Digital Control Systems AirSense 310en Operator's Manual

AirSense
Model 310en
Infrared Environmental CO
2
Sensor
Operator's manual
© Copyright 2011
AirSense Model 310en Operator’s Manual
3/9/15 Digital Control Systems Page: i www.dcs-inc.net • 503/246-8110
Date
10/11/11
3/09/15
Ver01
AirSense Model 310en Operator’s Manual
Table of Contents
Preface......................................................................................... 1
Model Identification..............................................................1
Introduction................................................................................. 1
Displays and Indicators ............................................................... 2
Specifications .............................................................................. 3
Installation................................................................................... 4
Cover Removal .....................................................................4
Mounting...............................................................................4
Wiring...................................................................................5
Power Supply...................................................................5
Signal Output ...................................................................6
Cover Replacement...............................................................7
Field Adjustments........................................................................ 7
High CO2 Limit Adjustment.................................................7
High CO2 Limit Hysteresis Adjustment................................8
Analog Top-of-Scale Adjustment.........................................9
Altitude Correction Considerations .................................... 10
Altitude Correction Procedure .......................................10
Calibration................................................................................. 11
Verification Procedure........................................................11
Optional High Limit Contact Relay .......................................... 13
Setting High Limit Contact Polarity ...................................13
Disclaimers and Notices............................................................ 14
Operational Limitations......................................................14
Safety Critical Applications................................................14
Limited Warranty and Remedies............................................... 14
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AirSense Model 310en Operator’s Manual
Preface
This manual describes the Model 310en of the AirSense 310
Carbon Dioxide sensor family. The 310en, while similar in
external appearance and operation to previous 310e models,
has a slightly modified feature set and differences in the
location and operation of the user interface.
Model Identification
Because of its similarity to previous models, the Model
310en is most easily identified by the prefix “M310en” on
the unit’s serial number tag visible on the sensor circuit
board when the cover is removed.
All other AirSense 310e series sensors are covered in the
AirSense Model 310e Operator’s Manual.
Introduction
The AirSense Model 310en is a non-dispersive infrared
analyzer for measuring environmental CO2 concentration in
ventilation systems and indoor living spaces. Its default
measurement range of 0 - 2000 ppm (parts per million; 1000
ppm = 0.1%) covers the range required to monitor
compliance with ASHRAE or other ventilation efficiency
standards. For specialty applications the measurement range
can be easily increased up to 5000 ppm.
Packaged in a compact, distinctively styled enclosure, the
Model 310en can be discreetly installed anywhere from the
board room to the boiler room. Standard center wiring
access, fully floating outputs and power/signal mis-wiring
protection make installation a snap.
The Model 310en provides several output alternatives. A
voltage or 4 - 20 mA current output is standard. An optional
LCD readout is available. An optional relay contact can be
configured to open or close above a user-adjustable setpoint.
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AirSense Model 310en Operator’s Manual
Displays and Indicators
The Model 310en has a single green LED on the front panel
which illuminates whenever the unit is operating. This LED
is on steadily when the measured concentration is below the
high CO
2
limit, and blinks whenever the concentration is
above the limit.
The standard factory high CO
2
limit is 1000 ppm, but can be adjusted in the field. The procedure for adjusting the high CO
2
limit is described on page 7.
The display option adds a 4 digit liquid crystal display (LCD) to the front panel. The display shows the measured CO2 concentration in parts per million (ppm). 1000 parts per million equals 0.1%.
