Digga SG26, SG30 Operator And Parts Manual

Page 1
PM-000033
4 Octal Street, Yatala QLD 4207 Australia Ph: (07) 3807 3330 - Fax: (07) 3807 1499
Email: info@digga.com
OPERATOR’S AND PARTS
MANUAL
SG26 & SG30
UNIVERSAL SKID STEER
APPLICATIONS
Page 2
Page 3
TABLE OF CONTENTS
TO THE OWNER........................................................................................................ A
SAFETY PRECAUTIONS............................................................................................B
General Information To The Operator Before You Start Working With The Stump Grinder Transporting The Stump Grinder
Maintenance
INTERNATIONAL SYMBOLS......................................................................................C
PREOPERATION........................................................................................................D
Before Operation Skid Steer
Nomenclature
STUMP GRINDER ASSEMBLIES.............................................................................. E
Stump Grinder Assembly #100318 Rear Guard Assembly #101742 Wheel Assemblies Hydraulic Valve Assembly #100982 Control Valve Replacement Parts Standard Flow Drive Assembly #100415 High Flow Drive Assembly #100417 Power and Return Circuit Cylinder Assembly #100324 Cylinder Assembly #101245 Electrical Schematics - Control Handles (#104367 - Direct & #104368 - use with #101096) Electrical Schematics - Wiring Harness’s (#101096 - 14 Pin, #108035 - 8 Pin & #108036 - 14 Pin JD)
INSTALLATION INSTRUCTIONS................................................................................F
OPERATING INSTRUCTIONS...................................................................................G
LUBRICATION.............................................................................................................H
MAINTENANCE...........................................................................................................L
Daily / Every 40 Hours Replacing Teeth Replacing Hydraulic Motor Replacing Gearbox / Motor Coupler Replacing Gearbox
Cylinder Seal Replacement
STORAGE AND TRANSPORTING.............................................................................M
TROUBLESHOOTING................................................................................................N
BOLT TORQUE SPECIFICATION...............................................................................O
SPECIFICATIONS...................................................................................................... P
DECALS......................................................................................................................Q
PREDELIVERY CHECKLIST.......................................................................................R
LIMITED WARRANTY..................................................................................... ............S
Page 4
Page 5
TO THE OWNER
8915
3-5-03
A A
GENERAL COMMENTS
Congratulations on the purchase of your new DIGGA product! This product was carefully designed and manufactured to give you years of dependable service. Only minor maintenance (such as cleaning and lubricating) is required to keep it in top working condition. Be sure to observe all safety precautions and maintenance procedures, as described in this manual.
ABOUT THIS MANUAL
This manual has been designed to help you do a better, safer job. Read this manual carefully and become familiar with its contents. Remember, never let
anyone operate this unit without reading the “Safety Precautions” and “Operating Instructions” sections of this manual. (See Sections B and G respectively.)
Unless noted otherwise, right and left sides are determined from the position of the operator when behind the product facing forward.
SAFETY ALERT SYMBOL
This is the “Safety Alert Symbol” used by this industry. This symbol is used to warn of possible injury. Be sure to read all warnings carefully. They are included for your safety and for the safety of others working with you.
SERVICE
When servicing your product, remember to use only manufacturer replacement parts. Substitute parts may not meet the standards required for safe, dependable operation. To facilitate parts ordering, record the model and serial number of your unit in
the space provided on this page. This information may be obtained from the identication
plate located on the product.
MODEL____________________________________
SERIAL NUMBER___________________________
DATE PURCHASED_________________________
The parts department needs this information to insure that you receive the
correct parts for your specic model.
Page 6
Page 7
SAFETY PRECAUTIONS
6621
5-18-95
B B
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PER­SONAL SAFETY OR OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN
RESULT IN INJURY OR DEATH.
THIS SYMBOL MEANS:
ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!
SIGNAL WORDS: Note the use of signal words DANGER, WARNING, and
CAUTION with the safety messages. The appropriate signal word for each has been selected using the following guidelines:
DANGER: Indicates an imminently hazardous situation, which if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations, typically for machine components which, for functional purposes, cannot be guarded.
WARNING: Indicates a potentially hazardous situation, which if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION: Indicates a potentially hazardous situation, which if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Page 8
SAFETY PRECAUTIONS
9714
6-28-04
B B
GENERAL INFORMATION
This section is composed of various warnings and safety tips. Read and learn all the information in this section before you attempt to use your DIGGA STUMP GRINDER. Also read your vehicle owner’s manual before using your equipment. This knowledge will help you operate your unit safely. Do not take
this information lightly, it is presented for your benet and for the benet of others
working around you.
The “Safety Alert Symbol” (as described in Section A and at the beginning of Section B) will be used throughout this manual. It will appear with the word DANGER, WARNING, or CAUTION above it, and a safety message pertaining to
the specic topic being covered. Take the time to read these messages as you
come across them.
TO THE OPERATOR
The primary responsibility for safety with the equipment falls to the operator. Make sure that the equipment is operated only by responsible & competent individuals with the proper instruction. It is the skill, care, common sense, and
good judgement of the operator that will determine how efciently and safely the
job is performed. Know your equipment before you start. Know its capabilities dimensions, and how to operate all the controls. Visually inspect your equipment before you start and never operate equipment that is not in proper working order.
BEFORE YOU START
1. Read the entire loader and Stump Grinder manual. This knowledge is necessary
for safe operation.
2. Do NOT operate the standard ow stump grinder on high ow hydraulic
systems. Severe injury could occur due to the increased RPM.
3. Always wear safety goggles and hearing protection during operation, and
make sure ALL safety shields are properly installed.
4. Follow all safety decals. Keep them clean and replace them if they become
worn, damaged or illegible.
5. Do not paint over, remove or deface any safety signs or warning decals on
your equipment.
6. Know your equipment inside and out. Know how to operate all controls
and know emergency shut down procedures.
7. Keep all stepping surfaces, pedals, and controls free from dirt, grease and
oil. Keep equipment clean to help avoid injury from a fall when getting on
or off equipment.
8. Use handholds and step plates when getting on/off . Failure to do so could
cause a fall.
DIGGA STUMP GRINDER
Page 9
SAFETY PRECAUTIONS
9715
6-28-04
B B
DIGGA STUMP GRINDER
9. Never operate the unit near bystanders, trafc, pets, livestock or buildings. Be sure others know when and where you will be working. Never direct discharge towards people, animals or property. Never allow anyone to approach the stump grinder when in operation.
10. Never take passengers on your equipment. There is no safe place for a passenger.
11. Never try to board equipment while it is running.
12. Turn off engine, remove the key and disconnect hydraulic couplers before performing maintenance. If unit must be left raised for maintenance or any other reason, block the unit securely to prevent accidental release of the lifting mechanism. Serious damage or personal injury could result.
13. Never leave the unit unattended when in a raised position. Always make sure the attachment is on the ground and keys removed before leaving the unit unattended.
