Page 1
Service Manual
Model
DWF1215
DF1135
DF1136
Part Number
6908490200
6908490300
6908500200
IMPORTANT SAFETY INFORMATION: Always read this manual rst before attempting to service this replace. For your
safety, always comply with all warnings and safety instructions contained in this manual to prevent personal injury or property damage.
Dimplex North America Limited
1367 Industrial Road
1-888-346-7539
In keeping with our policy of continuous product development, we reserve the right to make changes without notice.
© 2012 Dimplex North America Limited
Cambridge ON Canada N1R 7G8
www.dimplex.com
REV PCN DATE
00 - 8-AUG-12
01 13593 25-SEP-12
7400590000R01
Page 2
TABLE OF CONTENTS
OPERATION .........................................................3
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
EXPLODED PARTS DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
REPLACEMENT PARTS LIST ...........................................5
FRAMES AND MEDIA REPLACEMENT PARTS .............................6
WIRING DIAGRAM ....................................................7
ON/OFF SWITCH REPLACEMENT .......................................8
SWITCHBOARD REPLACEMENT ........................................8
PARTIALLY REFLECTIVE GLASS REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . 9
FLAME PANEL REPLACEMENT .........................................9
POWER CORD REPLACEMENT ........................................10
HEATER ASSEMBLY REPLACEMENT ...................................11
Remote Control Receiver or LED Driver Board ..............................................11
FLICKER ROD REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
FLICKER MOTOR REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
LED LIGHT STRIP REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Always use a qualied technician or service agency to repair this replace.
!
NOTE: Procedures and techniques that are considered important enough to emphasize.
CAUTION: Procedures and techniques which, if not carefully followed, will result in damage to the equipment.
WARNING: Procedures and techniques which, if not carefully followed, will expose the user to the risk of re, serious
injury, or death.
2 www.dimplex.com
Page 3
OPERATION
Figure 1
A
C
B
The manual controls for the electric replace are located on
the right end of the unit (Figure 1).
A. On/Off Switch
The On/Off Switch supplies power to all replace functions.
When the switch is in the “I” position, the unit is on. When
in the “O” position, the replace is off.
B. 3-Position Switch
The 3-Position Switch changes the mode the replace
operates in and has three (3) positions: “MANUAL”; “OFF”;
and “REMOTE”.
When in “REMOTE” mode, the replace’s three levels of
operation are controlled by the ON and OFF buttons of the
remote control.
In “OFF” mode, power to all functions is cut off.
In “MANUAL” mode, the replace’s three levels of
operation are controlled by the Manual Control Buttons.
C. Manual Control Buttons
The Manual Control Buttons operate the replace levels
sequentially (from off): ames only; to ames and low heat;
to ames and high heat.
The level is increased every time the “I” button is pressed,
and the replace can be turned off at any point by pressing
the “O” button.
Resetting The Temperature Cutoff Switch
Should the heater overheat, an automatic switch will turn
the heater off and it will not come back on without being
reset. The temperature cutoff switch can be reset by
unplugging the unit, waiting ve (5) minutes and plugging
the unit back in.
CAUTION: If you need to continuously reset the heater,
unplug the unit and call Dimplex customer service at
1-888-DIMPLEX (1-888-346-7539).
frequencies to prevent interference with other units.
Remote Control Usage
The remote control operates the replace levels
sequentially (from off): ames only; to ames and low heat;
to ames and high heat. The level is increased every time
the ON button is pressed on the remote control and the
replace can be turned off at any point by pressing the OFF
button.
!
NOTE: Before attempting any operation with the remote,
pull the plastic insulator strip out from between the remote
casing and battery cover (Figure 2).
Remote Control Initialization/ Reprogramming
If the remote control or remote control receiver has been
replaced, follow these steps to initialize the remote control
and receiver:
Ensure that power is supplied through the main service 1.
panel.
Turn On/Off Switch to “ 2. I ” (Figure 1A).
Move the 3-Position Switch to the “ 3. REMOTE ” position
(Figure 1B).
Press and hold the Manual Control Button marked “ I ” 4.
for ve (5) seconds (Figure 1C). After ve (5) seconds,
there is a 10 second window to press any button on the
remote control.
Press any button on the remote control within that 10 5.
seconds.
This will synchronize the remote control and receiver.
!
NOTE: You will have only 10 seconds to perform this
last step. Failure to do so will result in these steps needing
to be followed again.
Battery Replacement
To replace the battery:
Slide battery cover open on the remote control (Figure 1.
2).
Install one (1) 12-Volt (A23) battery in the battery 2.
holder.
Close the battery cover.3.
Battery must be recycled or disposed of properly.
Check with your Local Authority or Retailer for
recycling advice in your area.