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AirSense Model 310en Operator’s Manual
Specifications
Operating principle Non-dispersive infrared (NDIR) Gas sampling method Diffusion or sample draw
Measurement range
400 - 2000 ppm CO
2
(standard)
Field adjustable to 5000 ppm
Typical drift (per year)
±75 ppm (@ 1200ppm)
Accuracy
±5% of reading or ±75 ppm,
Repeatability
±20 ppm Recommended Calibration Interval Five Years Response time Less than 1 minute Operating temperature range
0 to 50 ° C Operating humidity range 0 - 90% RH (non condensing) Storage temperature
-30 to + 60 ° C Power requirements 20 - 28 VRMS AC, 18 - 30 VDC Power consumption Less than 2W @ 24 VAC Calibration verification time 10 minutes typical Dimensions 5.2" x 3.2" x 1.4" Voltage output (linear) 0 - 10 volts DC Current output (linear)
4 - 20 mA (R
L
500Ω) Warm-up time 3 minutes Weight 6.5 Oz. (.35 Kg) Optional Digital Display 4 digit, .35" LCD Optional setpoint range 0 to full scale High
Limit
contact polarity jumper selectable
Contact contact rating 2A @ 24 VAC Operating life expectancy 10 years typical
18 months, parts and labor through repair or exchange
Warranty
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AirSense Model 310en Operator’s Manual
Installation
3.20"
1.60"
0.00"
2.10"
1.10"
0.00"
2.00"
2.75"
5.20"
3.50"
0.42"
Figure 1: AirSense Model 310en Mounting Dimensions
Cover Removal
To open the Model 310en use a coin in the slot on the bottom to release the snap. Lift the cover up slightly to disengage the closure and remove cover with a downward motion to clear the catch at the top of the unit.
The locations of controls and terminals on the main circuit board are shown in the Figure 2 on page 5.
Mounting
The Model 310en is designed for flush mounting with two fasteners. The locations of the mounting points (shown in Figure 1) allow direct mounting on a standard simplex (single circuit) junction box. There is a wiring cutout in the center of the unit near the terminal strips.
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AirSense Model 310en Operator’s Manual
Wiring
This section describes the external connections to the Model 310en. Figure 2 shows the location of the components described in the following sections.
UP
button
User
Jumpers
Shorting block here
for current output.
Shorting block here
for voltage output.
Analog Output Selector
DOWN
button
Analog
Output
Upper Mountinhg Screw Access
Wiring Access
+
-
C DCS 2010
32-0310-30
4-20mA
OUT
RLY
POWER
V
I
DN
-+
0-10V
UP
SEL
SW3
J4
SW1
SW2
JP4
JP1
JP3
JP5
JP2
Lower Mounting Screw Access
Calibration Nipple (Under sensor electronics)
C
O2 SENSOR
Power In 20 - 28 VAC 18 - 30 VDC (Polarity matters for DC only)
Optional Relay Contact Output
Figure 2: Model 310en Component Locations
Power Supply
The Model 310en is not a loop powered device
The Model 310en will operate from an AC or DC input voltage between the values called out in the specifications on page 3. The power supply leads are connected to the two­terminal power connector. shown in Figure 2.
The Model 310en must never be connected directly to line power. Operation at voltages higher than specified will
damage the unit and void the warranty. When operating from DC power, the polarity of the power
leads must be as shown in Figure 2. Reversed polarity
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AirSense Model 310en Operator’s Manual
connection will not damage the unit, but will make it inoperable until the connection is reversed.
Signal Output
The Model 310en provides either a 0 - 10 volt or a 4 - 20 mA current loop output at the two terminals of the analog output connector. The type of analog output is determined by the setting of the analog output selector.
The unit is shipped from the factory with the top-of-scale set to 2000 ppm. See the Analog Top-of-Scale Adjustment section on page 9 to change the analog output range limits.
The analog output of the Model 310en is completely isolated from the power supply. The common outputs of multiple units can be connected together with no interaction regardless of power supply hook-up.
Voltage
When the two bottom pins of the analog output selector are connected with the shorting block, a voltage output appears at the terminals marked ANALOG OUTPUT. The output voltage increases linearly with CO
2
concentration from 0
volts at 0 ppm to 10 volts at the top-of-scale concentration.
