Digital Design EVOLUTION SC Installation And Operation Manual

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EVOLUTION SC

INK JET PRINTERS

INSTALLATION AND OPERATION MANUAL

digital design inc.

67 Sand Park Road

Cedar Grove, NJ 07009

(973) 857-9500

www.evolutioninkjet.com

This manual is for use in operating and maintaining the EVOLUTION SC Ink Jet Printer. For basic start-up instructions, please refer to PART 1 Installation Procedures.

All rights reserved. No part of this document may be reproduced, stored on a retrieval system, or transmitted in any form, or by any means electronic, mechanical, photocopying, recording or otherwise, without the prior permission of Digital Design Inc. Digital Design Inc. has a policy of continual product improvement. The Company therefore reserves the right to modify the information contained in this manual without prior notice.

ALL PRINT CARTRIDGES SUPPLIED BY DIGITAL DESIGN INC. ARE FACTORY TESTED AND USE INKS SPECIALLY FORMULATED TO PRODUCE AN OPTIMUM AND CONSISTANT CODE. USING OTHER THAN AUTHORIZED CARTRIDGES MAY CAUSE UNDESIRABLE RESULTS. EVOLUTION SC IS A FULL FEATURED MODEL WITH VARIABLE FIELD PROGRAMMING CAPABILITIES.

1 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

TABLE OF CONTENTS

PART 1: INSTALLATION AND OPERATIONS................................. 1

INSTALLING THE EVOLUTION SC PRINTING System .................................................................. 1

MOUNTING ON PRODUCTION LINE ..................................................................................... 1

GROUNDING STRAP INSTALLATION ................................................................................... 2

INPUT POWER CONNECTION AND MODIFICATION........................................................... 2

INSTALLING THE PRINT CARTRIDGE .................................................................................. 3

CONNECTING THE CONTROLLER TO THE PRINT HEAD...................................................... 4

CONFIGURING THE PRINTER .................................................................................................. 5

SYSTEM RESET...................................................................................................................... 5

SOFT RESET: ...................................................................................................................... 5

HARD RESET:...................................................................................................................... 6

MULTIPLE PRINT HEADS .......................................................................................................... 7

EVOLUTION SC QUICK START....................................................................................................... 8

CHANGING LANGUAGE PROMPTS ...................................................................................... 8

ENABLING PRINT MODE........................................................................................................ 8

HEAD SELECT MODE............................................................................................................. 8

ENTERING A MESSAGE......................................................................................................... 9

STORING A MESSAGE......................................................................................................... 10

LOADING A MESSAGE......................................................................................................... 11

EVOLUTION SC QUICK SETUP .................................................................................................... 12

PART 2: OPERATION PROCEDURES............................................. 1

OVERVIEW.................................................................................................................................. 1

CONTROLLER AND LCD........................................................................................................ 1

KEYPAD KEY DESCRIPTIONS........................................................................................... 2

TURNING ON THE PRINT STATION FOR THE FIRST TIME ............................................ 3

CHECKING SYSTEM INFORMATION................................................................................. 3

CHECKING LOADED FONTS.............................................................................................. 3

CHANGING SYSTEM DATE AND DAY OF WEEK CODES ............................................... 4

CHANGING SYSTEM TIME AND DATE ROLL OVER TIME .............................................. 5

PROGRAMMING ......................................................................................................................... 7

DEFINITIONS........................................................................................................................... 7

PRINTING MODE AND STOPPED “COMMAND” MODE ....................................................... 7

MENU STRUCTURE ................................................................................................................... 8

F1 MENU.................................................................................................................................. 8

F1 MENU.................................................................................................................................. 9

1 = CHARACTER SPACING:............................................................................................... 9

2 = EXT. ENCODER:............................................................................................................ 9

3 = DATE OFFSET:............................................................................................................ 10

F2 MENU................................................................................................................................ 11

1 - DIRECTION:..................................................................................................................11

2 - PRINT INVERSE:.......................................................................................................... 11

3 – NOT AVAILABLE:......................................................................................................... 11

4 - AUTO REPEAT: ............................................................................................................ 11

F3 MENU................................................................................................................................ 12

1 – product count: ............................................................................................................... 12

2 – SHIFT CODE: ............................................................................................................... 13

3 – DATE FORMAT:........................................................................................................... 14

4 – TIME FORMAT:............................................................................................................ 16

F4 MENU................................................................................................................................ 17

1 - LANGUAGE:.................................................................................................................. 17

2 - INK SUPPLY: ................................................................................................................ 17

3 – SET UNIT I.D.:..............................................................................................................18

4 – NOT AVAILABLE:......................................................................................................... 18

SETTING PRINT DELAY AND LINE SPEED............................................................................ 19

2 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

SETTING LINE SPEED.......................................................................................................... 19

SETTING PRINT DELAY ....................................................................................................... 20

SETTING HEAD ALIGNMENT............................................................................................... 20

INPUT, EDIT OR DELETE MESSAGES ................................................................................... 21

MESSAGE STORAGE............................................................................................................... 28

STORING A MESSAGE......................................................................................................... 28

RECALLING A STORED MESSAGE..................................................................................... 28

PART 3: MAINTENANCE PROCEDURES....................................... 1

SHORT PERIODS OF SHUTDOWN........................................................................................... 1

LONG PERIODS OF SHUTDOWN ............................................................................................. 2

PRINT CARTRIDGE MAINTENANCE......................................................................................... 3

PRINT CARRIAGE MAINTENANCE ........................................................................................... 5

EXPLODED VIEW OF THE C20991 PRINT CARRIAGE ........................................................... 5

PART 4: TROUBLESHOOTING AND REPAIRS ............................. 1

FAULTS ....................................................................................................................................... 1

PART 5: PARTS LIST AND OPTIONS............................................. 1

PART 6: COMMUNICATIONS PROTOCOL .................................... 1

DESCRIPTION............................................................................................................................. 2

DATA WORD DEFINITION...................................................................................................... 2

BAUD RATE............................................................................................................................. 2

DEFINITIONS........................................................................................................................... 2

CABLING FOR EVLINK ENVIRONMENT ............................................................................... 2

HARDWARE INTERFACE....................................................................................................... 3

PHYSICAL CONNECTIONS RS485 print carriage.................................................................. 3

PROTOCOL FORMAT:............................................................................................................ 3

EVOLUTION PRINTABLE CHARACTER SET........................................................................ 3

SOFTWARE PROTOCOL ........................................................................................................... 4

ERROR CODES .......................................................................................................................... 4

COMMANDS:............................................................................................................................... 6

PART 7: OPTION JUMPER DESCRIPTIONS................................. 23

VSEL J4 ..................................................................................................................................... 23

ENSEL J5................................................................................................................................... 23

PRSEL J6................................................................................................................................... 23

JUMPER LOCATION.................................................................................................................24

OPTION CABLING DESCRIPTIONS ........................................................................................ 25

PART 8: PRINTER SPECIFICATIONS.............................................. 1

PRINT CHARACTERISTICS ....................................................................................................... 1

CONTROLLER............................................................................................................................. 1

PRINT CARRIAGE ...................................................................................................................... 1

ENVIRONMENTAL CONDITIONS .............................................................................................. 1

GENERAL.................................................................................................................................... 1

DEFAULT SETTINGS.................................................................................................................. 2

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EVOLUTION CONTROLLER

PRINT HEAD CABLE PLUG

EVSC STOPPED HD 1<- - SPEED= 120

EVOLUTION SC

EVOLUTION CODERS

GRAPHIC (WSYWIG) LCD DISPLAY

EVOLUTION CONTROLLER KEYBOARD

NOTE: THE EVOLUTION GRAPHIC CONTROLLER WILL CONTROL THE

EVOLUTION 1 (EV1) EVOLUTION 2 (EV2) EVOLUTION SC (EVSC)

THE UPPER LEFT CORNER OF THE DISPLAY INDICATES THE SPECIFIC PRINTER CONNECTED TO THE HAND HELD CONTROLLER

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PART 1: INSTALLATION AND OPERATIONS

INSTALLING THE EVOLUTION SC PRINTING SYSTEM

Caution should be taken while installing the EVOLUTION SC printing system on your equipment. Digital Design Inc. has taken every precaution to ensure a safe and accurate instruction set to guide the installer through the installation process. Follow the operational guidelines in the installation procedures.

VERIFY THAT YOUR EQUIPMENT IS IN PROPER OPERATING CONDITION.

LOCATE A CONVENIENT POSITION ON YOUR EQUIPMENT. EVOLUTION SC REQUIRES 4-1/2" OF SPACE ON THE PRODUCTION LINE.

FOLLOW THE INSTALLATION PROCEDURES.

READ CAREFULLY ALL INSTALLATION PROCEDURES BEFORE PROCEEDING.

INSTALL THE PRINTING SYSTEM ON YOUR EQUIPMENT. THERE IS NO EXTRA HARDWARE REQUIRED OTHER THEN THAT SUPPLIED IN THE INSTALLATION KIT.

MOUNTING ON PRODUCTION LINE

Locate the supplied mounting template and affix in a convenient location on the production line. Spot and drill both mounting holes for a 5/16” bolt. NOTE: the user may also thread the side of the conveyer using a 5/16” tap. Fasten the mounting bracket to the conveyer using the supplied mounting hardware and ensuring that the supplied ground strap is located securely beneath

either of the two mounting bolts, and that conductivity to earth ground is less than 1 ohm. This ensures a proper path for static discharge, should the need arise.

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GROUNDING STRAP INSTALLATION

INSTALL STRAP UNDER 5/16” SCREW. E CONDUCTIVITY TO EARTH GROUND IS LESS THAN 1 OHM

NSURE

INPUT POWER CONNECTION AND MODIFICATION

Insert the power plug to the available power source. The supplied power supply will is universal and will auto detect 100/240 VAC 50-60hZ.

No other adjustments are necessary.

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INSTALLING THE PRINT CARTRIDGE

Remove the protective film from the face of the print head and retain the film. This protective film may be re-applied to store partially used cartridges. If it is necessary to remove the print head and store for a long period of time, it is best to re-apply the plastic film, and place the cartridge in a closeable plastic bag.

The print cartridge is installed into the print head by inserting at a slight angle and depressing the rear of the cartridge until it snaps into place. To remove the cartridge gently lift the rear tab on the

NOTE: EACH PRINT CARTRIDGE HAS BEEN TESTED AT THE FACTORY AND CONTAINS SPECIALLY FORMULATED INKS. USING ANY OTHER PRINT CARTRIDGE WILL HAVE UNDESIRABLE RESULTS.

INSERT PRINTHEAD INTO HOLDER FROM THIS ANGLE AND PRESS DOWNWARD UNTIL SEATED

PRINTHEAD SEATED CORRECTLY

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CONNECTING THE CONTROLLER TO THE PRINT HEAD

Connect the Controller to the print carriage using the supplied 3 FT (.9 mm) interconnect cable C21008-3 supplied with the Printing System. The cable is a standard RJ50 (10 conductor). Longer cables are available as required. Connect either end of the cable to the Carriage Assembly and securely lock in place. NOTE: THE CONNECTOR MUST BE PLUGGED INTO THE INPUT RJ50

CONNECTOR LOCATED BELOW THE POWER CONNECTOR AND MARKED WITH AN ARROW POINTING TO THE CONNECTOR. A click will be heard

when the connector is in the appropriate position. Connect the free end to the Controller Assembly and ensure connector is securely seated.

GREEN CYCLE LED

RED PRINT ENABLE LED

POWER INPUT +12VDC @1.5A

PRINT CARRIAGE RJ50 INPUT CONNECTOR

PRINT CARRIAGE RJ50 OUTPUT CONNECTOR

CONTROLLER RJ50 CONNECTOR

CAUTION: NOTE ORIENTATION OF THE CONNECTORS. DO NOT FORCE CONNECTORS INTO POSITION SECURELY LATCH (CLICK) INTO POSITION. CONTROLLER MUST PLUG INTO THE PRINT CARRIAGE RJ50 INPUT CONNECTOR FOR PROPER OPERATION. THE PRINT CARRIAGE RJ50 OUTPUT CONNECTOR IS USED EITHER FOR CONNECTION TO THE NEXT PRINTER ON A NETWORK OR FOR EXTERNAL PRODUCT OR EXTERNAL ENCODER INPUT. THE POWER INPUT CONNECTOR MUST BE SECURELY INSERTED INTO THE PRINT CARRIAGE. UPON PROPER INSERTION BOTH THE RED AND GREEN LED’S WILL FLASH INDICATING PROPER CONNECTION.