Figure 2
On
Button
Off Button
Remote Control
The replace is supplied with a radio frequency remote
control. This remote control has a range of approximately
50 feet (15.25 m), it does not have to be pointed at the
replace and can pass through most obstacles (including
walls). It is supplied with one of hundreds of independent
Plastic
Strip
Battery
Cover
3
Page 4
MAINTENANCE
WARNING: Disconnect power before attempting any
maintenance or cleaning to reduce the risk of re,
electric shock or damage to persons.
Partially Reective Glass Cleaning
The Partially Reective Glass is cleaned in the factory
during the assembly operation. During shipment,
installation, handling, etc., the Partially Reective Glass
may collect dust particles; these can be removed by
dusting lightly with a clean dry cloth.
To remove ngerprints or other marks, the Partially
Reective Glass can be cleaned with a damp cloth. The
Partially Reective Glass should be completely dried with a
lint free cloth to prevent water spots. To prevent scratching,
do not use abrasive cleaners.
Fireplace Surface Cleaning
Use only a damp cloth to clean painted surfaces of the
replace. Do not use abrasive cleaners.
Servicing
Except for installation and cleaning described in this
manual, an authorized service representative should
perform any other servicing.
4 www.dimplex.com
Page 5
EXPLODED PARTS DIAGRAM
12
12
1
DWF1215 / DF1135
13
10
4
8
9
6
7
3
1
DF1136
10
13
8
9
11
REPLACEMENT PARTS LIST
Heater Assembly (with Cutout)1. ............9600560100RP
Front Glass (DWF1215)2. . . . . . . . . . . . . . . . . .5902440200RP
Partially Reective Glass 3.
DWF1215, DF1135 ..................5902420100RP
DF1136 ............................5902420200RP
Flame Panel4.
DWF1215, DF1135 ..................5902400100RP
DF1136 ............................5902460100RP
Power Cord5. . . . . . . . . . . . . . . . . . . . . . . . . . .4100010800RP
Flicker Motor6. . . . . . . . . . . . . . . . . . . . . . . . . . .2000210500RP
Flicker Rod 7. . . . . . . . . . . . . . . . . . . . . . . . . . .5901070200RP
On/Off Switch8. . . . . . . . . . . . . . . . . . . . . . . . . .2800070700RP
Remote Switchboard9. . . . . . . . . . . . . . . . . . . .3000820300RP
Remote Control Receiver10. ................3000820100RP
12
7
3
12
4
Remote Control11. . . . . . . . . . . . . . . . . . . . . . . .3000370900RP
LED Light Assembly12.
DWF1215, DF1135 ..................3000830100RP
DF1136 ............................3000830102RP
LED Driver Board13.
DWF1215, DF1135 ..................3000810200RP
DF1136 ............................3000810100RP
Media Tray14.
DWF1215, DF1135 ..................5902430100RP
DF1136 ............................5902430200RP
Mounting Hardware Kit15. . . . . . . . . . . . . . . . . . .9600350100RP
Mounting Bracket16. . . . . . . . . . . . . . . . . . . . . . .1017130259RP
Pedestal - Base17. . . . . . . . . . . . . . . . . . . . . . . .112440010FRP
Pedestal - Vertical Supports18. . . . . . . . . . . . . . .1025260159RP
** See Next Page for Frames and Associated Media**
6
5
Page 6
FRAMES AND MEDIA REPLACEMENT PARTS
DWF1215
Front Glass Assembly . . . . . . . . . . . . . . . . . . . . . . 5902440200RP
Glass Rocks .............................1400070100RP
Glass Assembly Mounting Hardware. . . . . . . . . . . 8800930159RP
DWF1205TR (Engine DF1135)
Trim Assembly ................................DT1205TR
Glass Rocks .............................1400070200RP
Glass Assembly Mounting Hardware. . . . . . . . . . . 8800930159RP
DWF1204MA (Engine DF1135)
Trim Assembly ............................... DT1204MA
River Rocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1400080100RP
Driftwood ................................0441270100RP
Glass Assembly Mounting Hardware. . . . . . . . . . . 8800930159RP
DWF1206S (Engine DF1135)
Trim Assembly .................................DT1206S
Glass Rocks .............................1400070200RP
Glass Assembly Mounting Hardware. . . . . . . . . . . 8800930159RP
DWF1207SB (Engine DF1136)
Trim Assembly ................................DT1207SB
Glass Rocks .............................1400070200RP
Glass Assembly Mounting Hardware. . . . . . . . . . . 8800930159RP
6 www.dimplex.com
Page 7
WIRING DIAGRAM
P2
P1
T6
T7
T8
T4
T5
T9
T10
T11
(L)
(N)
!
NOTE: DF1136 version has an additional LED
Board installed in series.
