Dimplex Westcott 5kW Stove, Westcott 8kW, Westcott 12kW User Manual

Page 1
The product complies with the European Safety Standards EN13240 for Room heaters red by solid fuel.
08/51118/3 - Issue 3
UK
Westcott 5kW Stove
Westcott 8kW Stove
Page 2
1
2
3
Table 1 - Dimensions A B C D E F G H J K L
Westcott 5kW 580 540 416 208 434 105 55 336 120 425 128
Westcott 8kW 602 554 544 272 564 102 55 309 126 418 154
Note: All Dimensions in mm. Dimensions stated may be subject to a slight ± variation. ( 25.4mm = 1”)
Table 2. - Technical Specication Westcott 5kW Westcott 8kW
Nominal heat output
Wood kW 5.0 8.0
Solid Fuel (Ancit) kW 5.4 8.1
Efciency
Wood % 79.7 76.6
Solid Fuel (Ancit) % 75.0 70.1
CO Emission (@13% O
2)
Wood % 0.75 0.58
Solid Fuel (Ancit) % 0.46 0.09
Flue Gas Temp °C 257 399
Flue Gas Mass Flow
Wood g/s 3.6 4.7
Solid Fuel (Ancit) g/s 4.8 6.4
Refuel Period hr 1 1
Safe Distance to Combustibles
Sides mm 600 600
Rear mm 400 480
Flue Outlet Size mm 125 150
Product Weight kg 73 88
A
B
C
D
E
F
G
K
J
H
L (Dia)
x 4
A
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4
5
6
1
2
8 9
150
150
150
300
CONSTRUCTIONAL HEARTH NON COMBUSTIBLE 125mm THICK MINIMUM
7
Table 3 Position of Hearth & Appliance In Relation to walls Wall Dimensions
Hearth distance from wall ‘X’ Appliance distance from wall Min Wall Thickness ‘T’ Min Wall height ‘H’
0mm 0 - 50mm 200mm Height of appliance +300mm
or 1200mm from hearth
(whichever is greater)
0mm 51 - 300mm 75mm
0 - 150mm +150mm 75mm
+150mm +300mm No Minimum Requirement
150 max
Seal gap with fire-proof lagging
150 max
H
MIN 150mm
X
X
T
T
MIN
150mm
MIN
125mm
See Table 3
Solid, non-combustible material e.g. masonary or concrete
45° Max
150 Max
Seal with fire proof lagging
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11
12
10
A
B
C
D
CLOSURE PLATE
SEAL
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IMPORTANT: THESE INSTRUCTIONS SHOULD BE READ CAREFULLY AND RETAINED FOR FUTURE REFERENCE
Important Safety Advice
Please read these instructions carefully before installing or using this appliance. Failure to do so may result in damage to persons and property.
Installation of this appliance must be carried out by a
suitably qualied competent person in accordance with
all Building Regulations, including those referring to Local Authority Bye-Laws, National and European Standards and Codes of Practice.
Do not install this appliance on a shared ue.
This appliance operates at very high temperatures and retains its heat for a period after use. Do not touch any surfaces while in use. All persons including children and
the inrm should be warned of this and not allowed to
touch any surfaces while in use. Please use a suitable
reguard to prevent contact when in use.
Do not place any photographs, paintings, TV’s or other combustible items near the appliance as exposure to hot surfaces will cause damage. Maintain safe distances from combustibles in all cases in accordance with these instructions – please refer to installation.
The operator must use the tools provided. The mitten provided is a tool.
Do not t an extractor fan in the same room as this
appliance.
Ensure that there is adequate ventilation in the room in accordance with building standards. Do not obstruct any of the air inlets or outlets on the appliance.
A ue damper should not be tted when burning solid
fuels other than wood.
This appliance is for domestic heating use only in accordance with these operating instructions. Do not make any unauthorised changes to the appliance.
Only use recommended fuels. Do not burn petroleum coke fuels, household waste or plastic in this appliance.
