Dimplex Ec-eau, Ec-eau 125, Ec-eau 150, Ec-eau 210, Ec-eau 250 Installation And User Instructions Manual

...
Important - This manual must be left with the user after Installation!
Ec
-
Cylinder
Range
Installation and User Instructions
Heat Pump Cylinders
without buffer tanks
Up to 300L
HP Installation and User Instructions R00918
-
1 03/11
Page 2
Dimplex is a licensed member of the Benchmark Scheme which aims to improve the standards of installation and commissioning of domestic heating and hot water systems in the UK and to encourage regular servicing to optimise safety, efficiency and performance.
Benchmark places responsibilities on both manufacturers and installers. The purpose is to ensure that customers are provided with the correct equipment for their needs, that it is installed, commissioned and serviced in accordance with the manufacturer’s instructions by competent persons and that it meets the requirements of the appropriate Building Regulations. The Benchmark Checklist can be used to demonstrate compliance with Building Regulations and should be provided to the customer for future reference.
Installers are required to carry out installation, commissioning and servicing work in accordance with the Benchmark Code of Practice which is available from the Heating and Hot Water Industry Council who manage and promote the Scheme. Visit www.centralheating.co.uk for more information.
HP Installation and User Instructions R00918
-
1 03/11
Page 3
Overall View
0 Overall View
Figure 1: Overall view of Heat Pump Cylinder installation process
02 03
08
01 06
04
07
05
09
HP Installation and User Instructions R00918
-
1 03/11
Page 4
Contents
1 Contents
0 OVERALL VIEW .......................................................................................... 3
1 CONTENTS ................................................................................................ 4
2 INTRODUCTION ......................................................................................... 6
3 SCOPE OF DELIVERY .................................................................................. 6
4 PRE-INSTALLATION ADVICE ........................................................................ 7
4.1 R
ISK ASSESSMENT
...................................................................................... 7
4.2 S
ITING CONSIDERATIONS
.............................................................................. 7
4.3 C
OLD WATER SUPPLY
................................................................................... 8
4.4 B
UILDING REGULATION G3 DISCHARGE REQUIREMENTS
.......................................... 8
4.4.1 Discharge pipe D2 ......................................................................... 9
4.4.2 Worked example ..........................................................................10
4.4.3 Termination of discharge pipe ........................................................11
4.5 L
IMITATIONS
............................................................................................11
5 INSTALLATION..........................................................................................12
5.1 C
OLD WATER INLET WITH INLET CONTROL GROUP
...............................................12
5.1.1 Correctly site the cylinder..............................................................12
5.1.2 Install the inlet group....................................................................12
5.1.3 Expansion vessel ..........................................................................12
5.1.4 Balanced cold water supply............................................................12
5.1.5 Drain valve ..................................................................................12
5.2 H
OT WATER OUTLET
..................................................................................13
5.2.1 Thermostatic mixing valve.............................................................13
5.2.2 Pipe insulation..............................................................................13
5.3 D
ISCHARGE PIPES FROM SAFETY DEVICES
..........................................................13
5.3.1 Discharge pipe D1............................................................................13
5.3.2 Discharge pipe D2 ........................................................................13
5.3.3 Tundish .......................................................................................14
5.4 I
MMERSION HEATER
....................................................................................14
5.5 C
OIL FLOW CONNECTIONS
............................................................................15
5.6 C
OIL RETURN CONNECTIONS
.........................................................................15
5.7 T
HERMOSTAT CONNECTION AND INSTALLATION OF THE HEAT PUMP
DHW
TEMPERATURE
SENSOR
..................................................................................................16
5.7.1 Connection of the sensor ...............................................................17
5.8 C
ONNECTION OF SECONDARY RETURN
..............................................................20
6 COMMISSIONING......................................................................................21
7 MAINTENANCE..........................................................................................22
8 SPARE PARTS ...........................................................................................23
9 TECHNICAL DATA......................................................................................24
9.1 C
YLINDER HEAT EXCHANGER PRESSURE DROP
.....................................................26
HP Installation and User Instructions R00918
-
1 03/11
Page 5
Contents
10 USER INSTRUCTIONS ................................................................................28
10.1 G
ENERAL
.............................................................................................28
10.2 O
PERATION
..........................................................................................29
10.2.1 Water temperature direct electric heating........................................29
10.2.2 Water temperature auxiliary heating ...............................................30
10.3 M
AINTENANCE
.......................................................................................30
10.4 T
ROUBLESHOOTING
.................................................................................31
HP Installation and User Instructions R00918
-
1 03/11
Page 6
Scope of Delivery
2 Introduction
Thank you for choosing a Dimplex product. The EC-Eau heat pump cylinders are specified with large, high surface area heat exchangers, specifically sized to match the requirements of Dimplex heat pumps. They boast 60mm of low GWP insulation foam, together with 100% recyclable stainless steel inner components and a sleek black, hard wearing outer shell manufactured from completely recycled materials. For more detailed information on product features, please see the Technical Data section in this manual.