7
Page 8
ON/OFF SWITCH REPLACEMENT
Tools Required: Philips head screwdriver
Flat head screwdriver
Needle-nose pliers
WARNING: If the replace was operating prior to ser-
vicing, allow at least 10 minutes for light bulbs and heating
elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect power before attempting any
maintenance to reduce the risk of electric shock or damage
to persons.
Remove the frame ller strip and carefully remove the 1.
glass or trim assembly from the unit.
Carefully remove the media from the front tray.2.
Wall Mount: 3. Remove the replace assembly from the
wall by carefully lifting it upward, releasing it from the
anges of the wall-mounting bracket. (Figure 4).
Pedestal Mount: Carefully lay the unit face down on a
at surface and remove the six (6) screws holding the
pedestal to the unit. (Figure 5)
Carefully set the unit upright on a at working surface.4.
!
NOTE: If necessary, lay a protective barrier between
Figure 3
Wall Bracket
Figure 4
the unit and your work surface, (i.e. cloth, cardboard, thick
plastic) to avoid scratching your work surface.
Figure 5
On the right end, with the 5.
controls, remove the seven
(7) screws around the
outside of the end panel.
(Figure 5)
Lay unit on its back and re-6.
move the remaining nine (9)
screws from the end panel.
To Remove
Remove the end panel being 7.
careful not to add any strain
to the wires connecting to
the controls.
Remove the wires from the 8.
On/Off switch noting the
original location of each one.
!
NOTE: Use a at
head screwdriver to gently
pry between the end of the
connector and the switch to
release the wires.
This screw is only
on the DF1136
Squeeze the mounting tabs 9.
located on the top and bottom of the switch, to release
the switch and push it out through the side panel of the
replace. Note its original orientation in the opening.
!
NOTE: It may be helpful to use needle-nose pliers for a
better grip and squeeze the mounting tabs simultaneously,
then push the switch outward. Alternatively, a at head
screw driver can be used to press the each mounting tab
down individually and pushing the switch out, alternating
sides until the switch is released from its position.
Replace the original switch with the new switch, ensur-10.
ing the correct orientation.
Reconnect the wires according to their original congu-11.
ration.
Re-assemble the remainder of the replace in reverse 12.
order from the instructions above.
CAUTION: Ensure that the remote control wire antenna
is placed so that it is not caught between any of the
screws or sheets of metal.
!
NOTE: Be sure that the anges on the end panel are
positioned on the interior of the outside panel of the re-
place.
8 www.dimplex.com
SWITCHBOARD REPLACEMENT
Tools Required: Philips head screwdriver
Flat head screwdriver
Needle-nose pliers
WARNING: If the replace was operating prior to ser-
vicing, allow at least 10 minutes for light bulbs and heating
elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect power before attempting any
Page 9
maintenance to reduce the risk of electric shock or damage
to persons.
Remove the ller strip and carefully remove the glass 1.
or trim assembly from the unit.
Carefully remove the media from the front tray.2.
Wall Mount: 3. Remove the replace assembly from the
wall by carefully lifting it upward, releasing it from the
anges of the wall-mounting bracket. (Figure 4).
Pedestal Mount: Carefully lay the unit face down on a
at surface and remove the six (6) screws holding the
pedestal to the unit. (Figure 5)
Carefully set the unit upright on a at working surface.4.
!
NOTE: If necessary, lay a protective barrier between
the unit and your work surface, (i.e. cloth, cardboard, thick
plastic) to avoid scratching your work surface.
On the right end, with the controls, remove the seven 5.
(7) screws around the outside of the end panel. (Figure
5)
Lay unit on its back and remove the remaining nine (9) 6.
screws from the end panel.
Remove the end panel being careful not to add any 7.
strain to the wires connecting to the controls.
Remove the connection wire from the switchboard8.
Squeeze the mounting tabs located on either side of 9.
the switchboard, with needle-nose pliers, to release the
switchboard from the side of the unit
Replace the original switchboard with the new one, 10.
ensuring the correct orientation.
Reconnect the wire ensuring that it is inserted in the 11.
correct orientation.
Re-assemble the remainder of the replace in reverse 12.
order from the instructions above.
CAUTION: Ensure that the remote control wire antenna
is placed so that it is not caught between any of the
screws or sheets of metal.
!
NOTE: Be sure that the anges on the end panel are
positioned on the interior of the outside panel of the re-
place.
PARTIALLY REFLECTIVE GLASS
REPLACEMENT
Tools Required: Philips head screwdriver
WARNING: If the replace was operating prior to ser-
vicing, allow at least 10 minutes for light bulbs and heating
elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect power before attempting any
maintenance to reduce the risk of electric shock or damage
to persons.
Remove the frame ller strip and carefully remove the 1.
glass or trim assembly from the unit.
Carefully remove the media from the front tray.2.