Burn only fuels with a low moisture content - burning soft or wet fuels such as unseasoned timber or peat will only result in a build up of tar in the stove and the chimney and will cause staining of the glass.
Do not use ammable liquids to ignite the re.
Avoid the use of aerosols in the vicinity of the stove when it is in operation.
Clean your chimney at least twice a year and clean the
ue way weekly to ensure there are no blockages. Do not
allow a build up of ash to occur in the ash pan as this will cause the grate to burn out prematurely.
Re gu lar maintenance sho ul d be carried out by a Competent Engineer.
Assembly of the stove
To make the product easier for handling on installation, remove
the bafe plate, side bricks, back brick and door. Place these in a secure place to avoid damage. These must be retted after installation.
The legs and other xings are packed in the ashpan for safe keeping in transport. Fix the legs to the underside of the product using the bolts provided (Fig 2).
The stove is supplied ready for top ue connection. For Rear ue connection remove the collar and blanking plates and t in the desired position. The collar can be tted on the top or the rear of the product. Seal with re cement to ensure it is air tight (Fig 3).
The primary air sealing plate is located on the front of the grate. To locate in position, slacken the screws beneath the grate and
pull forward, then close the door fully, open again and tighten the
screws (Fig 4).
Installation Instructions
General
These instructions give a guide for the installation of the stove but in no way absolves the installer from responsibilities to conform
to all relevant standards relating to the installation of solid fuel
appliances.
We recommend that for UK installations a HETAS registered
installer should be used, who will be able to give a Certicate of Compliance that installation complies with Building Regulations.
In Ireland a registered installer from the Irish National Fireplace
Organisation should be used.
Please note that to the best of our abilities these instructions are correct at time of printing, however we cannot be held responsible for any differences in legislation which may occur in the future.
Chimney
Before installing, check the chimney is in good condition; dry and
free from cracks and obstructions. The diameter of the chimney ue should not be less than 150mm and not more than 230mm. If any of these requirements are not met, the chimney should be lined by a suitable method by a qualied person.
The chimney height and the position of the chimney terminal should
conform to Building Regulations. If you have any doubts about the suitability if your chimney, consult your local dealer or stockist. The chimney must be swept before connection to the stove and swept every six months thereafter.
Flue Draught
The chimney should be checked before the stove is installed to ensure that there is adequate ue pull. The draught can be checked initially by using a smoke match close to the ue opening. If the
chimney doesn’t pull the smoke it may suggest that the chimney
needs further attention.
The ue draught should also be checked under re at high output and if it exceeds the recommended maximum a draught stabiliser must be tted so that the rate of burning can be controlled and to prevent over ring.
UK
Wescott 5kW & 8kW
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Any remedial work to the chimney ue should be carried out by a suitably Qualied Engineer. A ue draught of minimum 12 Pascal is required for satisfactory appliance performance.
An extractor fan must not be used in the same room as this appliance.
Installation Clearances
The stove can be recessed in a suitable sized replace but a permanent free air gap of at least 150mm must be left around the sides and 300mm around the top to obtain maximum heat output
and for access to the rear of the stove (Fig 6).
Table 4 shows the minimum safe distances to combustable
materials that must be observed. Any surrounding combustible material should not exceed 80°C.
Table 4 Sides Rear
Westcott 5kW 600mm 400mm
Westcott 8kW 600mm 480mm
Floor Protection
In all instances the stove should be positioned on a non­combustible hearth. The construction of the hearth must conform to Building Regulations, must be rm, non-combustible and capable of supporting the stove.
Care should be taken to ensure the stove is level and the hearth is secure. The hearth itself should not be less than 125mm thick, including the thickness of the oor and any decorative top surface (e.g. tiling). Allow an apron of at least 300mm at the front of the stove in case of spills when de-ashing (Fig 6).
Place the product in the desired location on reproof hearth taking note of installation clearances (Fig 7). Adjust the screws on the bottom of the feet to ensure the stove is level and steady (see ‘A’ Fig 2). The stove can be screw xed to the oor when placed in the desired position, using the holes provided in the feet.