14. Test all controls before you begin.
15. Do not smoke when refueling. Allow room in the gas tank for expansion. Wipe up any spilt fuel. Secure cap tightly when done.
WORKING WITH THE STUMP GRINDER
1. Never operate the unit without rst reading and understanding the
operator’s manual.
2. Operate the unit only in daylight or sufcient articial light.
3. Do not carry load with arms in the raised position. Always carry loads as close as possible to the ground.
4. Check your work area and know where all utility lines are. Avoid hitting underground electrical wires, cables, pipes, fence posts, gas lines, uneven sidewalk edges, large rocks, etc.
5. Never operate equipment while under the inuence of alcohol, prescription drugs, nonprescription drugs, or illegal drugs which could inhibit physical and/or mental capacity.
6. Do not exceed rated operating capacity, as machine may become unstable
which may result in loss of control.
7. Do not operate the unit without covers installed.
8. Keep hands, feet, hair and clothing away from equipment with engine
running. Stay clear of all moving parts.
9. Do not raise the attachment when the grinding wheel is rotating.
10. ALWAYS LOWER THE LOADER ARMS TO THE GROUND, SHUT OFF
THE ENGINE AND REMOVE THE KEY BEFORE GETTING OFF THE UNIT.
Page 10
SAFETY PRECAUTIONS
9716
6-28-04
B B
DIGGA STUMP GRINDER
TRANSPORTING THE STUMP GRINDER
1. Follow all federal, state and local regulations when transporting the unit on
public roads.
2. Use extra care when loading or unloading the machine onto a truck or
trailer. Disconnect hydraulic couplers during transportation.
MAINTENANCE
1. Never work on equipment while it is running. Always lower the loader arms
to the ground, shut off the engine, remove the key and disconnect
hydraulic couplers before performing maintenance on the unit.
2. Never make hydraulic repairs while the system is under pressure. Injury or
death could result.
3. Observe proper maintenance schedules and repairs to keep the unit in safe
working order.
4 Always wear safety goggles or glasses when working on equipment.
5. Use only manufacturer recommended replacement parts. Other parts may be
substandard in t and quality.
WARNING! Escaping uid under pressure can have sufcient force to penetrate
the skin causing serious personal injury. Fluid escaping from a very
small hole can be almost invisible. Use a piece of cardboard or
wood, rather that hands to search for suspected leaks.
Keep unprotected body parts, such as face, eyes, and arms as far
away as possible from a suspected leak. Flesh injected with hydraulic
uid may develop gangrene or other permanent disabilities.
If injured by injected uid, see a doctor at once. If your doctor is
not familiar with this type of injury, ask him to research it immediately
to determine proper treatment.
Page 11
INTERNATIONAL SYMBOLS
3869
4-14-94-2
C C
As a guide to the operation of your equipment, various international symbols have been utilized on the instruments and controls. The symbols are shown below with an indi­cation of their meaning.
Page 12
PREOPERATION
9762
8-6-04
D D
DIGGA STUMP GRINDER
GENERAL INFORMATION
The DIGGA Stump Grinders were designed to be easy to use and maintain. They are operated by the skid-steer auxiliary hydraulics and mount to the quick attach mechanism for easy operator hook-up. There are two models of
DIGGA stump grinders available, standard ow and high ow. These will allow
mounting the stump grinder to most skid-steer loaders. Unless noted otherwise, right and left are determined from the position of the skid-steer operator sitting in the operator’s seat facing forward. Remember to read the “Safety Precautions” and “Operating Instructions” sections of the manual BEFORE you attempt to install or use the Stump Grinder .
NOTE: Illustrations and data used in this manual were current (according to the information available to us) at the time of printing, however, we reserve the right to redesign and change the grinders as may be necessary without
notication.
BEFORE OPERATION
The primary responsibility for safety with this equipment falls to the operator. Make sure that the equipment is operated only by trained individuals that have read and understand this manual. Don’t hurry the learning process or take the unit for granted. Practice the operation of your new equipment and become familiar with the controls and the way it handles on your machine. If there is any portion of this manual or function you do not understand, contact your local authorized dealer or manufacturer.
SKID-STEER
Your skid-steer must be equipped with auxiliary hydraulic and an electric control kit (or the optional electric control handle must be ordered from your DIGGA dealer). There are two models of DIGGA stump grinders available, standard
ow and high ow. Be sure the stump grinder you have purchased matches the hydraulic ow of your skid-steer. The standard ow unit requires 15-22 GPM and the high ow requires 25­42 GPM. Operating the high ow stump grinder on a standard ow skid-steer will
result in poor performance.
WARNING! OPERATING THE STANDARD FLOW STUMP GRINDER ON A HIGH FLOW HYDRAULIC SYSTEM MAY CAUSE SEVERE INJURY OR DEATH TO THE OPERATOR OR BYSTANDERS DUE TO THE INCREASED RPM.
Page 13
PREOPERATION
9763
8-6-04
D D
DIGGA STUMP GRINDER
NOMENCLATURE
Throughout this manual, reference is made to various stump grinder components. The purpose of this page is to acquaint you with the various names of these components. This knowledge will be helpful when reading through this manual or when ordering service parts.
