Dimplex CS2307, CS4416, CS3311 User Manual

CS3311 Pictured
Service Manual
Compact Stove
Model Numbers:
CS3311 CS4416 CS2307
Dimplex North America Limited
1367 Industrial Road Cambridge ON Canada N1R 7G8 1-888-346-7539 www.dimplex.com
In keeping with our policy of continuous product development, we reserve the right to make changes without notice.
REV PCN DATE
01 11563 Aug 10, 09
02 11993 April 12, 10
03 Sept 4, 12
7400100000R03
Table of Contents
Operation .......................................................................3
Exploded Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Replacement Parts List ............................................................4
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Light Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Partially Reective Glass Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Switch Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Flicker Motor/Flicker Rod Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Remote Control Receiver Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Heater Assembly/Cutout Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Thermostat Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Power Cord Replacement .........................................................10
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2

Operation

Electric Stove Manual Control
unplug the unit and call Dimplex North America Limited at 1-888-346-7539 for technical support.
The manual controls for the stove are located in the upper left hand corner on the rear of the stove (Figure 1).
Figure 1
A
B
A. 3 Position Switch
The switch has two (2) ON positions marked with “Manual”.
The “Manual” position is for manual operation. In this position the built-in remote control is by-passed.
C
and
Remote Operation
The stove is supplied with an integrated ON/OFF remote control.
!
NOTE: Ensure that the stove’s 3 Position Switch is set to
the remote Control setting (right position - see Figure 1A).
To operate, push the ON button to turn stove on, push the OFF button to turn the stove off.
Battery Replacement (Figure 2)
To replace the battery:
1. Slide battery cover open on the remote control.
2. Correctly install one 12 Volt (A23) battery in the battery holder.
3. Close the battery cover.
Figure 2
The
position is for operating the unit with the provided
remote control. When in the ON and OFF buttons of the remote control.
When the switch is in the center position the unit is off.
B. Heater ON/OFF Switch
The Heater ON/OFF Switch supplies power to the heater fan and the heater element. When the switch is in the ON position the heater operates if the thermostat calls for heat.
C. Heater Thermostat Control
To adjust the temperature to your individual requirements, turn the thermostat control clockwise all the way to turn on the heater. When the room reaches the desired temperature, turn the thermostat knob counter clockwise until you hear a click. Leave in this position to maintain the room temperature at this setting. For additional heat, turn clockwise until you hear the click again and the heater will turn on.
!
NOTE: When the heater is switched ON, the heater fan
will operate. The heater element may or may not be on, depending on the thermostat control setting (see “Heater Thermostat Control”).
position the unit is operated with
On Button
Battery
Off Button
Battery Cover
Remote Initialization
Follow these steps to initialize or if necessary, re-initialize:
1. Disconnect power to the stove.
2. Ensure 3 Position Switch is in the Remote position (far right).
3. Restore power to stove.
4. Within 10 seconds of restoring power to stove, press the ON button of the Remote Control.
Resetting The Temperature Cutoff Switch
Should the heater overheat, an automatic cut out will turn the heater off and it will not come back on without being reset. It can be reset by switching the 3 Position Switch to OFF and
waiting ve (5) minutes before switching the unit back on.
CAUTION: If you need to continuously reset the heater,
!
NOTE: If you do not press the ON button of the remote
within 10 seconds, the process will need to be started again.
3

