Dimplex DC700 Installation And User Manual

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A division of GDC Group Ltd Millbrook House Grange Drive Hedge End Southampton SO30 2DF www.dimplex.co.uk
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INSTALLATION AND USER MANUAL
WOOD BURNING CASSETTE
INSTALLATION AND USE MANUAL
Data
Label
page
2
Technical service – Dimplex - all rights reserved - Reproduction prohibited
EN 13229:2001, A1:2003,
A2:2004, AC:2006, A2/AC:2006
Nominal Heat Output:
CO Emission (at 13% O2)
Efficiency:
Flu e Gas Temperature: Safe Clearence d i st an ce
to combustib l es (back): Safe Clearence d i st an ce to combustib l es (side):
GDC GROUP Ltd - Millbrook House Grange Drive Hedge End
Southampton Hampshire SO30 2DF - England
10
VKF AEAI
Art. 15a B-VG
Rege nsburger - Münchener BStV
BImSchV
8 kW
0.11%
83.7%
240 °C
100 mm
Read and follow the user instructions
COD: 8901005900
100 mm
Intermi ttent ope ra ting uni t
Wood burning use only
DC700 Wood Burni ng Casse t t e
Do not insta ll on a shared flue
INSTALLATION AND USE MANUAL
Contents
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INTRODUCTION .................................................................................................................................... 5
1. WARNINGS AND WARRANTY CONDITIONS ..................................................................................... 6
1.1. SAFETY WARNINGS ........................................................................................................................ 6
1.2. OPERATING WARNINGS .................................................................................................................. 6
1.3. WARRANTY CONDITIONS ................................................................................................................ 7
1.3.1. Restrictions .............................................................................................................................. 7
1.3.2. Exclusions ................................................................................................................................ 7
1.3.3. After Sales Service.................................................................................................................... 7
2. INSTALLATION GUIDELINES ............................................................................................................. 8
2.1. OPERATING AREA ........................................................................................................................... 8
2.2. PRECAUTIONS ................................................................................................................................ 8
2.3. CONNECTION TO THE EXTERNAL AIR INTAKE .................................................................................. 9
2.4. CHIMNEY FLUE PREPARATION ....................................................................................................... 10
2.5. CHIMNEY FLUE PIPE ..................................................................................................................... 10
2.5.1. Examples of chimney flue pipes ............................................................................................... 10
2.6. COWL .......................................................................................................................................... 12
3. DIMENSIONS AND TECHNICAL SPECIFICATIONS .......................................................................... 14
4. INSTALLATION AND ASSEMBLY ...................................................................................................... 15
4.1. PREPARATION AND UNPACKING .................................................................................................... 15
4.2. ELECTRICAL CONNECTION ............................................................................................................ 15
4.3. SELECTION OF OPERATING MODE ................................................................................................. 16
4.3.1. Natural convection ................................................................................................................. 16
4.3.2. Forced convection (ventilation kit) ........................................................................................... 16
4.4. GENERAL ASSEMBLY RULES .......................................................................................................... 17
4.4.1. FITTING OF REFRACTORY WALLS (ALUTEC
®
) .......................................................................... 18
4.4.2. INSERT ASSEMBLY ................................................................................................................. 18
4.4.2.1. Removal of the Flue Collar ................................................................................................ 18
4.4.2.2. Removal of the firebox ..................................................................................................... 18
4.5. CONNECTION TO THE FLUE PIPE ................................................................................................... 19
4.5.1. DIRECT CONNECTION TO FLUE PIPE ....................................................................................... 19
4.5.2. FLUE DAMPER (NOT SUPPLIED) .............................................................................................. 20
4.6. INSTALLATION OF CLADDING FRAME AROUND THE STOVE ............................................................ 20
4.7. INSTALLATION OF FINISHING FRAME (OPTIONAL) ......................................................................... 20
4.8. INSULATING A WOODEN BEAM ..................................................................................................... 21
4.9. SUMMARY DIAGRAM FOR OPTIMUM CONNECTION OF THE INSERT STOVE ...................................... 21
5. OPERATION ..................................................................................................................................... 22
5.1. PRE-LIGHTING WARNINGS ............................................................................................................ 22
5.2. CHOICE OF FUEL .......................................................................................................................... 23
5.3. FIRST LIGHTING .......................................................................................................................... 23
5.4. LOADING THE FUEL ...................................................................................................................... 24
5.5. CONTROL OF COMBUSTION .......................................................................................................... 25
5.6. EMERGENCY SITUATIONS ............................................................................................................. 25
INSTALLATION AND USE MANUAL
Contents
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6. MAINTENANCE AND CLEANING ...................................................................................................... 26
6.1. CLEANING TO BE PERFORMED BY THE USER .................................................................................. 26
6.1.1. Cleaning the glass .................................................................................................................. 26
6.1.2. Cleaning out the ashes ........................................................................................................... 26
6.1.3. Cleaning the refractory material walls (ALUTEC
®
) ..................................................................... 26
6.1.4. Cleaning the upper deflector (Calorite) ..................................................................................... 27
6.1.5. Cleaning of painted parts ........................................................................................................ 27
6.2. CLEANING TO BE DEALT WITH BY SPECIALIZED TECHNICIAN ......................................................... 27
6.2.1. Cleaning flue pipe ................................................................................................................... 27
INSTALLATION AND USE MANUAL
Chapter 1
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Technical service – Dimplex - all rights reserved - Reproduction prohibited
INTRODUCTION
Dear customer, Thank you for choosing this wood burning cassette
stove. We are sure that, with use, you will appreciate the quality of an attentively designed and tested product. Our goal is to combine technology with easy use and, above all, safety.