Page 14
STUMP GRINDER ASSEMBLY
9693
1-30-07-2
E E
ASSEMBLY #100318
Page 15
STUMP GRINDER ASSEMBLY
9383
1-31-07-2
E E
ASSEMBLY #100318
NO REQ’D PART NO. DESCRIPTION
1 2 1022 .31” UNC X 1.00” Hex Capscrew 2 4 1513 .31” Flat Washer 3 2 1502 .31” Lock Washer 4 2 1225 .31” UNC Hex Nut 5 7 1953 .38” UNC X .75” Flange Head Capscrew
6 2 100769 Pin - 1.00” X 2.50” 7 1 101245 Cylinder Assembly - Lift
- 45617 Replacement Seal Kit 8 1 25453 Manual Tube 9 1 100770 Pin - 1.00” X 4.00”
10 2 1051 .38” UNC X 3.00” Hex Capscrew
2 1837 .38” UNC Deformed Lock Nut
11 1 100379 Pin - 1.25” X 13.50” 12 1 100322 Yoke 13 1 100378 Pin - 1.25” X 11.38” 14 1 100420 Valve Cover 15 1 100321 Mounting Bracket
16 1 31990 Pin - 1.00” X 4.50” 17 1 100324 Cylinder Assembly - Swing
- 45617 Replacement Seal Kit
18 2 6616 Grease Fitting 19 1 100323 Stump Grinder Frame 20 2 1043 .38” UNC X 1.00” Hex Capscrew
2 1837 . 38” UNC Deformed Lock Nut
21 1 105762 Access Cover 22 2 1939 .25” UNC X .75” Flangehead Hex Capscrew 23 1 101802 Brace Stand 24 2 1044 .38” UNC X 1.25” Hex Capscrew
2 1837 .38” UNC Deformed Lock Nut
Page 16
REAR GUARD ASSEMBLY
9765
1-30-07-2
E E
ASSEMBLY #101742
Page 17
REAR GUARD ASSEMBLY
9383
1-31-07-2
E E
ASSEMBLY #101742
NO REQ’D PART NO. DESCRIPTION 1 1 102061 Wheel Guard Cover 2 4 1043 .38” UNC X 1.00” Hex Capscrew 3 10 1837 .38” UNC Deformed Oval Lock Nut 4 1 102062 Rear Rubber Guard Bracket 5 1 100802 Rubber Guard
6 2 1049 .38” UNC X 2.50” Hex Capscrew 7 20 1514 .38” Flat Washer 8 8 1044 .38” UNC X 1.25” Hex Capscrew
Page 18
SQUARE TOOTH WHEEL ASSEMBLY
9766
8-9-04
E E
26” STANDARD FLOW WHEEL ASSEMBLY #101234
30” HIGH FLOW WHEEL ASSEMBLY #100418
Page 19
SQUARE TOOTH WHEEL ASSEMBLY
9767
8-9-04
E E
26” STANDARD FLOW WHEEL ASSEMBLY #101234
30” HIGH FLOW WHEEL ASSEMBLY #100418
NO REQ’D PART NO. DESCRIPTION
1 1 101235 26” Wheel - Standard Flow
1 19911 30” Wheel - High Flow 2 28 19917 Square Tooth - Threaded 3 28 1810 .62” UNF Deformed Lock Nut
REPLACEMENT TOOTH KIT #102075
28 19917 Square Tooth - Threaded
28 1810 .62” UNF Deformed Lock Nut
Page 20
BOLT-ON TOOTH WHEEL ASSEMBLY
9768
8-9-04
E E
26” STANDARD FLOW WHEEL ASSEMBLY #101234
30” HIGH FLOW WHEEL ASSEMBLY #100418
Page 21
BOLT-ON TOOTH WHEEL ASSEMBLY
9383
1-31-07-2
E E
26” STANDARD FLOW WHEEL ASSEMBLY #101234
30” HIGH FLOW WHEEL ASSEMBLY #100418
NO REQ’D PART NO. DESCRIPTION
1 1 102147 26” Wheel - Standard Flow
1 19912 30” Wheel - High Flow 2 16 19959 Tooth Mount - Threaded 3 15 19957 Right Tooth 4 15 19956 Left Tooth 5 16 19960 Tooth Mount - Counterbored 6 32 10091 .62” UNF X 2.50” Sockethead Capscrew 7 2 19958 Straight Tooth
REPLACEMENT TOOTH KIT #102076
15 19957 Right Tooth 15 19956 Left Tooth
2 19958 Straight Tooth
NOTE: When looking at the left side of the wheel as shown every number one position is a special set-up. Twelve o’clock set-up is two left teeth; three o’clock is two right teeth; six o’clock is one left tooth and a straight tooth on the right side of the wheel; and nine o’clock is a right tooth and a straight tooth on the left side of the wheel.
Page 22
HYDRAULIC VALVE ASSEMBLY
9699
8-9-04
E E
ASSEMBLY #100982
Page 23
HYDRAULIC VALVE ASSEMBLY
9700
8-9-04
A A
ASSEMBLY #100982
NO REQ’D PART NO. DESCRIPTION
1 6 3434 90° Elbow 6MBo-6MJ 2 1 38196 Hose .25” X 38” 6FJX-6FJX 45° 3 1 38197 Hose .25” X 29” 6FJX-6FJX 45° 4 2 30140 90° Elbow 6MBo-6MJ - XL 5 1 38195 Hose .25” X 19” 6FJX-6FJX
6 1 37345 Hose .25” X 28” 6FJX-6FJX 7 1 101395 Control Valve 8 2 30347 90° Elbow 12MBo-12MJ - L 9 3 1514 .38” Flat Washer
10 3 1503 .38” Lock Washer
11 3 1043 .38” UNC X 1.00” Hex Capscrew
12 2 3419 Straight Connector 12MBo-12MJ
Page 24
CONTROL VALVE
9759
8-3-04
E E
REPLACEMENT PARTS
Page 25
CONTROL VALVE
9760
8-3-04
E E
REPLACEMENT PARTS
NO REQ’D PART
NO.
DESCRIPTION
1 - 45892 Solenoid Valve Cartridge
- 45893 Replacement Coil
- 45894 Spacer
2 - 45888 Solenoid Valve Cartridge
- 45889 Seal Kit
3 - 45882 Press Comp Cartridge
- 45883 Seal Kit
4 - 45887 Relief Valve Cartridge
- 45862 Seal Kit - Relief Valve
5 - 45885 Flow Control Cartridge (Cylinder Speed Control)
- 45886 Seal Kit - Flow Control
6 - 45863 Check Valve Cartridge
7 - 45890 P.O. Check Valve Cartridge
- 45891 Seal Kit - P.O. Check Valve
8 - 45884 Check Valve Cartridge
- 45864 Seal Kit - Check Valve
Page 26
STANDARD FLOW DRIVE ASSEMBLY
9701
6-24-04
E E
ASSEMBLY #100415
Page 27
STANDARD FLOW DRIVE ASSEMBLY
9702
1-30-07-2
E E
ASSEMBLY #100415
NO REQ’D PART NO. DESCRIPTION 1 2 38232 Hose .62” X 52” 10MBo 90° - 12FJX 2 1 17787 Hydraulic Motor
** 45814 Replacement Seal Kit 3 4 1841 .50” UNC Deformed Lock Nut 4 1 100860 Motor Mount 5 2 1091 .50” UNC X 1.75” Hex Capscrew
6 2 6886 Rubber Bumper 7 1 17808 Coupler 8 4 1799 .38” UNC X 1.50” Sockethead Capscrew 9 1 22277 Roll Pin 10 1 100988 Right Angle Gearbox Assembly
- 19701 Replacement Castle Nut
- 19702 Replacement Input Seal
- 19703 Replacement Output Seal
- 7781 Replacement Breather Plug
11 4 1839 .62” UNC Deformed Oval Lock Nut 12 8 1627 .62” Hard Flat Washer 13 4 10071 .62” UNC X 2.25” Hex Capscrew - Grade 8 14 1 1613 Cotter Pin