Current
When the two top pins of the analog output selector are connected with the shorting block, a current output appears between the two terminals marked ANALOG OUTPUT. The output current increases linearly from 4 mA at 0 ppm to 20 mA at the top-of-scale concentration. The unit is shipped from the factory with the top-of-scale set to 2000 ppm. See the Analog Top-of-Scale Adjustment section on page 9 to change the top-of-scale value.
If the total resistance between the two terminals exceeds the specified maximum loop resistance, the output current may be erroneously low at high concentrations.
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AirSense Model 310en Operator’s Manual
Cover Replacement
Engage the top center of the cover under the latch at the top of the base, then press the bottom of the cover onto the base until it latches.
Field Adjustments
This section describes the features that can be field configured and the procedures to make these changes. All these procedures require the closing of one and sometimes two jumpers.
When making adjustments to units without displays, the current setting of the value being adjusted is reported by the analog output. If there is no display, the procedures below assume that the unit is set to voltage output and only a volt meter is connected to the analog output terminal.
Note that the scaling of the analog output is not always the same.
High CO
2
Limit Adjustment
An adjustable high CO
2
limit is a standard feature of the Model 310en. The front panel LED changes from steady to blinking when the indicated concentration is above the high CO
2
limit value. An optional contact closure is available
which actuates when the high limit is exceeded. The High CO
2
Limit value is adjusted as follows:
1. Note whether the shorting block at jumper JP5 is covering both pins or only a single pin, then borrow the shorting block and slide it over the two pins of jumper JP3 (see Figure 2 on page 5).
2. If the display is present when JP3 is closed it will show the current high limit setpoint in ppm CO
2
.
If there is no display the current value of the high CO
2
limit is reported by the analog output scaled at
500 ppm/Volt. A high CO
2
limit of 1000 ppm is
indicated by and output voltage of 2.0 volts.
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AirSense Model 310en Operator’s Manual
3. The high CO
2
limit value is adjusted with the ‘UP’ and ‘DOWN’ buttons while JP3 is closed. When JP3 is opened, the new relay setpoint takes effect and is stored in non-volatile memory.
4. Remove the shorting block from JP3 to save the value, and restore the shorting block to its original position on JP5.
High CO
2
Limit Hysteresis Adjustment
The default high CO
2
limit hysteresis is approximately 40 ppm and can be inspected and adjusted between 0 and 200 ppm as follows:
1. Note whether the shorting block at jumper JP5 is covering both pins or only a single pin, then borrow the shorting block and slide it over the two pins of jumper JP3 (see Figure 2 on page 5). Use a narrow-bladed screwdriver or the like to momentarily connect the two pins of JP1 while JP3 is closed.
2. If the display is present it will show the current high CO
2
limit hysteresis value in ppm CO2.
If there is no display the current value of the high CO
2
limit hysteresis is reported by the analog output
scaled at 20 ppm/Volt. A high CO
2
limit hysteresis of 40 ppm is indicated by and output voltage of 2.0 volts.
3. The high CO
2
limit hysteresis value is adjusted with
the ‘UP’ and ‘DOWN’ buttons while JP3 is closed.
4. Remove the shorting block from JP3 and return it to its previous position over one or both pins of jumper JP5. When the jumper is opened, the new High CO
2
Limit Hysteresis setpoint takes effect and is
stored in non-volatile memory.
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AirSense Model 310en Operator’s Manual
Analog Top-of-Scale Adjustment
This section refers to advanced features of the Model 310en.
2000 ppm full scale users need not perform this adjustment.
Unless explicitly ordered otherwise, the Model 310en ships from the factory set for an analog output range of 0 to 2000 ppm.
The top-of-scale concentration (i.e. the concentration at which the analog output is at its maximum value) can be adjusted between 500 and 5000 ppm.
To change the top-of-scale value use the following procedure:
1. Record whether the shorting block at jumper JP5 is covering both pins or only a single pin, then borrow the shorting block and slide it over the two pins of jumper JP4 (see Figure 2 on page 5).
