Digga RAMDRILL Series, RAMDRILL 3PT LINKAGE, RAMDRILL PTO, RAMDRILL PHD-XD Operator's Manual
RAMDRILL
RAMDRILL PHD-XD
3PT LINKAGE
OPERATORS MANUAL
PM-000019B
PM-000019B - Ramdrill Operators Manual - July 2015
2
1 CRITICAL INFORMATION - SERVICE INTERVALS
CRITICAL - DO NOT CONNECT OR OPERATE YOUR RAMDRILL
WITHOUT FIRST HAVING READ AND UNDERSTOOD THIS STATEMENT
Your Ramdrill is a high performance attachment that is designed for Drilling. To avoid premature wear and
failure, and to fulll your terms of warranty please read this statement.
All DIGGA RAMDRILL must have a rst oil change within the rst 30hrs (extreme use) or 50hrs (moderate
use) or 3mths (which ever comes rst) of use to ensure the bed in of the drive unit. For more detailed
information please read page 25.
If the rst oil change is not performed within this period excessive wear within the gearbox will occur that will
cause premature failure. All Warranty will be void.
Oil must then be changed thereafter every 300hrs (extreme use)/500hrs (moderate use) and a full service
every 12mths must be performed by an authorised Digga service agent to ensure Warranty requirements are
met.
In the event of a failure under the warranty period:
• Contact Digga immediately, DO-NOT DISASSEMBLE YOUR DRIVE without rst obtaining written
permission and instructions from Digga.
• Proof of service must be provided in hard copy form of both operational and service history (including serial
number of gearbox and hydraulic motor) records. Service must be performed by an authorised Digga
service agent.
3
2 TABLE OF CONTENTS
1 CRITICAL INFORMATION.............................................................................. 3
2 TABLE OF CONTENTS.................................................................................. 4
3 TO THE PURCHASER................................................................................... 5
4 SERVICE AND PREPARATION FOR USE.................................................... 6
5 SAFETY PRECAUTIONS GENERAL USE.................................................... 10
6 SAFETY - WORKING WITH THE ATTACHMENT ........................................ 16
7 SAFETY - DECAL LOCATION....................................................................... 18
8 BEFORE USE................................................................................................ 19
9 INSTALLATION AND OPERATION INSTRUCTIONS.................................... 20
10 CONTACT INFORMATION............................................................................. 24
11 MAINTENANCE.............................................................................................. 25
12 TROUBLE SHOOTING................................................................................... 28
13 WARRANTY..................................................................................................... 30
PM-000019B - Ramdrill Operators Manual - July 2015
4
3 TO THE PURCHASER
THANK YOU
Congratulations on the purchase of your new DIGGA Ramdrill. This product was carefully designed and manufactured to give you years of
dependable service. It is mandatory that oil changes are performed at the specied interval to keep it in top working condition
(Maintenance - chapter 11).
The complete manual must be read and understood before connecting and operating. Be sure to observe all safety precautions and
maintenance procedures as described in this manual.
Optional Extras are available for special applications or extreme conditions: these are noted throughout the manual. Contact your DIGGA
dealer for any further information pertaining to this product or for further information on other products available in the DIGGA range.
ABOUT THIS MANUAL
This manual has been designed to help you do a better,
safer job.
become familiar with its contents
never let anyone operate this unit without reading the
“Safety Precautions” and “Operating Instructions” sections
of this manual. Unless noted otherwise, right and left sides
are determined from the position of the operator when
behind the product facing forward.
Read this manual carefully and
. Remember;
SAFETY ALERT SYMBOL
This is the “Safety Alert Symbol” used by this industry. This symbol is used to warn
of possible injury. Be sure to read all warnings carefully. They are included for your
safety and for the safety of others working with you.
5
4 SERVICE & PREPARATION FOR USE
Your Digga Ramdrill is a user non serviceable part. Unauthorised disassembly will void warranty.
All service and warranty must be performed by an authorised DIGGA service agent. Contact your local Digga
dealer for details.
To facilitate warranty or service, record the model and serial number of your unit in the space provided on this
page. This information may be obtained from the identication plate located on the product.
MODEL______________________________________
SERIAL NUMBER______________________________
DATE PURCHASED____________________________
MODELS COVERED IN THIS MANUAL
PTO PHD-XD 3PT LINKAGE
PM-000019B - Ramdrill Operators Manual - July 2015
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The parts department needs this information
to ensure accurate parts can be sent to the
authorised service agent.
4 SERVICE & PREPARATION FOR USE - PHD FIXED BOOM
MAIN COMPONENTS
To avoid any inconvenience before operation, please check that you have received the following items which you
have ordered.
RAMDRILL - PHD FIXED BOOM
4
3
1
PHD RAMDRILLS COME WITH
THE FOLLOW ING TOP LINK BAR
NOTE
PART NUMBER
RD-000024
7
NO DESCRIPTION
6
1 HYDRAULIC CYLINDER
2 PIN - DUAL PIN CAT1 AND CAT2
3 TOP LINK BAR
4 BOOM ASSEMBLY
5 ADJUSTABLE LEGS ASSEMBLY
6 A FRAME WELDMENT
7 GEARBOX ASSEMBLY
600M M LONG
2
5
7
1
74
3
6
5
2
8
4 SERVICE & PREPARATION FOR USE - PTO FIXED BOOM
RAMDRILL - PTO FIXED BOOM
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PTO RAMDRILLS COME WITH
THE FOLLOW ING TOP LINK BARS
PART NUMBER
RD-000025
450M M LONG 295M M LONG
NO DESCRIPTION
1 RAM ROD
2 PIN - CAT2
3 PIN - ADJUSTABLE LEG
4 TOP LINK BAR
5 A-FRAME WELDMENT
6 LEG ASSEMBLY
7 BOOM ASSEMBLY
8 GEARBOX ASSEMBLY
NOTE
PART NUMBER
RD-000026
4 SERVICE & PREPARATION FOR USE
To avoid any inconvenience before operation, please check that you have received the items (covered in this
manual) which you may have ordered.
