Dickson Industrial KT6 User Manual

Page 1

DICKSON

KT6

Temperature Chart Recorder

Contents:

Product Specications Operating Instructions, Alarm Relays & Display Symbols Charts & Accessories Instrument Anatomy Getting Started / Installation Keypad Operation Dip Switch Setup & Calibration Troubleshooting, Warranty / Factory Service & Returns Order Form

DICKSON

Specications

Product

Display Symbols

Information &

Operating

Accessories

Charts &

Instrument

Anatomy

Rev. 03/04

Installation

Started/

Getting

Operation

Keypad

Dip Switch

Calibraion

Setup &

Troubleshooting

Warranty &

Returns

Page 2

Rev. 03/04

Product Specications

DICKSON

Specications

Product

KT603

Temperature Ranges 0 to -100°F/C, 0 to -50°F /C, -50 to 50°F/C, 0 to 50°F/C, (user selectable): 50 to 100°F/C, 0 to 100°F/C, 0 to 250°F/C Recorder Accuracy: ±.5% of chart range and ±1.8°F (1°C) Recorder only

Sensor Compatibility:

available on special order)

Ambient Operating Conditions: +32 to +122˚F (0 to +50˚C) 0 to 95% RH (non-condensing) Recording Time (user selectable): 24 hour and 7 day Power: 120V 50/60Hz (240V 50/60Hz models available) Power Cord: 6’ (2m), cord with wall transformer Power Status: LED indicator Battery Back-up: One 9V alkaline battery Battery Back-up Life: Up to 24 hours

4’ Teon coated K-Thermocouple beadwire probe with

Probe:

mini- connector

Calibration : User: Adjustable zero point; Factory: zero and span Chart Size: 6” (152mm) diameter

Alarm Contacts:

alarm contacts)

Digital Display: LCD 3.5 digit

Keypad Functions:

calibration

Digital Display Resolution: below -9.9˚

Response Time: 30 seconds at 63% of full scale Mounting: Surface or panel mount, DIN compatible Enclosure Dimensions: 7.56” x 7.56” x 3.25” (192mm x 192mm x 83mm) Panel Cut-out Dimensions: 6.9” x 6.9” (188mm x 188mm) Depth Behind Panel: 2.0” (51mm)

Included With Recorder:

4’ Bead Wire Probe

Standard K-Thermocouple (other temperature sensor types

User selectable MAX/MIN set points (set in conjunction with

ON/OFF, pen home, time adjust, alarm set (available) and

0.1˚ resolution -9.9˚ to 199.9˚; 1˚ resolution above 200˚ and

AC Adapter, Pen 9V Battery, Starter Pack of (C657) Charts and

KT655

Display Symbols

Information &

Operating

Accessories

Charts &

Instrument

Anatomy

Installation

Started/

Getting

Operation

Keypad

Rev. 03/04

Calibration

Dip Switch

Setup &

Troubleshooting

Warranty &

Returns

Page 3

Operating Information

Pen:

Hysteresis ( a property that occurs when tension is applied to an object) causes the pens to move in increments across the chart as the sensor readings change. However, the display readings are not affected by the property of hysteresis. For this reason the display provides smoother and faster readings than the pen. At any given time there may be a slight discrepancy in the positions of the pens and the readings on the display. For visual spot checks the display is the most accurate but both are within the stated specications of the unit (see “Specications”).

Pens (2 pen KT6):

The blue pen has a longer pen arm than the red pen. The pens are offset to allow the red pen to glide under the blue pen. The blue pen indicates the correct time and the red pen precedes it by 3/16 of an inch.

Power Supply:

We recommend using AC Power with one 9V battery installed as a back-up power source. This ensures that your recording will not be interrupted when there is a power failure. The AC Adapter is built into the back of the recorder. NOTE: When the unit is in battery back- up mode, the recorder will update temperature readings at a much slower rate. The battery should be replaced once a year and after power failures of more than a few hours.

To Replace Battery:

1. Open the door of the recorder by depressing the door latch.

2. Press the “HOME” key

3. Lift the chart, if there is one present, to fully expose the battery compartment and press down on the tab to release battery compartment door.

4. Replace 9V battery

Alarm Relays

The SPST 24V 500mA relay contacts are normally open and will close on alarm conditions when the alarms are enabled. Relay contacts are always functional when the alarm is enabled. Dip Switch #8 has no effect on the relay. The relay will close only during minimum and maximum alarm conditions. 2 pen units have two sets of relay contacts which operate independently.