Wall Mount: 3. Remove the replace assembly from the
wall by carefully lifting it upward, releasing it from the
anges of the wall-mounting bracket. (Figure 4).
Pedestal Mount: Carefully lay the unit face down on a
at surface and remove the six (6) screws holding the
pedestal to the unit. (Figure 5)
Carefully set the unit upright on a at working surface.4.
!
NOTE: If necessary, lay a protective barrier between
the unit and your work surface, (i.e. cloth, cardboard, thick
plastic) to avoid scratching your work surface.
On the right end, with the controls, remove the seven 5.
(7) screws around the outside of the end panel. (Figure
5)
Lay unit on its back and remove the remaining nine (9) 6.
screws from the end panel.
Remove the end panel being careful not to add any 7.
strain to the wires connecting to the controls.
Gently guide the partially reective glass out the open 8.
side of the rebox and replace with new piece.
Re-assemble the remainder of the replace in reverse 9.
order from the instructions above.
CAUTION: Ensure that the remote control wire antenna
is placed so that it is not caught between any of the
screws or sheets of metal.
!
NOTE: Be sure that the anges on the end panel are
positioned on the interior of the outside panel of the re-
place.
FLAME PANEL REPLACEMENT
Tools Required: Philips head screwdriver
WARNING: If the replace was operating prior to ser-
vicing, allow at least 10 minutes for light bulbs and heating
elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect power before attempting any
maintenance to reduce the risk of electric shock or damage
to persons.
Remove the frame ller strip and carefully remove the 1.
glass or trim assembly from the unit.
Carefully remove the media from the front tray.2.
Wall Mount: 3. Remove the replace assembly from the
wall by carefully lifting it upward, releasing it from the
anges of the wall-mounting bracket. (Figure 4).
Pedestal Mount: Carefully lay the unit face down on a
at surface and remove the six (6) screws holding the
pedestal to the unit. (Figure 5)
Carefully set the unit upright on a at working surface.4.
!
NOTE: If necessary, lay a protective barrier between
the unit and your work surface, (i.e. cloth, cardboard, thick
plastic) to avoid scratching your work surface.
On the right end, with the controls, remove the seven 5.
(7) screws around the outside of the end panel. (Figure
5)
Lay unit on its back and remove the remaining nine (9) 6.
screws from the end panel.
9
Page 10
Figure 6
DWF1215/DF1135
Figure 7
Heater Screws
Flame Panel Screws
DF1136
Flame Panel Screws
Remove the end panel being careful not to add any 7.
strain to the wires connecting to the controls.
Gently guide the partially reective glass out the open 8.
side of the rebox.
Turn the rebox upright and remove the screws that se-9.
cure the ame panel to the back panel. See Figure 6 to
determine which screws are required for your particular
model of rebox.
Move the standoffs from the old panel to the new panel.10.
Re-assemble the remainder of the replace in reverse 11.
order from the instructions above.
CAUTION: Ensure that the remote control wire antenna
is placed so that it is not caught between any of the
screws or sheets of metal.
!
NOTE: Be sure that the anges on the end panel are
positioned on the interior of the outside panel of the re-
place.
POWER CORD REPLACEMENT
Tools Required: Philips head screwdriver
Needle-nose pliers
Flat Head Screwdriver
WARNING: If the replace was operating prior to ser-
vicing, allow at least 10 minutes for light bulbs and heating
elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect power before attempting any
Front Panel Screws
maintenance to reduce the risk of electric shock or damage
to persons.
Remove the frame ller strip and carefully remove the 1.
glass or trim assembly from the unit.
Carefully remove the media from the front tray.2.
Wall Mount: 3. Remove the replace assembly from the
wall by carefully lifting it upward, releasing it from the
anges of the wall-mounting bracket. (Figure 4).
Pedestal Mount: Carefully lay the unit face down on a
at surface and remove the six (6) screws holding the
pedestal to the unit. (Figure 5)
Carefully set the unit upright on a at working surface.4.
!
NOTE: If necessary, lay a protective barrier between
the unit and your work surface, (i.e. cloth, cardboard, thick
plastic) to avoid scratching your work surface.
On the right end, with the controls, remove the seven 5.
(7) screws around the outside of the end panel. (Figure
5)
Lay unit on its back and remove the remaining nine (9) 6.
screws from the end panel.
Remove the end panel being careful not to add any 7.
strain to the wires connecting to the controls.
Follow the wiring from the power cord up to the controls 8.
and remote control receiver board, removing any tie
wraps and remove the connections, taking note of the
original locations.
!
NOTE: Use a at head screwdriver to gently pry
between the end of the connector and the switch to release
the wires.
With needle nosed pliers, squeeze and push the grom-9.
met securing the power cord out of the casing.
Insert the new power cord and grommet, reattaching 10.
the wire with new tie wraps.
