequate ventilation in the room in accordance with building standards. Do not obstruct any of the air inlets or outlets on the appliance.
A ue damper should not be tted when burning solid
fuels other than wood.
This appliance is for domestic heating use only in accordance with these operating instructions. Do not make any unauthorised changes to the appliance.
Only use recommended fuels. Do not burn petroleum coke fuels, household waste or plastic in this appliance.
Burn only fuels with a low moisture content - burning soft or wet fuels such as unseasoned timber or peat will only result in a build up of tar in the stove and the chimney and will cause staining of the glass.
Do not use ammable liquids to ignite the re.
Avoid the use of aerosols in the vicinity of the stove when it is in operation.
Clean your chimney at least once a year and clean the
ue way monthly to ensure there are no blockages. Do
not allow a build up of ash to occur in the ash pan as this will cause the grate to burn out prematurely.
Regu lar main tenance shoul d b e carr ied ou t by a Competent Engineer.
Health and Safety Precautions
Handling: Adequate facilities must be available for the unloading
and handling of this appliance. This product is heavy and should be handled with care. When handling or servicing this stove care should be taken to avoid the possibility of personal injury. Use protective clothing.
Fire Cement/Glue: Some types of re cement/glue are caustic and should not be allowed to come into contact with the skin. Use suitable protective gloves when handling. In case of contact, wash immediately with plenty of water.
Asbestos: This appliance contains no asbestos. If there is a possibility of disturbing asbestos as a result of installation then specialist guidance must be sought prior to installing.
Please Note: Any white deposits on the stove joints are caused by humidity reacting with the joint sealant. These deposits are not cause for alarm and may be brushed off using a soft cloth. If required the joints may be blackened again with a proprietary stove polish.
Installation Instructions
General
These instructions give a guide for the installation of the stove but in no way absolves the installer from responsibilities to conform
to all relevant standards relating to the installation of solid fuel
appliances. This stove is designed to be recessed in a standard 16” sized
replace opening. The stove is only suitable for use on a replace and chimney that has been tted for use with solid fuel. The replace backpanel and hearth must have the necessary expansion joints and the backlling suitable for solid fuel use.
We recommend that for UK installations a HETAS registered
installer should be used, who will be able to give a Certicate of Compliance that installation complies with Building Regulations.
In Ireland a registered installer from the Irish Nationwide Fireplace
Organisation should be used. Please note that to the best of our abilities these instructions are
correct at time of printing, however we cannot be held responsible for any differences in legislation which may occur in the future.
Chimney
Before installing, check the chimney is in good condition; dry and
free from cracks and obstructions. The diameter of the chimney ue should not be less than 125mm and not more than 200mm. If any of these requirements are not met, the chimney should be lined by a suitable method by a qualied person.
The chimney height and the position of the chimney terminal should
conform to Building Regulations. If you have any doubts about the suitability if your chimney, consult your local dealer or stockist.
The chimney must be swept before connection to the stove and the stove should be removed to clean the chimney at least once a year by a qualied chimney sweep.
If there is no existing chimney then either a prefabricated block chimney or a twin walled insulated stainless steel ue to BS4543 can be used. These chimneys must be tted in accordance with
the manufacturers instructions and in compliance with Building
Regulations.
This product must not be installed on a shared ue.
UK
Wescott 4.3kW Multifuel Inset Stove (WST4i)
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Flue Deposits
If the chimney was previously used as an open re, it is possible that the higher ue gas temperatures generated by the stove may
loosen deposits that were previously adhered to the inner surface
of the ue pipe which could cause a blockage. We recommend that in this situation a second sweeping of the chimney should be carried out within one month of initial stove use after installation.
Stove Assembly
Remove the straps and lift off the upper box 1. (Fig 3). Remove the plastic bag, Open the stove door and remove all 2.
the contents including the xing bar (Fig 4). Carefully tip the stove onto its back and remove the M8 screw 3.
using a 14mm spanner (Fig 5).