3 Scope of delivery
Please ensure you check the scope of delivery below before signing any delivery documentation. Claims for missing or damaged parts after signing for the delivery will not be accepted.
* These items are supplied factory fitted
Table 1: Scope of Delivery
HP Installation and User Instructions R00918
-
1 03/11
Page 7
Pre
-
Installation
4 Pre-Installation
Advice
Please read the following section carefully before commencing installation. If in any doubt, please call the appropriate help desk. Disregarding the instructions given in this manual in its entirety and any relevant regulations, standards and codes of practice will void the guarantee of this product.
Handling – depending on the size of the unit and access to its installation location, consideration must be given to the handling of the unit. Please note that handling, installation and use of this product is subject to the Health and Safety at Work Act. If the unit is not installed immediately, it should remain in its protective packaging with all pipe protectors/end caps applied to prevent damage and dirt deposit inside the cylinder and the coils.
Pipe work – the pipe runs should be executed as short as possible, unused pipe work should be removed and all remaining pipe work should be lagged in accordance with regulatory requirements to prevent heat loss and the formation of condensation.
Taps and fittings – all taps and fittings incorporated in the unvented system should have a rated operating pressure of 0.6 MPa (6 bar) or above.
4.1 Risk assessment
The compilation of a risk assessment is strongly recommended before installing the product. The following areas require particular consideration in addition to the information required by the Health and Safety at Work Act.
- scalding: where appropriate or required by law a thermostatic mixing valve is to be fitted to the hot water outlet of the cylinder (see also water borne organisms).
- explosion: the unit is fully equipped with all relevant safety equipment to comply with current regulations. The correct design and function has been verified by independent third party testing. The correct application thereof is the responsibility of the competent installer.
- water borne organisms (i.e. Legionella): if applicable a risk assessment should be carried out following the recommendations outlined in the Approved Code of Practice L8.
- the user preference must be considered when commissioning the system, in particular when adjusting the solar and auxiliary system temperature and timer settings.
4.2 Siting considerations
When choosing a suitable location for the cylinder the following aspects should be considered:
- structural integrity
- access for installation, operation, maintenance and replacement
- routing of discharge pipe work
- access to water mains supply, hot and cold water distribution pipe work
- access to suitable electricity supply
HP Installation and User Instructions R00918
-
1 03/11
Page 8
Pre
-
Installation
- location in relation to remaining system components such as auxiliary and solar heating system
- frost protection
The heat pump cylinder range is designed to be floor standing, vertically mounted, indoors and in a frost free environment. The cylinder may be located on any flat and level surface, provided it is sufficiently robust to support the weight of the cylinder when full of water (please see technical data) and suitably accessible for replacement/maintenance without specialist tools or lifting equipment as this will void the warranty conditions.
The position and orientation of the cylinder should be such that easy access is provided for servicing the controls. A minimum distance of 400mm in front of the immersion is recommended, to allow the replacement of the immersion heater should the need arise. When installing the cylinder all labels should be clearly visible and ensure that no pipework hinders any work to be carried out on the various cylinder components.
Particular care must be taken when placing the cylinder in a garage or outbuilding. All exposed pipe work must be correctly insulated to avoid frost damage.
4.3 Cold water supply
For satisfactory and safe performance of the unvented cylinder the water supply must meet the following criteria:
Minimum dynamic pressure
150 kPa
(1.5 bar) Maximum inlet supply pressure
1200 kPa
(12 bar) Minimum flow rate 15 l/min Max. chlorine content 250mg/L Max. water hardness 200mg/L
The following instructions have to be followed when installing the cold water mains supply to the cylinder:
- The cold water supply to the
cylinder must come directly from the cold water mains after the mains stop valve to the property.
- The cold water inlet pipe work
should have at least an inside diameter of 19mm and should meet the requirements of the water regulations for the supply of wholesome water.
4.4 Building regulation G3
Discharge requirements
As part of the requirements of Building Regulation G3 any discharge from an unvented system should be conveyed to where it is visible, but will not cause danger to persons in or about the building. The tundish and the discharge pipes should be fitted in accordance with the requirements of Building Regulation approved document G3, (England and Wales), Part P of Northern Ireland and Standard 4.9 of Scotland.
