Dickson Industrial THDx User Manual

Page 1
DICKSON
THDx
Temperature, Humidity & Dew Point Chart Recorder
Contents:
Product Specications & Features Operating Instructions & Display Symbols Charts & Accessories, Calibration Instrument Anatomy Getting Started / Installation Keypad Operation Dip Switch Setup & Warranty Troubleshooting, Factory Service & Returns Order Form
DICKSON
Specications
& Features
Product
Display Symbols
Information &
Operating
Accessories,
Calibration
Charts &
Instrument
Anatomy
Rev. 06/03
DICKSON
930 South Westwood Avenue
Addison, Illinois 60101
Phone: ( 630) 543-3747 • E-mail: DicksonCSR@ dicksonweb.com
Installation
Started/
Getting
Operation
Keypad
Dip Switch
Warranty
Setup &
Troubleshooting
Factory Service
& Returns
Page 2
Rev. 06/03
Product Specications
Temperature Ranges: User Selectable: -20 to +120˚F (-20 to +50˚C), +40 to +110˚F (+5 to +40˚C)
Temperature Accuracy: ±1.8˚F (±1.0˚C) Temperature Sensor: Thermistor Humidity Range: 0 to 95% (non -condensing) Humidity Accuracy: ±2% from 0 and 60%, ±3% from 60 to 95% Humidity Sensor: Monolithic IC humidity sensor Dew Point Range: -22 to +122˚F (-30 to +50˚C) Dew Point Accuracy: 95% to 30% RH ±2˚C, ±3.6˚F
30% to 10% RH ±4˚C, ±7.2˚F 10% to 5% RH ±8˚C, ±14.4˚F 5% to 0% RH ±49˚C, ±88.2˚F
Ambient Operating Conditions: 32 to +122˚F (0 to 50˚C), 0 to 95% RH (non- condensing) Display Resolution: LCD, 1˚F (1˚C), 1% RH Chart Size: 8” (20.3 cm) DIA Recording Time : User selectable: 24 hour, 7 day or 31 day Average Response Time: 2.5 min. for 63% of full scale NOTE: Response time is slower when using battery Calibration: User calibration of all variables
DICKSON
Specications
& Features
Product
Display Symbols
Information &
Operating
Accessories,
Calibration
Charts &
Instrument
Anatomy
Product Features
• Remote sensing capability with optional extension cords (10’, 50’ and 100’ available–see Accessories)
• Alarms: Audio/Visual with High/ Low setting capabilities
• Microprocessor control and electronic sensing
• C/F and RH/ Dew Point switchable
• Large 8” diameter circular chart
• Min/Max feature allows display of minimum and maximum readings
• User calibration
• Locking control keypad and door
• Large digital display shows two variables at once
• User selectable recording times and temperature ranges
Rev. 06/03
Installation
Started/
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Operation
Keypad
Dip Switch
Warranty
Setup &
Troubleshooting
Factory Service
& Returns
Page 3
Operating Information
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E B
Pens
The blue pen has a longer pen arm and records humidity or dew point (depending on your dip switch selection). The red pan has a shorter arm and re ­cords temperature. The pens are offset to allow the red pen to glide under the blue pen. The blue pen indicates the correct time and the red pen precedes it by 3/16 of an inch. The pens move in increments across the chart as sensor readings change. The display provides smoother and faster readings than the pens. At any given time there may be a slight discrepancy in the position of the pen and the reading on the display due to hysteresis. For visual spot checks the display is more ac­curate than the pen position but both are within the stated specications of the unit.
Pen Adjust
Pen adjustment may be needed if the pens and display do not match exactly.
1. Make sure the pen lifting bar is lowered and press the “Pen Home” key.
2. Turn the chart hub clockwise, rotating the chart
3. With a small screwdriver loosen the pen adjust screw on the pen arms and adjust the pen tips to the outer most circle on the chart.
4. Retighten the screws. After pressing “Pen Home” again the pens should now read correctly with the display.
Probe
The THDx probe sits in the cradle in the back of the unit. The THDx probe comes with the standard 8” cord. An extension cord can be ordered to allow for remote sensing capabilities.
Cord Installation
If you have ordered an extension cord for remote sensing capabilities follow the instructions for cord installation listed below.
1. Turn the unit upside down or on its side so that you can see where the probe connects to the back of THDx.
2. Twist and pull the black rubber strain relief, beginning on the back of the recorder body (see “Instrument Anatomy”).
3. Slide the strain relief on the cord
4. Inside you will see a standard connector which looks like a phone jack. Using a small screw­ driver, press retention tab and the connector will pop out easily.