** Field replacement of the internal motor seals voids warranty.
Page 28
HIGH FLOW DRIVE ASSEMBLY
9703
1-30-07-3
E E
ASSEMBLY #100417
Page 29
HIGH FLOW DRIVE ASSEMBLY
9704
1-30-07-3
E E
ASSEMBLY #100417
NO REQ’D PART NO. DESCRIPTION 1 2 38233 Hose .75” X 52” 12FJX - 12FJX 2 1 22600 90° Elbow 12MBo-12MJ 3 1 30292 Straight Connector 16MBo-12FB 4 1 30051 90° Elbow 16MBo-12MJ 5 1 37482 Case Drain Hose .25” X 132” 6FJX-6FJX
1 38234 Case Drain Hose .25” X 148” 6FJX-6FJX
(Not Included in Drive Assembly)
6 1 3269 Straight Adapter 8MBo-6MJ
(Not Included in Drive Assembly)
7 1 84923 Male Coupler
(Not Included in Drive Assembly)
8 1 101793 Hydraulic Motor
** 45898 Replacement Shaft Seal Kit
** 45899 Replacement Rear Seal Kit 9 8 1841 .50” UNC Deformed Lock Nut 10 1 30388 45° Elbow 4MBo-6MJ
11 4 6886 Rubber Bumper 12 2 101785 Motor Mount 13 4 10086 .50” UNC X 2.25” Capscrew 14 4 1799 .38” UNC X 1.50” Sockethead Capscrew 15 1 100917 Coupler
16 1 22277 Roll Pin 17 1 101509 Right Angle Gearbox Assembly
- 19701 Replacement Castle Nut
- 102011 Replacement Input Seal
- 102010 Replacement Output Seal
- 7781 Replacement Breather Plug 18 4 1936 .75” UNC Deformed Oval Lock Nut 19 8 1649 .75” Hard Flat Washer 20 4 1140 .75” UNC X 2.25” Hex Capscrew
21 1 1613 Cotter Pin
**Field replacement of the internal motor seals voids warranty.
Page 30
STANDARD FLOW HOSE SET
9705
6-24-04
E E
POWER AND RETURN CIRCUIT
Page 31
STANDARD FLOW HOSE SET
9706
8-9-04
E E
POWER AND RETURN CIRCUIT
HOSE KIT #100983
NO REQ’D PART NO. DESCRIPTION
1 1 22518 Female Coupler 2 1 19632 Male Coupler 3 2 3419 Straight Connector 12MBo-12MJ 4 2 38235 Hose .62” X 72” 12FJX-12FJX
HOSE KIT #100984
NO REQ’D PART NO. DESCRIPTION
1 1 22518 Female Coupler 2 1 19632 Male Coupler 3 2 3419 Straight Connector 12MBo-12MJ 4 2 38236 Hose .62” X 88” 12FJX-12FJX
Page 32
HIGH FLOW HOSE SET
9770
8-9-04
E E
POWER AND RETURN CIRCUIT
Page 33
HIGH FLOW HOSE SET
9771
8-9-04
E E
POWER AND RETURN CIRCUIT
HOSE KIT #101754
NO REQ’D PART NO. DESCRIPTION
1 1 84921 Female Coupler .62”-12FBo-FF 2 1 19636 Male Coupler 62”-12FBo-FF 3 2 3419 Straight Connector 12MBo-12MJ 4 2 35920 Hose .75” X 73” 12FJX-12FJX
* Case drain hoses and ttings included in this kit are shown on the High Flow Drive As­sembly pages.
HOSE KIT #101755
NO REQ’D PART NO. DESCRIPTION
1 1 84921 Female Coupler 62”-12FBo-FF 2 1 19636 Male Coupler 62”-12FBo-FF 3 - ----- NOT USED WITH LONGER HOSE #37060 4 2 37060 Hose .75” X 88” 12MBo-12FJX
* Case drain hoses and ttings included in this kit are shown on the High Flow Drive As­sembly pages.
HOSE KIT #102073
NO REQ’D PART NO. DESCRIPTION
1 1 22520 Female Coupler .75”-12FBo-FF 2 1 19638 Male Coupler 75”-12FBo-FF 3 2 3419 Straight Connector 12MBo-12MJ 4 2 35920 Hose .75” X 73” 12FJX-12FJX
* Case drain hoses and ttings included in this kit are shown on the High Flow Drive As­sembly pages.
HOSE KIT #102074
NO REQ’D PART NO. DESCRIPTION
1 1 84921 Female Coupler 62”-12FBo-FF 2 1 19636 Male Coupler 62”-12FBo-FF 3 - ----- NOT USED WITH LONGER HOSE #37060 4 2 37060 Hose .75” X 88” 12MBo-12FJX
* Case drain hoses and ttings included in this kit are shown on the High Flow Drive As­sembly pages.
Page 34
CYLINDER ASSEMBLY
9721
7-1-04
E E
ASSEMBLY #100324
Page 35
CYLINDER ASSEMBLY
9721
7-1-04
E E
ASSEMBLY #100324
NO REQ’D PART NO. DESCRIPTION
1 2 6616 Grease Fitting 2 1 1483 Hex Nut 3 1 50252 Piston 4 1 88926 Cylinder Tube 5 1 77458 Cylinder Gland
6 1 100325 Cylinder Rod 7 2 88919 Bushing 8 1 4644* Piston Ring 9 1 4645* O’Ring
10 1 4641* O’Ring
11 1 5421 Washer 12 1 4509* O’Ring 13 1 4510* Back-Up Washer 14 1 45219* Poly-Pak Seal 15 1 45250* O’Ring
16 1 45389* Rod Wiper 17 1 88918 Bushing
NOTE: Seal Kit #45617 includes all parts marked with an asterisk (*). Parts are not sold separately.
Page 36
CYLINDER ASSEMBLY
9723
7-1-04
E E
ASSEMBLY #101245
Page 37
CYLINDER ASSEMBLY
9724
7-1-04
E E
ASSEMBLY #101245
NO REQ’D PART NO. DESCRIPTION
1 2 6616 Grease Fitting 2 1 1483 Hex Nut 3 1 50252 Piston 4 1 88926 Cylinder Tube 5 1 77458 Cylinder Gland
6 1 100325 Cylinder Rod 7 2 88919 Bushing 8 1 4644* Piston Ring 9 1 4645* O’Ring
10 1 4641* O’Ring
11 1 5421 Washer 12 1 4509* O’Ring 13 1 4510* Back-Up Washer 14 1 45219* Poly-Pak Seal 15 1 45250* O’Ring
16 1 45389* Rod Wiper 17 1 88918 Bushing
NOTE: Seal Kit #45617 includes all parts marked with an asterisk (*). Parts are not sold separately.
Page 38
CONTROL BOX ASSEMBLY
9828
3-04-06-3
E E
DIGGA ELECTRICAL CONTROL HANDLE ASSEMBLY #104367
(DIRECT CONNECT TO CONTROL VALVE)
Page 39
CONTROL BOX ASSEMBLY
9726
3-15-06-4
E E
OPTIONAL ELELCTRICAL CONTROL BOX ASSEMBLY #104368
(USE WITH WIRING HARNESS #101096)
Page 40
ELECTRICAL HARNESS
9709
3-15-06-2
WIRING HARNESS #101096
Page 41
ELECTRICAL SCHEMATIC
10887
1-26-06
WIRING HARNESS #108035
Page 42
ELECTRICAL SCHEMATIC
10888
1-26-07
WIRING HARNESS #108036
Page 43
INSTALLATION INSTRUCTIONS
9772
8-6-04
F F
GENERAL INFORMATION
The following instructions will help you to mount your stump grinder onto your skid­steer loader. The stump grinder uses the quick-attach system for ease of installation. There­fore, if you know how to attach your bucket, attaching the stump grinder should prove no problem. Remember to read all safety warning, decals and operations instructions before operating the attachment. If there is any portion of this manual that you do not understand, contact your dealer.