PTO PHD 3PT LINKAGE
QTY DESCRIPTION
1 BOLT HEX 1/2X4 G8 UNC ZP
1 NUT HEX NYLOC 1/2 UNC ZP
2 NUT NYLOC 1/4 ZP
2 BOLT HEX 1/4”x1” G8.8 UNC ZP
1 GREASE NIPPLE 1/4 UNF
2 S7-0612-BSPTM JICM-NIP
2 QRC POPPET FIRG M 1/2 BSPP
2 DOUTY WASHER HYD COUPLINGS
2 CAT 1 (B200)-137MMOAL 22MMDIA
2 CAT 2 (B202)-140MMOAL 22MMDIA
2 LYNCH B7-11MM SHAFT
1 OP MANUAL RD
1 BOLT KIT RD CLUTCH CVR
2 GB SPC PTO
1 CHAIN 1M CHAIN SECT 4MM GALV
1 CONVERSION BUSH CAT 1 TO 2
1 HYDRAULIC CYLINDER
2 CLUTCH COVER
1 CLUTCH
1 HOSE KIT
1 GEAR BOX
1 450MM TOP LINK BAR
1 295MM TOP LINK BAR
QTY DESCRIPTION
2 BOLT HEX M10X110 G8.8 ZP
1 BOLT HEX 1/2X4 G8 UNC ZP
1 NUT HEX NYLOC 1/2 UNC ZP
2 NUT NYLOC 1/4 ZP
2 NUT HEX NYLOC M10 ZP
2 BOLT HEX 1/4”X1” G8.8 UNC ZP
1 S90 1212-JICM UNOM - NIP
1 REDNIP-MLE S90-1212THRDA+B3/4
4 QRC POPPET FIRG M 1/2 BSPP
4 DOUTY WASHER HYD COUPLINGS
2 CAT 2 (B202)-140MMOAL 22MMDIA
2 LYNCH B7-11MM SHAFT
1 OP MANUAL RD
2 GB PIN 1IN W/TEARDROP
1 CHAIN 1M CHAIN SECT 4MM GALV
1 CONVERSION BUSH CAT 1 TO 2
1 HYDRAULIC CYLINDER
1 HOSE KIT
1 GEARBOX
1 600MM TOP LINK BAR
QTY DESCRIPTION
1 DRWB3/4B404-208OAL 186SL 19DIA
1 B81-160MM OAL 141MM SL 25MMDIA
3 LYNCH B7-11MM SHAFT
2 CAT1/2DBL END-1900AL 22MM 28.5
1 OP MANUAL RD
1 BOLT KIT RD CLUTCH CVR
1 CONVERSION BUSH CAT 1 TO 2
1 HYDRAULIC CYLINDER
2 CLUTCH COVER
1 CLUTCH
1 HOSE KIT
1 GEAR BOX
9
5 SAFETY PRECAUTIONS - GENERAL INFORMATION
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO
INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN
RESULT IN INJURY OR DEATH.
THIS SYMBOL MEANS:
ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!
SIGNAL WORDS: Note the use of signal words DANGER, WARNING, and CAUTION with the safety messages. The appropriate signal
word for each has been selected using the following guidelines:
DANGER: Indicates an imminently hazardous situation, which if not avoided, will result in death or serious injury. This signal word is to be
limited to the most extreme situations, typically for machine components which, for functional purposes, cannot be guarded.
WARNING: Indicates a potentially hazardous situation, which if not avoided, could result in death or serious injury, and includes hazards
that are exposed when guards are removed. It may also be used to alert against unsafe practices and indicate potential failure or damage
to equipment.
CAUTION: Indicates a potentially hazardous situation, which if not avoided, may result in minor or moderate injury. It may also be used to
alert against unsafe practices.
This section is composed of various warnings and safety tips. Read and learn all the information in this section before you attempt
to use your attachment. Also read your machines owner’s manual before using your equipment. This knowledge will help you operate
your unit safely. Do not take this information lightly, it is presented for your benet and for the benet of others working around
you.
The “Safety Alert Symbol” will be used throughout this manual. It will appear with the word DANGER, WARNING, or CAUTION,
and a safety message pertaining to the specic topic being covered. Take the time to read these messages as you come across them.
PM-000019B - Ramdrill Operators Manual - July 2015
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5 SAFETY PRECAUTIONS - GENERAL INFORMATION
WARNING
WARNING
WARNING
WARNING
KNOW WHERE UTILITIES ARE
Observe overhead electrical and other utility lines. Be sure equipment will clear them. When digging, call DIAL
BEFORE YOU DIG ON 1100 (in Australia), or your local UTILITIES location service provider for location of buried utility
lines, gas, water, and sewer, as well as any other hazard you may encounter.
EXPOSURE TO RESPIRABLE CRYSTALLINE SILICA DUST ALONG WITH OTHER HAZARDOUS DUSTS MAY
CAUSE SERIOUS OR FATAL RESPIRATORY DISEASE.
It is recommended to use dust suppression, dust collection and if necessary personal protective equipment during the
operation of any attachment that may cause high levels of dust.
REMOVE PAINT BEFORE WELDING OR HEATING
Hazardous fumes/dust can be generated when paint is heated by welding, soldering or using a torch. Do all work
outside or in a well ventilated area and dispose of paint and solvent properly. Remove paint before welding or heating.