Pre
-
Installation
HP Installation and User Instructions R00918
-
1 03/11
Page 9
4.4.1 Discharge pipe D2
The discharge pipe (D2) from the Tundish should:
- “have a vertical section of pipe at least 300mm long below the tundish before any elbows or bends in the pipework and be installed with a continuous fall of at least 1 in 200 thereafter.”
The discharge pipe (D2) should be made of:
- “metal; or other material that has been demonstrated to be capable of safely withstanding temperatures of the water discharged and is clearly and permanently marked to identify the product and performance standard”
The discharge pipe D2 should be at least one pipe size larger than the nominal outlet size of the safety device unless its total equivalent hydraulic resistance exceeds that of a straight pipe 9m long, i.e. for discharge pipes between 9m and 18m the equivalent resistance length should be at least two sizes larger than the nominal outlet size of the safety device; between 18 and 27m at least 3 sizes larger, and so on; bends must be taken into account in calculating the flow resistance. See Figure 2, Table 2 and the worked example.
Note: An alternative approach for sizing discharge pipes would be to follow Annex D, section D.2 of BS 6700:2006 + A1:2009).
Figure 2: Typical discharge pipe arrangement
HP Installation and User Instructions R00918
-
1 03/11
Page 10
Pre
-
Installation
Table 2: Sizing of copper discharge pipe “D2” for common temperature relief valve outlet sizes
4.4.2 Worked example
This example is for a G½ temperature relief valve with a discharge pipe (D2) (as fitted on 125 to 300L cylinders) having 4 No. 22mm elbows and length of 7m from the tundish to the point of discharge.
From Table 2, the maximum resistance allowed for a straight length of 22mm copper discharge pipe
(D2) from a G½ temperature relief valve is 9.0m. Subtract the resistance for 4 No. 22mm elbows at 0.8m each = 3.2m.
Therefore the maximum permitted length
equates to 5.8m, which is less than the actual length of 7m, therefore calculate the next largest size.
Maximum resistance allowed for a straight length of 28mm copper discharge pipe (D2) from a G½ temperature relief valve is: 18m
Subtract the resistance for 4 No. 28mm elbows at 1.0m each = 4m
Therefore the maximum permitted length equates to 14m.
As the actual length is 7m, a 28mm (D2) copper pipe will be satisfactory.
HP Installation and User Instructions R00918
-
1 03/11
Page 11
Pre
-
Installation
- Where a single common discharge pipe serves more than one system, it should be at least one pipe size larger than the largest individual discharge pipe (D2) to be connected.
- The discharge pipe should not be connected to a soil discharge stack unless the soil discharge stack is capable of safely withstanding temperatures of the water discharged, in which case, it should:
- contain a mechanical seal, which
allows water into the branch pipe without allowing foul air from the drain to be ventilated through the tundish.
- there should be a separate
branch pipe with no sanitary appliances connected to it.
- if plastic pipes are used as branch
pipes carrying discharge from a safety device, they should be either polybutalene (PB) or cross­linked polyethylene (PE-X) complying with national standards.
- be continuously marked with a
warning that no sanitary appliances should be connected to the pipe.
4.4.3 Termination of discharge
pipe
- “The discharge pipe (D2) from the tundish should terminate in a safe place where there is no risk to persons in the vicinity of the discharge.”
- Examples of acceptable discharge arrangements are:
- “to a trapped gully with the end of the pipe below a fixed grating and above the water seal;
- downward discharges at low level; i.e. up to 100mm above external surfaces such as car parks, hard standings, grassed areas etc. are acceptable providing that a wire cage or similar guard is positioned to prevent contact, whilst maintaining visibility; and ,
- discharges at high level: e.g. into a metal hopper and metal downpipe with the end of the discharge pipe clearly visible or onto a roof capable of withstanding high temperature discharges of water and 3m from any plastic guttering system that would collect such discharges.”
Note: As the discharge would consist of high temperature water and steam, asphalt, roofing felt and non-metallic rainwater goods may be damaged by such discharges.
4.5 Limitations
- The heat pump must be specified correctly, to ensure it is compatible with the model of cylinder installed. This is to prevent the heat pump malfunctioning when preparing domestic hot water.
- The heat exchangers in this range of cylinders have been specifically designed for heat pump applications. Great care must be taken if using these cylinders with other heat sources, due to the heat exchange capacity of the product.