Secure the xing bar using the hinge pins and after feeding 4. the tightening bar through the xing bar, add the washers and
wingnut onto the end (1 & 2, Fig 6). Open the sealing kit supplied and glue sealing rope into the 5.
channel on rear edge of appliance (3, Fig 7). Use suitable
protective gloves when handling glue to prevent contact. In case of contact, wash immediately with plenty of water.
Remove the grate and the bafe plate 6. (4 & 5, Fig 8). Place the inset stove into position in the replace and mark the intended position of the xing screw through the hole in the bottom of the appliance (6, Fig 8). Remove the stove and drill a hole then insert the rawl plug supplied. Re-position the stove and screw into place.
Create a seal with the fascia of the replace making sure 7. the rope seal comes into contact with the fascia. Place
hand through the stove collar and tighten the wingnut on
the tightening bar (7, Fig 7). The xing bar creates pressure when it contacts the chimney/lintel. The stove should be tightly sealed to the replace fascia.
Room Ventilation
For safe operation this stove must be provided with combustion
air supply in addition to normal room ventilation, in accordance
with Building Regulations. Minimum ventilation requirements vary depending on whether the dwelling is considered to be of standard construction or of airtight construction, or if a ue draught stabiliser has been tted. The required open air vent sizes are as follows:
Standard build dwellings {air permeability >5.0m³ /(h.m²)}
No Flue Stabiliser No additional vent required
With Flue Stabiliser 13 cm²
Airtight build dwellings {air permeability ≤5.0m³ /(h.m²)}
No Flue Stabiliser 24 cm²
With Flue Stabiliser 37 cm²
Flue Draught
The chimney should be checked before the stove is installed to ensure that there is adequate ue pull. The draught can be checked initially by using a smoke match close to the ue opening. If the
chimney doesn’t pull the smoke it may suggest that the chimney
needs further attention. Any remedial work to the chimney ue should be carried out by a suitably Qualied Engineer.
A ue draught of minimum 12 Pascal to maximum 25 Pascal is required for satisfactory appliance performance. The ue draught should be checked under re at high output and if it exceeds the recommended maximum a ue draught stabiliser (or ue damper as it is also known) must be tted so the rate of burning can be controlled and prevent overring.
An extractor fan must not be used in the same room as this appliance.
UK
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Flue Damper/Draught Stabiliser (Not Supplied)
A ue damper may be tted to reduce the draught through the stove if the draught is too high. When the damper is set in the
open position the chimney draws at full draught, increasing the
volume of air ow through the stove and ue. Shutting the damper restricts the ow, slowing the rate of burning.
The damper should be tted to the stove ue and should be the same size as the ue pipe. As a rule it should be tted no closer than 700mm from the ue outlet of the appliance.
A ue damper should not be tted when burning fuels other
than wood.
Floor Protection & Installation Clearances
In all instances the stove should be positioned on a non-combustible hearth and located in a suitable solid fuel replace recess. The construction of the hearth and replace recess must conform to Building Regulations, must be rm, made from non-combustible materials and capable of supporting the stove. Care should be taken to ensure the stove is level and the hearth is secure. The hearth itself should not be less than 125mm thick, including the thickness of the oor and any decorative top surface (e.g. tiling).
Allow an apron of at least 225mm at the front of the stove in case of spills when de-ashing and 150mm on either side (Fig 9 & 10).
All walls adjacent to the hearth should be made from solid non combustible material and be made with minimum thickness as follows:
Appliance distance X from wall
Min Wall Thickness YMin solid wall height
300 m m a bove t h e applia nc e a nd 1.2m above the hearth
less than 50mm 200mm
50mm and over 75mm
The minimum safe distances to combustable materials that must be observed is 275mm to sides/front, 295mm to top.
Any surrounding combustible material should not exceed 80°C.