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CONFIGURING THE PRINTER

To verify the current operating software press the STOP PRINT

key.

Press the V key

CONTROLLER 1.06 EVSC 1.03_++++ PRINTER SN XXXXXX ANY KEY TO EXIT

The fist line indicates the version of the controller software The second line is the software of the printer The third line indicates the serial number of the printer

SYSTEM RESET

SOFT RESET:

A Soft Reset may be performed by first removing the power from the system and while holding the R key depressed re-apply the power. Refer to the section on Soft Reset.

ERASE STORED MESSAGES YES OR NO Y/N

RESET PRINT HEAD

YES OR NO Y/N

ALL HEADS WILL BE RESET CONTINUE = X KEY ANY OTHER EXITS

Pressing the R key while applying power to the unit will display the reset command mode CAUTION: A response of Y will delete all stored messages.

The next screen to appear prompts the user to determine if a print head is to be restored to its default value.

CAUTION: ALL PRINT HEADS CONNECTED TO THE CONTROLLER WILL BE RESET TO FACTORY DEFAULT CONDITIONS. THIS INCLUDES RESETING EACH UNIT ADDRESS TO 1. TO PREVENT THIS REMOVE ALL INTERCONNECTED PRINT HEADS EXCEPT FOR THE UNIT TO BE RESET FROM THE DATA LINK.

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HARD RESET:

In the event it is necessary to perform a hard reset, disconnect the power cable, insert a standard paperclip into the hole located on the top of the cabinet, and while holding the paper clip in place (a light click will be felt) re-apply the power connector. This operation will reset the print carriage assembly to the factory default settings and clear any current message. Note: upgrading the system to a newer version of software will automatically perform this operation.

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MULTIPLE PRINT HEADS

EVOLUTION printing systems have the ability to reside on a network. The network may contain from 1 to 32 print carriages connected via RJ50 cables. These cables are available in varying lengths depending on the application. Each mounting bracket can support up to 4 print carriages and would typically interconnect with a 6” RJ50 data cable.

NOTE: Special care must be taken to connect the output of the first print carriage to the input of the next print carriage.

When connecting multiple print carriages place no more than 2 stations on a side of the mounting bracket as shown.

PRINT CARRIAGE ADDRESS 1

PRINT CARRIAGE ADDRESS 4

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TO CONTROLLER OR COMPUTER DATA LINK

EVOLUTION SC QUICK START

Connect the printer carriage to the appropriate

EVSC STOPPED HD 1< - - SPEED=120

EVOLUTION SC

power source. Connect the controller to the carriage assembly. The controller derives power from the carriage.

On startup the LCD will display as pictured.

CHANGING LANGUAGE PROMPTS

< - - SELECT - - > ENGLISH

Press the F4 key LANGUAGE. Use the keys to select the desired language and press the to select the

language.

ENABLING PRINT MODE

EVSC PRINTING HD 1< - - SPEED=120

EVOLUTION SC

Press the GREEN PRINT key to start printing

HEAD SELECT MODE

EVSC STOPPED HD 1< - - SPEED=120

The hand held controller can program up to 32 print carriages on an RS485 data link. The factory default sets each print carriage to ADDRESS 1. Selection of another print head other than ADDRESS 1, press

EVOLUTION SC

and select for

< - - SELECT - - > WHICH HEAD = 1

EVOLUTION SC

NO RESPONSE

ANY KEY TO EXIT

8 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

the alternate print carriage number and press the

key. The print carriage whose address was selected will respond with the current message and appropriate parameters.

As an added convenience using the scan to find the next available head connected to the environment

Accessing an address not associated with any print carriage will result in a no response message.

key. Use the keys to select the

will auto

ENTERING A MESSAGE

EVSC STOPPED HD 1< - - - SPEED=120

EVOLUTION SC

MESSAGE ENTRY

- - - - FONT – 1 S12

EVOLUTION SC

MESSAGE ENTRY

- - - - FONT - 1 S12

MESSAGE ENTRY

- - - - FONT – 1 S 12

EXP 12/10/04

EVSC PRINTING HD 1< - - - SPEED=120

EXP 12/10/04

Press the GREEN PRINT key The LCD display will change from PRINTING to STOPPED.

Press the GREEN EDIT key

Press the BLUE F3 key message

Press the BLUE FONT key to select the desired font size and enter the text EXP 12/10/04

Press the ENTER key EDIT mode

Press the GREEN print enable key to enter the print mode

to end the MESSAGE

to delete the entire

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STORING A MESSAGE

EVSC STOPPED HD 1< - - - SPEED=120

EXP 12/10/04

MESSAGE # 1 EVSC

MESSAGE # 1 EVSC MESSAGE STORED

EXP 12/10/04

EVSC STOPPED HD 1< - - - SPEED=120

EXP 12/10/04

Press the GREEN STOP PRINT KEY

Note: There are a maximum of 100 messages stored.

Press the RED MESSAGE STORE key The LCD display will display the message storage screen

Use the location

Press the RED MESSAGE STORE KEY second time and the current message appears in the selected location and is stored.

Press the ENTER key command prompt.

or to select the desired storage

to return to the

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LOADING A MESSAGE

EVSC STOPPED HD 1< - - - SPEED=120

EVOLUTION SC

MESSAGE # 1 EVSC PLEASE WAIT

MESSAGE # 1 EVSC

EXP 12/10/04

EVSC STOPPED HD 1< - - - SPEED=120

EXP 12/10/04

EVSC PRINTING HD 1< - - - SPEED=120

EXP 12/10/04

Press the GREEN STOP PRINT KEY

Note: There are a maximum of 100 messages stored.

Press the RED MESSAGE STORE key

NOTE: The top line indicates that this message is for an EVSC – Evolution Small Character printer.

Use the message

Press the ENTER

Press the GREEN print enable key the print mode

or keys to select the desired

key

to enter

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EVOLUTION SC QUICK SETUP

Install a new cartridge. Press the following keys in order:

REMAINING INK 100 % C NEW CARTRIDGE OTHER KEY EXIT

To reset the ink level detector press

Each time a new print cartridge is installed the system automatically profiles the correct operating parameters for the new cartridge. These parameters set the required voltage and on time to produce consistent results without user intervention..

NOTE: USING OTHER THAN AUTHORIZED CARTRIDGES MAY CAUSE UNDESIRABLE RESULTS.

Press the GREEN print enable key

to enter the print mode

To set the LINE SPEED, press to put the system in the Printing mode. Set character width by

To set the PRINT DELAY press: to put the system in the Printing mode. Set print delay by

. NOTE: Each increment or decrement changes the delay by the pre-defined amount.

You may continue to experiment with line speed and print delay until the desired code registration on the product is achieved.

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PART 2: OPERATION PROCEDURES

OVERVIEW CONTROLLER AND LCD

The keypad on the print station, pictured here, contains 64 keys. The LCD will display various messages

STOPPED

HD 1 - ->SPEED= 120

EVOLUTION SC

EVOLUTION CODERS

to assist in programming on the upper half of the display. The lower half of the display will show up to two lines of the entered print message. The system operates is 3 basic modes. They are: Print Mode, Command Mode, and Message Entry Mode. In Print Mode the majority of the keys on the keypad are disabled to avoid inadvertent changes. When in Print Mode the Top line of the LCD will display PRINTING.

The Command Mode is used to change the functions of the printer. When in the Command Mode the display will show STOPPED on the top line. The Message Entry Mode is used to create or modify printable codes, when in this mode the top line of the display will show MESSAGE ENTRY. The 4 keys on the top row are the function keys F1 through F4. They each consist of submenus for modifying various printer functions. Their specific menus are detailed later in this section. The next two rows of keys with icon legends directly control specific parameters of the printer as follows.

1 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

KEYPAD KEY DESCRIPTIONS

This is the manual cycle key. When in the Stopped mode, pressing this key causes the printer to print one code

This is the Print key. Use it to place the unit in the Print mode

This is the Purge key. Use it to purge ink for maintenance purposes. The unit must be in the Command mode to use this key.

This is the Head Select key. Use it to select the address of the head to be

communicated with. In edit mode it enters the DAY of WEEK Use this arrow to decrease values, and use it to move the cursor in the message line while editing the message. Use this arrow to increase values and use it to move the cursor in the message line while editing the message. Use this arrow to move the cursor between the message lines while in Edit mode and building a message.

Use this arrow to move the cursor between the message lines while in Edit mode and building a message.

This key is the Message Storage key. Use it to store and to recall individual codes.

This is the Delete key. Use it to backspace to delete a character when mistyped as well as to exit from certain menus.

This is the Message Entry key. Use this key to enter the Message Entry mode, to input a code or to edit a code.

This is the Date key. Use this key to enter the Date in Message Entry Mode. Change Date in STOPPED mode.

This is the Time key. Use this key to enter the Time in Message Entry Mode. Change Time in STOPPED mode.

This is the Sequence Number key. Use this key to enter the Sequence Number in Message Entry Mode. Command mode sets count parameters

This is the Enter or Return key. When pressed, the unit will accept input and exit certain menus.

This is the Print Delay key. In Message Entry Mode this is the DATE OFFSET FUNCTION

This is the Line Speed key. In Message Entry Mode this is the SHIFT CODE FUNCTION

This key selects the Font size in the EDIT mode. In the COMMAND mode pressing this key displays the current fonts loaded in the print head. Pressing this key while in the Message Entry mode accesses special characters

2 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

This key is reserved for special customer Logos

TURNING ON THE PRINT STATION FOR THE FIRST TIME

To turn the print station on insert the power jack

EVSC STOPPED HD1- - >SPEED=120

EVOLUTION SC

important information regarding the system: The Top line indicates the PRINT SYSTEM TYPE and the operating mode of the unit: “STOPPED” when in Command mode, “ PRINTING” when in Print mode, and “MESSAGE ENTRY when in message entry. The 2 product and the programmed SPEED. The lower half two lines of the display shows the message entered for printing. This may represent one or two lines of code.

line shows the print head currently selected, the direction of travel for the

into the DC power connector.

There is no on/off switch.

The first time the print station is turned on, as received from the factory, the LCD will look like the illustration on the left. Each line gives

CHECKING SYSTEM INFORMATION

CONTROLLER 1.06 EVSC 1.03_++++ PRINTER SN284955 ANY KEY TO EXIT

pack 1, the second + indicates option pack 1.5 and the last + indicates option pack 2.

Verify system information by pressing the V key on the hand held controller keyboard. The LCD screen will display the software, firmware, serial number and options enabled. Enabled options are indicated on the second line as a series of + characters where the first + indicates option

CHECKING LOADED FONTS

EVSC ACTIVE FONTS 2 LINE DDI S_5 1 LINE DDI S_7 1 LINE DDI B_7 1 LINE DDI S_12 1 LINE DDI B_12

ANY KEY TO EXIT

12x9 1 line of text 12x9 bold 1 line of text 7x5 1 line of text 7x5 bold 1 line of text

5x5 2 lines of text

Press the FONT key in the COMMAND mode to check what fonts are currently loaded in the print head.

NOTE: The Evolution small character has 5 font styles:

3 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

CHANGING SYSTEM DATE AND DAY OF WEEK CODES

PRESENT SETTING ANY CHANGES Y/N 01/04/00

PRESENT SETTING ANY CHANGES Y/N 01/04/00 ENTER MONTH-

PRESENT SETTING ANY CHANGES Y/N 01/04/00 ENTER DAY-

PRESENT SETTING ANY CHANGES Y/N 01/04/00 ENTER YEAR-

< - - SELECT - - > DAY OF WEEK- 1

DAY FORMAT 1= NUMERIC 2= LETTERS

PRESENT SETTING ANY CHANGES Y/N 04/23/05

When the unit is in the STOPPED mode

pressing the DATE key allows the user to change the system date. If there are no changes press the N key to return to the STOPPED mode. Press the Y key to change the date. The system will prompt the user first for the Month (enter 2 digits), then the Day (2 digits) and finally the year (2 digits).

