Dimplex CAB15ER, DAB15ER, DAB10ER, CAB10ER User Manual

CABR

CAB10AR, CAB10ER, CAB10WR,

CAB15AR, CAB15ER & CAB15WR

DABR

DAB10AR, DAB10ER, DAB10WR,

DAB15AR, DAB15ER & DAB15WR

08/50590/0 (UK) Issue 4

The product complies with the European Safety Standards EN60335-2-30 and the European Standard Electromagnetic Compatibility (EMC)
EN55014, EN60555-2 and EN60555-3. These cover the essential requirements of EEC Directives 2006/95/EC and 2004/108/EC

1

A

B

C

D

E

J

L40

F

G

0.100SCALE

H

639

580

K

405

ABCDEFGHJKL

CAB10 E/A/W R 1224 1160 1065 920 840 98 54 240 20 267 192
CAB15 E/A/W R 1724 1660 1570 1420 1260 98 54 240 20 267 192

61

23

DAB10 E/A/W R 1224 1160 1058 920 800 105 47 300 33 338 271
DAB15 E/A/W R 1724 1660 1558 1420 1300 105 47 300 33 338 271

X

2A

2B

3 4A

Y

4B

CAB W/A
DAB W/A

CAB E / DAB E

7A

8

7B

9

Dimplex Compact Air Barriers

Models : CAB10ER, CAB10WR, CAB10AR
CAB15ER, CAB15WR & CAB15AR
DAB10ER, DAB10WR, DAB10AR
DAB15ER, DAB15WR & DAB15AR

IMPORT ANT: THESE INSTRUCTIONS SHOULD BE READ CAREFULLY AND RETAINED FOR FUTURE REFERENCE

Important Safety Advice
DO NOT COVER OR OBSTRUCT the air inlet or outlet

grille.
IMPORTANT – Disconnect from the mains supply before

carrying out maintenance work.
WARNING – Isolate electrical supply to ALL modular

linked units when carrying out maintenance.
THIS APPLIANCE MUST BE EARTHED
This heater must not be located immediately above or

below a fi xed socket outlet or connection box.
DO NOT use this heater in the immediate surrounding of

a bath, a shower or a swimming pool.
DO NOT use this heater in areas where excessive dust

exists.
DO NOT store or use any fl ammable materials or sprays

in the vicinity of the appliance – FIRE HAZARD.
DO NOT insert any foreign objects into the appliance

openings. Risk of injury, electric shock or damage to the
appliance may occur.

Ensure the Cables are of adequate current carrying capacit
and are protected by a suitable fuse.

This appliance can be used by children aged from 8 years
and above and persons with reduced physical, sensory or
mental capabilities or lack of experience and knowledge if
they have been given supervision or instruction concerning
use of the appliance in a safe way and understand the

hazards involved. Children shall not play with the appliance.
Cleaning and user maintenance shall not be made by
children without supervision.

Children of less than 3 years should be kept away unless
continuously supervised.

Children aged from 3 years and less than 8 years shall only
switch on/off the appliance provided that it has been placed
or installed in its intended normal operating position and
they have been given supervision or instruction concerning
use of the appliance in a safe way and understand the
hazards involved. Children aged from 3 years and less than
8 years shall not plug in, regulate and clean the appliance
or perform user maintenance.

CAUTION — Some parts of this product can become very
hot and cause burns. Particular attention has to be given
where children and vulnerable people are present.

The heater carries the Warning symbol indicating that
it must not be covered.

The socket-outlet must be accessible at all times to
enable the mains plug to be disconnected as quickly as
possible.

The instruction leafl et belongs to the appliance and must
be kept in a safe place. If changing owners, the leafl et must
be surrendered to the new owner.

This range of air curtains are specifi cally designed to be
recessed into ceiling spaces and above suspended ceilings.