HP Installation and User Instructions R00918
-
1 03/11
Page 12
Installation
5 Installation
5.1 Cold Water Inlet with Inlet Control Group
5.1.1 Correctly site the cylinder
Install the cylinder in an appropriate location, ensuring all of the recommendations have been considered (see chapter 4.2).
5.1.2 Install the inlet group
The inlet group regulates the pressure of the incoming mains water supply to the cylinder and removes any debris that might be water borne.
Note: Between the inlet group and the cold water inlet on the cylinder NO isolating device may be fitted, as by doing so important safety devices could be isolated!
5.1.3 Expansion vessel
The expansion vessel is mandatory on all Ec-eau cylinders and can be connected directly to the cold water inlet group, utilising the flexible hose supplied with the vessel. The expansion vessel should always be fitted in accordance with the manufacturer’s instructions. No isolating device should be fitted between the water cylinder and the cold water inlet group.
Furthermore, it is recommended to mount the vessel higher than the cylinder to avoid having to drain the cylinder when maintaining and replacing the expansion vessel.
Figure 3: Connection of the expansion
vessel to the inlet group
It is important to check the pre-charge pressure of the expansion vessel membrane before filling the cylinder. The pre-charge should be greater than or equal to 3bar.
5.1.4 Balanced cold water supply
If balanced cold water supply is required a connection can be taken from the bottom of the inlet group.
5.1.5 Drain valve
It is also recommended to install a drain valve (not supplied) in the lowest point of the cold water feed to the cylinder. This allows the cylinder to be drained in a controlled manner should this become necessary.
HP Installation and User Instructions R00918
-
1 03/11
Page 13
Installation
5.2 Hot Water Outlet
The hot water pipe work is to be directly connected to the hot water outlet connection on the cylinder, see Figure 1.
5.2.1 Thermostatic mixing valve
A thermostatic mixing valve may be required to limit the outlet temperature. In this case, the valve should be installed following the manufacturers instructions, ensuring none of the safety equipment has been isolated, (i.e. make sure the connection to the thermostatic mixing valve is taken after the safety equipment of the inlet group).
5.2.2 Pipe insulation
It is recommended to insulate the hot water pipe work from the cylinder to the outlets, to reduce the energy requirements for providing hot water. It is also recommended to insulate all other exposed pipework, such as the T&P to the tundish, the coil flow and return and the cold water inlet pipes.
5.3 Discharge pipes from safety devices
5.3.1 Discharge pipe D1
- The temperature and pressure relief
valve must be discharged directly or by way of a manifold via a short length of metal pipe (D1) into a tundish; and the discharge pipe must be installed in a continuously downward direction and in a frost free environment. Water may drip from the discharge pipe of the pressure relief device and this pipe must be left open to the atmosphere.
- The diameter of discharge pipe (D1) should not be less than the nominal outlet size of the safety device, e.g. temperature relief valve.
- Where a manifold is used it should be sized to accept and discharge the total discharge from all the D1 discharge pipes connected to it.
- The discharge pipe work from the expansion relief valve must be installed constantly falling to an open point of discharge. It is recommended to combine it with the discharge of the temperature and pressure relief valve.
5.3.2 Discharge pipe D2
For a detailed description of the discharge pipework D2 see chapter
4.4.1.
HP Installation and User Instructions R00918
-
1 03/11
Page 14
Installation
5.3.3 Tundish
- The tundish should be vertical, located in the same space as the unvented hot water storage system and be fitted as close as possible to, and lower than, the safety device, with no more than 600mm of pipe between the valve outlet and the tundish (see Figure 2).
- Discharge should be visible at the tundish, where discharges may not be apparent, e.g. in dwellings occupied by people with impaired
vision or mobility, consideration should be given to the installation of a suitable safety device to warn when discharge takes place, e.g. electronically operated.
Note: To comply with the Water Supply (Water Fittings) Regulations, the tundish should incorporate a suitable air gap.
It is important that the tundish is positioned away from any electrical components.
Figure 4: Wiring diagram for Immersion Heater
5.4 Immersion heater
The immersion heater has to be connected in accordance with IEE Wiring Regulations and the installer carrying out the work has to be suitably qualified. It must be connected through a double pole isolating switch or suitable controller which must have a contact separation of at least 3mm in all poles. The wiring diagram can be seen in Figure
4. For further details please see
instructions provided with the immersion heater.