2. If the display is present it will show the current top­of-scale value in ppm.
If there is no display the current top-of-scale value is indicated by the analog output at a scaling of 500 ppm/volt.
3. Use the ‘UP’ and ‘DOWN’ buttons to adjust the top­of-scale to the desired value. A top-of-scale setting of 5000 ppm corresponds to an output voltage of 10 volts.
4. Remove the shorting block from JP4 to save the value, and restore the shorting block to its original position on JP5.
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AirSense Model 310en Operator’s Manual
Altitude Correction Considerations
ALTITUDE
CORRECTION TABLE
The Model 310en is factory­calibrated for operation at sea level. When operated at higher elevations, the calibration will correct for altitude as the unit detects outside air concentration
Altitude
[feet]
Multiplication
Factor
0 1.0 500 1.02
In applications where the detected CO
2
concentration does not routinely fall close to outside-air levels, the procedure below can be used to set the operating elevation.
1000 1.03 1500 1.05 2000 1.07 2500 1.08
Beware that this procedure works only on units that are calibrated for sea level operation.
3000 1.10 3500 1.12 4000 1.14 4500 1.16
Altitude Correction Procedure
To adjust the calibration of a unit currently calibrated for sea level operation to a new altitude proceed as follows:
5000 1.18
1. Let the Model 310en stabilize to the ambient CO2
concentration, and record the reading in ppm. If the reading is greater than 1500 ppm, wait for a lower reading before performing this procedure.
2. Multiply the reading by the scale factor corresponding to
the operating altitude in the altitude correction table.
For instance if the unit is operating at an altitude of 4000
ft, the scale factor from the table is 1.14. If the concentration reads 420 ppm, multiply 420 times 1.14 giving 478 ppm. Adjust the display to read 480.
3. Remove the Model 310en’s cover (see cover removal
procedure on page 4).
4. Note whether the shorting block at jumper JP5 is
covering both pins or only a single pin, then borrow the shorting block and slide it over the two pins of jumper JP2 (see Figure 2 on page 5). Use the 'UP' and 'DOWN'
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AirSense Model 310en Operator’s Manual
buttons to change the indicated concentration to the value just calculated.
If there is no display the indicated concentration is reported by the analog output with a scaling of 200 ppm/volt.
5. Remove the shorting block from jumper JP2 and return it
to its previous position over one or both pins of jumper JP5.
6. Replace the cover (see procedure on page 7).
Calibration
This section describes the calibration verification procedure and calibration adjustment procedures.
Verification Procedure
A quick but approximate calibration verification can be done by supplying the unit with outside air and letting the reading stabilize. CO2 concentrations in outside air are typically between 375 and 450 ppm.
A more accurate calibration check requires the use of calibration gas of known concentration. 2000 ppm calibration gas is recommended A calibration kit that includes a digital display is available from the factory.
To verify the Model 310en's calibration, proceed as follows:
1. Remove the front cover of the unit (see procedure on
page 4).
2. If there is no display on the unit being calibrated, connect
a meter to the analog output terminals. Check the setting of the analog output selector (see Figure 2 on page 5) to determine whether the unit is set for voltage or current output.
3. Locate the calibration nipple under the sensor’s circuit
board as shown in Figure 3.
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AirSense Model 310en Operator’s Manual
4. Remove the dust
cover from the barbed calibration nipple by grasping its top with a pair of needle-nose pliers and pulling straight back.
5. Attach a 1/8 “ ID
flexible tube to the nipple and establish a flow of between 50 and 100 cc/min (0.002 to 0.004 SCFM) of 2000 ppm or or lower concentration calibration gas through the sensor. Allow approximately two minutes for the reading to stabilize.
6. If the reading differs by less than ± 50 ppm from the
known concentration of the calibration gas, no adjustment is recommended; proceed directly to step
9.
Figure 3: Showing location of
calibration nipple
Otherwise note whether the shorting block at jumper JP5 is covering both pins or only a single pin, then borrow the shorting block and slide it over both pins of jumper JP2 (see Figure 2 on page 5).