Models

Model Heat Output kWElectrical Supply Electrical

Load

(per phase)

AMBIENT / COLD STORE

CAB10AR n/a 220-240V ~1PN 0.3 20.5 3.0
CAB15AR n/a 220-240V ~1PN 0.5 29.5 3.0

ELECTRICALLY HEATED

CAB10ER 4.5 / 9.0 380-415V ~3PN 14 26 3.0
CAB15ER 6.75 / 13.5 380-415V ~3PN 20 35 3.0

WATER HEATED (at 82/71 °C - LPHW)**

CAB10WR 9.0 220-240V ~1PN 0.3 23 3.0
CAB15WR 13.5 220-240V ~1PN 0.5 32.5 3.0

AMBIENT / COLD STORE

DAB10AR n/a 220-240V ~1PN n/a 31.5 4.0
DAB15AR n/a 220-240V ~1PN n/a 43 4.0

ELECTRICALLY HEATED

DAB10ER 6.0 / 12.0 380-415V ~3PN 6.0 / 12.0 31.5 4.0
DAB15ER 9.0 / 18.0 380-415V ~3PN 9.0 / 18.0 43 4.0

WATER HEATED (at 82/71 °C - LPHW)**

DAB10WR 12.0 220-240V ~1PN 12.0 31.5 4.0
DAB15WR 18.0 220-240V ~1PN 18.0 43 4.0

Weight KGMax

Installed

height

M

Electrical

The installation of this appliance should be carried out by a
competent electrician and be in accordance with the current IEE
wiring regulations.

Fixing Positions

This appliance must be mounted to a suitable ceiling - see Fig.
1 for fi xing dimensions and Fig. 5, 6, or 7 for mounting positions

and ‘Mounting’ sections below for fi xing details. This appliance
should not be mounted less than 1.8m from the fl oor.

Mounting into a Standard Ceiling Void

1. Side Fixings - Using a suitable ceiling surface, mark off and
drill for M8 drops rods. Dimensions can be found on Fig.1. Cut
the M8 drop rods to the desired length, taking note of the fi nal
position of the appliance relative to the distance to the mounting
surface. Mount the drop rods to the ceiling surface. Remove the
ceiling tiles on the appliance. (see Fig. 2) Using suitable lifting
equipment raise up the appliance to the drop rods as shown
in Fig. 7a & 7b. Connect the appliance to the drop rods using
standard M8 lock nuts and washers.

2. Top Mounted Inserts - If a suitable (unistrut) structure is
available, mark off and drill for M8 threaded bolts. Insert the bolts
down through the structure. Dimensions can be found on Fig.

1. Using suitable lifting equipment raise up the appliance to the
bolts. Screw the bolts into the threaded inserts on the top of the
appliance, and tighten securely.

Electrical connection

All products are fi tted with a microprocessor control. Electrical
power and control connections are made as shown in Fig. 4. A
suitable local isolating switch must be provided in the electrical
supply circuit with at least 3mm clearance on each pole. In order
to access the electrical connections, remove the outlet grilles (‘x’
in Fig. 2) by undoing the four fasteners in each tile. For the Water
heated and Ambient models only, the pressure plate must also be
removed.

All Electric Models - Having removed a ‘knock out’ in the

top panel, feed an appropriate supply cable (see ‘a’ in Fig. 4A)
through a suitable cable gland (not supplied) fi tted in the top
panel and attach to the terminal block (see ‘b’ in Fig. 4A).

All Water heated and Ambient Models - Having

removed a ‘knock out’ in the top panel, feed an appropriate
supply cable (see ‘a’ in Fig.4B) through a suitable cable gland
(not supplied) fi tted in the top panel and attach to the PCB (see

‘b’ in Fig. 4B).

All Models - A suitable cable (CAT5 or equivalent) for a switch

panel (kit ref. - CABC5 for electrically heated models or CABC6
for water heated/ambient models) can be similarly introduced
through the top panel and plugged into the circuit board as
shown in Fig. 4A & 4B. If the unit is to be operated in conjunction
with a door switch, a normally open switch should be wired as
per ‘D’ in Fig. 8 & 9 as appropriate.
Note: If using a door switch, an additional 2 core (low voltage)
cable is required between the door switch and the air curtains.
If the unit is to be connected to a Building Energy Management
System, connections are made as per ‘S0, S1, & S2’ in Fig. 8 &

9 as appropriate.