WARNING! OPERATING THE STANDARD FLOW STUMP GRINDER ON A HIGH FLOW HYDRAULIC SYSTEM MAY CAUSE SEVERE INJURY OR DEATH TO THE OPERATOR OR BYSTANDERS DUE TO THE INCREASED
RPM.
INSTALLATION INSTRUCTIONS
1. Remove any shipping banding from around the stump grinder and skid.
2. Remove any attachment from the front of the loader.
3. Following all standard safety practices and the instructions for installing an attachment on your skid-steer operator’s manual, install the stump grinder onto your skid-steer.
NOTE: IT IS IMPORTANT TO MAKE SURE THE LOCKING MECHANISM ON YOUR QUICK ATTACH IS ENGAGED, THEREFORE LOCKING THE ATTACHMENT ONTO
THE SKID-STEER.
4. Lower the unit to the ground and remove the key.
5. If the rear guard assembly was not installed at the factory, install it now using the hardware provided. (See Section E for hardware locations.)
6. Relieve any pressure from the auxiliary hydraulic system and after making sure that there is not any foreign matter on the hydraulic couplers, connect the couplers to the auxiliary hydraulic system of your skid-steer loader.
7. If installing the high ow stump grinder, connect the case drain coupler to
the case drain on your skid-steer loader. Route the hoses in such a fashion
as to avoid pinching or chang.
CAUTION! BE SURE CASE DRAIN COUPLER IS COMPLETELY ENGAGED. IMMEDIATE HYDRAULIC MOTOR SEAL FAILURE WILL OCCUR IF CASE DRAIN IS NOT SUCCESSFULLY CONNECTED.
Page 44
INSTALLATION INSTRUCTIONS
9720
7-1-04
F F
8. Route the electrical control handle to the operator’s station taking care to
avoid pinching of the electrical wire harness. NOTE: If your skid-steer is
equipped with a multi-function control handle, connect the electrical wire
harness from the stump grinder to the auxiliary electrical connector on the
front of the skid-steer.
9. Following all standard safety practices, start the skid-steer and run all
cylinders through their full cycle to purge any air from the system. Check
that all controls function according to the operating control decal.
Your stump grinder is now installed and ready for operation.
DISCONNECT INSTRUCTIONS
1. With the stump grinder extended halfway out, lower the unit onto the
grouser pads on the mounting bracket and the brace stand. NOTE: Extending
the unit will help prevent it from tipping forward when disconnected.
2. Following Safety Shut Down Procedures; stop the engine and set the
parking brake, relieve any pressure in the hydraulic lines.
3. Disconnect the power and return hoses from the auxiliary hydraulics.
(Disconnect case drain coupler from the case drain if using the high ow
stump grinder.)
4. Disconnect the electrical wire harness from the auxiliary electrical connector
(if so equipped).
5. Following all standard safety practices and the instructions for disconnecting
an attachment in your skid-steer operator’s manual, disconnect the
stump grinder from your skid-steer.
6. Connect the hydraulic couplers on the attachment together to prevent
contaminants from entering the hydraulic system.
Page 45
OPERATING INSTRUCTIONS
9773
8-612-04
G G
GENERAL INFORMATION
The DIGGA stump grinder is perfect for landscaping and maintaining parks and municipalities. The easy maneuverability of the skid-steer allows access to ar­eas often inaccessible and it is easily moved from site to site. The offset design offers ex­cellent visibility and can be used in tight spaces around buildings and homes.
The quick attach mounting plate allows for easy hook-up and disconnect. Therefore the time required to remove the stump grinder from the skid-steer and attach a bucket for clean up is greatly reduced from conventional stump grinders. Due to this arrangement, thorough knowledge of the skid-steer controls is necessary for machine operation. Read your skid-steer operator’s manual for information regarding skid-steer operation before at­tempting to use the stump grinder.
Follow all installation instructions (Section F) for the proper installation of the unit onto your skid-steer before operating.
STUMP GRINDING OPERATION
WARNING! CHECK THE WORK AREA AND KNOW WHERE ALL UTILITY LINES ARE BEFORE OPERATING THE STUMP GRINDER. OPERATE THE STUMP GRINDER FROM INSIDE THE OPERATOR’S STATION OF YOUR SKID-STEER LOADER ONLY.
1. Swing the stump grinder all the way to the right, align the grinder with the stump in such a fashion that the skid-steer is as level as possible from left to right.
2. Position the cutting wheel to the right of the stump. Lower the frame so the grous er pads are resting on the ground. This will assist in stabilizing the unit for even cut
ting and reduce the inadvertent movement of the skidsteer.
NOTE: It is recommended that the pivot pin, attaching the mounting bracket to the yoke, be perpendicular to the ground or as close to perpendicular as possible for the best performance of the unit.
NOTE: Be sure the cutting wheel is not contacting the ground.
3. Activate the auxiliary hydraulics to the stump grinder and increase the engine to full RPM.
4. Adjust the cutting wheel to cut approximately 1 to 1-1/2” of stump.
Page 46
OPERATING INSTRUCTIONS
9774
8-12-04
G G
DIGGA STUMP GRINDER
NOTE: The cutting depth of each pass will be determined by the type of
tree. Certain varieties of trees will allow for a deeper cut than trees containing
a lot of sap.
5. Swing the cutting wheel to the left across the top of the stump on the edge
closest to the skid-steer. Lower the grinder another 1 to 1-1/2” and swing
the cutting wheel back across the stump to the right.
6. Continue cutting in this manner. If the wheel stalls, reduce the depth of the
cut. Move the skid-steer as required to allow cutting a new area.
NOTE: Do not move into the stump while making a cross sweep. Machine
and/or tooth damage could result from motor overload.
NOTE: Make shallow cuts when cutting surface roots. Large chips can be
broken off and thrown if the cut is too deep.
Page 47
LUBRICATION
9775
8-12-04
H H
GENERAL INFORMATION
Economical and efcient operation of any machine is dependent upon
regular and proper lubrication of all moving parts with a quality lubricant. Neglect
leads to reduced efciency, wear, breakdown and needless replacement of parts.
DAILY / EVERY 8 HOURS
All parts provided with grease ttings should be lubricated every 8 hours. If any grease ttings are missing, replace them immediately. Clean all ttings
thoroughly before using the grease gun.
IMPORTANT: Avoid excessive greasing. Dirt collects on exposed grease and greatly increases wear. After greasing, wipe off excessive grease from
ttings.
LUBRICATION SYMBOL
Lubricate daily or every 8 hours of operation, whichever comes last, with SAE Multi-Purpose Lubricant or equivalent SAE Multi-Purpose type grease.
CAUTION! SHUT OFF ENGINE AND REMOVE KEY BEFORE LUBRICATING EQUIPMENT.
WEEKLY
The oil level in the gearbox should be checked once a week. Fill as necessary with 80-90 weight gear lubricant.