7. Use the 'UP' and 'DOWN' buttons (see Figure 2 on page
5) to adjust the reading.
8. When the reading agrees with the concentration of the
calibration gas, remove the shorting block on jumper JP2, and replace in its original position at jumper JP5.
9. Turn off the calibration gas flow, disconnect the gas
tubing from the calibration nipple and replace its dust cover. Remove the meter leads from the terminal strip and replace the front cover (see procedure on page 7).
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AirSense Model 310en Operator’s Manual
Optional High Limit Contact Relay
The high CO2 limit relay option provides a dry (i.e. unpowered) contact closure that activates when the detected concentration rises above the high CO
2
limit. The high limit
is adjustable from 0 to 5000 ppm.
Setting High Limit Contact Polarity
The polarity of the high limit contact is set with jumper JP5 as shown in the table below.
Jumper JP5 Relay Operation
CLOSED (factory default)
normally open closes above setpoint
normally closed opens above setpoint
OPEN
To open jumper JP5 remove the shorting block from the two pins, and replace it so that it engages only a single pin of the jumper. The shorting block should not be discarded; it is required for all field calibration procedures.
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AirSense Model 310en Operator’s Manual
Disclaimers and Notices
Operational Limitations
The standard Model 310en has the following operational limitations:
1. The unit is not intended for routine operation at CO
2
concentrations below 400 ppm.
2. The unit expects to see outside-air CO
2
concentrations
for at least a few hours every few weeks.
For CO
2
sensing applications where these two limitations can not be met, contact Digital Control Systems for guidance on achieving maximum accuracy under these conditions.
Safety Critical Applications
DCS products are not designed, intended or authorized for use in life safety systems or devices where failure of the Model 310en to perform to specification may be reasonably expected to result in significant risk of injury or death.
Limited Warranty and Remedies.
DCS warrants to Buyer of the AirSense Model 310en that for 18 months from the date of shipment of Products to the Buyer that Products will substantially conform with the product specifications agreed to by DCS. This warranty is not transferable.
This warranty does not cover: Defects due to misuse, abuse, or improper or inadequate
care, service or repair of Products;
Defects due to modification of Products, or due to
alteration or repair by anyone other than DCS; or
Problems that arise from lack of compatibility between
DCS’ Products and other components used with those Products or the design of the product into which Products are incorporated. Buyer is solely responsible for determining whether Products are appropriate for Buyer's purpose, and for ensuring that any product into
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AirSense Model 310en Operator’s Manual
which Products are incorporated, other components used with DCS’ Products, and the purposes for which DCS’ Products are used are appropriate and compatible with those Products.
The warranty in this section is in lieu of all other warranties, express or implied. DCS expressly disclaims all implied warranties, including the warranties of merchantability and fitness for a particular purpose. DCS is not responsible in any way for damage to a product, property damage or physical injury resulting in whole or in part from (1) improper or careless use, (2) unauthorized modifications, or (3) other causes beyond DCS’ control. In no event is DCS liable to the buyer or any other person for cost of procurement of substitute goods, loss of profits, or for any other special, incidental or consequential damages.
To obtain service under this warranty, unless DCS agrees otherwise, Buyer must obtain a returned material authorization (RMA) number from the factory, pack any nonconforming Product carefully, and ship it, postpaid or freight prepaid, to the address provided when the RMA number is issued. Buyer must include a brief description of the nonconformity. Any actions for breach of this warranty must be brought within six months of the expiration of this warranty.
If DCS determines that a returned Product does not conform to the warranty in this section, it will either repair or replace that Product, at DCS’ discretion, and will ship the Product back to Buyer free of charge. At DCS’ option, DCS may choose to refund to Buyer the purchase price for a nonconforming Product instead of repairing or replacing it.
Units returned for service under this warranty and determined on examination to be operating properly are subject to a service charge.
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