Exploded Parts Diagram

CS3311 Design
CS2307 Design
14
14
8
13
17
5
10
12
7
11
6
14
9
CS4416 Design

Replacement Parts List

CS3311
Part Number 6901050100
CS2307
Part Number 6901051300 Replacement Part:
1. Log Set Assembly . . . . . . . . . . . . . . . . .0438500400RP
2. Flicker Motor . . . . . . . . . . . . . . . . . . . . .2000210100RP
3. Heater Assembly . . . . . . . . . . . . . . . . .2200491000RP
4. Cutout . . . . . . . . . . . . . . . . . . . . . . . . . .2300270100RP
5. 3 Position Switch . . . . . . . . . . . . . . . . .2800071100RP
6. Power Cord . . . . . . . . . . . . . . . . . . . . .4100090202RP
7. Heater ON/OFF Switch . . . . . . . . . . . . .2800070200RP
8. Partially Reective Glass. . . . . . . . . . . .5900640100RP
9. Remote Control ...................3000370800RP
15
16
3
1
4
CS4416
Part Number 6901050600
10. Remote Control Receiver ...........3000380200RP
11. Flicker Rod . . . . . . . . . . . . . . . . . . . . . .5900081100RP
12. Lamp holder. . . . . . . . . . . . . . . . . . . . . .4200090100RP
13. Thermostat Knob. . . . . . . . . . . . . . . . . .8800000300RP
14. Polished Door Knob (CS3311) . . . . . . .8800340100RP
Door Handle (CS4416, CS2307). . . . . .8800450100RP
15. Capacitor . . . . . . . . . . . . . . . . . . . . . . . .2300030100RP
16. Terminal Block . . . . . . . . . . . . . . . . . . . .4000070100RP
17. Thermostat . . . . . . . . . . . . . . . . . . . . .2300150100RP*
2
4

Wiring Diagram

5

Light Bulb Replacement

Allow at least ve (5) minutes for light bulbs to cool before
touching bulbs to avoid accidental burning of skin.
Light bulbs need to be replaced when you notice a dark
section of the ame. There are two (2) bulbs under the log set which generate the ames and embers.
Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
Partially Reective Glass Replacement
If the stove was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin.
Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
Replacement Procedure
1. Open stove door.
Helpful Hints
It is a good idea to replace all light bulbs at one time if they are close to the end of their rated life. Group replacement will reduce the number of times you need to open the unit to replace light bulbs.
Lower Light Bulb Requirements
Quantity of two (2) clear chandelier or candelabra bulbs with an E-12 (small) socket base, 25 Watt rating.
Do not exceed 25 Watts per bulb
To access the light bulb area (Figure 3):
1. Remove the ve (5) Phillips screws on the access panel
at the rear of the stove and remove.
2. Examine the bulbs to determine which bulbs require replacement.
3. Hold the socket while unscrewing the bulb.
4. Hold the socket while screwing in the new bulb.
5. Reattach Access Panel with screws removed in step 1.
Figure 3
2. Remove the 11 Philips screws that attach the top panel to the stove as shown in Figure 4. There are: four (4) screws along each side; and three (3) screws at the front, accessible behind the door.
3. Remove top panel.
4. Slide partially reective glass up from within the stove to
remove.
5. Properly orient replacement partially reective glass and
slide it down into place.
6. Position top panel back onto stove and screw into place with 11 screws removed in step 1.
Figure 4
Top Panel
Partially
Reective
Glass
Access Panel
Light Bulbs (2)
Screws (5)
Screws (11)

Switch Replacement

If the stove was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin.
Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
Replacement Procedure:
1. Open stove door.
6
2. Remove the 11 Philips screws that attach the top panel to the stove as shown in Figure 4. There are: four (4) screws along each side; and three (3) screws at the front, accessible behind the door.
3. Remove top panel.
1. Open stove door.
2. Remove the 11 Philips screws that attach the top panel to the stove as shown in Figure 4 (page 6). There are: four (4) screws along each side; and three (3) screws at the front, accessible behind the door.
4. Locate switch to be replaced and disconnect the wiring clips, noting their original locations.
3 Position Switch
The 3 Position Switch is located in the far upper left corner at the back of the stove (Figure 5). The Switch has three (3) wire clips to remove.
Heater ON/OFF Switch
The Heater ON/OFF Switch is located in the far upper left corner at the back of the stove, under the 3 Position Switch
Figure 5
Retainer Clip
Wire Clips
3. Remove top panel.
4. Slide partially reective glass up from within the stove to
remove.
Figure 6
Top Panel
Partially
Reective
Glass
Flicker Motor
3 Position Switch
Heater ON/OFF Switch
Thermostat Knob
Thermostat
(Figure 5). The Switch has two (2) wire clips to remove.
5. Depress the two (2) retainer clips on the switch to be
replaced (one (1) per side) and push the switch out from the back panel of the stove.
6. Properly orient replacement switch and push into back
panel until retainer clips snap into place.
7. Reconnect switch with wire clips removed in step 4.
8. Reattach top panel to stove using screws removed in
step 2.