After the date is entered the system requests the actual date day of week. This parameter is usually set to 1 for Sunday, 2 for Monday etc.

The day of the week can be entered into a message as either a number 1-7 or as a letter A-G. The day of the week is entered into a

message by pressing the

After the data is entered the system displays the currently entered date and pressing the N key returns the user to the STOPPED mode, or press Y to the correct the date.

key.

4 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

CHANGING SYSTEM TIME AND DATE ROLL OVER TIME

TIME SETTINGS 1= SET TIME 2= DATE CHANGE TIME

PRESENT SETTING ANY CHANGES Y/N 23:05

PRESENT SETTING ANY CHANGES Y/N 23:05 ENTER HOURS -

PRESENT SETTING ANY CHANGES Y/N 23:05 ENTER MINUTES -

PRESENT SETTING ANY CHANGES Y/N 13:50

TIME SETTINGS 1= SET TIME 2= DATE CHANGE TIME

DATE TIME CHANGE ANY CHANGES Y/N 00:00

Changing the system time is accomplished by selection option 1.

Select the N key if the time is correct and return to the STOPPED mode.

Press the Y key to change to the correct time. Enter the correct hours (2 digits) followed by the correct minutes (2 digits). The screen displays the corrected time. Press the Y key to make further changes or N key to return to the STOPPED mode.

Notice the time is in 24-hour format.

The Date Change option is enabled by selecting option 2. This feature allows the date to roll over at a specified time other than 12:00AM (midnight). For example if the start of a new shift day occurs at 6:00AM the date will be changed each day at 6:00AM. Selecting Y allows changing of the roll over time. Setting this parameter to 00:00 disables the function.

5 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

DATE TIME CHANGE ANY CHANGES Y/N 00:00 ENTER HOURS -

DATE TIME CHANGE ANY CHANGES Y/N 00:00 ENTER MINUTES -

RESET CLOCK

ENTER HOURS -

RESET CLOCK

ENTER MINUTES -

Similar to entering the time enter first the hours then at the next prompt enter the minutes. Remember the time is entered in military time.

Entering 06:00 sets the date change time at 6:00AM.

Enabling this function requires resetting the current correct time.

Enter both the current time in hours and minutes. This resets the correct time and establishes a new Date Rollover Time.

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PROGRAMMING

DEFINITIONS

There are two parts to programming the EVOLUTION SC ink jet printer,

• setting the operations parameters, (character width, delay, etc.) and

• building the message.

MODES OF OPERATION

The system operates is 3 basic modes. They are: Print Mode, Command Mode, and Message Entry Mode.

In Print Mode the majority of the keys on the keypad are disabled to avoid inadvertent changes. When in Print Mode the Top line of the LCD will display PRINTING.

The Command Mode is used to change the functions of the printer. When in the Command Mode the display will show STOPPED on the top line.

The Message Entry Mode is used to create or modify printable codes, when in this mode the top line of the display will show MESSAGE ENTRY.

PRINTING MODE AND STOPPED “COMMAND” MODE

EVSC PRINTING HD1< - - - SPEED=120

EVOLUTION SC

EVSC STOPPED HD1< - - - SPEED=120

EVOLUTION SC

Mode. To enter Command mode, press

When in the Print mode the screen will look like the screen on the left. When PRINTING is seen on the LCD, the unit will print as product passes in front of the carriage assembly. To enter Print

mode, press

When in the Command Mode the screen looks like the illustration at left. When STOPPED the printer will not print when product is moved past the carriage assembly. In Command mode, access can be made to the menus under the function keys, F1 through F4 icon control keys plus access to Message Entry

7 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

MENU STRUCTURE

In the Command mode, access is allowed to the menu structure for basic parameters. The menus reside within the function keys, F1 through F4. In order to select one of the parameters, press the number key that corresponds to the desired parameter.

The F1 key, when pressed, brings up the menu as shown below.

1=CHAR. SPACING 2=EXT. ENCODER 3=DATE OFFSET 4=NOT AVAILABLE

The F2 key, when pressed, brings up the menu as shown below.

1=DIRECTION 2=PRINT INVERSE 3=NOT AVAILABLE 4=AUTO REPEAT

The F3 key, when pressed, brings up the menu as shown below.

1= PRODUCT COUNT 2= SHIFT CODE 3=DATE FORMAT 4=TIME FORMAT

The F4 key, when pressed, brings up the menu as shown below.

1=LANGUAGE 2=INK SUPPLY 3=SET UNIT I.D. 4=NOT AVAILABLE

8 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

F1 MENU

1=CHAR. SPACING 2=EXT. ENCODER 3=DATE OFFSET 4=NOT AVAILABLE

reserved for future system expansion.

Place the unit in the Command mode and press

. The screen shown to the left is produced. Press the correct number to make changes to that parameter. Those selections designated as NOT AVAILABLE will not respond to selection. They are

1 = CHARACTER SPACING:

< - - SELECT - - > # OF SPACES- 1

This parameter controls the amount of space between characters in the code. Spacing can be varied from 1 to 25 columns. Use this control to make printed codes more legible when code is

change the value. Press

compressed. Press the

once the desired value is displayed.

then press or to

2 = EXT. ENCODER:

ENCODER 1=INTERNAL 2=EXTERNAL

aspect ratio character (96 dpi vertical and horizontal) or compressed by setting the print head line speed faster than the actual line speed, or expanded by changing the internal speed slower than the actual line speed. In the event there is an acceleration or deceleration to the production line, or there is a requirement to guarantee accurate aspect ratio, an external encoder is

necessary. Press selected the LINE SPEED key will adjust the expansion and compression of

the printed message. Selecting the correct encoder is important to allow for both compression and expansion of printer text. The correct aspect ratio can be calculated as follows: Swath height is 0.125 (1/8”) / 12 vertical dots = 0.0104” between vertical dots Therefore to print a perfect aspect ratio character requires an encoder pulse every 0.0104”. The encoder range adjustment is from 0 to 7 and assuming the mean is a count of 4 then by connecting an encoder that produces a pulse for each 0.0026” the correct character aspect ratio can be achieved. This allows to either compression or expansion of the printed text.

to select external encoder. While external encoder is

Press to select internal time base. This parameter controls the source of the time base used for printing. Each vertical column printed requires a signal necessary to produce a character representative of the line speed of the production line. The printer can be set to produce a perfect

9 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

3 = DATE OFFSET:

DATE OFFSET USE KEYS 0->9 # OF DAYS = 100

To enter a date offset (expiration date) change the value equal to the number of days until expiration. Legal entries are 0 to 999 days. The format of the date offset can be different than a normal date and may be set with the F3 #3 option DATE FORMAT.

10 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

F2 MENU

Place the unit in the Command mode and press

1=DIRECTION 2=PRINT INVERSE 3=NOT AVAILABLE 4=AUTO REPEAT

produced. Press the correct number to make changes to that parameter

. The screen shown to the left is

1 - DIRECTION:

The arrow shown on the LCD’s third line screen

< - - SELECT - - >

should agree with the direction of product travel.

LINE DIRECTION

< - - - -

Press for the unit to accept the change.

or to change direction. Press

2 - PRINT INVERSE:

CODE ORIENTATION 1 = NORMAL PRINT 2 = UPSIDE DOWN

This parameter allows the code to print right side up or upside down. Pressing

will produce the following screen. Press for normal print or

for upside down codes. Save the choice

by pressing . Look for the change of direction

on the imprint.

3 – NOT AVAILABLE:

4 - AUTO REPEAT:

< - - SELECT - - > REPEAT TIME= 0

time delay adds or subtracts a distance equivalent to the pre-defined setting. Save your choice by pressing where each count is equal to 2 character columns or 0.020”. This allows for a total displacement of 5.31”. Setting a print delay that uses the same mathematical equation can increase this number. Thus a total displacement of

10.62” can be realized.

This option enables the unit to continuously print repeated codes at specified time intervals along the entire length of the product. A time of 0 disables the Auto Repeat option. Use

to change the repeat time. Each number in the

. The maximum repeat spacing is 255 counts

11 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

F3 MENU

1= PRODUCT COUNT 2= SHIFT CODE 3= DATE FORMAT 4= TIME FORMAT

1 – PRODUCT COUNT:

PRODUCT COUNTER CHANGES Y/N OR C 08:00 - - > 17:00 COUNT = 000000

PRODUCT COUNTER START TIME 08:00 - - > 17:00 ENTER HOURS -

PRODUCT COUNTER START TIME 08:00 - - > 17:00 ENTER MINUTES -

PRODUCT COUNTER STOP TIME 08:00 - - > 17:00 ENTER HOURS -

PRODUCT COUNTER STOP TIME 08:00 - - > 17:00 ENTER MINUTES -

PRODUCT COUNTER CHANGES Y/N OR C 08:00 - - > 17:00 COUNT = 000000

The product counter is a non-printable entity, and must be read after the end of the set time period. The counter indicates each print cycle sensed by the external photo eye. Depressing the C key may clear the counter.

If there are no changes press the N key.

To change the settings depress the Y key. All times are in Military Time 00:00 to 23:59 hours.

Enter the start time HOURS. At the next screen prompt enter the start time MINUTES

The system then prompts the user for the STOP TIME.

Enter both the stop time HOURS and then the MINUTES.

The newly entered data is re-displayed for verification or correction if necessary Press the Y key to change the data or the N key to finish and return to the STOPPED MODE

12 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

2 – SHIFT CODE:

1= PRODUCT COUNT 2= SHIFT CODE 3= DATE FORMAT 4= TIME FORMAT

Shift codes may be encoded directly in the printable message. The printer can print 6 individual shift codes. Each shift code contains a unique start time and alpha/numeric code to be printed.

ADJUST SHIFTS < - - SELECT - - > SHIFT 1 07:00 A ANY CHANGES Y/N

ADJUST SHIFTS

SHIFT 1 START TIME ENTER HOURS -

ADJUST SHIFTS SHIFT 1 START TIME ENTER HOURS -

ADJUST SHIFTS SHIFT 1 START TIME ENTER MINUTES -

ADJUST SHIFTS SHIFT 1 PRINT CODE =

ADJUST SHIFTS < - - SELECT - - > SHIFT 1 07:00 A ANY CHANGES Y/N

Press view or change.

The shift code option allows the user to enter 6 different shift times per day. Use the arrow keys to select a shift and enter a Y to change a shifts start time. All times are in Military Time 00:00 to 23:59 hours.

Enter the correct start time HOURS the shift selected.

Enter the correct start time MINUTES for the shift selected.

Finally, enter the desired code to be printed in the message. Legal characters are the letters A to Z and the numbers 0 to 9.

The printer re-displays the data for the selected shift for verification.

NOTE: THIS PROCEDURE MAY BE REPEATED FOR ALL DESIRED SHIFTS.

or to change the desired shift to

NOTE: TO DISABLE A SHIFT ENTER A SPACE CHARACTER IN THE PRINT CODE FIELD. THE SHIFT TIMES WILL BE DISPLAYED AS --:-- FOR ALL DISABLED SHIFT TIMES.

13 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

3 – DATE FORMAT:

1= PRODUCT COUNT 2= SHIFT CODE 3= DATE FORMAT 4= TIME FORMAT

CHANGE FORMAT 1=CALANDER DATE 2=OFFSET DATE 3=WEEKLY DATE

MONTH FORMAT 1=NUMERIC 2=LETTERS

DATE FORMAT D=DAY M=MONTH Y=YEAR J=JULIAN dm/dd/dy

DATE FORMAT D=DAY M=MONTH Y=YEAR J=JULIAN jjj

DATE FORMAT D=DAY M=MONTH Y=YEAR J=JULIAN jjjyy

have been entered by selecting the appropriate key on the keyboard. Legal delimiters are the colon (:), the forward slash (/) or the period (.).