For best stove operations and to fully enjoy the heat and sense of well-being it will spread throughout your home, we suggest you carefully read this booklet before use. Please contact your dealer for full assistance in resolving any doubts or problems.
Congratulations on your choice and remember, the stove MUST NEVER be used by children who should always be kept at a safe distance!
Revisions to the publication
In order to improve the product, the Manufacturer reserves the right to modify and update this publication without prior notice.
Reproduction, even partial, of this manual without the Manufacturer's authorisation is prohibited.
Manual preservation
Please take care of this manual and keep it in a
place that can be quickly and easily reached.
If this manual should be lost or destroyed, or if it
is in poor condition, ask for a copy from your retailer or directly from the manufacturer, providing product identification data.
How to read the manual
An essential item or one that requires specific
attention is published in “bold”.
“Italics"
are used for any additional clarification.
NOTE: the “NOTE” provides the reader with
additional information on the subject.
This appliance is suitable for wood burning only. Only use fully seasoned timber that has been allowed to dry for a period of at least 12 months. Do not use other types of fuel and do not use as an incinerator.
(Refer to section 5.2 for further details).
These symbols signal specific messages in this booklet
WARNING:
This warning symbol found in various points in this manual indicates that the user should carefully read and understand the message to which it refers since
neglect to follow these instructions could cause serious fireplace stove damage or injury to the user.
INFORMATION:
This symbol intends to emphasise important information for good fireplace stove operations. Failure to observe these instructions could jeopardise product use and operations may be unsatisfactory
INSTALLATION AND USE MANUAL
Chapter 1
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1. WARNINGS AND WARRANTY CONDITIONS
1.1. SAFETY WARNINGS
Please read these instructions carefully before
installing or using this appliance. Failure to do so may result in damage to persons and property.
Installation of this appliance must be carried out
by a suitably qualified competent person in accordance with all Building Regulations, including those referring to Local Authority Bye­Laws, National and European Standards and Codes of Practice.
Dimplex is not civilly or criminally liable for
damages to persons and property arising from incorrect installation or poor maintenance (not compliant with the provisions of this manual).
This apparatus should not be used by people
(including children) with limited physical, sensorial or mental abilities or with little experience and know-how unless they have been instructed on the use of the apparatus by the person responsible for its safety.
For correct use of the fireplace stove and
accessories, and to prevent accidents, always follow the instructions in this booklet.
The fireplace stove must be used only for its
intended purpose. Any other use is considered improper and therefore hazardous.
The user is fully liable for improper product use,
releasing Dimplex from any liability.
Any tampering with the fireplace stove, or use of
non-original spare parts, may be hazardous to the user and releases Dimplex from any liability.
This appliance operates at very high
temperatures and surfaces become hot during use and for a period after use. Avoid direct contact with the stove unless wearing suitable protective clothing (e.g. glove provided). All persons including children and the infirm should be warned of this and not allowed to touch any surfaces while in use. Please use a suitable fireguard to prevent contact when in use.
1.2. OPERATING WARNINGS
Do not use this appliance in the event of faults or
poor stove operation. If the stove is over-firing or if there are problems with chimney draught, turn off the air supply to this stove and consult a suitably qualified technician (HETAS Engineer or Chimney Sweep).
Once installed, never place flammable materials
closer than 150 cm to the fireplace stove.
Avoid installation in rooms with B type gas
devices, hoods with or without exhaust, heat pumps or collective ventilation conduits.
Do not fit an extractor fan in the same room as
this appliance.
Do not install this appliance on a shared flue.
Do not install several flue pipes in one room, and
avoid having a stairwell in the vicinity. Check that in adjacent connected room there are not any units whose simultaneous use would create negative pressure in one of the two rooms.
Install the stove in a location which is suitable for
fire lighting, and equipped with all services such as air supply, smoke discharge and electricity supply (if forced ventilation kit is used).
Ensure that there is adequate ventilation in the
room in accordance with Building Standards. Do not obstruct any of the air inlets or outlets on the appliance.
The stove should sit on a non-combustible
surface that conforms to Building Regulations. Allow a hearth of 300mm to the front at floor level in case of spills when re-fuelling or de­ashing.
