Digi SM -5100 Service Manual

Service Manual
Model : SM -5100
July2009 2nd Version
SHANGHAI TERAOKA ELECTRONIC CO., LTD
SERVICE AND SUPPORT DEPT.
3rd Floor of 2nd Building, Jia Yuan Business Center,
51# Long Wu Road, Shanghai China 200232.
TEL : +86-21-6408-5151 FAX : +86-21-6408-3468
EMAIL ADDRESS :steservice@digi-scale.com
SM 5100 GENERAL
1. GENERAL
1.1 OVERALL VIEW
Bench
Pole
385
341.5 445
146.6
287
581.7
40
316
287
146.6
445
341.5
385
290
1
SM 5100 GENERAL
Elevated
317
146.6
385
492
470
130
1.2 DISPLAY PANEL
2
SM 5100 GENERAL
1.3 KEY PANEL
z 32 Preset Key
TOTAL PRICE
$
$/kg
UNIT PRICEWEIGHT
FIX
PLU
7C
LABEL
FIX P
NET
FIX T
ZERO
kgkg
TARE
z 56Preset Key
C
FIX
7
PLU
3
SM 5100 GENERAL
1.4 KEY DEFINE
ON/OFF KEY
Turn display "ON" or "OFF".
PRESET KEY
P1~P32(BCS) P1~P32(BCS+) P1~P56(PCS) P1~P56(PCS+)
Set up or call either unit price and tare value.
NUMERIC KEYS
0 ~ 9
Enter numeric data.
TARE KEY
Set or Clear Tare value.
Select "NO" in S and Z Mode.
Item test print in S Mode.
CLEAR KEY
C
For Back space or Clear numeric value.
Select "YES" in S and Z Mode.
RE-ZERO KEY
Reset weight to ZERO.
PREPACK KEY
AUTO
Switch Manual mode and Pre-pack mode alternatively. (The mode status will be indicated in the P and M indicator.)
P - PRE-PACK MODE M - MANUAL MODE
CHANGE KEY
Calculate the Changed Amount.
Escape the Programming screen without saving data in S Mode.
4
SM 110 GENERAL
MULTIPLLE KEY
X
Register the number of Non-Weight products.
Select programming item such as PLU data, Shop Name in S Mode.
Select Report Type in X Mode.
Select Data Transaction Type in Z Mode.
CLERK KEY
V1~V4
Accumulate the Total Price.(PCS/PCS+ version)
VOID KEY
Correct the sales data.
PLU KEY
PLU
Call up PLU data in R Mode.
Store the programmed data in S Mode.
FEED KEY
Feed Label or Receipt paper
PRINT KEY
Print out Label or Receipt.
MODE SELECT KEY
Five Modes can be selected using this key.
Indicator R - REGISTRATION MODE (All the sales transactions are
performed.)
Indicator X - CHECK MODE (Printing out and sales report.)
Indicator S - PROGRAM MODE (Programming preset data, such as
products, data, shop name, etc.)
Indicator Z - TOTAL MODE (Clear sales data stored.)
Indicator X (Blink) - Password Setting Mode (Set PASS WORD for X,
S, Z mode, set PASSWORD for PASSWORD MODE when all indicators(R, X, S, Z) blink)
8
SM 110 GENERAL
Decrease/Increase Specification Count key
,
Decrease/Increase Only used when Setting SPEC 141 & 142
<<,>>
Select parameter data such as SPEC data. Move cursor left or right.
1.5 Indicators
z ZERO : On when zero point is adjusted and weight is stable. z NET : On when tare subtraction is performed. z FIX T : On when tare weight is fixed. z FIX P : On when PLU or unit price is fixed. z P : On when pre-pack mode is chosen; indicate capital letter is use in PLU programming. z M : On when manual mode is chosen. z V1 ~ V4 : On when vendor transaction entries (department entry or PLU entry) are performed. z LABEL : On when label printing mode is chosen. z R : On when in R (normal operation) mode. z X : On when in X (read report) mode. z S : On when in S (programmable item setting) mode. z Z : On when in Z (reset report and system maintenance) mode.
1.6 FEATURES
z Digital printing scale consists of electronic cash registers function and label printing function.
z High-speed, high reliability thermal head printer.
z Easy paper handing achieved special designed mechanism.
z Built-in clock automatically updates date and time.
z Quick response to weight changes.
z Capacity : 3kg, 6kg, 12kg, 15kg, 30kg, 6lb, 12lb, 15lb and 30lb.
z Resolution : Display Resolution 1/3,000.
z : Internal Resolution 1/90,000.
z Calibrating by software.
z Customer and operator displays (optional customer pole display).
z Character type with back-light for numeric and character display.
z Matrix type with back-light for numeric and character and Chinese character display.
z 55 (bench and pole type) / 83 membrane keys
z a. ON/OFF key.
z b. 10 Numeric keys, to key in numeric data.