Flicker Motor/Flicker Rod Replacement

If the stove was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin.
Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
Log Set Screws (2)
Flicker Rod
5. Remove the log set by removing the two (2) inside Philips screws as shown in Figure 6.
6. Pull Flicker Rod as far right (towards Flicker Motor) as possible and remove by cautiously bending the rod just enough for it to clear the mounting bracket on the left.
7. Close the stove door and turn the stove onto its back.
Figure 7
Replacement Procedure:
Screws to remove
7
8. Remove four (4) Philips screws as shown in Figure 7 to release the bottom pan.
17. Connect the three (3) wires from the new motor to the Terminal Block as they originally were (refer to Figure 8).
CAUTION: Use caution when removing the bottom pan
as the Heater Assembly is attached to it and is wired to the stove.
9. On the underside of the stove interior, disconnect the
Figure 8
Black wire
Terminal Block
Capacitor
All wires lead to
Flicker Motor
White wire
Brown wire
three (3) wires from the Terminal Block that lead to the Flicker Motor (Figure 8).
10. From inside the stove, pull the three (3) wires disconnected in step 9 up through the stove (wires may be encased in a sheath).
18. Follow steps 1 through 8 in reverse order to reassemble the stove.

Remote Control Receiver Replacement

The Remote Control requires no replacement procedure however, a reinitialization procedure may need to be followed. Refer to Page 3 for the procedure.
If the stove was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin.
Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
Receiver Replacement Procedure:
1. Open stove door.
2. Remove the 11 Philips screws that attach the top panel to the stove as shown in Figure 4 (page 6). There are: four (4) screws along each side; and three (3) screws at the front, accessible behind the door.
3. Remove top panel.
4. Slide partially reective glass up from within the stove to
remove.
11. Remove the rubber sleeve from the Flicker Motor shaft.
12. Gently bend the Flicker Motor Bracket inwards enough
Figure 9
Flicker Motor
Flicker Motor Bracket
Wires leading
to Terminal
Block
Shown exploded for clarity
so that the two (2) screws that mount the motor to the bracket are accessible (Figure 9).
13. Remove the Flicker Motor by removing the two (2) Philips screws on either side of the motor.
14. Discard motor.
15. Properly orient replacement motor and attach to Flicker Motor Bracket with screws removed in step 13.
16. Gently bend the Flicker Motor Bracket back into its original position and feed the new motor’s wires through the sheet metal to the Terminal Block.
Figure 10
Mounting Studs (4)
Blue wire to thermostat
Black wire to base of stove
Grey wire to
heater switch
Brown wire
to 3-Position
Switch
White wire to
base of stove
5. The Remote Control Receiver is attached to the back panel of the stove by four (4) mounting studs (Figure 10).
6. Disconnect all ve (5) wire clips from the Remote Control
receiver, noting their original locations.
7. Depress the clasp of each mounting stud and release the Remote Control receiver from the sheet metal.
8. Properly orient the replacement Remote Control receiver and snap it into place on the four (4) Mounting Studs.
9. Using Figure 10 as a reference, reconnect the ve (5)
8
wire clips disconnected in step 6.
10. Follow steps 1 through 4 in revers order to reassemble the stove.
Figure 12
Cutout
Long yellow to Heater ON/OFF Switch