When sanding or grinding paint, avoid breathing the dust. Wear an approved respirator. If you use solvent or paint
stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other
ammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.
END OF LIFE DISPOSAL
At the completion of the useful life of the unit, drain all uids and dismantle by separating the different materials (rubber,
steel, plastic, etc.). Follow all federal, state and local regulations for recycling and disposal of the uid and components.
11
5 SAFETY PRECAUTIONS - GENERAL INFORMATION
WARNING
WARNING
WARNING
OPERATING THE RAMDRILL
• An operator must not use drugs or alcohol, which can change his or her alertness or coordination. An operator taking
prescription or over-the-counter drugs should seek medical advice on whether or not he or she can safely operate
equipment.
• All bystanders should be kept a minimum of 6 meters (20 feet) away from the working area of the attachment.
• Do not allow Site workers to climb or ride on a the Ramdrill at any time, including while stationary, in operation or being
moved or rotated.
• Operate only from the operator’s station.
• Avoid steep hillside operation which could cause the machine to overturn. Consult your machines operator’s and safety
manuals for maximum incline allowable.
• Reduce speed when driving over rough terrain, on a slope, or turning, to avoid overturning the vehicle.
• Travel only with the Ramdrill in a safe transport position to prevent uncontrolled movement. Drive slowly over rough
ground and on slopes.
• Tether any auger, anchor or extensions connected to the drive with a chain if necessary, to prevent uncontrolled
swinging of the attachments when moving from position to position.
• Do not drive close to ditches, excavations, etc., cave in could result.
• Before exiting the machine, lower the attachment to the ground, apply the parking brakes, turn off the prime mover’s
engine, and remove the key.
• Flow and pressure gauges, ttings, and hoses must have a continuous operating pressure rating of at least 25% higher
than highest pressures of the system.
• Do not smoke when refueling the prime mover. Allow room in the fuel tank for expansion. Wipe up any spilled fuel.
Secure cap tightly when done.
• Ramdrill shall be used only for their designed intent and shall not be loaded beyond their rated capacity. Overloading or
exceeding the manufacturers specications will void all warranty.
PM-000019B - Ramdrill Operators Manual - July 2015
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5 SAFETY PRECAUTIONS - GENERAL INFORMATION
WARNING
WARNING
OPERATING THE RAMDRILL CONT....
• Drill stem rotation must be stopped before adding or removing sections, or making adjustments to the drill stem or
sampling equipment.
• Augers shall be cleaned only when the rotating mechanism is in neutral and the auger stopped; long-handled shovels
shall be used to move cuttings from the auger. Materials heavier than 10kgs must be moved mechanically or by using
at least two people.
• Drilling operations must be stopped in the event of local thunderstorm, or lightning activity. During operation, weather
conditions shall be monitored: operations shall cease during electrical storms or when electrical storms are imminent.
• Open bore holes must be capped and agged.
STORAGE OF THE RAMDRILL
• Seal hydraulic couplers from contaminants and secure all hydraulic hoses off the ground to help prevent damage.
• Clean the unit thoroughly, removing all mud, dirt, and grease.
• Inspect for visible signs of wear, breakage, or damage. Order any parts required and make the necessary repairs to
avoid delays upon removal from storage.
• Check that drive unit motor and hoses are full of clean oil and planetary is full.
• Coat liberally with grease the output shaft and collar, extension shaft and collar, and all connecting pins to prevent rust
and reduce wear.
• Tighten loose nuts, capscrews and hydraulic connections.
• Replace decals that are damaged or in unreadable condition.
• Store unit in a dry and protected place. Leaving the attachment outside will materially shorten its life.
13
5 SAFETY PRECAUTIONS - GENERAL INFORMATION
WARNING
WARNING
WARNING
WARNING
GROUND PERSONNEL AND BYSTANDERS
• Be alert to others in the work area. Be sure others know when and where you will be working. Make sure no
one is behind equipment or within 6 metres of it operating.
• Loose tting clothing, long hair, jewellery and equipment which might become entangled in moving equipment
are prohibited while working near the Ramdrill.
• Operators, helpers, and other personnel working near the Ramdrill must wear steel-toe safety shoes, safety
glasses, and hard hats as a minimum. Hearing protection, respirators, and personal protective clothing will be
specied in the site-specic Health and Safety Plan.
MAINTAINING THE RAMDRILL
• Before performing maintenance, lower the attachment to the ground, apply the parking brakes, turn off the
engine, and remove the key.
• Drill rigs must be shut down and properly locked-out and tagged before repairs or maintenance is performed.
Only properly trained and qualied individuals are permitted to perform repairs and maintenance.
• Never adjust a relief valve for pressure higher than recommended by the machine’s manufacturer.
TRANSPORTING
Follow all local government regulations that may apply along with recommended tie down points and any
equipment safety precautions at the front of this handbook when transporting your attachment.
TIE DOWN POINTS
• Do not attach tie down accessories around cylinders or in any way that may damage hoses or hydraulic
components.
• Check unit stability before transporting.
Verify that all tie down accessories (chains, slings, ropes, shackles and etc.) are capable of maintaining attachment
stability during transporting and are attached in such a way to prevent unintended disengagement or shifting of the
unit. Failure to do so could result in serious personal injury or death.
PM-000019B - Ramdrill Operators Manual - July 2015
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5 SAFETY PRECAUTIONS - GENERAL INFORMATION
TO THE OPERATOR
The primary responsibility for safety with this equipment falls to the operator. Make sure that the equipment is operated only by trained
individuals that have read and understand this manual. Don’t hurry the learning process or take the unit for granted.