Reconnect the wires according to their original congu-11.
ration.
Re-assemble the remainder of the replace in reverse 12.
order from the instructions above.
10 www.dimplex.com
Page 11
CAUTION: Ensure that the remote control wire antenna
is placed so that it is not caught between any of the
screws or sheets of metal.
!
NOTE: Be sure that the anges on the end panel are
positioned on the interior of the outside panel of the re-
place.
HEATER ASSEMBLY REPLACEMENT
Tools Required: Philips head screwdriver
Flat Head Screwdriver
WARNING: If the replace was operating prior to ser-
vicing, allow at least 10 minutes for light bulbs and heating
elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect power before attempting any
maintenance to reduce the risk of electric shock or damage
to persons.
Remove the frame ller strip and carefully remove the 1.
glass or trim assembly from the unit.
Carefully remove the media from the front tray.2.
Wall Mount: 3. Remove the replace assembly from the
wall by carefully lifting it upward, releasing it from the
anges of the wall-mounting bracket. (Figure 4).
Pedestal Mount: Carefully lay the unit face down on a
at surface and remove the six (6) screws holding the
pedestal to the unit. (Figure 5)
Carefully set the unit upright on a at working surface.4.
!
NOTE: If necessary, lay a protective barrier between
the unit and your work surface, (i.e. cloth, cardboard, thick
plastic) to avoid scratching your work surface.
On the right end, with the controls, remove the seven 5.
(7) screws around the outside of the end panel. (Figure
5)
Remove the three (3) front panel screws along the 6.
center of the back of the unit. (Figure 7)
Lay unit on its back and remove the remaining nine (9) 7.
screws from the end panel.
Remove the end panel being careful not to add any 8.
strain to the wires connecting to the controls.
Gently guide the partially reective glass out the open 9.
side of the rebox.
On the other end of the rebox, opposite to the con-10.
trols, remove the six (6) screws across the end at the
top.
Remove the three (3) screws along the top front panel 11.
and remove the panel.
Locate the heater assembly and remove the two (2) 12.
heater assembly brackets from the back panel.
(Figure 7)
Carefully remove the heater assembly out of the re-13.
place leaving the wires still connected.
Remove the two (2) mounting brackets from the original 14.
heater assembly, and re-attach them to the new heater
assembly.
Carefully transfer the wire connections from the original 15.
heater assembly onto the new heater assembly.
!
NOTE: Use a at head screwdriver to gently pry be-
tween the end of the connector and the heater assembly to
release the wires.
Re-attach the mounting brackets to the back panel.16.
Re-assemble the remainder of the replace in reverse 17.
order from the instructions above.
CAUTION: Ensure that the remote control wire antenna
is placed so that it is not caught between any of the
screws or sheets of metal.
!
NOTE: Be sure that the anges on the end panel are
positioned on the interior of the outside panel of the re-
place.
CIRCUIT BOARD REPLACEMENT
REMOTE CONTROL RECEIVER or LED DRIVER
BOARD
Tools Required: Philips head screwdriver
Flat Head Screwdriver
WARNING: If the replace was operating prior to ser-
vicing, allow at least 10 minutes for light bulbs and heating
elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect power before attempting any
maintenance to reduce the risk of electric shock or damage
to persons.
Remove the frame ller strip and carefully remove the 1.
glass or trim assembly from the unit.
Carefully remove the media from the front tray.2.
Wall Mount: 3. Remove the replace assembly from the
wall by carefully lifting it upward, releasing it from the
anges of the wall-mounting bracket. (Figure 4).
Pedestal Mount:4. Carefully lay the unit face down on a
at surface and remove the six (6) screws holding the
pedestal to the unit. (Figure 5)
Carefully set the unit upright on a at working surface.5.
!
NOTE: If necessary, lay a protective barrier between
the unit and your work surface, (i.e. cloth, cardboard, thick
plastic) to avoid scratching your work surface.
On the right end, with the controls, remove the seven 6.
(7) screws around the outside of the end panel. (Figure
5)
Remove the three (3) front panel screws along the 7.
center of the back of the unit. (Figure 7)
Lay unit on its back and remove the remaining nine (9) 8.
screws from the end panel.
Remove the end panel being careful not to add any 9.
strain to the wires connecting to the controls.
Gently guide the partially reective glass out the open 10.
side of the rebox.
On the other end of the rebox, opposite to the con-11.
trols, remove the six (6) screws across the end at the
top.
11
Page 12
Remove the three (3) screws along the top front panel 12.
and remove the panel.
There are two (2) circuit boards to the right of the 13.
heater assembly, mounted on the back panel of the
replace: the LED Driver Board is the medium sized
board located closest to the heater; and the Remote
Control Receiver is the large board located closest to
the controls on the right.