Flue Pipes
The ue pipe used to connect to the stove should be made of
cast iron, 316 grade stainless steel or vitreous enamelled steel,
nominal thickness 1.2mm. The diameter of the ue pipe should be 125mm (5”) for the Westcott 5kW and 150mm (6”) for both the Westcott 8kW & 12kW models.
Connect the ue pipe to the stove making sure that it ts snugly into the base of the ue collar (Fig 5). Seal the collar and ue connection with re cement or with other suitable high temperature sealant. Add ue sections as required; note that all ue sockets must face upwards. Ensure that the ue pipe end is no closer than 76mm to the side or rear of the chimney walls. It is essential that all connections between the stove and the chimney ue are sealed and made airtight.
Avoid using bends greater than 45° to the vertical (Fig 8). All ue pipes should be as close to vertical where possible. For rear ue connection the length of the horizontal run of the ue pipe should not exceed 150mm (Fig 9).
Both chimney and ue pipe must be accessible for cleaning and if ALL parts of the chimney cannot be reached, a soot door must be tted to enable this to be done.
This product should not be installed on a shared ue.
UK
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Existing Fireplace
An existing replace opening can be bricked up or sealed with a register plate, 2.5mm sheet steel or concrete. A short length of ue pipe may then be used to connect the stove to the chimney. Ideally the old replace should be lled in so that there is a smooth streamlined entry into the ueway. (Fig 9)
Typical installation for Inglenook Fireplaces
Inglenook replaces can have very large bore chimneys (Fig 10). Check with your installer – you may need a stainless steel exible ue liner for solid fuel tting.
Flue Damper (Not Supplied)
When burning wood, a ue damper may be tted to reduce the draught through the stove if the draught is too high. When the
damper is set in the open position the chimney draws at full
draught, increasing the volume of air ow through the stove and ue. Shutting the damper restricts the ow, slowing the rate of burning.
The damper should be tted to the stove ue and should be the same size as the ue pipe. As a rule it should be tted no closer than 700mm from the ue outlet of the appliance.
A ue damper should not be tted when burning solid fuels
other than wood.
Flue Deposits
If the chimney was previously used as an open re, it is possible that the higher ue gas temperatures generated by the stove may loosen deposits that were adhering to the inner surface of the ue pipe and may cause blockage of the ue pipe. We recommend that in such a situation a second sweeping of the chimney should be carried out within one month of initial stove use after installation. Also lock or close off any existing dampers in the ueway.
Commissioning
Upon completion of installation, the stove and ue system should be tested by a suitably qualied person to make sure it is safe for normal use. A smoke draw test should be completed to check for soundness of joints and seals and also that all smoke and fumes are taken from the appliance up the chimney and emitted safely.
First warm the ue with a blowlamp or similar for about 10 minutes.
Place a lit smoke pellet on the centre of the grate with the air
controls open. Close the door – the smoke should be drawn up the ue and be seen to exit from the ue terminal. Complete the test
with all windows and doors shut in the room where the appliance
is tted. If a ceiling fan is present it must be operated on max for the duration of the test. If there are any extraction fans in adjacent rooms these too must be operated on maximum setting during the test with the interconnecting doors open. If any spillage occurs, recheck the suitability of the ue system making sure there is adequate air supply to the room (as per Building Regulations).
Light the appliance and slowly increase the temperature to
operating levels. Open the main re door when the appliance
reaches normal operating condition and carry out a spillage test
using a smoke match or pellet around the door opening. If any spillage occurs, open all windows, allow the re to go out and recheck the ue system and ventilation.
Page 7
Operating Instructions
Warning: The door and operating handles become hot when the stove is in use. For your safety use the glove provided.
Initial Firing of Stove
We recommend that you have two to three small res before you operate your stove to maximum heat output. This is to allow the paint to cure and the castings to relax and consolidate location.
We recommend this ‘running in’ procedure after long idle periods
to preserve the life of the stove. During this you may notice an unpleasant smell. It is not toxic but for your own sake we would
suggest that during this period you leave all doors and windows
open.