It is the skill, care, common sense, and good judgement of the operator that will determine how efciently and safely the job is performed.
Know your equipment before you start. Know its capabilities and how to operate all the controls.
Visually inspect your equipment before you start, ensure correct assembly and installation of the attachment and never operate equipment
that is not in proper working order.
Practice the operation of your new attachment and become familiar with the controls and the way it handles on your machine. If there is
any portion of this manual or function you do not understand, contact your local authorized dealer or the manufacturer.
1. Never operate the Attachment without rst reading and understanding the entire operator’s manual.
2. Do not paint over, remove or deface any safety signs or warning decals on your equipment.
3. Follow all safety decals. Keep them clean and replace them if they become worn, damaged or illegible.
4. Know your equipment inside and out. Know how to operate all controls and know emergency shut down procedures.
5. Keep all stepping surfaces, pedals, and controls free from dirt, grease and oil. Keep equipment clean to help avoid injury from
slipping or a fall when getting on or off equipment.
6. Operate the attachment only in daylight or with sufcient articial light.
7. Always carry loads close to the ground. Do not step off machine platform with load raised.
8. Turn off engine before performing maintenance. All maintenance can be performed with the machine arms lowered. If lift arms must
be left raised for any reason, use a positive lift arm lock to secure the arms in place. Serious damage or personal injury could result
from lift arms accidentally lowering.
9. Do not exceed rated operating capacity of the host machine, as machine may become unstable resulting in loss of control.
10. Always lower the loader arms or machine boom to the ground, shut off the engine and remove the key before getting off the unit.
11. Never use the Ramdrill on a machine that is not equipped with a cab or ROPS, and operator restraints (seat belts or equivalent
devices).
15
6 SAFETY - WORKING WITH THE ATTACHMENT
WHEN DEALING WITH HYDRAULICS DURING ANY TYPE OF ASSEMBLY,
OPERATION, MAINTENANCE, OR OTHER WORK ON OR NEAR THIS PRODUCT
● Hydraulic uid under pressure can penetrate the skin and cause serious injury or death. Hydraulic leaks under pressure
may not be visible!
● If any uid penetrates the skin, GET IMMEDIATE MEDICAL ATTENTION!!
● Wear safety glasses, protective clothing, and use a sound piece of cardboard or wood when searching for hydraulic leaks.
DO NOT USE YOUR HANDS!
● Before connecting or disconnecting hydraulic hoses, read your machine or power unit’s operator’s manual for detailed
instructions on connecting and disconnecting hydraulic attachments.
● Make certain that all parts meet the specications for this product when installing or replacing hydraulic hoses or ttings.
● After connecting hydraulic lines:
○ Slowly and carefully raise the boom to check hose clearances and to check for any interference.
○ Operate the hydraulics on this product to ascertain forward and reverse.
○ Make certain that hoses will not be pinched, or get tangled, in any equipment.
● Do not lock the auxiliary hydraulics of your power unit in the “ON” position.
● Refer to your power unit’s operator’s manual and this manual for procedures and intervals, then inspect and maintain the
entire hydraulic system to insure that the uid remains clean, that all devices function properly, and that there are no uid
leaks.
PM-000019B - Ramdrill Operators Manual - July 2015
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6 SAFETY - WORKING WITH THE ATTACHMENT
WHEN MOUNTING THIS PRODUCT TO YOUR MACHINE
● Refer to the operator’s manual for mounting instructions.
● If this product does not t properly, contact your Digga Dealer before operating.
● Never place any part of your body into the mounting plate, frame, hitch or loader holes. A slight movement of the power unit
and this product could cause serious injury.
● Where ‘Dead Man’ connections are connected or installed it is illegal to disengage, tamper with or remove them.
WHEN ADJUSTING, SERVICING OR REPAIRING THIS PRODUCT
● Make no modications to your Ramdrill.
● When making repairs use only authorised Digga service agents, use only genuine Digga parts for the gearbox. For fasten
ers, hydraulic hoses, or hydraulic ttings, use only properly rated parts.
● Replacement parts must also have safety signs attached.
For additional safety information please see Risk Management booklet. To obtain a copy contact Digga Head Ofce on +61 7 3807 3330
17
7 SAFETY - DECAL LOCATION
WARNING
PLACEMENT OR REPLACEMENT
OF SAFETY SIGNS
1. Clean the area of application with
non-ammable solvent, then wash
the same area with soap and water.
2. Allow the surface to fully dry.
3. Remove the backing from the safety
sign, exposing the adhesive surface.
4. Apply the safety sign to the position
shown in the diagram above and
smooth out any bubbles.
INSTRUCTIONS
• Keep all safety signs clean and legible.
• Replace all missing, illegible, or damaged
safety signs.
• Replacement parts for parts with safety signs
attached must also have safety signs attached.
• Safety signs are available from your dealer or from
Digga Australia.
ITEM DESCRIPTION PART. NO QTY
1 Caution/ Dial 1100 before you dig. DE-000088 1
2 Caution - check oil and read manual DE-000032 1
3 Ram Drill DE-000056 2
Ram Drill PHD DE-000058 2
4 Warning - Do not use draft control DE-000074 1
5 Serial Tag DE-000063 1
6 Digga Decal DE-000027 2
7 Do not exceed 540 RPM
(3PT LINKAGE and Ramdrill only)
PM-000019B - Ramdrill Operators Manual - July 2015
18
DE-000033 1
4
7
6
ITEM 1
5
1
ITEM 2 ITEM 3
ITEM 4
DO NOT USE DRAFT CONTROL
OR 3 POINT LINKAGE
THIS WILL VOID WARRANTY
ITEM 5
2
3
ITEM 6
ITEM 7
8 BEFORE USE
The key feature of your Ramdrilll is low maintenance, regular oil changes only are required. It contains no user serviceable parts, unauthorised
disassembly will void warranty. WRITTEN PERMISSION FROM DIGGA MUST BE OBTAINED before performing any disassembly.