Heater Assembly/Cutout Replacement

If the stove was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin.
Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
Replacement Procedure
1. Turn stove onto its back.
2. Remove four (4) Philips screws as shown in Figure 7 (page 7) to release the bottom pan.
CAUTION: Use caution when removing the bottom pan
Figure 11
Heater Assembly
Cutout
To Terminal Block
Short yellow looped to
element terminals
Short yellow to front terminal of Element
Blue from lower terminal of Element to Thermostat
Short yellow from
rear element
terminal to right
motor terminal
Blue from left
terminal of motor to
Terminal Block
iv. Slide partially reective glass up from within the stove to
remove
v. Disconnect the two (2) yellow wire clips of the freed
Cutout. The shorter wire connects to the front terminal of the Element (Figure 12). The longer wire runs through the stove and connects to Heater ON/OFF Switch.
as the Heater Assembly is attached to it and is wired to the stove.
4. Locate the Heater Assembly in the center of the bottom panel (Figure 11).
5. Remove the one (1) small Phillips screw holding the Cutout in place on the Heater Assembly (Figure 11).
Cutout Replacement:
i. Open stove door.
vi. Discard old Cutout
vii. Feed longer yellow (or other color) wire through stove
from replacement Cutout to the left terminal of the Heater ON/OFF Switch (middle of switch).
viii. Connect shorter yellow (or other color) wire from
replacement Cutout to front terminal of Heater Element (Figure 12).
ix. If Heater Assembly is not to be replaced, attach Cutout
to Heater Assembly using screw removed in step 5 and reassemble stove following steps 1 through 4 in reverse order.
6. Disconnect the seven (7) wire clips from the Heater Assembly, noting their original locations.
7. With the Heater Assembly and Bottom Pan free from the chassis of the stove, remove the four (4) Philips screws
Figure 13
Screws to remove (4)
ii. Remove the 11 Philips screws that attach the top panel to
the stove as shown in Figure 4 (page 6). There are: four (4) screws along each side; and three (3) screws at the front, accessible behind the door.
iii. Remove top panel.
9
that hold the Heater Assembly in place from the bottom surface of the pan (Figure 13).
8. Remove the two (2) black metal stand off brackets from the Heater Assembly by removing the two (2) Philips screws that hold each bracket in place.
9. Remove the black metal bafe that surrounds the Heater
Assembly’s Element by removing the four (4) Philips
Figure 14
Screws to remove (4)
screws that hold it in place. There are two (2) screws on the top and bottom (Figure 14).
10. Attach the metal bafe and stand off brackets onto the
replacement Heater Assembly.
11. Reattach the Bottom Pan to the Heater Assembly using the screws from step 7.
Figure 15
Blue wire clip leading to lower section of stove
Thermostat
Paired wire clips - 1 to Remote Control receiver, 1 to lower sec­tion of stove
Thermostat to the back panel (Figure 15).
7. Remove the three (3) wire clips that attach to the Thermostat, noting their original positions.
8. Orient replacement Thermostat and connect the wire clips that were removed in step 7 (refer to Figure 15).
9. Attach Thermostat to inside surface of rear panel using two (2) silver screws removed in step 6.
10. Follow steps 1 through 5 in reverse order to reassemble stove.
12. Attach the seven (7) wire clips removed in step 6 using Figure 12 as a reference if needed.
13. Reattach Cutout to Heater Assembly using small Phillips screw removed in step 5.
14. Reassemble the stove following steps 1 through 4 in reverse order.

Thermostat Replacement

If the stove was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin.
Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
1. Open stove door.
2. Remove the 11 Philips screws that attach the top panel to the stove as shown in Figure 4 (page 6). There are: four (4) screws along each side; and three (3) screws at the front, accessible behind the door.
3. Remove top panel.
4. Slide partially reective glass up from within the stove to
remove.
5. Pull off the Thermostat knob from the rear of the stove.
6. Remove the two (2) silver Phillips screws that attach the

Power Cord Replacement

If the stove was operating prior to servicing allow at least 10 minutes for light bulbs and heating element to cool off to avoid accidental burning of skin.
Disconnect power before attempting any maintenance or cleaning to reduce the risk of electric shock or damage to persons.
Replacement Procedure:
1. Open stove door.
2. Remove the 11 Philips screws that attach the top panel to the stove as shown in Figure 4 (page 6). There are: four (4) screws along each side; and three (3) screws at the front, accessible behind the door.
3. Remove top panel.
4. Slide partially reective glass up from within the stove to
remove.
5. On the back panel of the stove, remove the two (2) Phillips screws that hold the Power Cord Access Panel in place (Figure 16, page 11).
6. Pull the Access Panel off of the Power Cord (Figure 17).
7. Cut any zip ties that may hold the Power Cord in place within the stove and trace the power cord wires to where they connect.
The ribbed edge of the power cord connects to the far
10
Figure 16
Figure 17
left terminal of the Remote Control Receiver, the smooth edged cord connects to the center terminal of the 3 Position Switch (Figure 18).
8. Disconnect both wire clips described above and pull old Power Cord through stove and out back of stove.
9. Feed replacement Power Cord through access at back of stove and connect wire clips to both Remote Control Receiver and 3 Position Switch as shown in Figure 18.
10. Attach Access Panel to back of stove using screws removed in step 5.
11. Follow steps 1 through 4 in revers order to reassemble stove.
Screws to remove (2)
Figure 18
Ribbed edge to left terminal of Remote Control receiver
Smooth edge to center
terminal of 3 Position
ON/OFF Switch
11