The immersion heater incorporates an independent non-self resetting over temperature cut-out. Should the over temperature cut-out operate, the reset pin will be pushed upwards, and become level or slightly proud of the cover at the position marked “Safety”. Use a suitable sized implement to reset the pin by pushing it hard into its original position.
The immersion heater typically cannot be directly switched by the heat pump
HP Installation and User Instructions R00918
-
1 03/11
Page 15
Installation
controller, but instead requires a relay.
Should it be necessary to remove the thermostat from the immersion element, ensure that the contacts are re-fitted correctly into the positions on the element. Failure to do so carries the risk of overheating the contacts and thus damaging the appliance. The immersion heater thermostat must not be opened under any circumstances.
Note: The cylinder must be filled with water before switching on the immersion heater. Failure to do so will damage the element and void any guarantee on the product.
5.5 Coil flow connections
If the flow connection is the highest point in the heat pump loop and if the system was not commissioned using a flush and fill pump, an adequate device for de-aeration must be installed.
5.6 Coil return connections
Equally, if the return connection is the lowest point in the heat pump loop, a suitable drain device should be installed. For location of connections see Figure 1.
It is recommended that the fittings used to connect to the cylinder are suitable for stainless steel, the flow and return should use 28mm compression fittings. Not all push fit fittings can be used – please check with your supplier. When using compression fittings, ensure that the connection is not over-tightened.
HP Installation and User Instructions R00918
-
1 03/11
Page 16
Installation
5.7 Thermostat
connection and installation of the heat pump DHW temperature sensor
The heat pump can be wired to the cylinder in various ways as described by the chosen supplier.
To conform to building regulations, it is imperative that the hot water circulating pump is installed through the twin thermostat.
If a non Dimplex heat pump is used in combination with this cylinder or another heat source, a two port valve has to be wired after the thermostat, ensuring compliance with building regulations.
Figure 5: Heat Pump Loop Wiring
T1
T2
T3
NOTE: T1 and T2 must be connected to the heat pump control
panel, see heat pump installation manual. T3 can replace T2 only
when a normally open configuration is required.
To HP Manager
From HP Manager
Temp
control
stat
High
temp cut
out stat
2
1
1
2
3
T4
Earth
HP Installation and User Instructions R00918
-
1 03/11
Page 17
Installation
5.7.1 Connection of the sensor
Step 1: Access the sensor mounting plate. To do this remove the twin thermostat box (A) by removing the screws in the 4 corners only and insulation foam (B) to access the sensor mounting plate (C). Remove the M5 fixing screws.
Step 2: The sensor mounting plate will have two vacant slots for additional sensors (D). Slide the heat pump sensor into place as shown (E).
D
E
A B
C
HP Installation and User Instructions R00918
-
1 03/11
Page 18
Installation
Step 3: Fit two M5 fixing screws into the cylinder bracket (F). Slide the sensor
mounting plate behind the M5 fixing screws (G).
Step 4: Insert two remaining M5 screws (H). Tighten the screws until the thermostat bulbs and heat pump sensor are held firmly against the wall of the inner cylinder.
Note: there should be no movement in the phials (four clips in the centre of the sensor mounting plate) that are used to hold the bulbs and sensor. Care should be taken not to overtighten the screws.
H
F
G
HP Installation and User Instructions R00918
-
1 03/11
Page 19
Installation
Step 5: Replace the insulating foam over the sensor mounting plate
Step 6: Refit the twin thermostat box, taking care not to kink the capillaries that
connect the thermostat bulbs to the twin thermostat box.
HP Installation and User Instructions R00918
-
1 03/11
Page 20
Installation
Figure 6: Secondary return loop
5.8 Connection of
Secondary Return
A secondary return port is installed on the 210, 250 and 300L cylinders. For cylinders that do not have a dedicated secondary return connection, it is possible to install a secondary return by connecting a swept - T to the cold water inlet of the cylinder.
The secondary return pipe should incorporate a check valve and a WRAS approved circulation pump; timer and thermostat to be provided separately. Where secondary return circuits are used, then an additional expansion vessel may be required.
If the secondary return is not used it should be blanked with a ½” bung.
The secondary return loop must avoid:
- stagnant water in long pipe runs
- long waiting times at draw off point for hot water
- undue water wastage
To minimise the energy consumption of the secondary return circuit and to ensure reliable operation it is important to consider:
- the control of the circulation pump to be time and temperature controlled
- the secondary return circuit pipe work to be insulated
- the secondary return pump to be of suitable material and specification
To Taps
From Taps
HW Outlet
Secondary Return
Swept
-T
HP Installation and User Instructions R00918
-
1 03/11
Page 21
Commissioning
6 Commissioning
At the time of commissioning, complete all relevant sections of the Benchmark Checklist located on the inside back pages of this document.