This appliance is suitable for wood burning
only. Do not burn petroleum coke or other solid
fuels (including coal, ancit, briquettes, etc), household waste or plastic in this appliance.
Do not use flammable liquids in this product.
Burn only wood with low moisture content -
burning softwood, wet or unseasoned timber will only result in a build-up of tar in the stove and the chimney and will cause staining of the glass.
INFORMATION:
For any problem, please contact your dealer or
qualified and authorised personnel and always request original spare parts for repairs.
Check and clean the flue prior to installation and
have flue cleaned yearly thereafter.
If there is a fire in the flue pipe, keep the door of
the fireplace stove and the combustion air register closed at all times. Request assistance from the emergency services.
Carefully conserve the instruction booklet. It
must remain with the fireplace stove for its entire life cycle. If the stove is sold or transferred to another user, make sure the manual accompanies the product.
If lost, please request a copy of this instruction
from your dealer.
INSTALLATION AND USE MANUAL
Chapter 1
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1.3. WARRANTY CONDITIONS
Your stove is guaranteed against defects arising from faulty manufacture, except for the elements subject to normal wear listed below, for 2 years from the date of purchase proven by a document that indicates the dealer's name and date of sale and only if the product was installed and inspected by a specialised installation technician (HETAS Engineer or equivalent), according to the detailed instructions indicated in this instruction manual supplied with the product. Upon installation a certificate of compliance must be presented by your installer.
The warranty includes the free replacement or repair of parts recognised as factory defective.
1.3.1. Restrictions
The above guarantee does not cover components relating to electrical parts (where fitted), on which the guarantee period is 1 year from the purchase of the product, documented as specified above. The warranty does not cover parts subject to normal wear such as: gaskets, glass, and all removable fire
box parts (including Alutec
®
and Firebrick).
Replaced parts will be guaranteed for the remaining warranty period from the date of product purchase.
Only genuine spare parts must be used for all replacements.
1.3.2. Exclusions
The warranty does not cover any part that may be defective due to negligence or careless use, incorrect maintenance, installation that is not compliant with that specified (see relevant chapters in this manual).
Dimplex refuses to accept any responsibility for any damage which may be caused, directly or indirectly, by persons, animals or property as a result of the failure to observe all the provisions set forth in the instruction booklet, especially those concerning warnings on the subject of installation, use and maintenance of the appliance.
In the event of product inefficiency, please contact your dealer and/or area importer.
Damages caused by transport and handling are not covered by the warranty.
Exclusively refer to the supplied manual for product installation and use.
The warranty is null and void in the event of damage due to tampering, weather, natural calamities, lightening, fire, defective electrical and hydraulic systems and the lack or incorrect maintenance as per the manufacturer's instructions.
1.3.3. After Sales Service
Should you require after sales service or should you need to purchase any spares, please contact the retailer from whom the appliance was purchased. Please do not return a faulty product to us in the first instance as this may result in loss or damage and delay in providing you with a satisfactory service. Please retain your receipt as proof of purchase.
For further information about this product, please contact Dimplex in the UK (Tel: 0845 600 5111) or Dimpco in ROI (Tel 01 842 4833).
Dimplex is not liable in the event the product and any other accessory is improperly used or modified without authorisation.
INSTALLATION AND USE MANUAL
Chapter 2
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2. INSTALLATION GUIDELINES
These instructions give a guide for the installation of the stove but in no way absolves the installer from responsibilities to conform to all relevant standards relating to the installation of solid fuel appliances.
We recommend that for UK installations a HETAS registered installer should be used, who will be able to give a Certificate of Compliance to prove that installation complies with Building Regulations. In Ireland a registered installer from the Irish National Fireplace Organization should be used.
2.1. OPERATING AREA
For good operation and good heat distribution, your stove should be installed in a room that is large enough for heat to circulate.
To allow
sufficient area for heat dissipation and prevent room overheating, the
room volume must not be less than 60 m
3
.
Please note:
Fireplace stoves may not be installed in
bedrooms, bathrooms or where another heating device is installed without autonomous air flow (fireplace, stove, etc.).
Placing the fireplace stove in explosive
environments is prohibited.
In all instances the stove should be positioned on
a non-combustible hearth. The construction of the hearth must conform to Building Regulations, must be firm, non-combustible and capable of supporting the stove.
A protective hearth must provide an apron of
300mm to the front of the stove at floor level in case of spills when refuelling or de-ashing.
The walls surrounding the stove should be made
from non combustible materials where possible and at all times minimum safe distances to combustibles (100mm to sides and rear) must be observed.
A minimum air gap of at least 5mm should be
observed from any masonry, brick or other non flammable type walls surrounding the stove.
2.2. PRECAUTIONS
The fireplace stove must be installed in a suitable location that permits routine opening and maintenance operations. The room must be:
suitable for stove operating conditions
equipped with an adequate smoke exhaust system
equipped with outdoor ventilation
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