Water connection

Models designed for use in conjunction with a low pressure
hot water supply should be individually connected (in a parallel
circuit) to the fl ow and return pipe-work. Connections (see ‘a’ in

Fig. 3) are: ½” BSPT (CAB series) and isolation valves (see ‘b’
in Fig. 3) should be fi tted as close to the air curtain connection
points as possible. For commissioning, air bleed valves (see ‘c’
in Fig. 3) are fi tted to the coil, which can be accessed by removal
of the ceiling tile - see Fig. 2.

Maximum water supply conditions are 125ºC and 8 bar
(0.8MPa).

To aid installation, the water coil connections may be moved to
either side of the appliance. By removing the water coil and
appropriate knockouts the water coil can then be re-inserted into
the required orientation. This procedure should be carried out
before mounting the appliance.

Switch Panel Installation

The backing box (standard double gang) should be surface
mounted onto a suitable wall, alternatively a recessed box
can be used (not supplied). Suitable conduit should be used
where applicable to carry the cable between the heater and the
switch. A CAT5 computer network cable with straight through
connections should be used to connect the switch panel to the
appliance PCB.

Warning: Ensure cable is secure and the cable path does not
come into contact with heater element or other moving parts.

Note: If using a door switch, an additional 2 core (low voltage)
cable is required between the door switch and the air curtains.
Test all switch settings once installation is complete.

Electrically heated variants

Operation using switch box - CABC5

Switch on electrical supply to the air curtain. Rotate the switch to
the desired heat setting. Settings available are;

Low Fan
Low Fan with Low Heat
High Fan
High Fan with Low Heat
High Fan with Full Heat
The rocker (auto / manual) switch allows for manual over-ride of

a door switch if fi tted. Manual allows the appliance to run at the
desired setting, while Auto provides an energy saving feature by
shutting down the appliance while the door is closed.

The unit should always be switched OFF using the switch
box control, and not by mains power supply interruption.

When the unit is switched off (via the switch box) the fan will run
on for 1 minute without heat to discharge any residual energy
from the heating elements.

When fi rst turned on the control will run through a system check.
The selected settings will be reached and maintained after a 30
second period.

OFF

Thermostatic control

A capillary type thermostat is factory fi tted within the unit, as per
‘C’ in Fig. 8, giving a selection scale of 0-40ºC. When the ther­mostat operates, the power output will reduce depending on the
switch setting.

- Fan only - No effect

- Half Heat - Heater will reduce to Fan only

- Full Heat - Heater will reduce to Half Heat

Door switch control (Electric models)

By including a door switch in the circuit (as per ‘D’ in Fig. 8) the
air curtain will respond to door openings as follows:

(1) Door opening will energise the air curtain at the set condi-

tions (switch box settings).

(2) On door closure operation will continue at the set condi-

tions for a further 1 minute.

(3) Between 1 minute and 2 minutes from door closure, set

back operation, ½ heat (if heat selected) and ½ fan will
activate.

(4) Between 2 minutes and 3 minutes, the fan only (½ speed)

shut down cycle will be engaged.

(5) After 3 minutes, the air curtain will return to a dormant

state until the door is re-opened.

If the door re-opens during this 3 minute run on cycle, the

process will restart at (1).

Thermal Safety cut outs

The power supply to the heating elements will be interrupted if
one or a combination of the following abnormal events occur:

1. Air inlet or outlet grilles are obstructed.

2. Internal ventilation is impaired due to build up of dust and
fl uff.

3. Blower unit stalls.

Before resetting the thermal safety cut-outs you must turn
the power OFF. Unlock the grille by moving the two sliders

into the open position ‘x’ as shown in Fig. 2A, using a small
screw driveror other suitable tool. With the grille partially open
disconnect the safety cord to allow the grille to fully open. Then
access the reset buttons as shown in ‘y’ in Fig. 2B. Before
re-setting the reason for activation must be determined and
corrective action taken.