Transfer the wire connectors from the terminals on the 14.
original board to the same location on the replacement
board.
!
NOTE: Use a at head screwdriver to gently pry
between the end of the connector and the switch to release
the wires.
The boards are secured to the unit with plastic stand-15.
offs, these can be removed by using either: needlenose pliers and squeezing the tabs on each of the
standoffs; or using wire cutters and cutting the standoffs from: above – ush to the board; or below the
board - ush to the back panel. Pull the board off of the
tabs, and remove the board from its location, noting its
original orientation.
If the tabs were cut off, raise the top of the replace off 16.
your work surface and using needle nose pliers push
the remainder of the original mounting tabs out of the
back panel and push the new mounting tabs (supplied
with the new board), into the same location from behind
the panel.
Gently push the new board onto these mounting tabs 17.
according to the orientation of the original board.
Re-assemble the remainder of the replace in reverse 18.
order from the instructions above.
CAUTION: Ensure that the remote control wire antenna
is placed so that it is not caught between any of the
screws or sheets of metal.
!
NOTE: Be sure that the anges on the end panel are
positioned on the interior of the outside panel of the re-
place.
FLICKER ROD REPLACEMENT
Tools Required: Philips head screwdriver
Needle-nose pliers
WARNING: If the replace was operating prior to ser-
vicing, allow at least 10 minutes for light bulbs and heating
elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect power before attempting any
maintenance to reduce the risk of electric shock or damage
to persons.
Remove the frame ller strip and carefully remove the 1.
glass or trim assembly from the unit.
Carefully remove the media from the front tray.2.
Wall Mount: 3. Remove the replace assembly from the
wall by carefully lifting it upward, releasing it from the
anges of the wall-mounting bracket. (Figure 4).
Figure 8
Media Tray
Retaining Screws
End Panel Screws
Figure 9
Terminal Block
Flicker Rod
Flicker Motor
Pedestal Mount: Carefully lay the unit face down on a
at surface and remove the six (6) screws holding the
pedestal to the unit. (Figure 5)
Carefully set the unit upright on a at working surface.4.
!
NOTE: If necessary, lay a protective barrier between
the unit and your work surface, (i.e. cloth, cardboard, thick
plastic) to avoid scratching your work surface.
On the right end, with the controls, remove the seven 5.
(7) screws around the outside of the end panel. (Figure
5)
Remove the three (3) front panel screws along the 6.
center of the back of the unit. (Figure 7)
Lay unit on its back and remove the remaining nine (9) 7.
screws from the end panel.
Remove the end panel being careful not to add any 8.
strain to the wires connecting to the controls.
Gently guide the partially reective glass out the open 9.
12 www.dimplex.com
Page 13
side of the rebox.
Remove both sets of the three (3) end panel screws 10.
and the ve (5) front screws that hold the Media Tray in
place. (Figure 8)
Inside the lower cavity, locate the Flicker Motor and 11.
the Flicker Rod. The Flicker Rod can be removed by re-
moving the brackets, the two that are attached together
in the middle and the one at the end opposite the icker
motor. (Figure 9 & 10)
Once the screws that attach the brackets to the rebox 12.
have been removed, carefully pull and twist the rubber
gasket and reector rod off of the motor shaft, taking
care not to bend the rod. If the rod gets bent, it may
cause a rubbing noise once the replace is re-assembled.
At this point the whole assembly with the brackets can 13.
be removed from the unit. The end bracket can be re-
moved from the end of the Flicker Rod and the screws
holding the center bracket can be removed as well.
Replace the old Flicker Rod with the new one and reas-14.
semble in the reverse order.
!
NOTE: Ensure that the icker rod is not bent and the
bushing in the center of the icker rod is completely set in
the support bracket. The bushing must be properly aligned
for it to go all the way down into the bracket.
Re-assemble the remainder of the replace in reverse 15.
order from the instructions above.
CAUTION: Ensure that the remote control wire antenna
is placed so that it is not caught between any of the
screws or sheets of metal.
!
NOTE: Be sure that the anges on the end panel are
positioned on the interior of the outside panel of the re-
place.
FLICKER MOTOR REPLACEMENT
Tools Required: Philips head screwdriver
Flat head screwdriver
Needle-nose pliers
WARNING: If the replace was operating prior to ser-
vicing, allow at least 10 minutes for light bulbs and heating
elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect power before attempting any
maintenance to reduce the risk of electric shock or damage
to persons.
Remove the frame ller strip and carefully remove the 1.
glass or trim assembly from the unit.
Carefully remove the media from the front tray.2.
Wall Mount: 3. Remove the replace assembly from the
wall by carefully lifting it upward, releasing it from the
anges of the wall-mounting bracket. (Figure 4).