SAFETY FIRST!! READ AND UNDERSTAND THE SAFETY INSTRUCTIONS
BEFORE BEGINNING ANY DRIVE UNIT MAINTENANCE.
BEFORE FIRST USE
● Inspect the attachment for shipping damage. If damage does exist, do not operate until the damaged parts have
been replaced or repaired.
BEFORE EACH USE
• Make sure that all nuts and bolts are in place and properly tightened.
• Make sure that all other fasteners are in place and are performing their specied function.
• Make sure that all hydraulic ttings are tightened and that there are no leaks in any ttings or hoses.
• Make sure that all safety signs are in place, are clean, and are legible. (SEE THE SAFETY SIGN SECTION)
• Check for any oil leaks.
• Wear and tear on pins, linkages, clips, bushes and mounting brackets.
• Ensure any damage or excessively worn parts are replaced.
• Always wear safety goggles or glasses when inspecting equipment.
WARNING!
If injured by injected fluid, see a doctor at
once. If your doctor is not familiar with this
type of injury, ask him to research it
immediately to determine proper treatment.
CARDBOARD
HYDRAULIC HOSE
OR FITTING
MAGNIFYING GLASS
Escaping uid under pressure can have
sufcient force to penetrate the skin
causing serious personal injury. Fluid
escaping from a very small hole can
be almost invisible. Use a piece of
cardboard or wood, rather than hands
to search for suspected leaks. Keep
unprotected body parts, such as
face, eyes, and arms as far away as
possible from a suspected leak. Flesh
injected with hydraulic uid may develop
gangrene or other permanent disabilities.
19
9 INSTALLATION AND OPERATION INSTRUCTIONS
RAMDRILL ASSEMBLY
1. Unstrap your Ramdrill from the pallet and open all boxes.
2. Remove the toplink bar from the tractor as per your tractors operating manual.
3. Insert the Dual Cat 1/Cat 2 pin into the A-Frame and secure with a nut and washer (Fig 1).
4. Fit main boom to A-Frame.
5. Pivot the a-frame and boom assembly into a vertical position (Fig 2). Lower the 3pt
linkage arms on your tractor and reverse until lined up.
6. Remove the locking pin for side travel from your tractors 3pt linkage arms and
manoeuvre until secured with lynch pin. Replace the side travel pin.
7. Insert the top link bar supplied and secure to the ramdrill with a nut and bolt (Fig 3).
8. Insert the spacer/bush into the shaft and manoeuvre the tractor and ramdrill until shaft can
safely be secured to the tractor. Secure with pin and lynch pin.
9. Put Draft control in full down position and lock out, Do not use once ramdrill is secured to
tractor. The use of the draft control will damage the ramdrill and or tractor.
IMPORTANT: WHEN SUBFRAME IS FITTED - DO NOT OPERATE DRAFT CONTROL DAMAGE TO TRACTOR AND OR RAMDRILL WILL RESULT
10. Remove the clip and pin from your Hydraulic Ram and secure to the boom (Fig 4).
11. Pivot the boom up and position the cylinder into place, secure with pin and clip.
12. Remove the cylinder caps and lower the boom to ground before connecting your
hydraulic ram to the tractor.
13. Operate the boom up and down to charge the hoses (Fig 5).
FIG 1
FIG 2
FIG 3
FIG 4
PM-000019B - Ramdrill Operators Manual - July 2015
20
FIG 5
9 INSTALLATION AND OPERATION INSTRUCTIONS
RAMDRILL ASSEMBLY - CONTINUED
PHD ONLY
14. Remove the plugs from your hydraulic motor and screw in the hydraulic nipples before
positioning the ramdrill above the motor and slowly lowering the boom until you are
able to secure the motor.
15. Connect your hoses to the hydraulic motor and secure with hose clamps to the boom
before connecting to the tractor.
16. Fit Auger to the attachment. Your Ramdrill is now ready to use.
PTO ONLY
14. Remove the split pin and mounting pin from the gearbox mount and slowly lower the
boom until you are able to secure the gearbox as shown (Fig 8)
15. Raise the boom and t PTO Shaft to tractor rst then extend and t to gearbox. Some
tractors, this may have to be shortened.
IMPORTANT: ENSURE PTO SHAFT HAS FREE TRAVEL IN ALL DRILL POSITIONS. E.G.
BOOM-UP, BOOM-DOWN. SHORTEN IF NECESSARY. IF NEEDED REMOVE PLASTIC
COVERS, SEPARATE SHAFTS THEN CUT EQUAL SECTIONS OFF PLASTIC COVER AND
SHAFTS TO ALLOW FULL EXTRACT. SEE DIAGRAM
1
00
mm
1
00
mm
1
00
mm
1
00
mm
FIG 6
FIG 7
FIG 8
16. If your PTO shaft needs to be shortened, removed plastic covers, separate shafts then
cut equal sections off plastic cover and shafts to allow full extract as per diagram above.
17. Fit Auger to the attachment. Your Ramdrill is now ready for use.
FIG 9
21
9 INSTALLATION AND OPERATION INSTRUCTIONS
16
3 POINT LINKAGE ASSEMBLY
(FITTING INSTRUCTIONS)
3. Fit A-Frame (9)B202 or
(11)B200 to draught arms
on 3 PTL. Secure with spring
clips, adjust 3 PTL arm for
tension
2
2. Fit 3 PTL pins to A-Frame
item (9) B202 or (11) B200,
depending on size of tractor.