NOTE: For compliance to CE directives, do not remove the rubber cover from the alarm relay terminals when the terminals are not used.

DICKSON

Specications

Product

Display Symbols

Information &

Operating

Accessories

Charts &

Instrument

Anatomy

Display Symbols (optional)

Figure 4

Rev. 03/04

C: Indicates ˚C F: Indicates ˚F 0: Zero calibration mode A: Alarms enabled or alarm set mode MIN:

This symbol is displayed when you are setting a minimum alarm or during a minimum alarm condition (when alarms are enabled)

MAX:

This symbol is displayed when you are setting a maximum alarm or during a maximum alarm condition (MIN and MAX ash when the alarms are enabled and no alarm condition exists)

1: Channel One 2: Channel Two

Two channel units only

Installation

Started/

Getting

Operation

Keypad

Calibration

Dip Switch

Setup &

Troubleshooting

Warranty &

Returns

Page 4

Rev. 03/04

Charts & Accessories

(for current pricing go to www.dicksonweb.com or call 1-800 -323 -2448)

Range 24 Hour Char t 7 Day Chart

-50 to +50°F/C C652 C650 0 to ±50°F/C C654 C653 0 to ±100°F/C C658 C657 0 to +250°F/C C660 C659 0 to +500°F/C C662 C661 50 to +100°F/C C656 C655

DICKSON

Specications

Product

Description Order #

NIST Traceable Calibration 3 -pt. (new unit) N300 NIST Traceable Calibration 1-pt. (new unit) N100 A2LA Accredited Calibration 3-pt. (new unit) N400 Pens (single pen unit) (6 red) P222 Pens (dual pen unit) (3 red/3 blue) P266 Extended 2 year Warranty E200

Display Symbols

Information &

Operating

Accessories

Charts &

Instrument

Anatomy

Installation

Started/

Getting

Operation

Keypad

Dip Switch

Calibraion

Setup &

Troubleshooting

Warranty &

Returns

Page 5

Instrument Anatomy

O/I

Dip Switches

Figure 1

Pen Cap HoldersDoor Latch

Digital Display (optional)

Dip Switch Setting Chart

Compartment

DICKSON

Specications

Chart Guide Clips

Chart Hub Time Arrow LEDKeypad9V Batter y

Pen Assembly

Product

Display Symbols

Information &

Operating

Accessories

Charts &

Instrument

Anatomy

Figure 2

Input Jack 0 -5V/ 0-20mA

K-Thermocouple Jack

Relay Contact (optional)

Rev. 03/04

Panel Mount Holes

Key Hole/Wall Mount Holes

K-Thermocouple Jack (2 Thermocouple unit, Pen #1, Blue)

Relay Contact (Pen #1, Blue, 2 pen unit only)

AC/DC Adapter

Installation

Started/

Getting

Operation

Keypad

Dip Switch

Calibraion

Setup &

Troubleshooting

Warranty &

Returns

Page 6

Rev. 03/04

Getting Started

Your KT6 recorder has been preset to operate using the most popular set tings. To change the range, use dip switches (page 6). NOTE: Dip switches can only be changes when unit is off.

Recording Time: 7 day Range : 0 to 100˚F

A pen(s) and a chart have already been installed for your convenience. All you need to do to start using your KT6 recorder with the settings listed above is follow these quick start instructions:

1. Plug in the AC adapter

2. Plug in thermocouple probe(s).

NOTE: Be sure to observe proper polarity when connecting wires from transmitter.

3. Remove the protective pen cap from red pen

and insert on Pen Cap Holder.

4. Press the “ON/OFF” key to turn instrument ON. (see “Keypad Operation”)

5. The instrument will enter a 5 second warm -up phase, ending with the pen(s) moving to the appropriate temperature reading(s). Under warm up mode the green LED ashes until ready. When ready, LED will stay solid green.

6. Set the appropriate time by pressing the “CHART ROTATION” key on the lower right of the dial plate. The chart will turn clockwise while the button is depressed. ( CAUTION : Do not

manually try to turn the chart hub. Doing so may damage instrument). Continue the

rotation until the correct hour and day on the chart is referenced to the timing arrow. (See “Instrument Anatomy)

DICKSON

Specications

Product

Display Symbols

Information &

Operating

Installation

Before you install your KT6 recorder, read through this entire manual to nd out about all the options that are available to you.