The following commissioning procedures only detail the required steps to be taken for the potable water loop and not for the heat pump loop:
1) Before making any mains connections to the inlet control group, flush the mains pipework out to ensure all debris has been removed so as not to damage the strainer within the combination valve.
2) Make final mains connection on combination valve and check all connections and joints to ensure they have been tightened and secured correctly.
3) Before turning on the mains supply to the cylinder a hot water tap should be opened, preferably on the same floor or the floor below where the cylinder is located.
4) Check the pre-charge in the expansion vessel and ensure it is at least 3 bar. Note actual pressure on label on expansion vessel.
5) Turn on the supply to the cylinder and fill until water runs from the open hot water tap. Continue to flush the system until all debris has been removed.
6) Close the hot water tap.
7) Check all joints for leaks, even those not having been altered especially when replacing a vented cylinder.
8) Open temperature and pressure relief valve to ensure proper discharge and check after closing that valve is not dripping.
9) Open pressure relief valve to ensure proper discharge and check after closing that valve is not dripping.
10) Check all shower outlets, toilet cisterns and other draw off points for leaks or dripping (especially when replacing a vented unit). Open all water outlets to purge air from pipe work and ensure proper operation.
11) Adjust timer programmer and cylinder thermostat settings in accordance with client requirements.
12) Instruct user in the operation of the unit and hand over this manual advising the owner of annual service requirements.
13) Complete the technical data label on the cylinder with legible and permanent writing.
Maintenance
HP Installation and User Instructions
R00918
-
1 03/11
Page 22
7 Maintenance
After servicing, complete the relevant Service Record section of the Benchmark Checklist located on the inside back pages of this document. To meet with warranty requirements the cylinder must be serviced annually.
The maintenance of this appliance must be carried out by a suitably qualified person only. It is recommended to maintain the unit on an annual basis. Isolate all electrical supplies from the unit before commencing work. Danger of electrical shock!
1) Draw some water from cold water tap and retain in container.
2) Isolate cold water mains supply from cylinder.
3) Briefly open temperature and pressure relief valve, assure safe discharge and check that valve is not dripping when closed.
4) Briefly open pressure-relief valve, assure safe discharge and check that valve is not dripping when closed. The pressure-relief valve should be operated regularly to remove lime deposits and to verify that it is not blocked.
5) Open hot water tap and release remaining pressure from unit.
6) If the system is drained completely for an internal inspection, ensure the hot water tap remains open, connect a hose to the drain valve and ensure a safe discharge.
7) Note the set pressure of the pressure reducing valve. Remove cartridge and clean strainer in water provided in container. Re­assemble pressure reducing valve ensuring the correct pressure is set.
8) Periodically the immersion heaters should be removed cleaned and the unit flushed out. Check the O-ring seal for damage and replace if necessary.
9) Check electrical wiring connections and the condition of the cable of the immersion heater and the thermostat.
10) The immersion heater boss can also be used for access to view the internal components of the cylinder.
11) Re-commission unit (see chapter
6).
If the cylinder is not in use for excess of 1 month, it must be drained down by a competent person and recommissioned before use. Note: The immersion must be switched off at the mains before draining the cylinder.
If replacement parts are required, please see Figure 7 for part descriptions and part numbers.
Spare Parts
HP Installation and User Instructions R00918
-
1 03/11
Page 23
8 Spare Parts
Figure 7: Replacement part numbers for Heat Pump range of cylinders
HP Installation and User Instructions
R00918
-
1 03/11
Page 24
Technical Data
9 Technical data
Figure 8: Heat Pump Cylinder and Cross-section (for reference only)
Heat Pump Cylinder Range
Reference 125 150 210 250 300 Weight (full) [kg]
152 182 251 302 350
Reheat time [mins]* 7 7 12 17 20 Average draw off temperature [°C]*
61 60 62 63 62 97 120 180 238 267
Hot water draw off capacity (l)* / draw off flow rate (l/s)
0.25 0.25 0.25 0.25 0.50
HX performance [kW]* 45 51 47 47 43 Heat loss [kWh]
- - - - -
Height [mm]
960 1130 1505 1780 2080
Outer Diameter [mm]
580 580 580 580 580
HW Outlet [mm] 730 900 1275 1550 1850 T&P Valve [mm] 730 900 1275 1550 1850 Secondary Return [mm]
- -
967 1105 1255
CW Inlet [mm] 190 190 190 190 190 Bottom Immersion [mm] 208 208 208 208 208 HP Return [mm]
190 190 190 190 190
HP Flow [mm] 710 845 895 895 930 Bottom Thermostat [mm] 460
545
732
870
1020
Table 3: Heat Pump Cylinder Dimensions
Note: All measurements are taken from the base of the cylinder to the mid point on the item.