(Ref to Parts List)
16
3. Fit A-Frame (9)B202 or
(11)B200 to draught arms
on 3 PTL. Secure with spring
clips, adjust 3 PTL arm for
tension
16
16
3 POINT LINKAGE ASSEMBLY
(FITTING INSTRUCTIONS)
1. Fit boom to top linkage
point, lock pin in place
3. Fit A-Frame (9)B202 or
(11)B200 to draught arms
on 3 PTL. Secure with spring
clips, adjust 3 PTL arm for
tension
4. Fit A-Frame to boom with
boom pin (6)B204. Secure
with spring clip.
5. Raise boom to allow gearbox
to be tted to boom with
gearbox pin.
6. Raise boom with gearbox to
t auger
7. Fit PTO shaft to tractor rst (a),
then extend and t to gear
box (b). Some tractors this
may have to be shortened,
8. If so remove plastic covers,
seperate shafts then cut equal
sections o plastic cover and
shafts to allow full extract.
3
6
2
7b
8
100mm
100mm
2. Fit 3 PTL pins to A-Frame
item (9) B202 or (11) B200,
depending on size of tractor.
(Ref to Parts List)
1
16
3. Fit A-Frame (9)B202 or
(11)B200 to draught arms
on 3 PTL. Secure with spring
clips, adjust 3 PTL arm for
tension
6. Raise boom with gearbox to
t auger
7. Fit PTO shaft to tractor rst (a),
then extend and t to gear
box (b). Some tractors this
may have to be shortened,
8. If so remove plastic covers,
seperate shafts then cut equal
sections o plastic cover and
shafts to allow full extract.
3
2
2. Fit 3 PTL pins to A-Frame
item (9) B202 or (11) B200,
depending on size of tractor.
(Ref to Parts List)
16
3
16
3. Fit A-Frame (9)B202 or
(11)B200 to draught arms
on 3 PTL. Secure with spring
clips, adjust 3 PTL arm for
tension
6. Raise boom with gearbox to
t auger
7. Fit PTO shaft to tractor rst (a),
then extend and t to gear
box (b). Some tractors this
may have to be shortened,
8. If so remove plastic covers,
seperate shafts then cut equal
sections o plastic cover and
shafts to allow full extract.
3
6
2
7a
7b
8
100mm
100mm
100mm
100mm
2. Fit 3 PTL pins to A-Frame
item (9) B202 or (11) B200,
depending on size of tractor.
(Ref to Parts List)
1
3PT LINKAGE ASSEMBLY
1. Fit boom to top linkage
point, lock pin in place.
6. Raise boom with gearbox to t auger. 7. Fit PTO shaft to tractor rst (a),
NOTE: To operate, engage PTO then use draft control to lower and raise 3PTL NB. As there is no downforce allow the
auger to do the digging.
PM-000019B - Ramdrill Operators Manual - July 2015
22
6
2. Fit 3 PTL pins to A-Frame
item (9) B202 or (11) B200,
depending on size of tractor.
(Ref to Parts List)
1
3. Fit A-Frame (9)B202 or
(11)B200 to draught arms on
3 PTL. Secure with spring
clips, adjust 3 PTL arm for
tension.
2
then extend and t to gearbox (b).
Some tractors this may have to be
shortened.
7b
7a
4. Fit A-Frame to boom with
boom pin (6)B204. Secure
with spring clip.
5. Raise boom to allow
gearbox to be tted to boom
with gearbox pin.
3
8. If so remove plastic covers,
separate shafts then cut equal
sections off plastic cover and
shafts to allow full extract.
4
5
9 INSTALLATION AND OPERATION INSTRUCTIONS
Before operating, always ensure that the DIGGA Ramdrill and Auger are tted correctly to the parent machine.
CAUTION: DO NOT OPERATE ON EXCESSIVE SLOPES, EMBANKMENTS OR NEAR EDGES OF
EXCAVATIONS
IMPORTANT: WHEN SUBFRAME IS FITTED - DO NOT OPERATE DRAFT CONTROL - DAMAGE TO
TRACTOR AND OR RAMDRILL WILL RESULT
When travelling or manoeuvring Parent Machine to the required drilling area, reduce ground speed to prevent the Planetary Drive
Unit and Auger from swinging.
To commence drilling, locate Auger Pilot (on pre marked spot) and engage machine auxiliary lever to rotate the Auger in a clockwise
direction. Operate the ram to push the Auger into the ground. The harder the ground the more down pressure you will need.
NOTE: Do not continually stall the Planetary Drive Unit. Continual stalling may cause excessive heating of the hydraulic system.
As the Auger digs into the ground, the Ramdrill arm may travel through an arc. You may therefore have to continually reposition the
Parent machine to drill vertically. Do not drill the Auger deep into the ground in one operation. Continually clearing the hole during
drilling will facilitate a faster and easier operation.
NOTE: Extension shafts are available for extra depth.
Disengage machine auxiliary lever for the Planetary Drive Unit and Auger before making any adjustments or leaving the Parent
Machine.
NOTE: PHD Ramdrill can be rotated clockwise and anti clockwise (pto gearbox will only rotate in reverse if parent machine is
capable of rotating pto in reverse).
CAUTION: 3 POINT LINKAGE AND RAMDRILL ONLY: THE PTO SHAFT SHOULD NOT EXCEED 540 RPM
23
10 CONTACT INFORMATION
For further information on spare parts please contact one of the Digga sales ofce below your closest authorised Digga Dealer.