5. Remove wand from cradle by sliding upward. Repeat steps 1 through 3 for the portion of the cord that connects to the wand.
6. Return the wand to the cradle mounted position by sliding the wand down into the cradle until it ts into the grips. The probe can also be replaced by positioning it in back of the cradle area pressing it into the cradle until it snaps in place.
Power Supply
We recommend using AC power with four “D” batteries installed as a back-up power source. This ensures that your recording will not be interrupted when there is a power failure. When the instrument is using battery power, the unit will update very slowly to extend battery life. The 120V AC adapter plugs into the back of the recorder beneath the probe cradle.
DICKSON
Specications
& Features
Product
Display Symbols
Information &
Operating
Accessories,
Calibration
Charts &
Instrument
Anatomy
Installation
Started/
Getting
Display Symbols
Alarm is on.
Rev. 06/03
Figure 4
Lo Batt: Low battery indicator
UC: the unit is in “User Calibration” mode. This
is displayed in the upper right hand corner of the display.
Reading Update Indicator: These rectangles will flash along the bottom of the display as long as the recorder is taking readings. If you are using batteries as the power source the update indicator rectangles will still flash but the rate will be very slow in some modes and “B” will light on display. The rectangle furthest to the right is lit continuously when the unit is using battery power.
MIN: This symbol is displayed when you are setting a maximum alarm or when you have pressed the “MIN/ MAX” key and the maximum value is being displayed.
MAX: This symbol is displayed when you are setting a minimum alarm or when you have pressed the “MIN/ MAX” key and the maximum value it being displayed.
Operation
Keypad
Dip Switch
Warranty
Setup &
Troubleshooting
Factory Service
& Returns
Page 4
Rev. 06/03
Charts (for current pricing go to www.dicksonweb.com or call 1-800-323 -2448)
Range 24 Hour Chart 7 Day Chart 31 Day Chart
-20 to +120°F C415 C417 C480 +40 to +110°F C476 C477 C481
-20 to +50°C C472 C473 C482 +5 to +40°C C478 C479 C483
Accessories (for current pricing go to www.dicksonweb.com or call 1-800-323-2448)
Description Order #
NIST Traceable Calibration 3-pt. (new unit) N300 A2LA Accredited Calibration 3-pt. (new unit) N400 RH Calibration Kit (33% and 75%) A834 Pens (3 red /3 blue) P246 10’ Probe Extension Cable A860 50’ Probe Extension Cable A865 100’ Probe Extension Cable A866 Carrying Case A709 Probe Dust Filter (see note)* A867
*to protect probe & increase life - please use dust lter in dusty environments or where RH exceeds 70% . Probe dust lter will slow d own response time.
Calibration
Your instrument was carefully tested and calibrated before being shipped from the factory. For greatest accuracy, we recommend factory re -calibration every 6-12 months. Call customer service at (630) 543 -
3747. If you wish to do calibration yourself, follow these procedures. Factory supplied calibration salt capsules or electronic instruments recently calibrated at a certied lab are recommended. Sling psychrom­eters and instruments using mechanical sensing ele­ments (human hair, wood elements, bimetals, etc.) should not be used. NOTE: The unit does not have to be recalibrated if you used a longer probe cord.
Calibrate Humidity/Dew Point (using a controlled chamber)
1. Turn the unit on and use dip switch #5 to select humidity or dew point (RH= #5 off, Dew Point= #5 on). Use dip switch #3 to select °F or °C (°F=#3 off, °C=#3 on).
2. To activate the calibration mode, turn the unit off. Now press the “On/Off” key and the up arrow key at the same time. The “UC” symbol will appear in the display to indicate you are in “User Calibration” mode.
3. Place the probe of the unit along with your precision relative humidity/dew point instrument (RH/Dew Point standards) into a controlled environment chamber and allow 15 minutes for the unit to stabilize. For best results, calibrate the unit at levels typically monitored during normal operation.
4. Match the THDx reading with your precision RH/Dew Point instrument. To raise the RH/Dew
Point reading, press the up arrow key. To lower the RH/Dew Point press the down arrow key.
5. When calibrating is complete, simply press the “On/Off” key to save calibration setting.
Calibrating in an open room, without the use of a salt capsule or a chamber, is not recommended as humidity can vary greatly within a very small area.
Calibrate Temperature
1. Press the “On/Off” key and the up arrow simultaneously to enter the “User Calibration” mode. Use dip switch #3 to select °F or °C. (°F=#3 off, °C=#3 on). The display should read “UC” in the upper right hand corner of the display.