Press F3 to change the date formatting. Each of the following screens prompts the user to enter the desired format for printing.

NOTE: THE USER MAY INDIVIDUALLY CHANGE THE FORMAT OF BOTH THE CALANDER FORMAT AND THE DATE OFFSET FORMAT NOTE: THE FOLOWING PROCEDURE APPLYS TO BOTH CALANDER AND OFFSET DATE FORMATS.

Selecting the standard numeric format will prompt the user to enter the format of the date in standard number format.

The default as shipped from the factory is dm/dd/dy, and may be modified as required. If the offset format was selected the word DATE is replaced with the word OFFSET.

To change the format press the delete key and the last line on the display will be erased. The entire format will be erased and must be reentered. Press either of the designator keys (i.e. M for month) and the display will display the correct code for the item selected. As an example enter the Julian date and year. Press the J key followed by the Y key. The code entered will print the Julian date followed by the 2-digit year. Notice no delimiters were selected, but may

14 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

MONTH FORMAT 1=NUMERIC 2=LETTERS

Alpha month characters are selected by pressing option 2.

DATE FORMAT D=DAY M=MONTH Y=YEAR jjjyy

DATE FORMAT D=DAY M=MONTH Y=YEAR ddmmmyy

WEEKLY DATE 1=ENABLE 2=DISABLE

Delete the current formatting by pressing the Delete key.

Enter the desired Date Format and notice when the M (month) is selected the display shows mmm. Select the appropriate key on the keyboard by entering in the desired code. Press the Enter key to return to the STOPPED mode.

The software performs a special function allowing the user to set the current date to change only at a certain day of the week. This function is typically used in batch processing, where a batch may be prepared on Sunday and packaged from Monday through Friday of the following week.

Entering either the current date or offset date in a message will result in the initial date being printer for either function throughout the following week. Selecting option 2 returns the user to the STOPPED mode.

15 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

4 – TIME FORMAT:

1= PRODUCT COUNT 2= SHIFT CODE 3=DATE FORMAT 4=TIME FORMAT

TIME FORMAT H=HOURS M=MINUTES hh:mm

H=HOURS M=MINUTES hh

TIME FORMAT

Change the Time Format by selecting option 4.

NOTE: Delimiter characters like a : code may be entered to separate fields

The factory default for time formatting is hh:mm and may be changed as required. Press the Delete key and the last line on the display is erased.

Enter the desired format by pressing the H and or M keys, and select delimiters as required. Select H if only hours are required. Press the Enter key to return to the STOPPED mode.

16 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

F4 MENU

1 = LANGUAGE 2 = INK SUPPLY 3 = SET UNIT I.D. 4 = LOAD CARD

Place the unit in the Command mode and press

. The screen shown at left is produced. Press the number that corresponds to the parameter you wish to change.

1 - LANGUAGE:

< - - SELECT - - >

ENGLISH

mode. Whenever language is chosen, all prompts and commands shown on the screen will be in that language.

Press and the screen will change like the one on the left. The default language is English; the other choice is Spanish. Scroll through the

choices using either or . Once the desired language is shown on the screen, press

. This will return the unit to the Command

2 - INK SUPPLY:

The second line of the display shows the

REMAINING INK 100 C NEW CARTRIDGE OTHER KEY EXIT

When a C is entered the system automatically profiles the operating conditions for the new cartridge.

Each cartridge is tested at the factory and uses specially formulated and proprietary inks. The correct drive voltage, pulse width timing and pre-fire pulse warming may be adjusted for optimum operation.

percentage of ink remaining in the print cartridge. Each time a new cartridge is installed the user must reset the system ink gauge by pressing the

C key.

NOTE: USING NON-AUTHORIZED CARTRIDGES WILL PRODUCE UNDESIRABLE RESULTS

17 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

3 – SET UNIT I.D.:

< - - SELECT - - > SET HEAD # = 1

when adding multiple print carriages to affix a label indicating the unique ADDRESS number of the individual carriage.

Each print carriage can contain a unique address to distinguish multiple carriages when controlled by a single hand held controller or computer data link using an RS485 protocol. The default for each new print carriage module is ADDRESS 1. Addresses can range from 1 to 32. It is advisable

NOTE: To program a carriage it must be connected directly to the hand held controller, with no other PRINTHEADS connected.

4 – NOT AVAILABLE:

18 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

SETTING PRINT DELAY AND LINE SPEED

LINE SPEED – This setting adjusts the width of the printer message on the

product. This setting should be adjusted to produce the desired print on the product. Line speed can be increased or decreased to stretch or compress the message to fit the desired print area.

PRINT DELAY – This setting adjusts the location of the printed message on the product.

EVSC STOPPED HD1< - - SPEED=120

EVOLUTION SC

EVSC PRINTING HD1< - - SPEED=120

EVOLUTION SC

Access to these parameters is possible when the unit is in either the STOPPED or PRINTING mode as shown to the left.

Pressing the delay key allows the user to determine the amount of print delay. Each count at a normal aspect ratio is approximately 0.0208”. This will vary according the amount of compression or expansion used.

SETTING LINE SPEED

Normally, the system will be set to use the internal

< - - SELECT - - > LINE SPEED = 100

time base for line speed control. The default value is 100, which creates a normal width character on a line moving at 100 ft per min. The print can be narrowed by increasing the number and widened by

parameter. Once pressed, a new screen appears, as shown to the left. Changes can now be made by using

character width is 1 to 200. Once the desired number is chosen, press save your entry.

< - - SELECT - - > ENCODER DIV = 4

19 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

decreasing the number. Pressing

or . The range of values for

If external encoder is enabled and the unit is in the PRINTING mode the user has the option of adjusting the compression ratio of the printer

message. Changes may be made by using

. Once the desired number is chosen, press

to save your entry.

accesses this

SETTING PRINT DELAY

EVSC STOPPED HD1- - >SPEED=120

EVOLUTION SC

NOTE: This parameter may be set when the unit is either in the PRINTING or STOPPED mode

PRINTING HD1- - >SPEED=120

EVOLUTION SC

< - - SELECT - - > PRINT DELAY= 100

NOTE: THE DIMENSION INDICATED IS WHILE PRINTING A PERFECT ASPECT RATIO CHARACTER. WHEN PRINTING A COMPRESSED OR EXPANDED CHARACTER THE ACTUAL DIMENSIONAL NUMBER WILL BE DIFFERENT BUT CAN BE ESTIMATED BASED ON THE 18 COLUMNS PER COUNT.

NOTE: Setting the line speed first, then adjusting the print delay may prove to be the best starting point

Print delay is used to position a message on the product at a location other than at the leading

edge. Access this parameter by pressing the keypad.

To change the value use either range of values for this parameter is 1 to 255. Each increment represents 2 columns, approximately .0208” (.5mm). Therefore, a delay of 255 would approximate 5.3” (135mm). Once a

number is chosen, press

to save the entry.

or . The

SETTING HEAD ALIGNMENT

Aligning the vertical print for messages in multiple

< - - SELECT - - > HEAD ALIGN = 0

head alignment. Valid selections are from 0-16.

print heads is fine-tuned with an additional feature found in either the PRINTING or STOPPED mode. Pressing the letter O on the keyboard accesses this feature. A count of 0 disables this feature while using the arrow keys allows the user to fine-tune the print

20 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

INPUT, EDIT OR DELETE MESSAGES

EVSC STOPPED HD1- - >SPEED=120

EVOLUTION SC

MESSAGE ENTRY

- - - - FONT- 1 S12

EVOLUTION SC

MESSAGE ENTRY

- - - - FONT- 1 S12

MESSAGE ENTRY

- - - - FONT- 1 S12

EXP dm/dd/dy

To input, delete or edit a message, the unit must be in the STOPPED Mode. If the LCD reads PRINTING, press similar to the one shown at the left.

Enter the Message Entry mode by pressing The top portion of the screen will change as shown on the left.

The user has two options to edit or change a message. If a new message is to be entered press the message.

For example, to produce a single line of text. Press the font key until the S12 font size is shown, and enter EXP followed by the

key to delete the entire existing

. The screen should be

MESSAGE ENTRY

- - - FONT- 2 S5

BEST BY EXP dm/dd/dy

EVSC STOPPED HD1- - >SPEED=120

BEST BY EXP dm/dd/d

LINE character size. To enter and print only 1 line of 2 LINE select the line and enter data to that line only. Once the message line(s) is complete, save the change by pressing

NOTE: USE THE DATE OFFSET KEY TO ENTER AN EXPIRATION DATE.

key. This enters the date offset as defined in the F1menu. This enters the date offset as defined in the F1 menu.

To place two lines use the to select 2 LINE size. Press the entire message. Press the which line the data will be entered on. Enter BEST BY. The pictorial at the left shows two lines of 2

to delete the

to select

21 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

MESSAGE ENTRY

- - - - FONT- 1 S12

PRICE $ 1.29/10

MESSAGE ENTRY

- - - - FONT- 1 S12

PRICE $

MESSAGE ENTRY

- - - - FONT- 1 S12

PRICE $ 1.75/12

MESSAGE ENTRY

- - - - FONT- 1 S12

PRICE $ 1.75/09

< - - SELECT - - > !#

$&( )*+=¢ŇẾỖ

EVSC STOPPED HD1- - >SPEED=120

PRICE $ 1.75/12

return to the Command mode.

The second option is to replace characters by using the key or moving the cursor over a

character to be replaced. When the MESSAGE ENTRY mode is entered the cursor is placed at

the end of the line. Pressing the key will delete the last character on the line. Successive

continue to delete the last character on a line. At the left the characters 1.29/10 were deleted.

Enter the correct data, in this case 1.75/12.

The alternative approach if just a few characters are to change is to use the

cursor over the characters to be changed and retype the correct characters. In this example the

1.29/12 WAS CHANGED TO 1.75/09.

Symbols are inserted by pressing Message Entry mode, position the cursor where a

symbol is needed and press . The screen will show a line of symbols as presented on the left.

Position the cursor by pressing special character to be inserted and press

Continue to build the message or press

or to place the

. When in

or on the

’s will

22 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

MESSAGE ENTRY

- - - - FONT- 1 S12

MESSAGE ENTRY

- - - - FONT- 1 S12

DM/DD/DY

MESSAGE ENTRY

- - - - FONT- 1 S12

HH:MM

MESSAGE ENTRY #### FONT- 1 S12

0000

MESSAGE ENTRY

- - - - FONT- 1 S12

0000

Enabling variable field programming requires the use of the special function keys.

To enter a date that automatically changes use

the key. The current date format as set in the F3 menu is entered into the message.

To enter a time that automatically changes use

the the F3 menu is entered into the message.

Sequence numbers may be added to a message

with the depressed the four ---- are changed to ####

indicating a sequence number field. After entering the correct sequence number press the

maximum number of digits allowable is 9 numeric characters.

key. The current date format as set in

key. Note when the key is

key to terminate the sequence field. The

MESSAGE ENTRY < < < < FONT- 1 S12

DM.DD.DY

MESSAGE ENTRY

- - - - FONT- 1 S12

23 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

Date offset codes are entered by using the key. The correct date offset format as defined in the F3 menu is entered into the message

Finally use the Shift codes are defined in the F3 menu and will automatically change at the appropriate shift times. The shift designator S is displayed to indicate the data entry.

key to enter a shift code.

MESSAGE ENTRY

- - - - FONT- 1 S5 MFG DM/DD/DY HH:MM EXP DM.DD.DY S 0009

For purposes of clarity the font sized is changed to S5 allowing a number of parameters to be displayed. The first line contains the alpha

characters MFG followed by the

key then a

space and the

alpha characters EXP followed by the the

entered, followed by a 4-digit sequence number using the key.