9
SM 110 GENERAL
z c. 32/56 Preset keys, to preset PLU or function into the key.
z d. 23/27 Operational keys, to perform various functional operations.
z 18 data files for Department, Main Group, PLU, etc.
z Various reports.
z Ethernet function.
z Optional wireless Ethernet card.
z RS232C interface for data communication and barcode scanner connection.
z Optional cash drawer.
z Compact housing.
1.7 SPECIFICATION
1.7.1 Display
z Matrix type with back-light for numeric and character and Chinese character display.
z Tare Weight display : 4 digits.
z Weight display : 5 digits.
z Unit Price display : 6 digits.
z Total Price display : 7 digits.
1.7.2 Operating Conditions
z Power Source : AC 176V ~ 264V, 47~63Hz.
z Operating Temperature : -10 °C ~ +40 °C.
z Operating Humidity : 15% ~ 85% RH.
z Power Consumption : 0.15A.
10
SM 5100 INITIAL SETUP
2. INITIAL SETUP
2.1 Paper Handing
Please press the button and take out the cassette to fix the paper when you need to use new paper.
标签纸
收据纸
Cassette
Button
11
SM 5100 INITIAL SETUP
2.2 Bubble Adjustment and SPAN Switch
Place the scale on the flat surface and adjust the four legs until the bubble on the level is in the centre as shown above 1
Please remove the screw and use a insulate rod to enable the Span SW when the scale is power on and please do not power off it.
2.3 Memory Initialisation
Clear all of the memory.
DISPLAY
OPERATION
TARE lb
/lb
REMARK
Z1.0 RESET SALES DAILY
Z mode.
Lamp Z turns on.
[Re-zero]+[2][3][0] CLEAR PLU FILE PLU file.
[]
CLEAR VENDER DATA
Vender transaction data.
[]
CLEAR REPORT FILES
Report files.
[]
CLEAR MEMORY DATA
All files in memory.
[*] CLEAR MEMORY Y-C N-T
[C] to clear file data,[T] to
quit.
[C] or [T] Z1.0 RESET SALES DAILY Return to Z mode.
12
SM 5100 INITIAL SETUP
2.4 DEFAULT SPECIFICATION SETTING
Default SPEC setting of individual country. (Please turn on the span switch before proceed this process.)
¾ Country Set
DISPLAY
OPERATION
TARE lb
/lb
TARE
REMARK
lb
Z1.0 RESET SALES DAILY Z mode.Lamp Z turns on.
[Rezero]+[8][8][2][2] SPEC 2-STD COUNTRY Set country setting.
[>>] SPEC 1-U1 COUNTRY
[>>],[<<] or [X] to select country.[*]
to update country setting.
[*] LOAD DEFAULT SPEC Y-C N-T
[C] to load default SPEC
setting,[T] to skip.
[C] SCALE TYPE POLE Set scale type.
[X] … [X] SCALE TYPE BENCH
[X],[] to select type [11] or [12]
5100B or 5100P ,[*] to update type
setting.
[*] SCALE CAP. 3KG Set scale capacity.
[X] SCALE CAP. → 15lb
[X],[ ] to select capacity,[*] to
update capacity setting.
[*] SCALE RES. → 1/3000S Set resolution.
[X] SCALE RES. → 1/3000M
[X],[] to select resolution,[*] to
update resolution setting.
[*] CLEAR MEMORY Y-C N-T [C] to clear memory,[T] to skip.
[C] Z1.0 RESET SALES DAILY Return to Z mode.
Note 1:
For the first using of SM-5100, please take this operation for initialization.
Note 2: Enter a number that represent a country in the country list (refer to the table below)
to initialise and country set.
13
SM 5100 INITIAL SETUP
COUNTRY LIST
No. Country Code Country No. Country Code Country
0 AA Japan 41 SA Saudi Arabs 1 U1 U.S.A. 42 IC Iceland 2 STD Standard 43 IE Indonesia 3 CN China 44 CB Cuba 4 HK Hong Kong 45 KY Kenya 5 TW Taiwan 46 IR Israel 6 EX Export 47 VY Slovenia 7 KE Korea 48 MS Malaysia 8 AR Australia And New Zealand 49 SN Spain
9 SF South Africa 50 VZ Venezuela 10 CS Cyprus 51 CO Croatia 11 GC Greece 52 MA Macedonian 12 TU Turkey 53 FR France 13 CV Czech Republic 54 WG Germany 14 HG Hungary 55 BL Bulgaria 15 PL Poland 56 BW Botswans 16 UR Russia 57 CP Comores 17 AS Austria 58 LS Lesotho 18 DM Denmark 59 MU Mauritius 19 FL Finland 60 MW Malawi 20 NW Norway 61 MZ Mozambique 21 SD Sweden 62 NM Namibia 22 PG Portugal 63 RE Reunion 23 UK United Kingdom 64 SH Seychelles 24 IL Ireland (Kg) 65 SW Swaziland 25 IL (LB) Ireland (Lb) 66 WZ Zimbabwe 26 CA Canada (Kg) 67 ZW Zambia 27 CA (LB) Canada (Lb) 68 AE U.A.E 28 AG Argentina 69 TT Trinidad and Tobago 29 MX Mexico 70 UD Uganda 30 BZ Brazil 71 LV Latvia 31 CE Chile 72 CVS Slovakia 32 EA Egypt 73 SK Sri Lanka 33 JD Jordan 74 SV Slovenia 34 LN Lebanon 75 UA Ukraine 35 IRN Iran 76 KZ Kazakhstan 36 CR Canary Islands 77 IT Italy 37 TL Thailand 78 SZ Switzerland 38 EC European Community 79 ID India 39 NL Netherlands 80 CD New Caledonia 40 BG Belgium
14
SM 5100 CALIBRATION
3. CALIBRATION
Prior to Calibration, please refer that the specification indicating weight capacity, minimum graduation, and load cell sensitivity are correctly set.