Commissioning
Upon completion of installation, allow a suitable period of time for any re cement or mortar to dry out. The stove and ue system should then be tested by a suitably qualied person to make sure it is safe for normal use. A smoke draw test should be completed to check for soundness of joints and seals and also that all smoke
and fumes are taken from the appliance up the chimney and
emitted safely.
First warm the ue with a blowlamp or similar for about 10 minutes.
Place a lit smoke pellet on the centre of the grate with the air
controls open. Close the door – the smoke should be drawn up the ue and be seen to exit from the ue terminal. Complete the test
with all windows and doors shut in the room where the appliance
is tted. If a ceiling fan is present it must be operated on max for the duration of the test. If there are any extraction fans in adjacent rooms these too must be operated on maximum setting during the test with the interconnecting doors open. If any spillage occurs, recheck the suitability of the ue system making sure there is adequate air supply to the room (as per Building Regulations).
Light the appliance and slowly increase the temperature to medium operating levels. The stove should not be run at full output for the rst 3-4 burn cycles. Open the main re door when the appliance
reaches normal operating condition and carry out a spillage test
using a smoke match or pellet around the door opening. If any spillage occurs, open all windows, allow the re to go out and recheck the ue system and ventilation.
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Operating Instructions
Please read fully these operating instructions and advise any other
users of the correct operating procedures for this stove.
Warning: The door and operating handles become hot when the stove is in use. For your safety use the glove provided.
This stove will remain hot for a considerable time after the re has extinguished. This stove should not be operated with the door left open.
Initial Firing of Stove
We recommend that you have 3-4 small res before you operate your stove to maximum heat output. This is to allow the paint to cure and the castings to relax and consolidate location. We recommend
this ‘running in’ procedure after long idle periods to preserve the
life of the stove. During this you may notice an unpleasant smell as paint and re cement cures. It is not toxic but for your own sake
we would suggest that during this period you leave all doors and
windows open.
Air Controls
Primary air is controlled via the sliding vents (Fig 2a) in the bottom of the door; this provides a conventional air draught to the bed of the re. Moving the slider to the right increases the air intake, to the left reduces the air intake.
Secondary air is controlled via the sliding vent (Fig 2b) above the door. It is this ‘Airwash’ that keeps a clean and uninterrupted view of the re, also aiding in good secondary combustion of fuel and reducing emissions into the chimney and environment.
Lighting the Stove
Place re lighters or paper and kindling on the grate. Light the re at base leaving all air controls open. Allow the fuel to reach a steady glow and build the re up gradually. Once you have a good re established across the grate bed, further fuel can be added as required. When your fuel is well alight you can start to restrict the air intake to achieve desired burn rate. For wood burning the primary air control can be closed fully when the re is well alight.
Running the Stove
When your fuel is well alight you can start to restrict the primary
air intake. If you are only burning wood the primary air control can be fully closed. If you are burning solid fuel you will require more primary air. Your stove is burning with maximum efciency when a bright re is achieved using minimum air inlet.
With a full load the stove will need to be refuelled approximately every 1.5hrs. Care should be taken that the stove is not over lled
- fuel should not be lled above the base of the bafe plate. The stove is not suitable for overnight burning.
Notes on Wood Burning
Wood burns best on a bed of ash and it is therefore only necessary to remove surplus ash from the grate occasionally. Burn only
dry, well seasoned wood (< 20% moisture), which should have
been cut, split and stacked for 12 months with free air movement around all sides of the stack to enable it to dry out. Burning wet or
unseasoned wood will create tar deposits in the stove and chimney
and will not produce a satisfactory heat output. When loading wood,
make sure that the end grain of the wood in the stove is pointing away from the glass otherwise the moisture and gases coming
from the end grain of the wood will dirty the glass.
The maximum log length that should be used is 200mm (8”).