Your recorder has been shipped with the following items:

1. One starter box of 0-100 7 day charts

2. One 9V alkaline battery

3. One AC adapter

4. One operation manual

5. One or Two bead- wire K-Thermocouple probes

Place the KT6 on a at, vibration -free surface. Be sure it is in a vertical position and level. For best performance and longevity, the location should be a clean environment, free from dust and corrosive fumes. Do not exceed temperature specications.

Chart Installation

Use the following procedure to install or replace a chart in the recorder.

1. Open the door by pressing the door latch.

2. Press the “HOME” key to move the pen to the “Pen Lift” position. The pen is automatically raised off the char t.

3. Remove the old chart, place the appropriate new chart on the Chart Hub - being certain that the edge of the chart slides under the Chart Guide

Pen Installation

A disposable ber-tipped pen is installed in this recorder. When pen replacement becomes necessary, use the following procedure:

1. Press the “PEN HOME” key to return the pen to the Home position.

2. Gently lift the pen slightly and slide it off the Pen Arm.

3. Slide the new pen on the Pen Arm until the notch

Wall Mount: Keyhole slots are provided on the KT6 for wall mounting.

Panel Mount : See the dimensional drawing for exact panel mount cut out dimensions.

7.5” (190.5mm)

7.125” (182.2mm)

6.875” (174.6mm)

Recorder Overall

Rear Mount Opening (Used for DIN sizes)

7.5” (190.5mm)

6.875” (174.6mm)

7.125” (182.2mm)

Clips located at the outside of the chart.

4. Press the “HOME” key to move the pen onto the chart.

5. Set the time by pressing the “CHART ROTATION” key, which rotates the chart. The chart will continue to rotate until the key is released. Release the “CHART ROTATION” key when the appropriate time is indicated at the time indicator clip.

in the pen is secure to the Pen Arm.

4. Remove the Pen Cap. Insert on the Pen Cap Holder.

5. Press the “PEN HOME” key to return the pen to recording position.

NOTE: To prolong pen life, replace Pen Cap when recorder is not in use. The Pen Cap can be stored on Pen Cap Holder located on the dial plate of the recorder.

Front Mount

Figure 2.5

Accessories

Charts &

Instrument

Anatomy

Installation

Started/

Getting

Operation

Keypad

Dip Switch

Calibraion

Setup &

Troubleshooting

Warranty &

Returns

Page 7

Keypad Operation

Alarm

Pen Home

(Down Arrow)

(Up Arrow)

Chart Rotation

On/Off

Figure 3

ON/ OFF:

The “ON/ OFF” key turns the unit on and off. Alarm and calibration settings are restored to the most recent values when the unit is turned on. If the unit is using AC power and power fails, the unit will switch to battery power without interrupting the recording capabilities. If power fails when the battery is not present, the pen will remain on the chart in recording position.

PEN HOME (also DOWN ARROW):

If the pen is located outside the chart, press the “HOME” key to move pen to recording position. Press the “HOME” key with the pen in recording position, and the pen will move to the outside of the chart and up the pen lift ramp (HOME). The “PEN HOME” key is also used as a “DOWN ARROW” key to decrease values when setting alarms or calibration values.

CHART ROTATION (also UP ARROW):

The “CHART ROTATION” key sets the chart to the desired time setting. Press the “CHART ROTATION” key to rotate chart. Continue pressing until the chart reaches the desired time setting (the red pen aligns with the timing clip on the 1 thermocouple unit and the blue pen aligned with the timing clip on the 2 thermocouple unit). The chart rotation will reach full speed after a few seconds of holding down the key. NOTE: Do not attempt to rotate the chart manually. The “CHART ROTATION” key is also used as an “UP ARROW” key to increase values when setting alarms or calibration values.

ALARM (optional):

The “ALARM” key turns the alarm on or off. When the alarm is on the display will ash the MIN & MAX indicators. Holding the “ALARM” key for 2 seconds will cause the unit to enter into the alarm set mode.

LED

For a visual alarm the display will read MIN if a minimum alarm is activated or MAX if a maximum alarm is activated. The alarm condition will also trigger an audio alarm if the audio alarm is enabled (Dip Switch #8 is OFF). The alarm will sound until it is disabled or until the alarm condition no longer applies.

ALARM (2 pen KT6):

Holding the “ALARM” key for 2 seconds will cause the unit to enter into the alarm set mode for Pen 1. Pressing and holding the “ALARM” key a second time will put the unit in ALARM SET mode for Pen 2. The “PEN HOME” and “CHART ROTATION” keys are used for setting alarms. The “PEN HOME” key decreases the alarm value and the “CHART ROTATION” key increases the alarm value.