Air Controls Primary air is controlled via the sliding vents (A - Fig 11) in the
bottom of the door; this provides a conventional air draught to the bed of the re. (+) indicates more air, (-) indicates less air, (+) and (-) are marked on the primary and secondary air controls.
Secondary air is controlled via the sliding vent (B - Fig 11) above the door. It is this ‘Airwash’ that keeps a clean and uninterrupted view of the re, also aiding in good secondary combustion of fuel and reducing emissions into the chimney and environment.
Lighting the Stove
Place re lighters or paper and kindling on the grate. Light the re at base leaving all air controls open. Allow the fuel to reach a steady glow and build the re up gradually. Once you have a good re established across the grate bed, further fuel can be added as required.
Running the Stove
When your fuel is well alight you can start to restrict the primary
air intake. If you are only burning wood the primary air control can be fully closed. If you are burning solid fuel you will require more primary air. Your stove is burning with maximum efciency when a bright re is achieved using minimum air inlet.
The stove can be banked up for long periods. When burning solid fuel empty the ash pan. Open air controls and let the re burn brightly for a short period. Refuel and close air controls; the exact
setting required will depend on the fuel used and the chimney draw
so some practice may be necessary. To revive the re, open air controls until the re is burning brightly, de-ash if necessary and refuel. Set air controls as required. The stove is not suitable for overnight burning.
Notes on Wood Burning
Wood burns best on a bed of ash and it is therefore only necessary to remove surplus ash from the grate occasionally. Burn only dry, well seasoned wood, which should have been cut, split and
stacked for 12 months with free air movement around all sides
of the stack to enable it to dry out. Burning wet or unseasoned
wood will create tar deposits in the stove and chimney and will not
produce a satisfactory heat output. When loading wood, make sure
that the end grain of the wood in the stove is pointing away from the glass otherwise the moisture and gases coming from the end
grain of the wood will dirty the glass.
Table 5 - Maximum log lengths
Westcott 5kW 300mm (12”)
Westcott 8kW 400mm (16”)
Notes on Solid Fuel burning (Other than Wood)
Always de-ash the grate before refuelling and do not let the ash build up to the underside of the grate bars. Solid fuel produces ash, which if allowed to build up will stie the air ow through the grate and will eventually cause the re to die. It is important it is to empty the ash pan after each ring of the stove. Air passing through the rebed cools the grate. Distortion or burning out of the grate bars is nearly always caused by ash being allowed to build up on the underside of the grate. With some solid fuels a residue of burnt fuel or clinker will accumulate on the grate. Allow the re to go out periodically to remove this.
We recommend the majority of approved manufactured smokeless fuels. Note that different types of fuel will give different performances. Use as an incinerator for household waste is not
recommended as fumes from plastic, etc will cause pollution to
the atmosphere and will cause damage to the stove. Should any difculties arise over fuel quality or suitability, consult your local supplier or contact the Solid Fuel Advisory Service.
Petroleum coke fuels or household waste should not be burned on this appliance.
De-Ashing
To de-ash the grate insert the notch on the riddle hand tool into the peg on the side of the stove (D - Fig 11), then draw the tool
forwards and backwards with a slow positive action (Fig 12).
The ash pan should be emptied each time after operating the stove so not to let build up of ash occur. Where possible, it is best to wait until the stove and ash has cooled before removing the ash pan. To remove, open the stove door by lifting the handle upward
(C - Fig 11) then using the riddle handle lift the ash pan out of the
re (Fig 13). For efcient burning of your appliance, make sure the grate is clear of burnt debris; e.g. nails, etc.
Shut down Periods
If shutting down the stove for long periods (e.g. for summer months)
make sure that all ash is removed from the stove and that the
chimney ue ways and bafe plate are brushed clean. When the stove is cold a vacuum cleaner may be used to remove any residual ash or soot. Close the door and leave all air inlets open fully. This
action will ensure air circulation through the appliance and will help to avoid corrosion and condensation within the appliance during
this shut down period.