Sequence number format is programmable in the

SEQ. NUMBER 1= COUNT UP 2= COUNT DOWN

CLEAR SEQ# FIELD

YES OR NO Y/N

COUNTER LIMIT

ANY CHANGES Y/N ENTER #000000000

COUNTER LIMIT

ANY CHANGES Y/N ENTER #000005000

STOPPED mode. The counter may be set to count either up or down by selecting number 1 or

2. Pressing enter advances the user to the next menu prompt.

Clearing the sequence field resets the counter to their initial settings.

The next prompt allows for changes in the sequence limit field. Selecting Y allows the user to enter the desired maximum (minimum for down count) count. Digits are enter via the keyboard right justified. As an example to set a maximum count of 5000 enter 5000. Pressing the DEL key allows for re-entry while pressing the ENTER key returns the user to the STOPPED mode.

key. The second line has the

key. Then a shift code is

24 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

Moving the cursor back over the various characters contained in the message may be used to validate the message. Note that the field designator will normally appear as - - - - indicating an alpha/numeric code as would be seen by moving the cursor under the M F G or the E X P on the second line. The same designator will be seen when the cursor is placed under any non-changeable field including the space character. Moving the cursor under a variable programmable field will display the correct field designator in place of the - - - - alpha/numeric designator.

MESSAGE ENTRY

- - - - FONT- 1 S5 MFG DM/DD/DY HH:MM EXP DM.DD.DY S 0009

The various field designators displayed are:

- - - - Alpha/Numeric non-changeable data # # # # Sequence number field < < < < Shift code field OM Offset date month field OD Offset date day field OY Offset date year field DM Current date month field DD Current date day field DY Current date year field TH Current time hour field TM Current time minute field

For example, moving the cursor under the S (shift code) on the second line would display the field designator as < < < <

NOTE: ONLY 15 FIELD DESIGNATORS ARE PERMITTED ON A PARTICULAR LINE. IN THE ABOVE EXAMPLE THE FIRST LINE OF DATA MFG DM/DD/DY HH:MM CONTAINS 10 OBJECT FIELDS. FOR PURPOSES OF CLARITY THE SPACE CHARACTER IS SHOWN AS THE UNDERLINE _ CHARACTER WHERE:

MFG_ = ALPHA/NUMERIC FIELD DM = DATE MONTH FIELD / = ALPHA/NUMERIC FIELD DD = DATE DAY FIELD / = ALPHA/NUMERIC FIELD DY = DATE YEAR FIELD _ = ALPHA/NUMERIC FIELD HH = TIME HOURS FIELD : = ALPHA/NUMERIC FIELD MM = TIME MINUTES FIELD

25 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

The above constitutes 10 object fields. Even though there are 48 characters permitted per line data entry will be inhibited when the 15

object is entered, although the last field, if it is an alphanumeric object, may contain enough characters to meet the 48-character limit.

26 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

PASSWORD PROTECTION

The EVOLUTION SC contains a password

PASSWORD XXXXX

ENABLE PASSWORD YES OR NO Y/N

PASSWORD XXXXX

If the new password is misplaced or forgotten, reset the unit.

function designed to limit access to the edit menu and prevent unauthorized changing of message lines. To activate this function, switch

the unit off, then press and hold switching the unit on. The display changes and requests the default password (which is

12345). Enter the 12345. The screen to the left appears and prompts the operator or ENABLE PASSWORD A response of N maintains the current password and disables password protection. If the response Y is selected the screen at the left appears to prompt the user to enter a new password. Enter the new 5 character password any combination of letters and numbers may be used. Once this has been completed, the unit will not allow message editing without the entry of the password.

while

27 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

MESSAGE STORAGE STORING A MESSAGE

MESSAGE # 1 EVSC

MESSAGE # 1 EVSC PLEASE WAIT

MESSAGE # 1 EVSC MESSAGE STORED

All EVOLUTION SC printers are able to store up to 100 system wide programmed messages and their associated parameters. Follow these steps to store a message. Create the message and press

. Press . Using or , scroll to the desired message location number. Press a second time. This places the message into that numeric location for recall at a later time. Use the same procedure to overwrite an existing stored message as well.

The LCD display will indicate that the message is stored.

EVOLUTION SC

Press

to exit.

NOTE: Message storage should be used after the product has been coded satisfactorily. When a message is stored all operating parameters of the printed code are saved. Once recalled, codes will be printed the same as they had been before.

NOTE: EACH STORED MESSAGE WILL SHOW THE SPECIFIC UNIT THAT THE MESSAGE WAS CREATED FOR.

RECALLING A STORED MESSAGE

MESSAGE # 1 EVSC

EVOLUTION SC

EVSC STOPPED HD1< - - SPEED=120

Place the unit in “Stopped” mode and press . Use the or to scroll through the stored

messages. Find the desired message and press

. That message is now displayed on the screen ready for printing.

EVOLUTION SC

28 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

PART 3: MAINTENANCE PROCEDURES

SHORT PERIODS OF SHUTDOWN

When the printer has been shut down overnight, the system might require a purge to clear out dust particles that have settled on the nozzle area during nonuse. This is only necessary if there are missing dots in the printed code on product.

EVSC STOPPED HD1< - - SPEED=120

EVOLUTION SC

PURGING

EVSC STOPPED HD1< - - SPEED=120

EVOLUTION SC

EVSC PRINTING HD1< - - SPEED=120

EVOLUTION SC

To purge be sure that the unit is in the STOPPED Mode by pressing green

changes to STOPPED as shown to left.

Place a piece of lint free wipe (or absorbant paper) in front of the print head and press the red

Allow the unit to purge for several seconds. There is an automatic shut down after a preset time period to ensure that the print head will not be damaged. If ink residue has solidified on the nozzle area a small drop of water may be applied to the lint free wipe. When purging is complete the LCD will be returned to the STOPPED mode.

Press the green PRINTING, as shown at the left. The unit is ready to begin coding.

and the screen changes to

key. The screen

1 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

LONG PERIODS OF SHUTDOWN

When the printer is to be shut down for extended periods, or the ink cartridge needs to be changed to insert a different color cartridge, the ink cartridge should be removed. Clean the print head nozzle area with a soft, lint free wipes and insure there is no ink residue remaining on the nozzle area. Re-apply the sealing tape. The print cartridge may be stored in a closeable plastic bag.

CAUTION: USE THE ORIGINAL SEALING TAPE SUPPLIED WITH THE EVOLUTION SC INK CARTRIDGE. DO NOT USE ANY OTHER MATERIAL OR ANY ADHESIVE BACKED PRODUCT, AS THIS WILL DAMAGE THE NOZZLE AREA.

2 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

PRINT CARTRIDGE MAINTENANCE

It is necessary to maintain the EVOLUTION SC print cartridge free from accumulated dust and debris. Periodically the cartridge should be removed and cleaned. This is totally dependent on the operating environment and the average printable life of the ink cartridge. In extremely dusty environments, this maintenance procedure may be required regularly.

To clean the cartridge, carefully clean the face of the cartridge with a soft, lint free wipe. Use caution in wiping the NOZZLE area so as not to scratch the face. Always wipe in the ARRAY PLATE vertically as indicated. Clean the CONTACT area in a similar fashion.

NOZZLES

DIRECTION OF WIPING

CONTACT AREA

3 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

NOTE: Ingested air or severe nozzle clogs may be eliminated with the use of the cleaning syringe supplied with each EVOLUTION SC unit.

The photo below shows the correct procedure in using the syringe. Place the tip of the syringe on the print head nozzle area. While holding the syringe securely in place gently draw back on the syringe plunger until ink flows into the syringe. Normally, it is not necessary to evacuate more than 0.05 cc’s of ink at a time as indicated below. Following ink withdrawal remove the syringe by sliding the syringe vertically toward the top of the print head as indicated below. Never pull the syringe away from the print head, as this will withdraw an excessive amount of ink. Moving the syringe in this upward direction also wipes the print head clean. Remove any remaining ink from the nozzle face with a lint free wipe. Place a piece of clean white paper directly in front of the print head and perform a

purge function by pressing and releasing the purge key on the release of the key. Swipe the paper quickly past the print head to expand the purge pattern so the individual droplets may be viewed. Perform a test print and verify that all nozzles are firing correctly.

. The key is activated

Remove the syringe in this direction only

Scale gradation is in 0.10 major increments

0.05 cc’s of ink drawn at any one time

4 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

PRINT CARRIAGE MAINTENANCE

It is necessary to maintain the print head carriage free from accumulated dust and debris. Periodically the print head carriage should be inspected and cleaned. This is totally dependent on the operating environment. In extremely dusty environments, this maintenance procedure may be required occasionally but on average every week should be sufficient. Remove the print cartridge and carefully inspect the print carriage C0991 for dust and debris. Re-insert the print cartridge and place the unit into the PRINTING mode by

pressing

EXPLODED VIEW OF THE C20991 PRINT CARRIAGE

5 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

PART 4: TROUBLESHOOTING AND REPAIRS

FAULTS

This chart was created to assist the user in troubleshooting the unit. Find the problem in the first column; apply the remedy(s) suggested in the third column.

Condition Probable Cause Remedy

LCD remains blank. No power.

Ensure the controller is securely connected to the correct port on the print carriage assembly

Unit does not print, although LCD shows information. Unit in “COMMAND”

No ink. Replace ink cartridge; reset ink

Low ink indicator on with full ink cartridge.

Unit does not purge. Out of ink. Replace with full ink cartridge.

Unit in “PRINTING” mode

Ink cartridge clogged Clean Ink Cartridge Nozzle area

Missing one or more dots from code.

Long downtime. Follow daily start-up procedure if

Unit loses data while printing Static electricity Eliminate source of static.

High levels of radio

Spikes in electrical line. Use AC line filter

No message in unit Input your message (see pages

2-18). Press

mode.

volume parameter (press and follow the sequence.

Did not reset ink volume parameter.

No ink. Clean or Replace cartridge and

frequency.

Press . Continue key entry following menu prompts.

Reset ink volume parameter (press

Press Stop Print.

with lint free wipe

purge system (press ).

your line experienced a long down time.

Attach ground strap between print head and low impedance earth ground. Move unit to an alternate location or attach ground strap as above.

1 EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006

PART 5: PARTS LIST AND OPTIONS

Part No. Description

C21030 Controller C21001-1 Controller Cabinet C21030-2 Controller LCD Assembly C21030-1 Controller PCB Assembly

C30238 Controller Keypad

C20991 C20991-3 C20991-4 C20991-5 Mounting Bracket Assembly

70335-01 Power supply

96280-01 Floor stand C21003 Top Coding Mounting Bracket C21006-6 External Product Detect C21007 External Encoder

SPARE PARTS

EVOLUTION SC Print Head Cabinet Assembly EVOLUTION SC Print Head CPU PCB Assembly EVOLUTION SC Print Head Power Supply PCB Assembly

OPTIONS

C21012 Optional Junction Box

C21008-1 RJ50 Cable 6 INCH C21008-3 RJ50 Cable 3 Feet

C21008-10 RJ50 Cable 10 Feet C21008-25 RJ50 Cable 25 Feet C21008-50 RJ50 Cable 50 Feet C21008-100 RJ50 Cable 100 Feet

CABLES

INKS

4052BK 4 Pack of Black Ink Cartridges (porous) 4052RD 4 Pack of Red Ink Cartridges (porous) 4052GR 4 Pack of Green Ink Cartridges (porous) 4052BL 4 Pack of Blue Ink Cartridges (porous) 4053BK 4 Pack of Black Ink Cartridges (semi/non porous)

EVOLUTION SC SYSTEM MANUAL Issue 1.1 15 November 2006 1

PART 6: COMMUNICATIONS PROTOCOL

This communication protocol covers all EVOLUTION products. Some commands are not applicable to certain units, and care must be taken in determining what valid commands are for a specific unit. Commands that reference specific units are so noted.