2. Place the THDx probe, along with your precision temperature instrument (your temperature standard) into a controlled environmental chamber allowing both instruments to completely stabilize for approximately 1 hour.
3. Match the THDx reading with your precision temperature instrument.
4. To raise temperature reading, press the “Alarm Set” key. To lower the temperature reading press the “Alarm On/Off” key. Each key press adjusts the reading by 1°F.
5. When calibration is complete, simply press the “On/ Off” key to save calibrated changes.
Calibration is stored in memory even after you turn the unit off. User calibration information will not be lost of AC power fails.
DICKSON
Specications
& Features
Product
Display Symbols
Information &
Operating
Accessories,
Calibration
Charts &
Instrument
Anatomy
Installation
Started/
Getting
Operation
Keypad
Dip Switch
Warranty
Setup &
Troubleshooting
Factory Service
& Returns
Page 5
Instrument Anatomy
DICKSON
Figure 1
Strain Relief
Alarm Sound
AC Adapter
Figure 2
Probe
Source
Jack
Pen Cap Holders
Chart Guide Clip
Specications
& Features
Product
Display Symbols
Information &
Operating
Accessories,
Calibration
Charts &
Instrument
Anatomy
Installation
Started/
Getting
Rev. 06/03
Humidit y/ Dew Point Pen
Pen
Operation
Keypad
Pen Lifting Bar
Chart Hub
Dip Switch
Warranty
Setup &
Timing ClipTemperature
Troubleshooting
Factory Service
& Returns
Page 6
Rev. 06/03
Getting Started
DICKSON
Your THDx recorder has been preset to operate using the post popular settings.
Recording Time: 7 day °F/C: °F Temperature Range: -20 to +120°F Variables Recorded: °F and %RH
Pens and a chart have already been installed for your convenience. All you need to do to start using your THDx recorder with the settings listed above is fol ­low these quick start instructions:
1. Plug in the AC adapter
2. Set the appropriate time by inserting a coin
Chart Installation
1. Press the “Pen Home” key to make pens move to the outside of the chart.
2. Press the pen lifting bar to raise the pens. Remove the recorded chart if present.
3. Place the new appropriate chart on the chart hub, being certain that the edge of the chart slides under the chart guide clips located at the outside of the chart. NOTE: The chart should lay flat on the dial face.
into the groove in the chart hub and turning clockwise until the correct hour and day on the chart is referenced to the timing clip (see “Instrument Anatomy” if you need assistance locating instrument parts).
3. Remove the protective pen caps
4. Press the “On/Off” key and the pens will move to the current reading.
After you get started using the “Quick Start Instructions,” we recommend that you also read the rest of the manual to ensure that you get the most our of your instrument.
Requires 4 “D” size batteries for battery back-up.
4. Set time by inserting a coin into the groove in the chart hub and turning clockwise until the correct hour (and day if applicable) on the chart is referenced to the timing clip.
5. Lower the pen lifting bar so that the pen tips rest firmly on the paper.
6. Press the pen home key to return the pens to position. At the end of tone recording time cycle, simply repeat steps 1-5, replacing the used chart with a new one.
Specications
& Features
Product
Display Symbols
Information &
Operating
Accessories,
Calibration
Charts &
Instrument
Anatomy
Pen Installation
1. Press the “Pen Home” key to return pen to the home position.
2. Use the “Pen Arm” lifter to raise the pens.
3. Simply slide used pen cartridge off and slide new one on. Lower pen arm lifter.
4. Press the “Pen Home” key to return pen to chart position.
Installation
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Keypad
Dip Switch
Warranty
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Page 7
Keypad Operation
DICKSON
ON/ OFF
MIN/ MAX
DISPLAY CHANGE
PEN HOME
ALARM SET
ALARM ON/ OFF
Figure 3
On/Off
When you press the “ON/OFF” key the pens will move to the correct reading.
Alarm Set
The alarm set keys are labeled with arrows that point up and down. You can set a minimum and maximum alarm for both of the two variables you are recording.
1. To set the alarms press the “ALARM SET” key. The MIN symbol will be displayed and the temperature will flash. (Note: The alarm set function always starts with temperature. If you do not want an alarm to sound for temperature readings set the alarms for points that are outside of the range.)
2. Use the up arrow button to increase the minimum temperature alarm setting and the down arrow to decrease the minimum temperature alarm setting.
3. Press “ALARM SET” key a second time. The MAX symbol will appear and the temperature will flash indicating that you can now set the maximum temperature alarm. Use the same procedure as in step 2 above for setting the temperature maximum alarm setting.