DIGGA INTERNATIONAL SALES OFFICES
NORTH AMERICA EUROPEASIA PACIFIC
DIGGA HEAD OFFICE - BRISBANE
4 Octal St, Yatala QLD 4207
PH: (07) 3807 3330
EMAIL: info@digga.com
DIGGA NEW SOUTH WALES
Unit 2, 36 Bluett Drive,
Smeaton Grange NSW 2567
PH: (02) 4647 1400
EMAIL: nsw@digga.com
DIGGA VICTORIA
21-25 Villas Road,
Dandenong, VIC 3175
PH: (03) 9706 6171
EMAIL: vic@digga.com
WEB: www.digga.com
PM-000019B - Ramdrill Operators Manual - July 2015
24
DIGGA NORTH AMERICA
2325 Industrial Parkway SW
Dyersville IA 52040
PH: + 1 563 875 7915
WEB: www.diggausa.com
EMAIL: info@diggausa.com
DIGGA EUROPE
Unit 6, Smitham Bridge Road
Hungerford Trading Estate,
Hungerford, Berkshire RG17 0QU
England, United Kingdom
PH: +44 (0) 1488 688 550
WEB: www.diggaeurope.com
EMAIL: info@diggaeurope.com
11 MAINTENANCE - OIL CHANGE
IMPORTANT: OIL CHANGE SCHEDULE
PLANETARY DRIVE UNIT (PHD-XD Ramdrill only)
The Planetary Drive Unit has a sealed gear housing lled with Gear Oil to lubricate the Planetary Gearset, Components and
Bearings within the housing. One of the main features of the DIGGA Planetary Drive Units is low maintenance, However regular
checks for oil leaks and following the service schedules below are recommended to ensure you get a trouble free product.
THE GEARBOX OIL CAPACITY IS ENGRAVED ONTO THE SERIAL TAG
Initial (Bed-in) oil change:
• The rst oil change must be carried out within the rst 50 hours of use under MODERATE OPERATING CONDITIONS. Thereafter,
every 500 hours.
• Change the gear oil after the rst 30 hours of SEVERE OPERATING CONDITIONS
+40°C or below 0°C, when augering in hard ground.) Thereafter, every 300 hours.
*. (i.e. severe ambient temperature conditions of
MODERATE OPERATING CONDITIONS
FIRST OIL CHANGE Within 3 months OR initial 50 hours of use Within the rst 30 hours of use
2ND OIL CHANGE PLUS SUBSEQUENT OIL CHANGES After 500 hours or 12 months of use
GEARBOX OIL:- VALVOLINE EPG ISO 320 (MINERAL OIL)
SEVERE OPERATING CONDITIONS
After 300 hours of use thereafter
(Drive requires a major stripdown,
inspection and rebuild)
*SEVERE OPERATING CONDITIONS:- AMBIENT TEMPERATURES BELOW 0° (32°F) & ABOVE 40°C (104°F). WORKING IN HARD GROUND.
EXTENDED AND CONTINUOUS HOURS OF OPERATION.
CAUTION: IF YOU SEE ANY SIGN OF AN OIL LEAK, INSPECT AND ATTEND TO THE REPAIR
IMMEDIATELY. YOUR PLANETARY DRIVE UNIT CONTAINS ONLY A SMALL AMOUNT OF GEAR OIL.
CAUTION: CONTINUOUS OPERATING TEMPERATURE MUST NOT EXCEED 80
CAUTION: DURING EXTENDED STORAGE PERIODS, EVERY MONTH RUN THE PLANETARY DRIVE
UNIT TO IMMERSE ALL INTERNALS IN OIL, THEREBY PREVENTING CORROSION.
o
CELSIUS.
*
25
11 MAINTENANCE - AUGER
AUGER MAINTENANCE
As the Auger is engaging the ground, wear must occurs when digging holes. Therefore, the Auger Teeth & Pilot must be
checked regularly and replaced with new wearparts. (See Wearparts page 31) Failure to do so will damage the Auger
Pockets and Flighting. This will cause costly repair to your Auger.
A
B
IMPORTANT:
CHECK THE WEAR PARTS ON YOUR AUGER ON
A REGULAR BASIS. ENSURE ALL REPLACEMENT
PARTS ARE GENUINE DIGGA WEAR PARTS
C
REF DESCRIPTION QTY
A Clip 1
B AUGER PIN 1
C AUGER 1
D WEAR PART - PILOT 1
E WEAR PART - PADLOC TEETH *
D
E
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HOW TO REPLACE TEETH ON AN AUGER
11 MAINTENANCE - OIL CHANGE
WARNING: ALWAYS
WEAR SAFETY
GLASSES WHEN
REPLACING TEETH
ON AUGERS. RISK OF
EYE INJURY FROM
FLYING OBJECTS
1. Position Auger so that it is
easily accessible at the bottom
3. Place tooth in the pocket
ensuring the tooth cutting edge
is facing the same direction as
the pilot.
2. Place Pilot on bottom of Auger
and secure with nut and bolt.
4. With the tooth placed in the
pocket, knock the tooth in with
a soft head (copper) mallet.
WARNING: Do not use steel
hammer, tungsten can shatter.
5. Continue until all teeth are
replaced as necessary.