* Determined in accordance with EN12897 at 80°C flow temperature and 0.42l/s flow rate.
HP Installation and User Instructions
R00918
-
1 03/11
Page 25
Technical Data
Heat Pump Cylinder Range
Reference 125 150 210 250 300 Actual capacity [L] 120 145 210 250 300 Materials
- inner cylinder Duplex stainless steel LDX2101
- outer cylinder HIPS
- inlet/outlet Stainless steel
- coils Stainless steel
- insulation 60mm PU foam (GWP=1, ODP=0)
Maximum operating conditions
- potable water temperature
70°C
- heating water temperature
95°C
- operating pressure 3 bar
Cold water supply
- minimum dynamic pressure 1.5 bar
- maximum pressure 12 bar
- minimum flow rate 15 l/min
Connections
- cold water inlet 22mm stainless steel
- hot water outlet 22mm stainless steel
- coil flow and return 28mm stainless steel Coil specification
- surface area [m²]
2.2 2.8
3.0
3.2
- rating [kW] 45 51
47
43
Immersion heater
1 ¾ F BSP 3kW @ 240 V
Thermostatic control
- direct input integral immersion heater thermostat and cut out
- indirect input
integral twin thermostat (10 to 70°C) and cut out (~85°C)
Safety components
- pressure reducing valve and strainer
3 bar
- expansion relief valve
6 bar
- temperature and pressure relief valve
½” 7 bar/90°C
- factory pressure test
12 bar
Other features Over 60% in volume from recycled materials
Surface mounted sensor devices for compatibility and ease of maintenance
Approvals
KIWA
approval number:
-
1012717
Guarantee
- inner cylinder
25 yrs
- immersion heaters
2 yrs - excluding the effects of lime scale or other water borne contaminants
- other components 2 yrs - excluding expansion vessel membrane pressure
Table 4: Heat Pump Product features
HP Installation and User Instructions
R00918
-
1 03/11
Page 26
Technical Data
9.1 Cylinder heat exchanger pressure drop
Figure 9: Heat exchanger pressure drops for 2.2m² and 2.8² coils
2.2m2 Coil Pressure Drop
0
5000
10000
15000
20000
25000
30000
35000
40000
45000
0.0 0.5 1.0 1.5 2.0 2.5
Flow Rate (m3/h)
Pressure Drop (Pa)
2.8m2 Coil Pressure Drop
0
10000
20000
30000
40000
50000
60000
0.0 0.5 1.0 1.5 2.0 2.5
Flow Rate (m3/h)
Pressure Drop (Pa)
HP Installation and User Instructions
R00918
-
1 03/11
Page 27
Technical Data
Figure 10: Heat exchanger pressure drop for 3.0m² and 3.2m² coils
3.0m2 Coil Pressure Drop
0
10000
20000
30000
40000
50000
60000
70000
0.0 0.5 1.0 1.5 2.0 2.5
Flow Rate (m3/h)
Pressure Drop (Pa)
3.2m2 Coil Pressure Drop
0
10000
20000
30000
40000
50000
60000
70000
80000
0.0 0.5 1.0 1.5 2.0 2.5
Flow Rate (m3/h)
Pressure Drop (Pa)
HP Installation and User Instructions
R00918
-
1 03/11
Page 28
User Instructions
10 User Instructions
10.1 General
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by person responsible for their safety.” “Children should be supervised to ensure they do not play with this appliance.”
Please read the following statements carefully as it affects your warranty:
Please ensure that the installer has fully completed the Benchmark Checklist on the inside back pages of this document and that you have signed it to say that you have received a full and clear explanation of its operation. The installer is legally required to complete a commissioning checklist as a means of complying with the appropriate Building Regulations Part G3 (England and Wales), Part P of Northern Ireland and Section 6 of Scotland.
All installations must be notified to Local Area Building Control either directly or through a Competent Persons Scheme. A Building Regulations Compliance Certificate will then be issued to the customer who should, on receipt, write the Notification Number on the Benchmark Checklist.
This product should be serviced annually to optimise its safety, efficiency and performance. The service engineer should complete the relevant Service Record on the Benchmark Checklist after each service.