1. To set the alarms press the “ALARM” key and hold for 2 seconds. The alarm minimum set point will be displayed with A and MIN will also be displayed.

2. Use the “HOME’ key to decrease the minimum alarm setting and the “CHART ROTATION” key to increase the minimum alarm setting.

3. Press “ALARM” key a second time and the alarm maximum set point will be displayed along with A and MAX indicating that you can now set the maximum alarm. Use the same procedure as in step #2 for setting the maximum alarm setting. If your KT6 only has one pen go to step 6.

4. Press and hold the “ALARM” key for 2 seconds and the Pen 2 alarm minimum set point will be displayed along with A and MIN indicating that you can now set the minimum alarm. Use the same procedure as in Step #2 for setting the minimum alarm setting.

5. Press “ALARM” key a second time and Pen 2 maximum set point will be displayed along with A and MAX indicating that you can now set the maximum alarm. Use the same procedure as in Step #2 for setting the maximum alarm setting.

6. Press the “ALARM” key again to exit the alarm setting mode.

7. To activate the alarm, press the “ALARM” key.

LED:

The LED will be green whenever the unit is activated. The LED will ash green during initialization and warm-up. The LED showing red indicates the unit is in calibration mode. The LED will also ash when the unit is on if the AC power has failed at any time since the unit has exited the warm-up period.

DICKSON

Specications

Product

Display Symbols

Information &

Operating

Accessories

Charts &

Instrument

Anatomy

Installation

Started/

Getting

Operation

Keypad

Dip Switch

Calibraion

Setup &

Troubleshooting

Warranty &

Returns

Rev. 03/04

Page 8

Rev. 03/04

Dip Switch Setup

To set up the KT6 for your specic application, you might need to change some of the Dip Switches. The switches are located under the chart in the lower half of the dial plate. A pointed object can be used to change the settings. Remember to install the correct chart to match corresponding dip switch setting.

All swit ches are

shown in O FF

positi on.

KT6 has two different recording time options

1 day #3 ON 7 day #3 OFF

˚F/ ˚C

˚C #4 ON ˚F #4 OFF

Temperature Range

0 to 100˚ #5 OFF #6 OFF #7 OFF

0 to 50˚ #5 ON #6 OFF #7 OFF

50 to 100˚ #5 OFF #6 ON

Slide tog gle to this side for ON

Slide tog gle to this side for OFF

#7 OFF 0 to 250˚ #5 ON

#6 ON #7 OFF

0 to 500˚ F (only ˚F) #5 OFF #6 OFF #7 ON

-50 to 50 #5 ON #6 OFF #7 ON

0 to -50 #5 OFF #6 ON #7 ON

0 to -100 #5 ON #6 ON #7 ON

ALARM SPEAKER:

The alarm speaker may be activated or deactivated with the use of Dip Switch # 8

Deactivated #8 ON Activated #8 OFF

The Alarm Speaker will sound during minimum, maximum or probe missing alarm conditions.

NOTE: dip switch settings are only updated when the unit is turned on.

DICKSON

Specications

Product

Display Symbols

Information &

Operating

Accessories

Charts &

Instrument

Anatomy

Calibration

Your instrument was carefully tested and calibrated before being shipped from the factory. Additional calibration is not required. However, should calibration be desired in the future, we recommend that it be at our lab. Call Customer Service at (630 ) 543-3747. If you wish to calibrate yourself, follow these procedures:

1. To activate the calibration mode, turn the unit OFF. Now press the “ON/OFF” key and the “ALARM” key at the same time. The unit is in the “User Calibration” mode when the red LED is ON. The display will show a “C” during the warm up period and then will ash between 0 and F or 0 and C (depending on measurement selected). Match the reading of the recorder to the reading of the reference standard.

Rev. 03/04

2. To raise the unit of measurement, press the “CHART ROTATION (UP ARROW)” key. To lower the unit of measurement, press the “HOME (DOWN ARROW)” key. To ensure that you have matched the standard, allow the pens to stabilize for at least 30 seconds before exiting calibration mode. If your KT6 only has one pen, skip to Step 4.

3. Press the “ALARM” button for 2 seconds to switch from Pen 1 to Pen 2. Repeat step 2 for Pen 2 temperature calibration.