Notes on Solid Fuel burning (Other than Wood)
Always de-ash the grate before refuelling and do not let the ash build up to the underside of the grate bars. Solid fuel produces ash, which if allowed to build up will stie the air ow through the grate and will eventually cause the re to die. It is important it is to empty the ash pan after each ring of the stove. Air passing through the rebed cools the grate. Distortion or burning out of the grate bars is nearly always caused by ash being allowed to build up on the underside of the grate. With some solid fuels a residue of burnt fuel or clinker will accumulate on the grate. Allow the re to go out periodically to remove this.
We recommend the majority of approved manufactured smokeless fuels. Note that different types of fuel will give different performances. Should any difculties arise over fuel quality or suitability, consult your local supplier or contact the Solid Fuel Advisory Service. Do not use this stove as an incinerator for
household waste as fumes from plastic, etc will cause pollution to
the atmosphere and will cause damage to the stove.
Petroleum coke fuels or household waste should not be burned on this appliance.
Shutting Down
To shut down the stove, close the primary air controls and then
the secondary air controls by moving both sliders to the left. If the controls are left in this position the re will be starved of air and will go out. To revive the re open the primary air controls rst, then the secondary air.
De-Ashing
This insert stove is tted with a removable cast iron grate. It is important to de-ash the stove regularly to prevent ash build up which may impede the primary air input.
Where possible, it is best to wait until the stove and ash has cooled before removing the ash pan. To remove, open the stove door by
turning the handle anti-clockwise (Fig 2c) then using the hand tool
provided lift the ash pan out of the re (Fig 4). For efcient burning
of your appliance, make sure the grate is clear of burnt debris; e.g. nails, etc. Dispose of the ash into a non combustible container until the ash has cooled down completely to room temperature.
If shutting down the stove for long periods (e.g. for summer months)
make sure that all ash is removed from the stove and that the
chimney ue ways and bafe plate are brushed clean. When the stove is cold a vacuum cleaner may be used to remove any residual ash or soot. Close the door and leave all air inlets open fully. This
action will ensure air circulation through the appliance and will help to avoid corrosion and condensation within the appliance during
this shut down period.
Safety Notes for Your Guidance
FIRES CAN BE DANGEROUS.
Always use a re guard in the presence of children, the elderly or the inrm. Inform all persons the dangers of high temperatures during operation of the appliance including the stove pipe.
Use operating tool and glove provided.
DO NOT OVER FIRE.
It is possible to re the stove beyond its design capacity. This could damage the stove, so watch for signs of over ring. If any part of the stove starts to glow red, the stove is in an over re situation and the controls should be adjusted accordingly to reduce air intake. Never leave the stove unattended for long periods without adjusting the controls to a safe setting. Careful air supply control should be exercised at all times.
UK
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Page 7
Warning - Fume Emissions
Properly installed and operated, this appliance will not emit fumes.
Occasional fumes may occur if the door is open when de-ashing
and refuelling. Persistent fume emission must not be tolerated. If
fume emission does persist, then the following immediate action
must be taken:
1. Open doors and windows to ventilate the room.
2. Let the re out, or eject and safely dispose of fuel from the appliance.
3. When the stove has cooled, check for chimney ue blockage and clean if required.
4. Do not attempt to relight the re until the cause has been identied. If necessary seek professional advice.
General Maintenance
Bafe Plate
This should be removed at least once a month to prevent any build up of soot or ash, which could lead to blocked ue ways and dangerous fume emission. This must be done when the stove is cold. To remove, lift plate up and rotate to clear xings. Make sure the plate is returned to correct position when placed back in the stove.
Stove Body
The stove is nished with a heat resistant paint and this can be cleaned with a soft brush. Do not clean while the stove is hot, wait until it has cooled down. The nish can be renovated with a suitable brand of paint.
Glass Panels
Clean the glass panels when cool with a proprietary glass cleaner. Highly abrasive substances should be avoided as these can scratch the glass and make subsequent cleaning more difcult. Wet logs on heated glass, a badly aimed poker or heavy slamming of the doors could crack the glass panels. The glass will not fracture from heat.