The Benchmark Checklist will be required in the event of any warranty work.
HP Installation and User Instructions
R00918
-
1 03/11
Page 29
Operation
10.2 Operation
Once the system has been fully commissioned, no user intervention should be required to fully enjoy the comfort and benefits of the unvented hot water cylinder. The hot water temperature can be set to various requirements. For operation with a heat pump it is recommended to set the hot water temperature to between 45°C and 55°C (this is between 2 and 3 on the dial, please refer to Figure 12 for approximate settings). Higher temperatures can cause tripping of the high limit thermostat, introduce more heat loss from the unit and increase the risk of scalding significantly.
When turning on a hot tap for the first time after a heat up period there might be a short surge of water. This is normal in unvented systems and does not constitute a fault. Sometimes the water may appear milky – this is due to very fine air bubbles in the water which will clear quickly.
10.2.1 Water temperature direct electric heating
Before removing the cover from the immersion heater isolate appliance using isolating switch! Danger of electrical shock! Only use suitable electrically insulated equipment when working inside immersion housing.
The hot water temperature achieved by the direct electric heating element can be adjusted by removing the cover from the immersion heater and adjusting the dial up or down as indicated below.
Figure 11: Adjustment water temperature direct electric heating element
Dial to adjust water
temperature
HP Installation and User Instructions
R00918
-
1 03/11
Page 30
Operation
10.2.2 Water temperature auxiliary heating
The water temperature achieved by the auxiliary heating system depends on the setting of the thermostat on:
- the cylinder AND
- the auxiliary heating source
The adjustment at the cylinder is carried out on the twin thermostat fitted to the cylinder as shown in Figure 12. In the event that the high temperature cut-out engages, it will be necessary to manually reset the thermostat. Use a suitable electrically insulated tool to push the manual reset button and inform the installer.
Figure 12: Adjustment water temperature auxiliary source
10.3 Maintenance
The maintenance of this appliance must be carried out by a suitably qualified person only. It is recommended to maintain the unit on an annual basis. Isolate all electrical supplies from the unit before commencing work. Danger of electrical shock!
Dial to adjust water temperature
Manual re
-
set
HP Installation and User Instructions
R00918
-
1 03/11
Page 31
Troubleshooting
10.4 Troubleshooting
Fault Cause Solution A No water
from hot
water taps
A.1 Stop valve closed A.2 Strainer blocked
A.3 Pressure reducing valve
fitted against flow
A.1 Open stop valve A.2 Turn water supply off,
clean strainer and re­commission
A.3 Re-fit with arrow showing
in direction of flow
B No hot water B.1 Timer/Programmer not set
correctly
B.2 Auxiliary heating
malfunction
B.3 Direct heating mal function
B.4 Auxiliary/direct heating high
limit thermostat has tripped
B.1 Set timer/programmer
correctly
B.2 Consult auxiliary heating
system instructions
B.3 Call for qualified person
to check immersion heater
B.4 Reset limit thermostat(s)
and inform installer
C Intermittent
water discharge through tundish on warm-up
C.1 Expansion vessel lost
charge
C.1 Check expansion vessel
(see commissioning/maintena nce), top up or replace
D Continuous
discharge
D.1 Pressure reducing valve not
working
D.2 Pressure relief or T&P valve
not seating correctly
D.3 Malfunction of high limit
thermostat or appliance
D.1 Check pressure after
valve and replace if faulty
D.2 Manually lift valve once
or twice to clear debris, otherwise replace
D.3 Check function of
thermostats and appliances
E Leakage from
casing
E.1 Compression/threaded
joints not formed correctly
E.1 Re-seal joints with care
F Hot water
from cold tap
F.1 Hot pipe work being routed
adjacent to cold pipe work
F.2 Leaking seal in mixer tap
F.1 Insulate hot pipe work or
re-route
F.2 Replace seals in mixer
tap
G Metallic noise
from system
G.1 Pipe work not sufficiently
supported
G.1 Add extra pipe work
fixings
H Humming
noise from system during re-heat
H.1 Air in system
H.2 Flow rate well in excess of
specification
H.1 Bleed system thoroughly
and re-pressurize
H.2 Reduce pump speed
Notes
HP Installation and User Instructions R00918
-
1 03/11
Page 36
Dimplex a division of GDC Group Ltd
Millbrook House Grange Drive, Hedge End, Southampton SO30 2DF
Tel.: 0845 600 5111
e-mail:
aftersales@dimplex.co.uk www.dimplex.co.uk
Loading...