4 February 2005 Dodge Transmission Instructions
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BD PERFORMANCE TRANSMISSION
BD PERFORMANCE TRANSMISSION
Dodge Installation Instructions
2WD Transmissions 4WD Transmissions
1030310 1991-93 518 1030311 1991-93 518
1064152 1994-95 (12V) 47RH 1064154 1994-95 (12V) 47RH
1064162 1996-98 (12V) 47RE 1064164 1996-98 (12V) 47RE
1064172 1998-99 (24V) 47RE 1064174 1998-99 (24V) 47RE
1064182 2000-02 (24V) 47RE 1064184 2000-02 (24V) 47RE
1064192 2003-04 (24V) 48RE 1064194 2003-04 (24V) 48RE
1064212 2005 (24V) 48RE 1064214 2005 (24V) 48RE
1064232 2006-07 (24V) 48RE 1064234 2006-07 (24V) 48RE
* Transmission kits are also available, which include a BD PressureLoc.
Please read the instructions and disclaimer before beginning installation.
US Shipping: #88 – 446 Harrison St., Sumas, WA, USA 98295 | US Mailing Address: P.O. Box 231, Sumas, WA, USA, 98295
Plant Address: #A10 – 33733 King Road, Abbotsford, BC, Canada V2S 7M9
Phone#: (604) 853-6096 | Fax: (604) 853-8749 | Web: www.dieselperformance.com
BD Engine Brake Inc.
4 February 2005 Dodge Transmission Instructions
2
REMOVAL:
1. Disconnect the negative battery cable(s).
2. Remove the torque converter access cover and inspection plate.
3. Remove the transmission pan, drain the fluid and re-install the pan.
4. Remove the fill tube bracket bolt and pull the tube out of the transmission. Retain the fill
tube seal. On 4WD models, it will also be necessary to remove the bolt attached to the
transfer case vent tube to the converter housing.
5. Rotate the crankshaft with a pry bar from under the vehicle until the converter bolts are
accessible.
6. Mark the drive shaft and pinion yokes for assembly alignment. Disconnect and remove
the drive shaft. On 4WD models, remove both drive shafts.
7. Disconnect the electrical wiring from the park/neutral position switch, transmission
solenoid, and speed sensor.
8. Disconnect the gearshift rod and shifter shaft assembly from the transmission.
9. Disconnect the TV (throttle valve) cable from the transmission bracket.
10. On 4WD models, disconnect the shifter rod from the transfer case shift lever.
11. Raise the transmission slightly by using a service jack to relieve the load on the crossmember and supports.
12. Remove the bolts securing the rear support and cushion to the transmission and crossmember.
13. Disconnect the vacuum lines and remove the steel line from the cross-member and
frame.
14. Remove the bolts attaching the cross-member to the frame. Spread the frame with a PortA-Power to remove the cross-member.
15. On 4WD models, remove the transfer case with a transmission jack or with the aid of a
helper.
16. Disconnect the fluid cooler lines at the transmission.
17. Remove all bell housing bolts.
US Shipping: #88 – 446 Harrison St., Sumas, WA, USA 98295 | US Mailing Address: P.O. Box 231, Sumas, WA, USA, 98295
Plant Address: #A10 – 33733 King Road, Abbotsford, BC, Canada V2S 7M9
Phone#: (604) 853-6096 | Fax: (604) 853-8749 | Web: www.dieselperformance.com
BD Engine Brake Inc.
4 February 2005 Dodge Transmission Instructions
3
18. Carefully work the transmission and torque converter assembly rearward off the engine
block dowels.
19. Lower the transmission and remove assembly from under the vehicle.
20. Carefully slide the torque converter out of the transmission.
US Shipping: #88 – 446 Harrison St., Sumas, WA, USA 98295 | US Mailing Address: P.O. Box 231, Sumas, WA, USA, 98295
Plant Address: #A10 – 33733 King Road, Abbotsford, BC, Canada V2S 7M9
Phone#: (604) 853-6096 | Fax: (604) 853-8749 | Web: www.dieselperformance.com
BD Engine Brake Inc.
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