4. When calibration is complete, simply press the “ON/OFF” key to save the calibration settings. Calibration is stored in memory even after you turn the unit OFF. User Calibration information will not be lost if AC Power fails.

Installation

Started/

Getting

Operation

Keypad

Calibration

Dip Switch

Setup &

Troubleshooting

Warranty &

Returns

Page 9

Troubleshooting

Symptom Cause Check /Remedy

Pen trace too ne or absent Tip too sharp, cartridge Sand tip, moisten or replace pen.

Readings of pen and display do

properly, line thickness Push pen completely onto pen arm.

not match

Check to see that proper chart is installed UND Below range of recorder Check temperature range. Out of calibration Harsh environments, stressful See Calibration Procedure on page 8 or conditions, or time. or Questionable accuracy Return for factory re-calibration OVR Above range of recorder Check temperature range

Sensor missing Connect transducer to back of

PRB the recorder (see diagram on page 3)

Wrong chart, pen not on Check Dip Switch #4, 5, 6.

Warranty

Dickson warrants that the products it sells will be free from defects in material and workmanship under normal use and service for a period of twelve months after delivery. In the event of a claim under this warranty, the product or part must be returned to the factory for repair or replacement (shipping pre-paid) with a Return Authorization Number (see Return Information above). It will be repaired at Dickson’s option without charge. This warranty DOES NOT cover routine calibration, pen, chart and battery replacement. The foregoing warranty and remedy are exclusive and in lieu of all other warranties either expressed or implied. Dickson shall not be liable for consequential or incidental damages resulting from failure or malfunction of its products. Dickson makes no warranty for products not manufactured by it or for any products modied by buyer, or subject to misuse or neglect.

Factory Service & Returns

DICKSON

Specications

Product

Display Symbols

Information &

Operating

Accessories

Charts &

Instrument

Anatomy

Contact the factory (630-543-3747) for a Return Authorization (RA) Number before returning any instrument. The model number, serial number and a purchase order number will be requested before an RA number is issued.

• Carefully repack the instrument, label the outside of the box with the RA# and return the instrument (freight pre - paid) to Dickson.

• All instruments that do not have the RA# clearly marked on the outside of the box will be refused. When returning instruments for credit, please include all accessories in shipment.

• Calibration/ Freight charges are non- refundable.

NOTE: Dickson shall not be liable for consequential or incidental damages resulting from failure or malfunction of its products.

Customer Satisfaction

Dickson takes pride in providing you, the customer, with the highest quality instrumentation. We welcome the opportunity to help you in any way possible. Whether it be a question or a new idea in documentation, the Dickson Company would like to hear your response. Please call our Customer Service Department at 1-800 -323 -2448 or (630) 543-3747 (in Illinois).

DICKSON

930 South Westwood Avenue

Addison, Illinois 60101

Phone: ( 630) 543-3747 • E-mail: DicksonCSR@dicksonweb.com

Rev. 03/04

Installation

Started/

Getting

Operation

Keypad

Calibration

Dip Switch

Setup &

Troubleshooting

Warranty &

Returns

Page 10

DICKSON

Fax to: 1-800 -676- 0498

Name Company Address City State Zip Phone ( ) – Email

Order # Quantity Price/ Unit Total

$ /each $ $ /each $ $ /each $ $ /each $ Subtotal: $ In Illinois, add 7.5% sales tax 4 Tax: $ Freight: $ All Prices in U.S. Dollars 4 Total: $

Check: Check # Money Order Credit Card: Credit Card Number: Expires: (mm /yy) – – – /

Mail to: Dickson, 930 S. Westwood Ave, Addison, IL 60101

Step 1 - Bill To:

Step 2 - Ship To (if different than above)

Step 3 - Ordering Information

Step 4 - Payment Method

Specications

Product

Display Symbols

Information &

Operating

Accessories

Charts &

Instrument

Anatomy

Installation

Started/

Getting

Operation

Keypad

Signature Purchase Order: P.O.# (Net 15 days for established customers) Customer #:

U.S.A. Freight Charges

Total Order UPS 2nd Day UPS Next UPSGround

$0-100 $15 $31 $9 $101-400 $19 $39 $14 $401-700 $26 $53 $17 $701-1,000 $35 $56 $24 $1,001-1,500 $52 $72 $36 $1,501-2,000 $69 $91 $43 $2,001-over Please call Dickson Customer Service All shipments UPS 2nd day unless otherwise requested.

Calibration

Dip Switch

Setup &

Troubleshooting

Warranty &

Returns