Safety Notes for Your Guidance
FIRES CAN BE DANGEROUS.
Always use a re guard in the presence of children, the elderly or the inrm. Inform all persons the dangers of high temperatures during operation of the appliance including the stove pipe.
Use operating tools provided.
DO NOT OVER FIRE.
It is possible to re the stove beyond its design capacity. This could damage the stove, so watch for signs of over ring. If any part of the stove starts to glow red, the stove is in an over re situation and the controls should be adjusted accordingly to reduce air intake. Never leave the stove unattended for long periods without adjusting the controls to a safe setting. Careful air supply control should be exercised at all times.
UK
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Page 8
Warning - Fume Emissions
Properly installed and operated, this appliance will not emit fumes. Occasional fumes from de-ashing and refuelling may occur. Persistent fume emission must not be tolerated. If fume emission does persist, then the following immediate action must be taken:
1. Open doors and windows to ventilate the room.
2. Let the re out, or eject and safely dispose of fuel from the appliance.
3. When the stove has cooled, check for chimney ue blockage and clean if required.
Do not attempt to relight the re until the cause has been identied. If necessary seek professional advice.
General Maintenance
Bafe Plate
This should be removed at least once a month to prevent any build up of soot or ash, which could lead to blocked ue ways and dangerous fume emission. If the bafe plate is removed the chimney/ueway can be swept through the appliance.
Stove Body
The stove is nished with a heat resistant paint and this can be cleaned with a soft brush. Do not clean while the stove is hot, wait until it has cooled down. The nish can be renovated with a suitable brand of paint.
Glass Panels
Clean the glass panels when cool with a proprietary glass cleaner. Highly abrasive substances should be avoided as these can scratch the glass and make subsequent cleaning more difcult. Wet logs on heated glass, a badly aimed poker or heavy slamming of the doors could crack the glass panels. The glass will not fracture from heat.
Chimney
Check your chimney each year before starting to use your stove for the winter. Birds may have nested in the chimney or masonry may have cracked. Both chimney and ue pipe must be swept at least once a year by a Qualied Chimney Sweep.
To avoid a build up of soot on the bafe plate (the plate inside the stove above the grate) it must be removed and cleaned periodically. This plate locates the back and side rebricks so note its position before removal. To remove, lift plate and remove one side brick; this will allow the plate to drop and aid removal. To replace, position bafe plate on back and side plate, lift plate and replace remaining brick, making sure it has located in position. This must be done when the stove is cold.
Troubleshooting
1. Poor heat output
a. Stove too small for room: Seek advice from a Qualied Heating
Engineer as to (kW) output required for the room size. As a guideline the volume of the room in cubic feet divided by 500; e.g. room 15’x15’x8’ would require 3.6kW approx.
b. Chimney and/or ue pipe restricted, room ventilation restricted:
On installation these should have been checked but regular maintenance is necessary as conditions can change; e.g. soot build up, birds nesting, masonry fall, dust build up or furniture blocking vents.
c. Poor quality fuel: Only burn dry seasoned timber, soft woods
have a lower heat output than hard woods per hour. Solid
fuels vary in heat value; check with your coal merchant as to
suitability.
2. Dirty Glass Panel
a. Generally caused by poor fuel quality, see (1c) b. Use secondary air slide (Airwash) for glass panel c. Fire burning too low, open air vents on stove to create hot re;
this may ‘burn’ glass clean.
d. If glass requires cleaning use glass cleaner recommended by
your supplier; only use glass cleaner on cold glass. DO NOT USE any abrasives or scrapers as these will scratch glass and increase future tar build up making it harder to clean.
3. Unburnt Fuel in Firebox
Insufcient air reaching fuel. Open primary air slide, this will supply combustion air to burn fuel fully (unless it has reached a ‘point of
return’)
Check if the ash pan is full and empty if required. De-ash with the riddler to make sure the grate is not blocked and check for jammed clinker or nails when the re is out and the stove has cooled.