Pedestal Mount:4. Carefully lay the unit face down on a
at surface and remove the six (6) screws holding the
pedestal to the unit. (Figure 5)
Carefully set the unit upright on a at working surface.5.
!
NOTE: If necessary, lay a protective barrier between
the unit and your work surface, (i.e. cloth, cardboard, thick
plastic) to avoid scratching your work surface.
On the right end, with the controls, remove the seven 6.
(7) screws around the outside of the end panel. (Figure
5)
Remove the three (3) front panel screws along the 7.
center of the back of the unit. (Figure 7)
Lay unit on its back and remove the remaining nine (9) 8.
screws from the end panel.
Remove the end panel being careful not to add any 9.
strain to the wires connecting to the controls.
Gently guide the partially reective glass out the open 10.
side of the rebox.
Remove both sets of the three (3) end panel screws 11.
and the ve (5) front screws that hold the Media Tray in
place. (Figure 8)
Inside the lower cavity, locate the Flicker Motor. Re-12.
move the two (2) screws which secure the icker motor
to the mounting bracket and remove the motor. (Figure
9)
Carefully pull and twist the rubber gasket and reector 13.
rod off of the motor shaft, taking care not to bend the
rod. If the rod gets bent, it may cause a rubbing noise
once the replace is re-assembled.
Locate the terminal block located on the back wall by 14.
the controls. (Figure 9) Remove the three (3) icker
motor wires from the terminal block by using a Philips
screw driver to loosen the screw in each of the associated terminals. Note the original wire locations and
orientation of the capacitor.
Remove the original icker motor and remove the 15.
rubber barrier that mounts between the motor and the
bracket.
Fit the rubber barrier onto the new icker motor and 16.
mount the icker motor onto the mounting bracket. Reconnect the rubber gasket and icker rod to the icker
motor.
!
NOTE: Ensure that the icker rod is not bent and the
Figure 10
Flicker Rod
End Bracket
LED Light Strip Bracket
Flicker Rod Middle Bracket
13
Page 14
bushing in the center of the icker rod is completely set in
the support bracket. The bushing must be properly aligned
for it to go all the way down into the bracket.
Feed the icker motor wires through back up the side 17.
of the rebox, ensuring that any tie wraps that were
removed get replaced.
Reconnect the icker motor wires and capacitor into 18.
the appropriate terminals in the terminal block, accord-
ing to their original conguration.
!
NOTE: It is helpful to use needle nose pliers to feed
the wires and hold them in position with one hand while
you secure the terminal screw into position with the other.
Once the screw is tightened, give a gentle tug on the wires
to ensure they are secure.
Re-assemble the remainder of the replace in reverse 19.
order from the instructions above.
CAUTION: Ensure that the remote control wire antenna
is placed so that it is not caught between any of the
screws or sheets of metal.
!
NOTE: Be sure that the anges on the end panel are
positioned on the interior of the outside panel of the re-
place.
LED LIGHT STRIP REPLACEMENT
Tools Required: Philips head screwdriver
Flat head screwdriver
Needle-nose pliers
WARNING: If the replace was operating prior to ser-
vicing, allow at least 10 minutes for light bulbs and heating
elements to cool off to avoid accidental burning of skin.
WARNING: Disconnect power before attempting any
maintenance to reduce the risk of electric shock or damage
to persons.
Remove the frame ller strip and carefully remove the 1.
glass or trim assembly from the unit.
Carefully remove the media from the front tray.2.
Wall Mount: 3. Remove the replace assembly from the
wall by carefully lifting it upward, releasing it from the
anges of the wall-mounting bracket. (Figure 4).
Pedestal Mount: Carefully lay the unit face down on a
at surface and remove the six (6) screws holding the
pedestal to the unit. (Figure 5)
Carefully set the unit upright on a at working surface.4.
!
NOTE: If necessary, lay a protective barrier between
the unit and your work surface, (i.e. cloth, cardboard, thick
plastic) to avoid scratching your work surface.
On the right end, with the controls, remove the seven 5.
(7) screws around the outside of the end panel. (Figure
5)
Remove the three (3) front panel screws along the 6.
center of the back of the unit. (Figure 7)
Lay unit on its back and remove the remaining nine (9) 7.
screws from the end panel.
Remove the end panel being careful not to add any 8.
strain to the wires connecting to the controls.
Gently guide the partially reective glass out the open 9.
side of the rebox.
Remove both sets of three (3) end panel screws and 10.
the ve (5) front screws that hold the Media Tray in
place. (Figure 8)
Lay the unit on its back.11.
Remove the ve (5) screws that hold the LED light 12.
bracket onto the bottom of the rebox. (Figure 10)
Remove the old LED light strip from the bracket, lay 13.
the new LED light strip back into the light bracket and
secure with the original 2 screws.
!
NOTE: There are 2 LED strips in the DF1136, the
replacement is the same as the single replacement.