Low Pressure Hot Water (LPHW) heated
Ambient (fan only) variants
Operation using switch box - CABC6

Switch on electrical supply to the air curtain. Rotate the switch to
the desired heat setting. Settings available are;

Low Fan
High Fan

The rocker (auto / manual) switch allows for manual over-ride of
a door switch if fi tted. Manual allows the appliance to run at the
desired setting, while Auto provides an energy saving feature by
shutting down the appliance while the door is closed.

The unit should always be switched OFF using the switch box
control, and not by mains power supply interruption. When
fi rst turned on the control will run through a system check. The
selected settings will be reached and maintained after a 30
second period.

OFF

Thermostatic control (optional)

1) A thermostatic regulation valve with a remote sensing bulb

(not supplied) can be positioned in the supply water pipe-work to
regulate the heat output.

2) An electrical 3-Port Solenoid Valve can also be connected into
the system. Please contact your sales or service agent using the
contact details provided.

Door switch control (Water heated & Ambient
models)

By including a door switch in the circuit (as per ‘D’ in Fig. 9 the
air curtain will respond to door openings as follows:

(1) Door opening will energise the air curtain at the set conditions
(switch box settings).

(2) On door closure operation will continue at the set conditions
for a further 1 minute.

(3) Between 1 minute and 2 minutes from door closure ½ fan set
back operation will activate.

(4) After 2 minutes, the air curtain will return to a dormant state
until the door is re-opened. If the door re-opens during this 2
minute run on cycle, the process will re-start at (1).

Wiring Diagrams

CAB & DAB ‘E’ - Electric models - see Fig. 8
CAB & DAB ‘W’ / ‘A’ - Water heated & Ambient models - see

Fig. 9
C - Thermostat
D - Door Switch (Optional)
E - Thermal Safety Cut-out Circuit
F - Elements

- BMS Switches (Optional)(S0,S1,S2)
M - Motor

Remote (BMS / BEMS) Operation

Connection to Building Energy Management Control Systems
(BEMS) is possible so that remote control of the air curtain can
be carried out in conjunction with other equipment. Please refer
to the table in Fig. 8 & 9 to make the appropriate connections to
the PCB.

Modular Connection

Refer to instructions provided with the modular linking kit.

De-rating the unit to operate at ½ heat setting

Please contact your sales or service agent using the contact
details provided.

Operation on a Single Phase Supply

Please contact your sales or service agent using the contact
details provided.

Recycling

For electrical products sold within the European
Community.

At the end of the electrical products useful life it
should not be disposed of with household waste.
Please recycle where facilities exist. Check
with your Local Authority or retailer for recycling
advice in your country.

Cleaning

WARNING: DISCONNECT SUPPLY before carrying out
maintenance.

External appearance can be maintained by wiping occasionally
with a damp cloth ; for stain removal, a weak soap solution can
be applied with a cloth and the surface wiped dry. Care must be
taken to avoid any moisture ingress into the product.

After Sales Service

Your product is guaranteed for three years from the date of
purchase.

Within this period, we undertake to repair or exchange this prod­uct free of charge provided it has been installed and operated in
accordance with these instructions.

Your rights under this guarantee are additional to your statutory
rights, which in turn are not affected by this guarantee.

Should you require after sales information or assistance with this
product please go to www.dimplex.co.uk wher you will fi nd our
self help guide by clicking on “After Sales” or ring our helpdesk
on 0844 879 3588 (UK) or 01 842 4833 (R.O.I.) .

Spare parts are also available on the website

www.dimplex.co.uk

Please retain your receipt as proof of purchase.

The product complies with the European Safety Standards EN60335-2-30 and the European Standard Electromagnetic Compatibility (EMC)
EN55014, EN60555-2 and EN60555-3. These cover the essential requirements of EEC Directives 2006/95/EC and 2004/108/EC

Dimplex UK Ltd.
Millbrook House
Grange Drive
Hedge End
Southampton
Hampshire. SO30 2DF

© Dimplex UK Limited
All rights reserved. Material contained in this publication may not be reproduced in whole or in part, without prior permission in writing of Dimplex UK Limited.

Tel: [phone]

www.dimplex.co.uk

Republic of Ireland Tel. [phone]