4. Smoke and Fumes Entering Room
These are very dangerous and must NOT be tolerated. Open window and allow re to burn out. Seek expert advice immediately. DO NOT USE stove until the problem is solved.
5. Chimney Fire
Identied by loud roaring sounds, dense smoke and sparks emitting from chimney. Shut down the air supply by closing air vents, close stove door fully and call re brigade immediately. Regular chimney maintenance will prevent chimney res. Seek advice from a Qualied Chimney Sweep. Chimneys must be checked annually and more often when bitumas coal and poor quality smokey fuels are used.
After Sales Service
Your Dimplex Stove is guaranteed against defects arising from faulty manufacture for 1 year subject to the following conditions.
Failure to comply with these conditions will invalidate the
gaurantee:
The receipt must be kept as proof of purchase. • Your Dimplex stove must be installed by suitably qualied
individual (HETAS Engineer or equiva lent) and up on
installation a Certicate of Compliance must be presented. The guarantee is 1 year from date of purchase.• The guarantee does not cover parts that are deemed to be
replacable through normal usage of the stove. These include: glass panels, rope seals, bottom grate or rebars, ashpan, rebricks, cast iron liners, riddling lever, bafe plate, log guard.
Only genuine Dimplex spare parts should be used. Parts that • may need occasional replacement are: rebricks, ashpan, re grate, log guard.
Should you require after sales service or should you need to purchase any spares, please contact the retailer from whom the
appliance was purchased. Please do not return a faulty product to us in the rst instance as this may result in loss or damage and delay in providing you with a satisfactory service. Please retain your receipt as proof of purchase.
UK
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WESTCOTT 5kW STOVE - SPARE PARTS
Item Description Part No
1 Door MF09015
2 Grate Accessory Pack (incl Grate Outer, Grate inner, Con Rod) MF09016
3 Adjustable Grate Plate MF09017
4 Front Bar (log bar) MF09018
5 Air Wash Deector Plate MF09019
6 Bafe Plate MF09020
7 Grate/Ashpan Operating Tool MF09007
8 Legs Accessory Pack (x2 off) MF09009
9 Primary Air Slide MF09021
10 Air slide knob Accessory Pack (x1 steel, x1 black nish) MF09011
11 Door Handle Accessory Pack (x1 steel, x1 black nish) MF09010
12 Ash Pan MF09022
13 Hinge Pins (x2 off) MF09035
14 Heat Bricks Accessory Pack (x2 side bricks, x1 rear brick) MF09023
15 Door Glass Accessory Pack (includes clips) MF09024
16 Mitten MF09036
WESTCOTT 5kW
Page 10
WESTCOTT 8kW
WESTCOTT 8kW STOVE - SPARE PARTS
Item Description Part No
1 Door MF09025
2 Grate Accessory Pack (incl Grate Outer, Grate inner LH & RH, Connector, Con Rod) MF09026
3 Adjustable Grate Plate MF09027
4 Front Bar (log bar) MF09028
5 Air Wash Deector Plate MF09029
6 Bafe Plate MF09030
7 Grate/Ashpan Operating Tool MF09007
8 Legs Accessory Pack (x2 off) MF09009
9 Primary Air Slide MF09031
10 Air slide knob Accessory Pack (x1 steel, x1 black nish) MF09011
11 Door Handle Accessory Pack (x1 steel, x1 black nish) MF09010
12 Ash Pan MF09032
13 Door Glass Accessory Pack (includes clips) MF09033
14 Hinge Pins (x2 off) MF09035
15 Heat Bricks Accessory Pack (x2 side bricks, x1 rear brick) MF09034
16 Mitten MF09036
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DIMPLEX MILLBROOK HOUSE GRANGE DRIVE HEDGE END SOUTHAMPTON SO30 2DF
TEL: 0845 600 5111 FAX: 01489 773050 WEBSITE: www.dimplex.co.uk
Republic of Ireland Tel: 01 842 4833
[c]A Division of GDC Group Ltd. All rights reserved. Material contained in this publication may not be reproduced in whole or in part, without prior permission in writing of GDC Group Ltd--.
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