TO CHECK:
Remove access cover from front of frame. Remove pipe plug from end of gearbox. Lubricant should be at the same level as the plug.
TO ADD:
Remove pipe plug from the gearbox and add 80-90 weight gear lubricant until level with plug. Replace pipe plug. NOTE: Removing vent plug when lling will speed up the
lling process.
IMPORTANT: DO NOT OVERFILL, AS TOO MUCH LUBRICANT MAY RUPTURE THE GEAR BOX SEALS.
Page 48
MAINTENANCE
9727
7-9-04
L L
STUMP GRINDER
GENERAL INFORMATION
Regular maintenance is the key to long equipment life and safe operation. Main-
tenance requirements have been reduced to an absolute minimum. However, it is very
important that these maintenance functions be performed as described below.
WARNING! Avoid serious injury. Lower the stump grinder to the ground, set the
parking brake, stop the skid-steer engine and remove the key before
leaving the operator’s seat. If unit must be left raised for maintenance
block the unit securely to prevent accidental release of the lifting
mechanism. Disconnect the hydraulic couplers.
DAILY
Check skid-steer loader hydraulic system to ensure an adequate level of hydraulic oil.
• Check Gearbox castle nut and torque to min. 250 - max. 350 ft. lbs.
• Check mounting hardware on teeth and torque to min. 150- max. 180 ft. lbs.
• Check all other hardware and tighten if necessary. See Section O
• Check hydraulic system for hydraulic oil leaks.
• Check Gearbox power shaft for foreign material wrapped around the shaft and
remove if necessary.
• Check teeth for damage and replace as needed.
• Check all Safety Guards and Devices are installed correctly.
• Check for missing or illegible Safety / Warning Decals.
WARNING! Escaping uid under pressure can have sufcient force to penetrate
the skin causing serious personal injury. Fluid escaping from a very
small hole can be almost invisible. Use a piece of cardboard or wood,
rather that hands to search for suspected leaks.
Keep unprotected body parts, such as face, eyes, and arms as far
away as possible from a suspected leak. Flesh injected with hydraulic
uid may develop gangrene or other permanent disabilities.
If injured by injected uid, see a doctor at once. If your doctor is not
familiar with this type of injury, ask him to research it immediately to
determine proper treatment.
EVERY 40 HOURS
• Check oil level in gearbox and add if necessary. (See Section H)
Page 49
MAINTENANCE
9776
1-31-07-2
L L
STUMP GRINDER
WARNING! Avoid serious injury. Lower the stump grinder to the ground, set the parking brake, stop the skid-steer engine and remove the key before leaving the operator’s seat. If unit must be left raised for maintenance block the unit securely to prevent accidental release of the lifting mechanism. Disconnect the hydraulic couplers.
REPLACING TEETH
When replacing the teeth the unit must be blocked securely off the ground to allow the wheel to rotate. The teeth should be inspected regularly (every 8 hours) for tightness and to ensure they are not worn or that the carbide tip is not missing or chipped. Tighten and replace as necessary.
Replacing Square Teeth:
1. With unit securely blocked off the ground and hydraulic couplers disconnected, remove lock nuts on teeth being replaced.
2. Position new teeth and replace existing lock nut with new one provided.
3. Torque to specication. (See Section “O”.)
Replacing Bolt-On Teeth:
1. With unit securely blocked off the ground and hydraulic couplers disconnected, remove the two sockethead capscrews securing the tooth to the wheel.
2. Position the new tooth on one side while retaining the existing tooth on the other side and secure in place with the existing sockethead capscrews.
NOTE: Be sure to maintain the existing tooth pattern when replacing any bolt-on teeth. See Section E
3. Torque to specication. (See Section “O”.)
REPLACING HYDRAULIC MOTOR
When replacing the hydraulic motor the unit should be either securely blocked up off the ground or attached to a hoist with the hydraulic couplers disconnected.
NOTE: Field replacement of the internal motor seals voids warranty.
1. With unit securely positioned and hydraulic couplers disconnected, tag and disconnect the hydraulic hoses from the hydraulic motor. Note the hose routing for re-installation.
2. Loosen the four sockethead capscrews on the coupler. See Figure #1
3. Standard Flow: Slide the motor out of the coupler and remove the two .50” capscrews holding the motor to the motor mount and remove the motor. See Figure #1 High Flow: Remove the four .50” capscrews holding the motor to the motor mounts and then slide the motor out of the coupler. See Figure #1
Page 50
MAINTENANCE
9777
1-31-07-2
L L
4. Standard Flow: Install the new motor onto the motor mount using the existing
hardware. Slide the motor with the mounting plate into the coupler while
positioning the rubber bumpers and retighten the sockethead capscrews.
High Flow: Slide the motor into the coupler while maintaining the positioning
of the motor mounting plates. Reinstall the motor onto the motor mountings
using the existing hardware and retighten the sockethead capscrews.
WARNING! Avoid serious injury. Lower the stump grinder to the ground, set
the parking brake, stop the skid-steer engine and remove the key
before leaving the operator’s seat. If unit must be left raised for
maintenance block the unit securely to prevent accidental release
of the lifting mechanism. Disconnect the hydraulic couplers.
5. Torque all hardware to specication. See Section O
6. Re-connect the hydraulic hoses and ttings to the new motor.
7. Check for leaks and tighten as required.
FIGURE #1
REPLACING GEARBOX/MOTOR COUPLER
When replacing the coupler the unit should be either securely blocked up
off the ground or attached to a hoist with the hydraulic couplers disconnected.
1. With unit securely positioned and hydraulic couplers disconnected, loosen
the four sockethead capscrews on the coupler.
2. Standard Flow: Slide the motor out of the coupler. See Figure #1
High Flow: Remove the four .50” capscrews holding the motor to the motor
mounts and slide the motor out of the coupler. See Figure #1
3. Remove the roll pin holding the coupler to the gearbox.
4. Place the new coupler on the gearbox shaft and reinstall the roll pin.
STUMP GRINDER
Page 51
MAINTENANCE
9778
1-31-07-2
L L
STUMP GRINDER
5. Reinstall the motor into the coupler (install the four .50” capscrews on high
ow units) and retighten the sockethead capscrews. Torque to specication.
See Section O
REPLACING GEARBOX
When replacing the gearbox the unit should be either securely blocked up off the ground or attached to a hoist with the hydraulic couplers disconnected.
NOTE: A new cotter pin should be installed whenever the wheel has been removed.
1. With the wheel guard cover removed, remove the castle nut and cotter pin securing the wheel to the gearbox.
2. Loosen the four sockethead capscrews on the coupler. See Figure #1
3. Standard Flow: Slide the motor out of the coupler. See Figure #1 High Flow: Remove the four .50” capscrews holding the motor to the motor mounts and slide the motor out of the coupler. See Figure #1
3. Remove the roll pin holding the coupler to the gearbox and remove the coupler. See Figure #2
4. Remove the four capscrews securing the gearbox to the stump grinder frame and remove the gearbox. See Figure #2 NOTE: Be prepared for
the gearbox to drop when the capscrews are removed.