27
12 TROUBLESHOOTING
EARTH AUGER DRIVE UNITS
TROUBLE POSSIBLE CAUSE REMEDY
No Rotation Quick Release Coupler(s) not Engaged Check Quick Release Coupler(s)
Quick Release Coupler(s) Faulty Replace faulty coupler(s)
Auxiliary Valve on Machine Faulty Refer to Machine Manual
Hydraulic Oil Tank Low Fill Oil tank to Maximum Level
Hydraulic Motor failure Contact DIGGA dealer
Planetary Gear Failure Contact DIGGA dealer
Machine Oil Pump Faulty Refer to Machine Manual
Slow Rotation Low Oil Flow Check Machine Specications
Hydraulic System too Hot See Hydraulic Section (below)
Leaking Oil Hose(s) or Fitting(s) Leaking Tighten or Replace
Motor ‘O” Ring Failure Contact your DIGGA Dealer
Output Shaft Leaking Oil Oil Seal Failure Contact your DIGGA Dealer
Hydraulic Motor Failure Contact your DIGGA Dealer
No Torque Oil Pressure too Low Check Machine Specications
Drive Unit too Small for Machine Contact you DIGGA Dealer
Hydraulic System too Hot See Hydraulic Section (Below)
WEARPARTS
TROUBLE POSSIBLE CAUSE REMEDY
Excessive Wear Abrasive Ground Contact your DIGGA Dealer
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12 TROUBLESHOOTING
HYDRAULIC SYSTEM
TROUBLE POSSIBLE CAUSE REMEDY
Oil Overheating Oil Pressure too Low Set Relief Valve for Machine Specications
Restriction in Line Inspect and Repair
Auger Continually Stalling Limit Down Pressure
Drive Unit too Small Contact your DIGGA Dealer
Machine too Small Fit Drive Unit to Larger Machine
Hydraulic Oil Tank Low Fill Oil Tank to Maximum Level
Insufcient Oil Capacity Fit Oil Cooler
AUGERS
TROUBLE POSSIBLE CAUSE REMEDY
Slow Digging Speed Worn Teeth or Pilot Replace
Ground too Hard Contact your DIGGA Dealer
Low Oil Flow Check Machine Specications
Auger too Large for Drive Unit Fit Larger Drive Unit
Machine too Small Fit Drive Unit to Larger Machine
Continual Stalling Excessive Down Pressure Limit Down Pressure
Oil Pressure too Low Check Machine Specications
Auger too Large for Drive Unit Fit Larger Unit
Machine too Small Fit Drive Unit to Larger Machine
Hydraulic System too Hot See Hydraulic Section (Above)
29
WARRANTY
RAMDRILL AND RAMDRILL PHD-XD
All new Digga products are warranted to be free from defects in materials or workmanship, for a period of twelve (12)
months from date of original purchase, which may cause failure under normal usage and service when used for the
purpose intended.
In the event of failure (excluding cable, ground engaging parts such as sprockets, digging chain, bearings, teeth,
tamping and demolition heads, blade cutting edges, pilot bits, auger teeth, auger heads ), if after examination, Digga
determines failure was due to defective material and/or workmanship, parts only will be repaired or replaced. Digga
may request defective product or products be returned prepaid to them for inspection at their place of business or to a
location specied by Digga. The warranty will be considered void if the product or any part of the product is modied
or repaired in any way not expressly authorized by Digga, or if closed components are disassembled prior to return.
Closed components include, but are not limited to: gearboxes, hydraulic pumps, motors, cylinders and actuators. Any
goods returned to Digga by the customer under warranty or repair must have all freight charges prepaid for on the
customers account.
Any claims under this warranty must be made within fteen (15) days after the Buyer learns of the facts upon which
such claim is based. All claims not made in writing and received by Digga outside the time period specied above shall
be deemed waived.
DAMAGE OR FAILURE THROUGH OPERATOR ABUSE OR NEGLIGENCE VOIDS WARRANTY
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED AND THERE
ARE NO WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE.
IN NO EVENT SHALL DIGGA BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGE.
DIGGA’S LIABILITY FOR ANY AND ALL LOSSES AND DAMAGES TO BUYER, RESULTING FROM ANY
CAUSE WHATSOEVER, INCLUDING DIGGA’S NEGLIGENCE, IRRESPECTIVE OF WHETHER SUCH
DEFECTS ARE DISCOVERABLE OR LATENT, SHALL IN NO EVENT EXCEED THE PURCHASE PRICE OF
THE PARTICULAR PRODUCTS WITH RESPECT TO WHICH LOSSES OR DAMAGES ARE CLAIMED, OR, AT
THE ELECTION OF DIGGA, THE REPAIR OR REPLACEMENT OF DEFECTIVE OR DAMAGED PRODUCTS.
PM-000019B - Ramdrill Operators Manual - July 2015
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Standard
Type 1 Type 2 Type 3 Type 4
Type 1
Standard, durable &
cost eective. Ideal for
light to moderate
Ground Conditions
Tungsten Carbide
Type 2
Flat Tungsten carbide
braised
to wear parts.
MFT
conditions.
Ensures longer life.
For medium to
heavy solid ground
Type 3 & 4
concrete,
Compacted soils,
heavy clay, asphalt,
frozen ground,
fracturable and
solid rock.
DIGGA
Always use genuine
wear parts!
A full range of auger teeth and pilots
to suit your individual requirements.
All DIGGA teeth are tted with the
World First PADLOC® Advanced
Tooth Locking System.
Type 1 Type 3
WEAR PARTS - TEETH AND PILOTS
Series Rating
Series Rating
PM-SQ-3
Series PM-SQ PM-SQ-1
Series PH PH-3
Series PM-HX PM-HX-3
31
TS-2
TS-3
TS-C-2
TS-C-3
Series TS TS-1
Series TS-C TS-C-1
PS-2
PS-3
PM-2
PM-3
Series PS PS-1
Series PM PM-1
Series TM
TM-2
TM-3
Series TM-C TM-C-1
TM-C-3
Series TT TTC-1
TTD-3
TTL-3
TTS-3
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PM-000019B - Ramdrill Operators Manual - July 2015
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