4. Press the “ALARM SET” key a third time and the MIN symbol will appear and humidity (or dew point dip switch #5 is on) will flash. Use the same process as in steps 2 and 3 above to set humidity and dew point alarm.
5. When you have set alarms for both variables press “ALARM SET” a final time to lock in settings.
The defaults for alarm settings are: Temperature: +40°F min to +110°F max Humidity: 20% min, 80% max
NOTE: Alarm settings will return to the default when AC power fails and there are no batteries installed for back- up power.
Alarm ON/OFF
This button turns the alarms on and off. When alarms are “ON” the alarm symbol appears on the display. When alarm sounds it will sound audibly for approximately 1 minute and then it will stop. For a visual, the variable that has moved outside of the minimum or maximum points that you set will flash (i.e. if you set a maximum alarm for +80°F and tem­perature reaches +80°F the temperature portion of the display will flash).
MIN/MAX
1. Press the “MIN/ MAX” key once and the minimum values, during the recording time, will be displayed for 7 seconds.
2. Press the “MIN/ MAX” key again and the maximum values, during the recording time, will be displayed for 7 seconds.
3. Press the “MIN/ MAX” key a third time during this period and the display will show current readings. The unit will always return to current readings mode after 7 seconds.
NOTE: Turning the unit off resets the minimum and maximum values.
Pen Home
Press the “PEN HOME” key while the unit is operat­ing and the pens move to the outside of the chart. Press the “PEN HOME” key again and the pens will return to current reading points on the chart.
Display Change
Press the “DISPLAY CHANGE” key and the display will temporarily show the reading opposite of what is being recorded (i.e. if dip switch #5 is off and you are recording the RH, pressing the “DISPLAY CHANGE” key will temporarily change the display to show the dew point reading).
NOTE: If the unit does not respond to keypad, check to see that dip switch #8 is off.
Specications
& Features
Product
Display Symbols
Information &
Operating
Accessories,
Calibration
Charts &
Instrument
Anatomy
Installation
Started/
Getting
Operation
Keypad
Dip Switch
Warranty
Setup &
Rev. 06/03
Troubleshooting
Factory Service
& Returns
Page 8
Dip Switch Setup
To set-up the THDx for your specic application, you might need to change some of the Dip Switches. Every time you change a dip switch setting, you must push the up arrow key on the keypad to activate the new dip switch settings.
1 2 3 4 5 6 7 8
Off
Figure 5
Recording Time
The THDx has four different recording time options: 1 day, 7 day, 14 day and 31 day. Dip Switch #1 and #2 control the recording time. 7 day #1 off #2 off 1 day #1 off #2 on 14 day #1 on #2 off 31 day #1 on #2 on NOTE: Remember to install correct chart to match corresponding switch setting.
°F/C
You can record in °F or °C with the THDx by using dip switch #3. °F #3 off °C #3 on
RH/ Dew Point
Dip switch #5 allows you to select whether RH or dew point is recorded by the blue pen. (The red pen always records temperature.) RH #5 off Dew Point #5 on NOTE: When the blue pen is recording dew point, the reading indicates the temperature at which dew will form, so you should use the temperature scale on the chart to read dew point.
Display
The THDx has a dual display that shows both temperature and humidity (or temperature and dew point if dip switch #5 is on). With dip switch #6 you can control the position of the variables displayed. Temperature on top #6 off Temperature on bottom #6 on
Display On/ Off
Dip switch #7 will allow you to turn the display on and off. Display On #7 off Display Off #7 on
Keypad Lock
For security purposes it is possible to lock the key pad with the use of dip switch #8. You may want to lock the keypad to prevent unauthorized persons from using the keypad to set alarms or change the calibration. (For more information on use of the keypad see “Keypad Operations” on pg. 5.) Keypad Unlocked #8 off Keypad Locked #8 on
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Accessories,
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Charts &
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Started/
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Temperature Range
The THDx will record in two temperature ranges. Dip switch #4 allows you to select the temperature range. Wide Range
-20 to +120°F (-20 to +50°C) #4 off Narrow Range +40 to +110°F (+5 to +40°C) #4 on
Warranty
Dickson warrants that the products it sells will be free from defects in material and workmanship under normal use and service for a period of twelve months after delivery. In the event of a claim under this warranty, the product or part must be returned to the factory for repair or replacement (shipping pre- paid) with a Return Authorization Number (see Return Information above). It will be repaired at Dickson’s option without charge. This warranty DOES NOT cover routine calibration, pen, chart and battery replacement. The foregoing warranty and remedy are exclusive and in lieu of all other warranties either expressed or implied. Dickson shall not be liable for consequential or incidental damages resulting from failure or malfunction of its products. Dickson makes no warranty for products not manufactured by it or for any products modied by buyer, or subject to misuse or neglect.