FIGURE #2
5. Check lubrication level in the gearbox and add as needed. See Section H Install into the stump grinder frame using the existing hardware.
6. Place the new coupler on the gearbox shaft and reinstall the roll pin.
7. Reinstall the motor into the coupler (install the four .50” capscrews on high
ow units) and retighten the sockethead capscrews.
8. Re-install the wheel using the new castle nut and cotter pin.
9. Re-install the wheel guard cover using the existing hardware.
10. Torque all capscrews to specication. See Section O
Page 52
MAINTENANCE
9383
1-31-07-2
L L
GENERAL INFORMATION
The following information is provided to assist you in the event you should need to repair or rebuild a hydraulic cylinder. When working on hydraulic cylinders, make sure that the work area and tools are clean and free of dirt to prevent con­tamination of the hydraulic system and damage to the hydraulic cylinders. Always protect the active part of the cylinder rod (the chrome section). Nicks or scratches on the surface of the rod could result in cylinder failure. Clean all parts thoroughly with a cleaning solvent before reassembly.
DISASSEMBLY PROCEDURE IMPORTANT: Do not contact the active surface of the cylinder rod with the vise. Damage to the rod could result.
THREADED TYPE GLAND
1. Rotate the gland with a spanner wrench counterclockwise until the gland is free of the cylin-
der tube.
2. Pull the cylinder rod from the cylinder tube.
3. Inspect the piston and the bore of the cylin der tube for deep scratches or galling. If damaged, the piston and cylinder tube must be replaced.
4. Remove the hex nut, piston, at washer or
spacer tube (if so equipped), and gland from the cylinder rod. If the cylinder rod is rusty, scratched, or bent, it must be replaced.
5. Remove and discard all the old seals.
ASSEMBLY PROCEDURE IMPORTANT: Replace all seals even if they do not appear to be damaged. Failure to replace all seals mayresult in premature cylinder fail­ure.
1. Install the cylinder rod seal in the gland rst.
Be careful not to damage the seal in the
process as it is somewhat difcult to install.
A special installation tool (Part #65349) is available to help with installing the seal.
Simply t the end of the tool over the seal
so that the large prong of the tool is on the outside of the seal, and the two smaller prongs on the inside. The lip of the seal should be facing towards the tool.
Rotate the handles on the tool around to wrap the seal around the end of the tool. Now insert the seal into the gland from the inner end.
Position the seal in it’s groove, and release and re­move the tool. Press the seal into its seat the rest of the way by hand.
2. Install the new piston ring, rod wiper, O­rings and backup washers if applicable on the pis­ton. Be careful not to damage the seals. Caution must be used when installing the piston ring. The ring must be stretched carefully over the piston with a smooth, round, pointed tool.
CYLINDER SEAL REPLACEMENT
Page 53
MAINTENANCE
L L
3. After installing the rod seal inside the gland as shown in step #1, install the external seal.
NOTE: Threaded glands may have been equipped with a separate O-ring and backup washer system or a polypak (all in one) type seal. Current seal kits contain a polypak (all in one) type seal to replace the discarded seal types on ALL THREADED GLANDS.
4. Slide the gland onto the cylinder rod being careful not to damage the rod wiper. Then install the
spacer, or at washer (if so equipped), small o-ring,
piston, and hex nut onto the end of the cylinder rod.
6. Apply a lubricant (such as Lubriplate #105) to the piston and teon ring. Insert the cylinder rod assem­bly into the cylinder tube.
IMPORTANT: Ensure that the piston ring ts
squarely into the cylinder tube and piston groove, otherwise the ring may be damaged and a leak will occur.
7. Use a spanner wrench to rotate the gland clockwise into the cylinder. Continue to rotate the gland with the spanner wrench until it is tight.
NOTE: Seal kits will service most cylinders of similar bore size and rod diameter.
WARNING! Cylinders serviced in the eld are
to be tested for leakage prior to the attachment being placed in work. Failure to test rebuilt cylinders could result in damage to the cylin der and/or the attachment, cause severe personal injury or even death.
TORQUE SPECIFICATION CHART
Use the following torque values when tight­ening the nuts on the cylinder rod threads.
5. Secure the cylinder rod (mounting end) in a vise with a support at it’s center. Torque the nut to the amount shown for the thread diameter of the cylinder rod (see chart).
IMPORTANT: Do not contact the active surface of the cylinder rod with the vise. Damage to the rod could result.
8762
10-3-02
Page 54
Page 55
STORAGE & TRANSPORTING
9731
8-13-04
M M
GENERAL INFORMATION
The following storage procedure will help you to keep your stump grinder in top condition. It will also help you get off to a good start the next time your stump grinder is needed. We therefore strongly recommend that you take the extra time to follow these procedures whenever your unit will not be used for an extended period of time.
PREPARATION FOR STORAGE
1. Clean the unit thoroughly, removing all mud, dirt, grease and wood chips.
2. Replace any worn or chipped teeth. Replace any teeth that are missing the car bide tip.
3. Inspect the unit for visible signs of wear, breakage or damage. Order any parts required and make the necessary repairs to avoid delays when starting next sea son.
NOTE: Purchase only approved parts from your authorized dealer.
4. Tighten all loose nuts, capscrews and hydraulic connections.
5. Check the gearbox for proper lubrication level. (See Section H)
6. Connect the hydraulic couplers together to protect the hydraulic system from contaminates.
7. Touch up all unpainted and exposed areas with paint to prevent rust.
8. Replace decals is damaged or in unreadable condition.
9. Coat exposed of the cylinder rods with grease.
10. Grease all grease ttings. (See Section H)
11. Store the unit in a dry and protected place. Leaving the unit outside will materially shorten its life.
REMOVING FROM STORAGE
1. Remove all protective coverings.
2. Check hydraulic hoses for deterioration and replace if necessary.
3. Check all nuts and bolts for tightness, especially those securing the motor, gear box and teeth.
TRANSPORTING
1. Follow all federal, state and local regulations when transporting on public roads.
2. Use extra care when loading or unloading onto a trailer or truck.
CAUTION: Be sure to install a SMV (Slow Moving Vehicle) sign on loader before transporting. When transporting on a road or highway at night or during the day, use accessory lights and devices for adequate warning to the opera tors of other vehicles. In this regard, check local and government regu lations. Always drive slowly over uneven terrain to avoid tipping the unit.
STUMP GRINDER
Page 56
Page 57
TROUBLESHOOTING
9732
9-21-04
N N
PROBLEM
Motor will not operate.
Wheel rotates sluggishly
Leaking Oil
Insufcient Power.
Cylinders Operate in the wrong direction.
Cylinder speed is either too fast or too slow.
POSSIBLE CAUSE
Auxiliary hoses not hooked up to the skid steer.
Obstruction in hydraulic lines
Skid-steer auxiliary valve not engaged.
Insufcient hydraulic ow from
the skid steer.