Chimney
Check your chimney each year before starting to use your stove for the winter. Birds may have nested in the chimney or masonry may have cracked. Both chimney and ue pipe must be swept at least once a year by a Qualied Chimney Sweep.
Troubleshooting
1. Poor heat output
a. Stove too small for room: Seek advice from a Qualied Heating
Engineer as to (kW) output required for the room size. As a guideline the volume of the room in cubic feet divided by 500; e.g. room 15’x15’x8’ would require 3.6kW approx.
b. Chimney and/or ue pipe restricted, room ventilation restricted:
On installation these should have been checked but regular maintenance is necessary as conditions can change; e.g. soot build up, birds nesting, masonry fall, dust build up or furniture blocking vents.
c. Poor quality fuel: Only burn dry seasoned timber, soft woods
have a lower heat output than hard woods per hour.
2. Dirty Glass Panel
a. Generally caused by poor fuel quality, see (1c) b. Use secondary air slide (Airwash) for glass panel c. Fire burning too low, open air vents on stove to create hot re;
this may ‘burn’ glass clean.
d. If glass requires cleaning use glass cleaner recommended by
your supplier; only use glass cleaner on cold glass. DO NOT USE any abrasives or scrapers as these will scratch glass and increase future tar build up making it harder to clean.
3. Unburnt Fuel in Firebox
Insufcient air reaching fuel. Open primary air slide, this will supply combustion air to burn fuel fully (unless it has reached a ‘point of return’). Check if the ash pan is full and empty if required. De-ash to make sure the grate is not blocked and check for jammed clinker or nails when the re is out and the stove has cooled.
4. Smoke and Fumes Entering Room
These are very dangerous and must NOT be tolerated. Open window and allow re to burn out. Seek expert advice immediately. DO NOT USE stove until the problem is solved.
5. Chimney Fire
Identied by loud roaring sounds, dense smoke and sparks emitting from chimney.
1) Raise the alarm to let others in the house know.
2) Call the Fire Brigade.
3) If possible, shut down the air supply by closing air vents and DO NOT open the stove door.
4) If possible, move back any furniture, rugs or other items that could catch re.
5) Retire to a safe distance from the house until the re has gone out and it is safe to return.
Regular chimney maintenance will prevent chimney res. Seek advice from a Qualied Chimney Sweep. Chimneys must be checked annually.
After Sales Service
Your Dimplex Stove is guaranteed against defects arising from faulty manufacture for 1 year subject to the following conditions.
Failure to comply with these conditions will invalidate the
gaurantee:
The receipt must be kept as proof of purchase. • Your Dimplex stove must be installed by suitably qualied
individu al (HETAS E ngineer or equi va lent) and upo n installation a Certicate of Compliance must be presented.
The guarantee is 1 year from date of purchase.• The guarantee does not cover parts that are deemed to be
replacable through normal usage of the stove. These include: glass panels, rope seals, bottom grate or rebars, ashpan, cast iron liners, bafe plate, log guard.
Only genuine Dimplex spare parts should be used. Parts • that may need occasional replacement are: cast iron liners, ashpan, re grate, log guard.
Should you require after sales service or should you need to
purchase any spares, please contact the retailer from whom the
appliance was purchased. Please do not return a faulty product to us in the rst instance as this may result in loss or damage and delay in providing you with a satisfactory service. Please retain your receipt as proof of purchase.
UK
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Page 8
DIMPLEX MILLBROOK HOUSE
GRANGE DRIVE HEDGE END SOUTHAMPTON SO30 2DF
TEL: 0845 600 5111 FAX: 01489 773050 WEBSITE: www.dimplex.co.uk
Republic of Ireland Tel: 01 842 4833
[c]A Division of GDC Group Ltd. All rights reserved. Material contained in this publication may not be reproduced in whole or in part, without prior permission in writing of GDC Group Ltd.
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