Troubleshooting Guide

PROBLEM CAUSE SOLUTION
General
Circuit breaker trips or fuse blows when unit is turned on
Unit turns on or off by itself Remote Control has a similar frequency to
Lights dim in room while the unit is on
Power cord gets warm Normal Operation The power cord may get slightly warm to the touch when
Appearance
Fireplace does not turn on Manu­ally
Fireplace does not turn on using the Remote Control
Flame Frozen Loose wiring Check wiring connections
Flame not bright or ame not
visible
Log set dim, not glowing Burnt light bulbs Replace light bulbs
Flame Shudder Defective Flicker motor Replace Flicker motor
Light leaking around the log set Log set not positioned properly Check log set for proper t
Short in unit wiring. Trace wiring in unit.
Improper circuit current rating Additional appliances may exceed the current rating of
the circuit breaker or fuse. Plug unit into another outlet or install unit on a dedicated 15 amp circuit.
Replace Remote Control. Initialize Remote Control and
other remotes in the area.
Radio frequency disturbance from outside sources.
Unit is drawing close to circuit current rating
Defective power cord Replace power cord if cord gets hot to the touch.
Improper operation Refer to Operation Section
No incoming voltage from the electrical wall socket
Loose wiring Check wiring connections
Defective On/Off or 3-Position Switch Replace On/Off or 3-Position Switch (Depending on the
Defective Remote Control Receiver Replace Remote Control Receiver. Initialize with Re-
Improper operation Refer to Operation Section
Remote Control not initialized to replace Initialize the Remote Control
Remote Control not working. Install new battery into the Remote Control. Reinitialize
Defective Flicker motor Replace Flicker motor
Burnt out light bulbs Replace light bulbs
Loose wiring Check wiring connections
Defective light harness Replace light harness
Remote Control Receiver
Replace Remote Control and Remote Control Receiver, where necessary. Initialize Remote Control and Re­ceiver
Move the unit to another outlet or install unit on a dedi­cated 15 amp circuit
the heater is on
Check Fuse/Breaker Panel
model)
mote Control
remote where necessary
Replace Remote Control or Remote Control Receiver, where necessary. Initialize Remote Control and Re­ceiver.
12
PROBLEM CAUSE SOLUTION
Heater
Heater is not turning off Improper operation Refer to Operation Section
Defective Heater On/Off Switch Replace Heater On/Off Switch
Defective Thermostat Replace Thermostat
Heater is not turning on, but
ame effect is still functioning
Heater is turning off after a couple of minutes of operation
Heater emits an odor Normal Operation Normal operation is when the heater emits an odor for
Heater fan turns on but heater lacks heat
Heating element is glowing red Normal Operation Small glowing sections of the element are considered
Noise
Excessive noise with the heater onDirty blower assembly Ensure that exterior intake louvers and rebox cavity are
Grinding or excessive noise with the heater off
Improper operation Refer to Operation Section
Loose wiring Trace wiring in unit
Defective Heater On/Off Switch Replace Heater On/Off Switch
Defective Thermostat Replace Thermostat
Defective Heater Assembly Replace Heater Assembly
Build up of dirt/dust in heater assembly Ensure that exterior intake louvers and rebox cavity are
free of dirt/dust.
Defective Heater Assembly Replace Heater Assembly
a brief period after the heater is initially turned on. The heater is burning off any dust accumulated during manu­facturing or operation.
Defective Heater Assembly Replace Heater Assembly
Improper operation Refer to Operation Section
Loose wiring Trace wiring in unit
Defective Heater On/Off Switch Replace Heater On/Off Switch
Defective Thermostat Replace Thermostat
Defective Heater Assembly Replace Heater Assembly
normal.
Defective Heater Assembly If larger glowing sections are causing the heater to trip
the thermal cutout, unplug unit, discontinue use and replace heater assembly.
free of dirt/dust.
Defective Heater Assembly Replace Heater Assembly
Flicker rod hitting or rubbing against inter­nal components
Defective Flicker motor Replace Flicker motor
Ensure rod is straight and mounted properly in the bracket, spinning freely away from other components. Replace if necessary.
13
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