Caution:
z It can only work when SPAN SWITCH is on (ENABLE).
Before Calibrating, please enter Z mode.
3.1 CALIBRATION OPERATION
DISPLAY
OPERATION
TARE lb
/lb
REMARK
Press SPAN SWITCH
Z1.0 RESET SALES DAILY
SPAN SWITCH is on (ENABLE).
[Rezero]+[8][7][1][5] CAL 00
Enter [8][7][1][5] while
depressing [Rezero]. Ensure no weight on platter,[*]
------
Calibrating zero point.
After storing the zero Point ‘IR’ count
CAL SP
Put full capacity weight on platter.[*]
------
Calibrating Span.
After calibration Z1.0 RESET SALES DAILY
Go back to Z mode. Lamp Z
always light.
15
SM 5100 CALIBRATION
3.2 EXIT CALIBRATION
DISPLAY
OPERATION
TARE lb
/kg
TARE
REMARK
lb
Press SPAN SWITCH
Z1.0 RESET SALES DAILY
SPAN SWITCH is
on(ENABLE).
[Rezero]+[8][7][1][5] CAL 00
Enter [8][7][1][5] while
depressing [Rezero].
[T] Z1.0 RESET SALES DAILY
Escape to Z mode. Lamp Z
always light [Rezero]+[8][7][1][5] [*]
CAL 00
------
The ‘IR’ count will be taken
as the zero point ‘IR’ count. After storing the zero Point ‘IR’ count
CAL SP
Calibrating Span.
[T] Z1.0 RESET SALES DAILY
Escape to Z mode. Lamp Z
always light.
16
SM 5100 SOFTWARE SETTING
4 SOFTWARE SETTING
4.1 SOFTWARE VERSION UPGRADE
Update Method Introduction
SM-5100 use flash RAM instead of EPROM for the main program storage of the scale. Our boot program is above Version 2.00, we have two method to update the scale’s software: update the scale by Ethernet or RS-232 So you can choose either method between these two ones to update your scale. Now we will set two parts to introduce the steps of these two updating methods.
Update Steps Introduction
1. Ethernet Update Method
1. Cable & Connection
There are also two ways to connect the PC and the scale in updating the scale by ethernet.
1) PC to Scale
2) Connect by Hub
17
SM 5100 SOFTWARE SETTING
These two twisted cable obey the EIT/TIA 568 standard.
T568B line series 1 Orange & White 2 Orange 3 Green &White 4 Blue 5 Blue & White 6 Green 7 Brown & White 8 Brown
T568A line series 1 Green &White 2 Green 3 Orange & White 4 Blue 5 Blue & White 6 Orange 7 Brown & White 8 Brown
crossing twisted cable: one end with T568A line series, another with T568B line
series
normal twisted cable: two ends both with T568B line series
2 .PC Setting & Programmer Version
We use “Mini Programmer (Version 2.00)” as the tool to update the scale. As it needs a default visual IP address for the PC by this kind of update method, You must set your PC’s IP address within the range of 10.10.10.1-----10.10.10.240, before you start the software to update the scale.
If you don’t set the IP address like this, you can see an alarm window as Pic. 1 when you start “Mini Programmer”.
Pic. 1
2. Updating Steps
1) How to start ethernet updating? A. Turn on the switch on the bottom of the scale. B. Power off the scale by pressing On/Off Key. C. After that, press and hold [Re-Zero] and [Preset 22], then start the scale by
pressing the On/Off Key. D. The screen will display the version of the current boot program for two seconds. E. Only in new versions(version of the boot program newer than 1.10), you
can choose 2-ethernet.
2) Display on the scale’s screen A. If you choose 2 and the scale’s connection is correct, it will display “waiting for
connect”. B. Then the message on the scale’s screen is “getting IP address”. C. After this, it will display “001 scale ready update”. D. You can’t stop it unless you press On/Off key. If you want to continue
updating. You also don’t need to press any key on the scale until Mini
Programmer begin to run.
18
SM 5100 SOFTWARE SETTING
3) How to upload the scale by Mini Programmer?
A. Select SM-5100 and press “ok”
B. Set the port
Select “ethernet” and press “OK”
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