Trace the wires from the original LED light strip up to 14.
the LED driver board, replacing them with the new
wires and any new tie wraps as required.
Remove and replace the wire connectors from the 15.
terminals on the LED driver board.
!
NOTE: Use a at head screwdriver to gently pry
between the end of the connector and the switch to release
the wires.
Remount the LED light strip bracket onto the rebox. 16.
Re-assemble the remainder of the replace in reverse 17.
order from the instructions above.
CAUTION: Ensure that the remote control wire antenna
is placed so that it is not caught between any of the
screws or sheets of metal.
!
NOTE: Be sure that the anges on the end panel are
positioned on the interior of the outside panel of the re-
place.
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Page 15
TROUBLESHOOTING GUIDE
PROBLEM CAUSE SOLUTION
General
Circuit breaker trips or fuse
blows when unit is turned on
Unit turns on or off by itself Remote control has a similar frequency
Lights dim in room while the unit
is on
Power cord gets warm Normal Operation The power cord may get slightly warm to the touch
Appearance
Fireplace does not turn on in
Manual Mode
Fireplace does not turn on in
Remote Mode
Flame Frozen Loose wiring Check wiring connections
Flame not bright or ame not
visible
Log set dim, not glowing Defective LED Log Driver Board Replace LED Log Driver Board
Flame Shudder Defective icker motor Replace icker motor
Short in unit wiring. Trace wiring in unit.
Improper circuit current rating Additional appliances may exceed the current rating
of the circuit breaker or fuse. Plug unit into another
outlet or install unit on a dedicated 15 amp circuit.
Replace Remote Control. Initialize to Remote Control
to other remotes in the area.
Radio frequency disturbance from outside sources.
Defective Remote Control Receiver Replace Remote Control Receiver. Initialize to Re-
Unit is drawing close to circuit current
rating
Defective power cord Replace power cord if cord gets hot to the touch.
Improper operation Refer to Operation Section
No incoming power from the electrical
wall socket
Defective On/Off Switch Replace On/Off Switch
Defective Switchboard Replace Switchboard
Defective Remote Control Receiver Replace Remote Control Receiver. Initialize with Re-
Improper operation Refer to Operation Section
Remote control not initialized to replace Initialize the remote control
Loose wiring Check wiring connections
Remote Control not working Install new battery into the Remote Control. Reinitial-
Defective Switchboard Replace Switchboard
Defective Remote Control Receiver Replace Remote Control Receiver. Initialize to Re-
Defective icker motor Replace icker motor
Loose wiring Check wiring connections
Defective LED light strip(s) Replace LED light strip(s)
Receiver.
Replace Remote Control and Remote Control Receiver where necessary. Initialize Remote Control and
Receiver
mote Control.
Move the unit to another outlet or install unit on a dedicated 15 amp circuit
when the heater is on
Check Fuse/Breaker Panel
mote Control.
ize remote control where necessary
Replace Remote Control Receiver where necessary.
Initialize Remote Control Receiver to Remote Control.
mote Control
15
Page 16
PROBLEM CAUSE SOLUTION
Heater
Heater is not turning Off Improper operation Refer to Operation Section
Defective Remote Control Receiver Replace Remote Control Receiver. Initialize to Re-
mote Control.
Heater is not turning On Improper operation Refer to Operation Section
Loose wiring Check wiring connections
Defective heater assembly Replace heater assembly
Heater is turning off after a
couple of minutes of operation
Heater emits an odor Normal Operation Normal operation is when the heater emits an odor
Heater fan turns on but heater
lacks heat
Heating element is glowing red Normal Operation Small glowing sections of the element are considered
Heater fan runs continuously Loose wiring Trace wiring in unit
Noise
Excessive noise with the heater onDirty heater assembly Ensure that exterior intake louvers and rebox cavity
Grinding or excessive noise with
the heater off
Build up of dirt/dust in heater assembly Ensure that exterior intake louvers and rebox cavity
are free of dirt/dust.
Defective Heater Assembly Replace Heater Assembly
for a brief period after the heater is initially turned on.
The heater is burning off any dust accumulated during
manufacturing or operation.
Defective heater assembly Replace heater assembly
Improper operation Refer to Operation Section
Loose wiring Trace wiring in unit
Defective heater assembly Replace heater assembly
normal.
Defective heater assembly If larger glowing sections are causing the heater to trip
the thermal cutout, unplug unit, discontinue use and
replace heater assembly.
Defective heater assembly Replace heater assembly
are free of dirt/dust.
Defective heater assembly Replace heater assembly
Flicker rod hitting or rubbing against
internal components
Defective icker motor Replace icker motor
Ensure rod is straight and mounted properly in the
bracket, spinning freely away from other components.
Replace if necessary.
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