ASCII CHARACTER CHART

0 1 2 3 4 5 6 7 8 9 A B C D E F 0 NUL SOH STX ETX EOT ENQ ACK BEL BS HT LF VT FF CR SO SI 1 DLE DC1 DC2 DC3 DC4 NAK SYN ETB CAN EM SUB ESC FS GS RS US 2 SP ! " # $ % & ' ( ) * + , - . / 3 0 1 2 3 4 5 6 7 8 9 : ; < = > ? 4 @ A B C D E F G H I J K L M N O 5 P Q R S T U V W X Y Z [ \ ] ^ _ 6 ` a b c d e f g h i j k l m n o 7 p q r s t u v w x y z { | } ~ DEL

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DESCRIPTION

This communication protocol is based on Version 1.4, which was released NOV 2005 and is used with all EVOLUTION products. The communications option converses with a host computer via an RS485 data link.

NOTE: EACH REQUEST OR COMMAND SENT TO A PRINT STATION RECEIVES A RESPONSE FROM THAT PRINT STATION. COMMUNICATIONS SOFTWARE MUST WAIT FOR A RESPONSE TO DETERMINE IF THE PRINT STATION WAS READY TO ACCEPT THE COMMAND, AND THE DATA WAS VALID AND PROCESSED. NO RESPONSE COULD INDICATE THE DATA WAS LOST. IF AN ERROR WAS DETECTED IN PROCESSING A NAK WITH AN ERROR CODE IS RETURNED.

DATA WORD DEFINITION

Full Duplex 7 Data Bits 1 Even Parity Bit 1 Start Bit 1 Stop Bit

BAUD RATE

115,200 Bits per second

DEFINITIONS

Q= QUERY TO HEAD R= RESPONSE FROM HEAD D= DATA UPDATE TO HEAD X= ACK FROM HEAD { }= ASCII CHARACTER OR CHARACTER STRING

| FIELD SEPARATOR 0x21 HEX DATA EQUIVELENT ADDRESS= TWO ASCII REPRESENTATIONS OF HEX CHARACTERS

`x`|`y` TWO ASCII CHARACTERS REPRESENTING THE UPPER AND LOWER

NIBBLE OF A HEXADECIMAL BYTE WHERE X IS THE UPPER NIBBLE AND

Y IS THE LOWER NIBBLE FOR EXAMPLE: TO SEND A SPEED OF 165 FEET PER MINUTE SEND – ASCII :

WHICH WOULD BE 0x3A AND 0x35 HEXADECIMAL

TO SEND A DELAY OF 30 SEND – ASCII 3

WHICH WOULD BE 0x33 AND 0x30 HEXADECIMAL

AND ASCII 0

AND ASCII 5

CABLING FOR EVLINK ENVIRONMENT

C20552 RS232C to RS485 converter module C20551 Cable from PC to RS485 converter module C21008-25 Cable (25') from EVOLUTION units to RS485 data link C21008-50 Cable (50') from EVOLUTION units to RS485 data link C21009 Termination plug for RS485 data link

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HARDWARE INTERFACE

The EVOLUTION printing systems can communicate via an RS485 data link. When connecting multiple print carriages via an RS485 link, input and output connectors are provided on the print carriage, which allows the cabling to be daisy chained. NOTE: It is important to remember to set each of the print carriages to a unique address.

PHYSICAL CONNECTIONS RS485 print carriage

Pin # 4 = Receive + Pin # 5 = Receive Pin # 6 = Transmit + Pin # 7 = Transmit Pin # 9 = Ground

Note: At the end of the data link a termination plug is installed to balance the RS485 data link-connecting pin 4 to pin 5 and pin 6 to pin 7 with120-ohm.

PROTOCOL FORMAT:

Host request for information; ESC|Command|SOH|EOT (Single End Host to 1 printer)

EVOLUTION PRINTABLE CHARACTER SET

A B C D E F G H I J K L M N O P Q R S T U V W X Y Z 0 1 2 3 4 5 6 7 8 9 Special Symbols: ASCII Character Space (0x20) Space ! (0x21) Hour Glass # (0x23) # $ (0x24) $ & (0x26) & ( (0x28) ( ) (0x29) ) * (0x2a) * + (0x2b) +

- (0x2d) . (0x2e) Period = (0x3d) = : (0x3a) : / (0x2f) /

Hexadecimal Prints As

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" (0x22) Cents % (0x25) Solid block ; (0x3b) Ň ? (0x3f) Ě @ (0x40) Ó { (0x7b} Logo 1 | (0x7c) Logo 2 } (0x7d} Logo 3

SOFTWARE PROTOCOL

In the following pages, all references to characters or digits pertain to the standard ASCII character set. The bar (|) character is used as a field separator and it is not part of the transferred data. When data is shown in hexadecimal, it will consist of the hex number preceded by a 0x, for example (0x1B). Generally, all packets to and from a print station begin with an ESC (0x1B) and terminate with an EOT (0x04). There are two types of commands: Downloading information to the print station Requesting information from the print station. To distinguish the two types of commands, a SOH (0x01) is placed after the command byte in a request command string. The following illustrates this concept: To download data to print station ESC/GROUP ADDRESS/UNITADDRESS/COMMAND/DATA/EOT To request data from the Print Station ESC/GROUP ADDRESS/UNITADDRESS/COMMAND/SOH/EOT

ERROR CODES

Commands to a print station, if completed successfully, return a single byte response of an ASCII ACK (0x06). If the command was not successful, a twobyte response of an ASCII NAK (0x15) is returned, followed by an error code. Below is a list of the returned error codes.

NAK 1 = NOT USED NAK 2 = Illegal Command Byte NAK 3 = NOT USED NAK 4 = NOT USED NAK 5 = Trying to write a read only register NAK 6 = Print station buffer full must print before next download to clear

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buffer. NAK 7 = NOT USED NAK 8 = NOT USED NAK 9 = Barcode verification error

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COMMANDS: '!' 0x21 Software Version (read only)

(EV I, EV II, EV SC)

Q. ESC|STX|Address|`!`|SOH|EOT R. ESC|STX|Address|{PRINTER fffffssss}|CR|EOT Where:

PRINTER= ASCII string PRINTER for EVOLUTION I EV2 for EVOLUTION II EVSC for EVOLUTION SC

fffff = Software and Firmware versions

(eg. 2.02H indicates version 2.02 with Firmware version H) ssss = Optional Software loaded Where: (for EV I only) The first y indicates option pack 1 The second y indicates option pack 2 The third y indicates option pack 1.5 The last y is reserved for future expansion Where: (for EV II and EV SC)

Both units are standard with all options thus a ++++ will be returned

'#' 0x23 Printer Configuration (Read only)

(EV I, EV II, EV SC)

Q. ESC|STX|Address|`#`|SOH|EOT R. ESC|STX|Address|`#`|`x`|`y`|EOT Where Byte x Bits 3,2,1,0 Bit 3 = if 1 Cartridge Not Valid Bit 2 = Not Used Bits 1,0 = System Type 11 = Evolution 1 10 = Evolution 2 01 = Evolution 3 00 = Evolution Small Character Where Byte y Bits 3,2,1,0 0000 = no options available 0001 = option1 enabled 0010 = option2 enabled 0100 = option3 enabled

'\' 0x5c Unit Serial Number (Read only 6 digits)

(EV I, EV II, EV SC)

Q. ESC|STX|Address|`\`|SOH|EOT R. ESC|STX|Address|`\`|`serial number`|CR|EOT

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'l' 0x6c Special Field Flags

(EV II, EV SC AND EVI WITH OP1 AND ABOVE)

Q. ESC|STX|Address|`l`|SOH|EOT R. ESC|STX|Address|`l`|`x`|`y'|EOT Where: x defines bits 7,6,5,4 Bit 7 = don’t care Bit 6 = dont care Bit 5 = 1 = No guard bars Bit 4 = 1 = Man read added to barcode Where: y defines bits 3,2,1,0 Bit 3 = 1 = Bar checksum added to barcode Bit 2 = 0 = Calendar will only change on 1st day of week Bit 1 = 1 = Day of the week is alpha Bit 0 = 1 = counting down

D. ESC|STX|Address|`l`|`x`|`y`|EOT X. ESC|STX|Address|`l`|ACK|EOT

'8' 0x38 Control Flags

(EV I, EV II, EV SC)

Q. ESC|STX|Address|`8`|SOH|EOT R. ESC|STX|Address|`8`|`x`|`y`|EOT Where: x defines bits 7,6,5,4

Bit 7 1 = Head busy printing message

Bit 6 1 = Print image inverted

Bit 5 1 = Head busy manual cycle Bit 4 1 = Head busy purging Where: y defines bits 3,2,1,0 Bit 3 1 = External Encoder Bit 2 1 = External Product Detect Bit 1 1 = Direction forward

Bit 0 1 = Enable print mode

D. ESC|STX|Address|`8`|`x`|`y`|EOT X. ESC|STX|Address|`8`|ACK|EOT Where: x defines bits 7,6,5,4

Bit 7 Don't Care Bit 6 1 = Print image inverted Bit 5 Don't Care Bit 4 Don't Care Where: y defines bits 3,2,1,0

Bit 3 1 = External Encoder Bit 2 1 = External Product Detect Bit 1 1 = Direction forward Bit 0 1 = Enable print mode

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‘G’ 0x47 Errors (note: error codes must be reset)

(EV I, EV II, EV SC)

Q. ESC|STX|Address|`G`|SOH||EOT R. ESC|STX|Address|`G`|'x`|`y'|EOT Where: x defines bits 7,6,5,4 Bit 7 = UART Overrun Error Bit 6 = Communication Overrun Error Bit 5 = UART Framing Error Bit 4 = UART Parity Error Where: y defines bits 3,2,1,0 Bit 3 = Font checksum error loading from card to chip Bit 2 = Font 1 checksum error in Ram Bit 1 = Font 0 checksum error in Ram Bit 0 = Real Time Clock Memory error

TO RESET ERROR CODES

D. ESC|STX|Address|`G`|'x`|`y'|EOT same bit positions as above use only as a mask to clear error bits. i.e. x = 0001 and y = 0001 clears real time clock memory error and UART parity error. X. ESC|STX|Address|`G`|ACK|EOT

'R' 0x52 Head Status (read only)

(EV I, EV II, EV SC)

Q. ESC|STX|Address|`R`|SOH|EOT R. ESC|STX|Address|`R`|`x`|`y`|EOT

Where: x defines bits 7,6,5,4 Bit 7 = Not Used Bit 6 = Latched eye active Bit 5 = Unfiltered eye active Bit 4 = Product being printed

Where y defines bits 3,2,1,0 Bit 3 = auto repeat print gap active Bit 2 = Not Used Bit 1 = Input buffer Line 2 full Bit 0 = Input buffer Line 1 full

'B' 0x42 Set Unit Address (Write Only)

(EV I, EV II, EV SC)

D. ESC|STX|Address|`B`|`x`|`y`|EOT X. ESC|STX|Address|`B`|ACK|EOT Where x y = 8 bit unit address i.e. x = 0x31 & y = 0x35 yields unit address 15

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'1' 0x31 Auto Repeat Inter-print delay (Range 0 - 255)

(EV II, EV SC AND EVI with any option pack)

Q. ESC|STX|Address|`1`|SOH|EOT R. ESC|STX|Address|`1`|`x`|`y`|EOT

D. ESC|STX|Address|`1`|`x`|`y`|EOT X. ESC|STX|Address|`1`|ACK|EOT 0 = Auto Repeat Disabled

Each count provides a delay equal to 16 columns for EV I and EV II.

Each count provides a delay equal to 2 columns for EV SC.