Rev. 06/03
Operation
Keypad
Dip Switch
Warranty
Setup &
Troubleshooting
Factory Service
& Returns
Page 9
Troubleshooting
Problem Solution
Temperature Pen & Display do not match • Check dip switch setting & proper chart
• May also be hysteresis, see page 4, “Pens”
• Need for pen adjustment, see page 4, “Pen Adjust” Instrument is not responding to key presses • Keypad may be locked, check dip switch #8
• Slower, firmer key presses (may take multiple presses) Instrument turns off • Check AC adapter connection (widen prongs of adapter to fit together)
• Display may be off, check dip switch #7 Probe exposed to environments exceeding • Probe should be dried out under normal ambient conditions 95%RH for extended period –time required varies on temperature, RH and air flow Alarm symbol is flashing in digital display • Alarm sounds audibly for 60 seconds if out of range conditions occur, then indicator will flash until alarm key is depressed and alarm is reset (depress MIN/MAX keys for information) Display shows dc and indicator on the left • Factory repair is necessary, send to Dickson for repair part of the digital display Display shows E (lower left of digital display) • System error or error in calibration, send to Dickson Out of calibration or questionable accuracy • Instrument exposed to harsh environments or stressful conditions, see “Calibration” procedure in manual
• Return to factory for re-calibration Display won’t light up • Check dip switch #7, switch should be off Unit won’t work at all • Check both dip switch #7 & #8. Both should be off to allow operation Pen trace too fine or absent • Pen may need to be replaced, moistened, or sanded
• Remove pen cap Display shows Err • Temperature being monitored is too high, see pg. 2 Display shows Prob • Temperature being monitored is extremely cold or probe is disconnected Display shows cold • Temperature being monitored is too low, see pg. 2 Display shows frozen • Reset the unit by shutting it down (unplug the AC adapter
and take the batteries out) then restore power source and turn it on
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Factory Service & Returns
Contact the factory (630 -543-3747) for a Return Authorization (RA) Number before returning any instrument. The model number, serial number and a purchase order number will be requested before an RA number is issued.
• Carefully repack the instrument, label the outside of the box with the RA# and return the instrument (freight pre-paid) to Dickson.
• All instruments that do not have the RA# clearly marked on the outside of the box will be refused. When returning instruments for credit, please include all accessories in shipment.
• Calibration /Freight charges are non-refundable.
NOTE: Dickson shall not be liable for consequential or incidental damages resulting from failure or malfunction of its products.
Customer Satisfaction
Dickson takes pride in providing you, the customer, with the highest quality instrumentation. We welcome the opportunity to help you in any way possible. Whether it be a question or a new idea in documentation, the Dickson Company would like to hear your response. Please call our Customer Service Department at 1-800-323-2448 or (630) 543-3747 (in Illinois).
Soft ware Return Polic y
IMPO RTANT-Read your Software License Agreement carefully before installing software. DIckson will accept returns for replacement of defective disks and CDs only.
Operation
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Page 10
DICKSON
Fax to: 1-800-676-0498
Name Company Address City State Zip Phone ( ) – Email
Name Company Address City State Zip Phone ( ) – Email
Order # Quantity Price/Unit Total
$ /each $ $ /each $ $ /each $ $ /each $ Subtotal: $ In Illinois, add 7.5% sales tax 4 Tax: $ Freight: $ All Prices in U.S. Dollars 4 Total: $
Check: Check # Money Order Credit Card: Credit Card Number: Expires: (mm/yy) – – – /
Mail to: Dickson, 930 S. Westwood Ave, Addison, IL 60101
Step 1 - Bill To:
Step 2 - Ship To (if different than above)
Step 3 - Ordering Information
Step 4 - Payment Method
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Signature Purchase Order: P.O.# (Net 15 days for established customers) Customer #:
U.S.A. Freight Charges
Total Order UPS 2nd Day UPS Next UPSGround
$0-100 $15 $31 $9 $101-400 $19 $39 $14 $401-700 $26 $53 $17 $701-1,000 $35 $56 $24 $1,001-1,500 $52 $72 $36 $1,501-2,000 $69 $91 $43 $2,001-over Please call Dickson Customer Service All shipments UPS 2nd day unless otherwise requested.
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