Damaged quick coupler.
Oil Filter on the skid-steer is dirty.
Internal Motor Leakage.
Gearbox Failure
Loose or damaged hydraulic line.
O-Rings on ttings damaged.
Fittings loose or damaged.
Cylinder seal damaged.
Motor seals damaged
Insufcient hydraulic ow from
skid-steer.
Relief valve settings to low.
Oil lter on skid-steer is dirty.
Hoses from the valve to skid steer incorrectly connected.
Incorrect wiring from joystick control.
Cylinder speed adjusted incor­rectly
POSSIBLE REMEDY.
Engage Couplers.
Remove Obstruction and replace if necessary
Engage auxiliary valve.
Refer to Skid Steers Owners Manual.
Replace if necessary
Refer to Skid Steers Owners Manual.
Call DIGGA service department.
Call DIGGA service deparment.
Tighten or Replace.
Replace if necessary.
Tighten or Replace.
Replace cylinder seals.
Call DIGGA service department.
Refer to Skid Steers Owners Manual.
Refer to Skid Steers Owners Manual.
Refer to Skid Steers Owners Manual.
Switch couplers at the skid steer end.
Check wiring diagram and cor­rect.
Adjust the cylinder speed knob on the control valve.
Page 58
TROUBLESHOOTING
9733
9-21-04
N N
PROBLEM
Excessive Oil Temperature.
Wheel Rotates in the wrong di­rection.
Excessive Vibration
Cylinders will not Function
POSSIBLE CAUSE
Hydraulic oil level to low.
Excessive stalling of cutting wheel.
Obstruction in hydraulic lines.
Hydraulic oil or oil lter in skid
steer is dirty.
Relief valve setting to low.
Couplers not engaged.
Hoses are switched at the motor.
Broken, Damaged or missing teeth.
Bent Gearbox Shaft
Faulty Switch or electrical con­nection.
Faulty control valve coil.
Damaged spool in control valve.
POSSIBLE REMEDY.
Refer to Skid-Steers Owners Manual
Decrease Cutting Depth and Swing speed.
Remove Obstruction and replace if necessary.
Refer to Skid-Steers Owners Manual
Refer to Skid-Steers Owners Manual
Engage Couplers
Switch motor hoses.
Replace as necessary.
Call DIGGA Service Department.
Repair or replace as necessary.
Replace coil.
Replace spool.
Page 59
BOLT TORQUE
9383
1-31-07-2
O O
GENERAL TORQUE SPECIFICATION TABLE
Use the following torques when special torques are not given. These values apply to fas­teners as received from suppliers, dry, or when lubricated with normal engine oil. They do not apply if special graphited or moly disulphide greases or other extreme pressure lubricants are used. This applies to both UNF and UNC threads. Remember to always use
grade ve or better when replacing bolts.
BOLT TORQUE SPECIFICATIONS
Page 60
Page 61
SPECIFICATIONS
9779
7-29-04
P P
Page 62
DECALS
9780
1-31-07-2
Q Q
DECAL PLACEMENT
GENERAL INFORMATION
The diagram on this page shows the location of the decals used on the
DIGGA Rear Discharge Stump Grinders. The decals are identied by their part
numbers, with reductions of the actual decals located on the following pages.
Use this information to order replacements for lost or damaged decals. Be sure
to read all decals before operating the stump grinder. They contain information
you need to know for both safety and attachment longevity.
IMPORTANT: Keep all safety signs clean and legible. Replace all missing, illegible or dam-
aged safety signs. When replacing parts with safety signs attached, the safety signs must
also be replaced.
REPLACING SAFETY DECALS: Clean the area of application with a nonammable sol-
vent, then wash the same area with soap and water. Allow the surface to dry. Remove the
backing from the safety sign, exposing the adhesive surface. Apply the safety sign to the
position shown in the diagram above and smooth out any bubbles.
Page 63
DECALS
Q Q
9383
1-31-07-2
Page 64
DECALS
9782
9-21-04
Q Q
DIGGA
Page 65
PREDELIVERY CHECKLIST
9480
3-2-04
R R
GENERAL INFORMATION
The following is a list of areas that should be inspected by the dealer prior to delivery of the attachment to the customer. The customer should check the list and make sure that the dealer has completed the inspection. Completion of this checklist will help insure that the customer receives the attachment in complete working order, ready to install.
PREDELIVERY CHECKLIST - CHECK AND ADJUST AS NECESSARY
1. ______ Visually inspect the attachment for bent, cracked, damaged or missing parts. Check for any other irregularities.
2. ______ Check and lubricate attachment if necessary. See “Lubrication” Section H.
3. ______ Check bolts for tightness daily. Retighten after the rst eight working
hours.
4. ______ Remove paint from unnished chrome surfaces of cylinders.
5. ______ Run cylinders through their full cycle to purge any air from the system.
6. ______ Check all hydraulic connections for leaks and hoses for proper
positioning to reduce chang and binding.
7. ______ Make sure all decals are not damaged or missing and are in their correct location. See “Decals” Section Q.
8. ______ Make sure customer has the necessary couplers to attach the power and return hoses to the skid-steer auxiliary hydraulic couplers.
9. ______ Complete and return the manufacturers “Warranty Validation From” and sign your dealership predelivery checklist.
Page 66
Page 67
LIMITED WARRANTY
9383
1-31-07-2
S S
All new DIGGA products are warranted to be free from defects in materials or work­manship which may cause failure under normal usage and service when used for the pur­pose intended.
In the event of failure within twelve (12) months from initial retail sale, lease or rental date (excluding cable, ground engaging parts such as sprockets, digging chain, bearings, teeth, tamping and demolition heads, blade cutting edges, pilot bits, auger teeth, auger heads & broom bristles), if after examination, DIGGA determines failure was due to defec­tive material and/or workmanship, parts will be repaired or replaced. DIGGA may request defective part or parts be returned prepaid to them for inspection at their place of business
at Yatala,QLD or to a location specied by DIGGA.
Any claims under this warranty must be made within fteen (15) days after the
Buyer learns of the facts upon which such claim is based. All claims not made in writing
and received by DIGGA within the time period specied above shall be deemed waived.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED AND THERE ARE NO WARRANTIES OF MERCHANTABILITY OR OF FIT­NESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL DIGGA BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGE.
DIGGA’S LIABILITY FOR ANY AND ALL LOSSES AND DAMAGES TO BUYER, RESULTING FROM ANY CAUSE WHATSOEVER, INCLUDING DIGGA’S NEGLIGENCE, IRRESPECTIVE OF WHETHER SUCH DEFECTS ARE DISCOVERABLE OR LATENT, SHALL IN NO EVENT EXCEED THE PURCHASE PRICE OF THE PARTICULAR PROD­UCTS WITH RESPECT TO WHICH LOSSES OR DAMAGES ARE CLAIMED, OR, AT THE ELECTION OF DIGGA, THE REPAIR OR REPLACEMENT OF DEFECTIVE OR DAMAGED PRODUCTS.
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