'&' 0x26 Line Speed (RANGE 10-200)

(EV I, EV II, EV SC)

Q. ESC|STX|Address|`&`|SOH|EOT R. ESC|STX|Address|`&`|`x`|`y`|EOT

D. ESC|STX|Address|`&`|`x`|`y`|EOT X. ESC|STX|Address|`&`|ACK|EOT

'd' 0x64 Encoder Divider (Range 0-7)

(EV I, EV II, EV SC)

Q. ESC|STX|Address|`d`|SOH|EOT R. ESC|STX|Address|`d`|`x`|`y`|EOT

D. ESC|STX|Address|`d`|`x`|`y`|EOT X. ESC|STX|Address|`d`|ACK|EOT

'’' 0x27 Product Delay (RANGE 1-255)

(EV I, EV II, EV SC)

Q. ESC|STX|Address|`0x27`|SOH|EOT R. ESC|STX|Address|`0x27`|`x`|`y`|EOT

D. ESC|STX|Address|`0x27`|`x`|`y'|EOT X. ESC|STX|Address|`0x27`|ACK|EOT

')' 0x29 Inter-Character spaces (RANGE 1-25)

(EV I, EV II, EV SC)

Q. ESC|STX|Address|`)`|SOH|EOT R. ESC|STX|Address|`)`|`x`|`y`|EOT

D. ESC|STX|Address|`)`|`x`|`y'|EOT X. ESC|STX|Address|`)`|ACK|EOT

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'>' 0x3E Head Align (Range 0 - 16) 'O' on keyboard

(EV II only)

Q. ESC|STX|Address|`>`|SOH|EOT R. ESC|STX|Address|`>`|`x`|`y'|EOT

D. ESC|STX|Address|`>`|`x`|`y`|EOT

X. ESC|STX|Address|`>`|ACK|EOT

'4' 0x34 Sequence Number Rollover Value

(EV II, EV SC AND EV1 with version 2.09 and OP2 or 3)

Q. ESC|STX|Address|`4`|SOH|EOT R. ESC|STX|Address|`4`|{#########}|CR|EOT

where ######### = rollover value in ascii

D. ESC|STX|Address|`4`|{#########}|CR|EOT X. ESC|STX|Address|`4`|ACK|EOT

'[' 0x5b DATE_ROLLOVER (EV II, EV CS AND EV1 with version 2.09 and OP2 or 3)

Q. ESC|STX|Address|`[`|SOH|EOT R. ESC|STX|Address|`[`|`x`|`y`|`x1`|`y1`|EOT

Where:

|`x`|`y`| = Time of Day Hours

|`x1`|`y1`| = Time of Day Minutes

D. ESC|STX|Address|`[`|`x`|`y`|`x1`|`y1`|EOT X. ESC|STX|Address|`[`|ACK|EOT

‘3’ 0X31 Days until Expiration (max 999)

(EV II, EV SC AND EVI WITH OP3)

Q. ESC|STX|Address|`3`|SOH|EOT R. ESC|STX|Address|`3`|`aaaa`|EOT Where: each set of 2 ASCII characters represent the upper and

lower nibble of a packed BCD byte

lower nibble of a packed BCD byte

X. ESC|STX|Address|`3`|ACK|EOT

'r' 0x52 Remaining Ink (0 to 99%)

(EV I, EV II, EV SC)

Q. ESC|STX|Address|`R` |SOH|EOT R. ESC|STX|Address|`R`|`x`|`y`|EOT

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‘0’ 0x30 Shift Code (max 6 shift codes)

(EV II, EV SC AND EVI WITH OP3)

Q. ESC|STX|Address|`0`|SOH||EOT

R. ESC|STX|Address|`0`|`hh mm`|{zz}|……|CR|EOT Where: each set of 2 ASCII characters represent the upper and

lower nibble of a packed BCD byte …… = pattern repeat for each shift code programmed

hh = shift start hours mm = shift start minutes zz = shift code to print

D. ESC|STX|Address|`0`|`hhmm`|{z}|CR|EOT Where: each set of 2 ASCII characters represent the upper and

lower nibble of a packed BCD byte hh = shift start hours mm = shift start minutes zz = shift code to print X. ESC|STX|Address|`0`|ACK|EOT

‘/’ 0x2f Product Counter (6 Digits Max)

(EV II, EV SC AND EVI WITH OP3)

Q. ESC|STX|Address|`/`|SOH|EOT R. ESC|STX|Address|`/`|`HH MM hh mm`|{cccccc}|CR|EOT Where: each set of 2 ASCII characters represent the upper and

lower nibble of a packed BCD byte

HH = Product counter start hours MM = Product counter start minutes hh = Product counter stop hours mm = Product counter stop minutes cccccc = counter (6 Digits Max)

D. ESC|STX|Address|`/`|`ww xx yy zz`|{cccccc}|CR|EOT Where: each set of 2 ASCII characters represent the upper and

lower nibble of a packed BCD byte

HH = Product counter start hours MM = Product counter start minutes hh = Product counter stop hours mm = Product counter stop minutes cccccc = counter X. ESC|STX|Address|`/`|ACK|EOT

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SPECIAL FIELD OBJECTS

Message Objects define special characteristics about the messages contained in line 1 or line 2. These may define for example font size, sequence number, date code, etc. There may be up to 15 Objects (special fields) for each line in a message with the limitation that there can only be 1 sequence number imbedded in a message.

'P' 0x50 Message Objects

(EV I, EV II, EV SC)

Q. ESC|STX|Address|`P`|SOH|aabb|EOT R. ESC|STX|Address|`P`|'aa bb cc dd ee ff gggg hhhh'|EOT

Where: each set of 2 ASCII characters represent the upper and

lower nibble of a byte aa = objects for which line 0 or 1 bb = number of objects transmitted. (Max 15) Each object as defined by bb: (repeat the for each object) cc = Position within message string dd = Number of characters in object ee = Attribute of the object Where: ee= 00 Normal Alpha/Numeric character ee= 01 Time Hours ee= 02 Time Minutes ee= 03 Time Seconds ee= 04 Date Month ee= 05 Date Day ee= 06 Date Year ee= 07 Date Julian ee= 08 Sequence Number (1 per message) ee= 09 Barcode ee= 0A Shift Code ee= 0B Expiration Date Month ee= 0C Alpha Date Code ee= 0D Expiration Date Year ee= 0E Expiration Date Julian ee= 0F Expiration Date Day ee= 10 Day of Week (1-7) ee= 80 Bar Code Attribute (EV II only)

The above constitutes 10 object fields. Even though there are 48 characters permitted per line data entry will be inhibited when the 15

object is entered, although the last field, if it is an alpha/numeric object, may contain enough characters to meet the 48-character limit.

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Barcodes are also an object field and must be considered when entering a message. Thus a barcode with an imbedded sequence number is counted as two objects.

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'P' 0x50 Message Objects (continued)

ff = font of object Where: for EV I AND EV II ff= 00 for 2 Line Font ff= 01 for 1 Line Font ff= 02 for 3 Line Font (EV II only) ff= 03 for 4 Line Font (EV II only) Where: for EVSC ONLY ff= 00 for S5 Font ff= 01 for S7 Font ff= 02 for B7 Font ff= 03 for S12 Font ff= 04 for B12 Font

gggg = starting column of object in printed image (reserved) hhhh = starting row of object in printed image (reserved) D. ESC|STX|Address|`P`|`aa bb cc dd ee ff gggg hhhh`|EOT X. ESC|STX|Address|`P`|ACK|EOT

NOTE: TO ENTER A LOGO CALLOUT INTO A MESSAGE USE THE ACSII CHARACTERS 0x7B FOR LOGO1 0x7C FOR LOGO 2 AND 0x7D FOR LOGO 3

'$' 0x24 Line 1 Message

(EV I max 24 characters – 48 characters OP1.5, 2 or 3) (EV II max 48 characters) (EV SC max 96 characters)

Q. ESC|STX|Address|`$`|SOH|EOT R. ESC|STX|Address|`$`|{message}|CR|EOT

D. ESC|STX|Address|`$`|{message}|CR|EOT X. ESC|STX|Address|`$`|ACK|EOT

'%' 0x25 Line 2 Message

(EV I max 24 characters – 48 characters OP1.5, 2 or 3) (EV II max 48 characters) (EV SC max 96 characters)

Q. ESC|STX|Address|`%`|SOH|EOT R. ESC|STX|Address|`%`|{message}|CR|EOT

D. ESC|STX|Address|`%`|{message}|CR|EOT X. ESC|STX|Address|`%`|ACK|EOT

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'w' 0x77 Line 3 Message (max 24 characters)

(EV II only max 48 characters)

Q. ESC|STX|Address|`$`|SOH|EOT R. ESC|STX|Address|`$`|{message}|CR|EOT

D. ESC|STX|Address|`$`|{message}|CR|EOT X. ESC|STX|Address|`$`|ACK|EOT

'z' 0x7a Line 4 Message (max 24 characters)

(EV II only max 48 characters)

Q. ESC|STX|Address|`$`|SOH|EOT

R. ESC|STX|Address|`$`|{message}|CR|EOT

D. ESC|STX|Address|`$`|{message}|CR|EOT X. ESC|STX|Address|`$`|ACK|EOT

':' 0x3A Logo1 Name (read only - max 9 characters)

(EV I, EV II)

Q. ESC|STX|Address|`:`|SOH|`x`|`y`|EOT R. ESC|STX|Address|`:`|{logo name}|CR|EOT Where: x = don’t care y = Bit 0 = 0 = Logo Name in Font 0 1 = Logo Name in Font 1 Bit 1 = 0 = Get Name from on board data flash chip 1 = Get Name fro Data Flash card

';' 0x3B Logo2 Name (read only - max 9 characters)

(EV I, EV II)

Q. ESC|STX|Address|`;`|SOH|`x`|`y`|EOT R. ESC|STX|Address|`;`|{logo name}|CR|EOT Where: x = don’t care y = Bit 0 = 0 = Logo Name in Font 0 1 = Logo Name in Font 1 Bit 1 = 0 = Get Name from on board data flash chip 1 = Get Name fro Data Flash card

'<' 0x3C Logo3 Name (read only - max 9 characters)

(EV I, EV II)

Q. ESC|STX|Address|`<`|SOH|`x`|`y`|EOT R. ESC|STX|Address|`<`|{logo name}|CR|EOT Where: x = don’t care y = Bit 0 = 0 = Logo Name in Font 0 1 = Logo Name in Font 1 Bit 1 = 0 = Get Name from on board data flash chip 1 = Get Name fro Data Flash card

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'Q' 0x51 Starting Sequence Number (max. length 9 digits)

(EV II, EV SC AND EV1 with version 2.09 and after)

Q. ESC|STX|Address|`Q`|SOH|EOT R. ESC|STX|Address|`Q`|{zzzzzzzzz}|CR|EOT

Where:

zzzzzzzzz = ASCII string which is the starting sequence

number to print.

D. ESC|STX|Address|`Q`|{zzzzzzzzz}|CR|EOT X. ESC|STX|Address|`Q`|ACK|EOT

'2' 0x32 Date and Time Setting / Reading

(EV I, EV II, EV SC)

Q. ESC|STX|Address|`2`|SOH|EOT R. ESC|STX|Address|`2`|`aa bb cc dd ee ff gg'|EOT

Where: each set of 2 ASCII characters represent the upper and

lower nibble of a packed BCD byte aa= Time of Day Seconds (not used) bb= Time of Day Minutes cc= Time of Day Hours dd= Day of Week ee= Date Day ff = Date Month gg= Date Year

D. ESC|STX|Address|`2`|`aa bb cc dd ee ff gg'|CR|EOT X. ESC|STX|Address|`2`|ACK|EOT

'u' 0x75 Store message in non-volatile memory (Write only)

(EV I, EV II, and EV SC)

D. ESC|STX|Address|`u`| EOT X. ESC|STX|Address|`u`|ACK|EOT

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NOTE: THE FOLLOWING CODES ARE SPECIFIC TO EVOLUTION II ONLY

' " ' 0x22 Minimum Bar Width (Range 3-15 Data matrix 2-15)

Default 5

Q. ESC|STX|Address|`"`|SOH|EOT R. ESC|STX|Address|`"`|`x`|`y`|EOT

D. ESC|STX|Address|`"`|`x`|`y`|EOT X. ESC|STX|Address|`"`|ACK|EOT

' .' 0x2e Bleed Compensation (Range 0 - 3) Default 0

Q. ESC|STX|Address|`.`|SOH|EOT R. ESC|STX|Address|`.`|`x`|`y`|EOT

D. ESC|STX|Address|`.`|`x`|`y`|EOT X. ESC|STX|Address|`.`|ACK|EOT

' * ' 0x28 Quiet Zone (Range 0 - 150) Default 75

Q. ESC|STX|Address|`*`|SOH|EOT R. ESC|STX|Address|`*`|`x`|`y`|EOT

D. ESC|STX|Address|`*`|`x`|`y`|EOT X. ESC|STX|Address|`*`|ACK|EOT

'n' 0x6e Type of Barcode (read only)

Q. ESC|STX|Address|`n`|SOH|EOT R. ESC|STX|Address|`n`|`x`|`y`|EOT where x = number of available barcodes y = type of barcode 0= CODE39 1= TWO OF FIVE 2= CODE 128B 3= CODE 128C 4= UPCA 5= UPCE 6= EAN8 7= EAN13 8= DATAMATRIX

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'?' 0x3F Barcode Name(read only)

Q. ESC|STX|Address|`?`|SOH|`x`|`y`|`x1`|`y1`|EOT Where:

`x``y` = Barcode type as in 'n' command `x1`|`y1` = don't care R. ESC|STX|Address|`?`|{BARCODENAME}|CR|EOT where BARCODENAME = Ascii name of type of barcode

'=' 0x3d Barcode Verify

D. ESC|STX|Address|`=`|`x`|`y`|{BARCODESTRING}|CR|EOT

x = don't care y = type of barcode ( same as 'n' command) BARCODESTRING = Barcode Ascii data X. ESC|STX|Address|`=`|`xy`|EOT where if barcode verifies ESC|STX|Address|`=`|ACK|EOT if barcode doesn't verify ESC|STX|Address|`=`|NAK|{9}|EOT

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Example written in C to query a print station to determine the line speed.

// Query Print Station Address 7 for Line Speed putchar(0x1b); // Send out ESC putchar(0x02); // Send out STX putchar(0x30); // Send out upper nibble of address 07 putchar(0x37); // Send out lower nibble of address 07 putchar(0x26); // Send out a '&' command putchar(0x01); // Send out SOH putchar(0x04); // Send out EOT

// Get results from print station { unsigned char dummy,speed;

dummy = getchar(); // Get ESC dummy = getchar(); // Get STX dummy = getchar() << 4; // Get upper nibble of address dummy |= getchar() & 0x0f; // Get lower nibble of address if(dummy == our_address) { dummy = getchar(); // Get command speed = getchar() << 4; // Get upper nibble of speed speed |= getchar() & 0x0f; // Get lower nibble of speed dummy = getchar(); // Get EOT } else { // error handler (not our address) } }

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Example written in C to send a line speed to a print station

// Send Print Head Address 2 Line Speed of 100 feet per minute. putchar(0x1b); // Send out ESC putchar(0x02); // Send out STX putchar(0x30); // Send out upper nibble of address putchar(0x32); // Send out lower nibble of address putchar(0x26); // Send out '&' command putchar(0x36); // Send out upper nibble for Line Speed 100 putchar(0x34); // Send out lower nibble for Line Speed 100 putchar(0x04); // Send out EOT

// Get results from print station { unsigned char dummy;

dummy = getchar(); // Get ESC dummy = getchar(); // Get STX dummy = getchar() << 4; // Get upper nibble of address dummy |= getchar() & 0x0f; // Get lower nibble of address if(dummy == our_address) { dummy = getchar(); // Get command dummy = getchar(); // Get ACK for print station if(!dummy == ACK) { // error handler (didn't get acknowledgement from printer) } else { dummy = getchar(); // Get EOT } } else { // error handler (not our address) } }

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Example written in VB to send a new message to a print station.

Public Sub DoMessage() DATA$ = "800": GETINFODATA: Rem DISABLE PRINT MODE DATA$ = "&32": GETINFODATA: Rem SET LINE SPEED TO 50 DATA$ = "P01010010000100000000" & Chr$(&HD): GETINFODATA: Rem SET OBJECTs DATA$ = "%ABCDEFGHIJ" & Chr$(&HD): GETINFODATA: Rem SEND MESSAGE End Sub

Public Sub GETINFODATA() : : Rem SENDS A COMMAND AND GETS A RESPONSE RESPONSE$ = "": COMM.InBufferCount = 0 COMM.Output = ESC & STX & "01" & DATA$ & EOT Timer.Enabled = True: TIMERFLAG = False GETINFO: Do DoEvents If TIMERFLAG = True Then GoTo TCOMMERROR Loop Until COMM.InBufferCount >= 1 RESPONSE$ = RESPONSE$ & COMM.Input If InStr(RESPONSE$, Chr$(&H15)) > 0 Then GoTo GETDATAERROR: Rem A NAK WAS RECEIVED If InStr(RESPONSE$, Chr$(&H4)) = 0 Then GoTo GETINFO Rem AN EOT WAS RECEIVED RESPONSE$ = Mid$(RESPONSE$, 6, Len(RESPONSE$)) Rem DELETE ADDRESS HEADER Timer.Enabled = False Rem WE NOW HAVE A VALID RESPONSE Exit Sub GETDATAERROR: Timer.Enabled = False: TIMERFLAG = False GoTo PROCESSERROR Exit Sub TCOMMERROR: Timer.Enabled = False: TIMERFLAG = False PROCESSERROR: If RESPONSE$ = "" Then RESPONSE$ = "0" Else RESPONSE$ = Right$(RESPONSE$, 1): Rem GET THE ERROR CODE Select Case (RESPONSE$) Case 0 MSG$ = "NO RESPONSE FROM UNIT" Case 1 MSG$ = "TRANSMISSION ERROR" Case 2 MSG$ = "ILLEGAL COMMAND" Case 3 MSG$ = "TRYING TO PRINT WHILE IN COMMAND MODE" Case 4 MSG$ = "TRYING TO READ A WRITE ONLY REGISTER" Case 5 MSG$ = "TRYING TO WRITE A READ ONLY REGISTER" Case 6 MSG$ = "UNIT INPUT BUFFER FULL" Case 7 MSG$ = "UNIT IN EDIT MODE" Case 8 MSG$ = "PRINT STATION BUSY TRY AGAIN" End Select

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MsgBox MSG$ COMM.InBufferCount = 0: Rem FLUSH THE INPUT BUFFER End Sub

THE ABOVE VB ROUTINES DEMONSTRATE THE ENTIRE SEQUENCE OF: PREPARING DATA TO SEND TO THE HEAD SENDING THE DATA TO THE HEAD WAIT FOR A RESPONSE DETERMINE IF THE DATA WAS ACCEPTED OR REJECTED

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PART 7: OPTION JUMPER DESCRIPTIONS

Factory default for all jumper settings is in the ON position. To remove a jumper in the OFF position place the jumper on a single pin for future use

VSEL J4

This jumper when in the ON position supplies a +12vdc source on the RJ50 input connector. The hand held controller uses this source for power. Removing this jumper prevents the +12vdc source from exiting on pin 2 and possibly damaging other external control devices.

ENSEL J5

When this jumper is in the ON position the external encoder signal connected to the RJ50 output connector is passed through the print carriage to the RJ50 input connector. This allows the same encoder signal to drive several print carriages. If this is not desired remove the jumper

PRSEL J6

When this jumper is in the ON position the external product detect signal connected to the RJ50 output connector is passed through the print carriage to the RJ50 input connector. This allows the same product detect signal to drive several print carriages. If this is not desired remove the jumper

OFF ON

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JUMPER LOCATION

EXTERNAL ENCODER ENSEL J5 ON= PASS THRU

VOLTAGE SELECT VSEL J4 ON= +12 OUTPUT OFF= FLOAT OUTPUT

EXTERNAL PRODUCT DETECT PRSEL J6 ON=PASS THRU

OFF= FLOAT OUTPUT

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OPTION CABLING DESCRIPTIONS

Evolution printers can accept inputs from external sources to control product detection and timing circuits to track product speed (Encoders). These device inputs are internally connected to pull-up resistors and drive optically isolated devices and may be driven by open collector or switch contacts.

ENC

PDET

R? 1K

V3.3

R? 1K

8 7

6 5

PCT218

C1 E1

C2 E2

A1 K1

A2 K2

R? 1K

1 2

3 4

V+

V+V3.3

R? 1K

ENCIN RDATA+

RDATATDATA+ TDATAXPDETIN

SP1

V+

COMMOUT

1 2 3 4 5 6 7 8 9

Each input requires the capability of sinking 12ma to ground as depicted in the above circuit. Connection to the optional control port requires an RJ50 connector. Below is an example of the external product detect eye supplied by DIGITAL DESIGN INC part number C21006.

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For those applications requiring accurate line speed detection an external encoder is needed. The external encoder will provide accurate signals eliminating problems in those applications where moving product has an acceleration or deceleration component in its motion. Selecting the external encoder should take into consideration a supply source that will yield the correct aspect ration of printed height to width. A vertical printed column contains 12 dots and spans 1/8”. This equates to

0.0104 between each vertical dot placement, thusly each horizontal dot placement should be the same to maintain a perfect 96 DPI ratio. Selecting the external encoder, the line speed calculation is replaced by a scalable encoder setting ranging from 0-7 allowing a printed message to be compressed or expanded. Ideally, the external encoder should be provided to use this feature to its maximum advantage. If the external encoder were selected to provide a resolution of 0.0104 then the external encoder set to 0 would produce the correct aspect ratio and the message can only be expanded in multiples of 0.0104 thousands of an inch. This may provide all that is required. Selecting an external encoder source that provided 0.005 thousands of an inch would be a better choice.

The above pictorial is an example of the connections for an external encoder. If it becomes necessary to supply both external product detect, and external encoder, both signals can be wired into the same connector, or DIGITAL DESIGN INC can supply an optional adaptor to allow connection of both cables (part number C21012)

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PART 8: PRINTER SPECIFICATIONS

PRINT CHARACTERISTICS

Character Set: Full alphanumeric and 20 special symbols Standard Font: DDI Dot Matrix style Line Speeds: From 10 to 200 fpm Encoder Ratio: 0 to 7 Print Delay: From 1 to 255 (approx .060 in to 15.0 in) Character Heights: 1/8" single line of print (12X9 and 12X9 BOLD) 3/32" single line of print (7x5 and 7x5 BOLD) 1/16" two lines of print (5x5) Length: 96 characters (1 OR 2 LINES) Message Storage 100 Messages Print Head to Product Distance: Up to 3/8" (9.5 mm)

CONTROLLER

Standard Finish: Hi Impact ABS Black Dimensions: 5.6"H x 2.1"W x 1.45"D (142 mm x 53 mm x 36. mm) Weight: 1 lbs. (4.5 kg) Control Panel: Touch Switches and Graphic (WSYWIG) Line LCD

PRINT CARRIAGE

Standard Finish: Aluminum Black Anodized Dimensions: 1.45"H x 2.1"W x 5.6"D (37 mm x 53 mm x 142 mm) Weight: 1 lbs. (4.5 kg)

ENVIRONMENTAL CONDITIONS

Temperature Range: 40°F - 104°F (5°C - 40°C) Humidity: up to 90% relative, non-condensing Electrical Supply: 100-250 VAC; 50-60 Hz; 0.25Amp

GENERAL

Product Detector: Remote IR LED convergent Communications link RS485 (115KBAUD 7-BITS EVEN PARITY 1 STOP

BIT)

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DEFAULT SETTINGS

FUNCTION DEFAULT SETTING RANGE DIRECTION

FONTS DOT MATRIX USER DEFINED INTER-CHARACTER SPACING LANGUAGE ENGLISH ENGLISH / SPANISH LINE SPEED 100 10 - 200 PRINT INVERSE NORMAL NORMAL / INVERSE PRODUCT DETECT EXTERNAL ONLY EXTERNAL ENCODER INTERNAL INTERNAL / EXTERNAL PRINT DELAY 1 1 - 255 ENCODER RATIO 4 1 - 7 MESSAGE STORAGE 1 1 - 100 PASSWORD

AUTO REPEAT 0 0 - 255 DATE dd/dm/dy User defined TIME hh:mm User defined

0 1 - 25

12345 5 CHARACTERS USER

DEFINED

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Digital Design EVOLUTION SC Installation And Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual