Type ................................................................................................................................................ 82
Main Operator Screen ....................................................................................... 87
Application Bar Buttons ................................................................................................... 87
About .............................................................................................................................................. 87
Total Area Covered ...................................................................................................................... 113
Off Screen Buttons ........................................................................................................ 114
Help .............................................................................................................................................. 114
USB Eject ..................................................................................................................................... 114
Multi Function Region Mode ........................................................................................................ 115
Brightness Control ........................................................................................................................ 115
Day and Night Mode .................................................................................................................... 115
Safety notices are one of the primary ways to call attention to potential
hazards. An absence of specific alerts does not mean that there are no
safety risks involved.
This Safety Alert Symbol identifies important safety
messages in this manual. When you see this symbol,
carefully read the message that follows. Be alert to
the possibility of personal injury or death.
Use of the word WARNING indicates a potentially hazardous
situation which, if not avoided, could result in death or serious
injury.
Use of the word CAUTION with the Safety Alert Symbol indicates a
potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
Use of the word CAUTION without the safety alert symbol
indicates a potentially hazardous situation which, if not avoided,
may result in equipment damage.
DISCLAIMER
DICKEY-john reserves the right to make engineering refinements or
procedural changes that may not be reflected in this manual. Material
included in this manual is for informational purposes and is subject to
change without notice.
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SAFETY NOTICES / 1
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2 / SAFETY NOTICES
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OPERATOR’S MANUAL
INTRODUCTION
The AI-120 virtual terminal display is the main user interface with the
IntelliAg system and provides an all-in-one control for planting, spraying,
and spreading applications. The terminal can interact with GPS and
electronic control devices centralizing the ability to communicate, record,
store, and display data.
Features:
•12” display
•Mini-view windows with drag-and-drop positioning
•Interaction keypads with expandable menus
•Icon-based user interface
•Dashboard readouts provide constant, convenient basic data
Safety warnings must be acknowledged at every power cycle and when the
system is refreshed. It is important to read and understand the safety
requirements prior to operation.
UNIT OVERVIEW
The AI-120 cab kit contains each of the following components:
46798-0506Virtual terminal 12 in. color touch screen
46798-0621Terminal mounting bracket and hardware
46798-8501AI-120 adapter harness
46798-0126Mini CAN terminator
46798-0451ATractor harness
46798-0455System power harness
46798-5060S1Tractor electronic control unit (TECU)
46798-0124Master switch
OPTIONAL FUNCTIONALITY REQUIREMENTS
The following components are optional but required to perform certain
functions with the terminal:
•GPS receiver for auto section control and/or variable rate recording as
applied
•Row control switch module for section on/off
•Section control output module
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INTRODUCTION / 3
OPERATOR’S MANUAL
4 / INTRODUCTION
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OPERATOR’S MANUAL
3
2
4
1
INSTALLATION
The terminal is secured in the tractor cab by a mounting bracket.
•A ball mount at top and bottom of bracket allows terminal orientation in
many different positions
•A wing bolt in the middle of bracket tightens and secures the terminal
to the desired position
Attaching Bracket to Terminal:
1. Secure bracket to tractor using using the 4 SAE screws included.
2. Loosen the wing nut on the bracket and remove the ball mount plate.
3. Remove the (3) hex nuts on the back of the virtual terminal.
4. Place the ball mount plate over the terminal mounting studs.
5. Place the bracket onto the 3 studs on the back of the terminal and
secure using the (3) hex nuts removed in step 3.
Figure 1
Attach Terminal to Bracket
AI-120 Virtual Terminal
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Position terminal so that operator view is not obstructed and does
not interfere with tractor operation.
INSTALLATION / 5
OPERATOR’S MANUAL
1
2
3
4
5
6
TERMINAL CONNECTIONS
1. Power On/Off
2. Reset
3. Connection to the tractor cab harness
4. Rear USB port
5. LAN - RJ45 (not used)
6. Side USB port
Figure 2
Terminal Connections
6 / INSTALLATION
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OPERATOR’S MANUAL
+
-
Battery
System
Power Harness
with IBBC
467980455
(OR)
467980450
Tractor
Cab Harness
467980451A
CAN
Terminator
467980126
Virtual
Terminal
467980506
Mounting
Kit
467980621
Ignition connect
to switched +12VDC
NOTE: This wire
must be connected
to switched +12VDC
to
ISO
Master
Switch
467980124
to
Radar
RS232
GPS
to
Implement
-0450
IBBC
Connector
-0455
ISOBUS
HD30 9 pin
Deutsch
Connector
AI-120 Adapter
Harness
467988501
Boom/Row Shuto
Switch Module
Switch
Module Extension
467980330
467985060S1
Tractor ECU
Module
Figure 3
AI-120 Harnessing
HARNESS CONNECTIONS
The AI-120 terminal connects to the tractor cab harness via an adapter
harness. A GPS receiver is required to provide implement position via CAN
or RS232 communication. A row control switch module/clutch folding switch
module provides quick access of turning sections on and off when manual
override is required. Ignition wire connects to switched power source.
A DICKEY-john shutoff output module WSMB and harness are required for
interfacing with shutoff modules (Tru Count solenoid modules are not
supplied by DICKEY-john). Harnessing structure illustrated below.
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INSTALLATION / 7
OPERATOR’S MANUAL
8 / INSTALLATION
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OPERATOR’S MANUAL
USING THE TERMINAL
CONSOLE POWER ON/OFF
In normal operation, the console turns ON when the ignition key is turned
ON.
NOTE: The console may remain
powered for several minutes
when disconnected from a
power source because of an
internal battery.
1. Press and hold the Power button (green) for approximately 4 seconds
to turn the console ON or turn ignition key ON. Perform the same
procedure to turn the console OFF.
–A Reset button (red) allows a system reset if the console locks or
cannot be turned on and off normally using the Power button and
should only be used in this instance. Press and hold the Reset
button for approximately 3 seconds to begin reboot. A reset during
normal operations may cause active files not to save and lead to
potential data loss.
Figure 4
Console Power On and Off and Reset Button
AI-120 Virtual Terminal
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2. Startup screens display while the system is booting.
3. A disclaimer screen appears that must be acknowledged before
proceeding.
4. Press the Language button to view and change the language setting,
if desired. The default language is English.
5. Press the Yes button to accept.
IMPORTANT: By selecting YES at the Disclaimer screen, you are
confirming that you have read the disclaimer and agree
to take responsibility for any liabilities that may incur as
a result of failing to follow the instructions and
information as outlined in the disclaimer.
USING THE TERMINAL / 9
OPERATOR’S MANUAL
2
3
45
Figure 5
Startup Screens and Disclaimer
10 / USING THE TERMINAL
6. The Main Operate screen should appear with the vehicle icon visible
onscreen. If it is not visible, a GPS signal may not be detected. A No
GPS warning will appear onscreen if a valid signal is not found and will
not activate until a signal is detected.
TIP: If a GPS receiver is connected when this screen appears,
check that harnessing is correct and that the GPS receiver is
receiving an input signal.
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OPERATOR’S MANUAL
Figure 6
Main Operate Screen
SCREEN NAVIGATION
A touch screen is the primary means to interface with the software. On
screen navigation is accomplished by pressing the screen with a finger tip
through the use of buttons, scroll bars, and selectable options and windows.
There are two main sequences of movements used to navigate to menus
and system applications:
– Press and Release
– Press, Slide, and Release
PRESS AND RELEASE
This is the most common movement and is primarily used for pressing
buttons and selecting menus. This movement involves applying finger press
on the touchscreen and then lifting the finger off the screen to complete the
object interaction.
PRESS, SLIDE, AND RELEASE
This movement is used for expanding mini-views of applications and for
scrolling up and down menus using a scroll bar. This movement is
accomplished by pressing the finger on the application window or scroll bar
and sliding the finger with constant pressure across the screen without
lifting to the desired end point. Lifting the finger in the middle of sliding ends
the interaction.
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USING THE TERMINAL / 11
OPERATOR’S MANUAL
Lightbar
Battery Status LED
Supply Status LED
Light
Sensor
Figure 7
Press, Slide, and Release Example
LED LIGHT INDICATORS
The terminal is equipped with LED’s that provide status for:
•Battery status
•Supply status
•Autosteering accuracy
•Light sensor
Status LED’s flash as the system powers on and will become green when
stable.
Figure 8
LEDs on Terminal
12 / USING THE TERMINAL
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OPERATOR’S MANUAL
Battery fully charged
Battery partly charged
Battery at
Charging (ashing)
Good supply
Low supply
Very low supply or o
Vehicle is on the wayline
Vehicle is moving from the wayline
Vehicle is substantially away from the wayline
Figure 9
Battery Status LED Colors
Figure 10
Power Supply LED Colors
Figure 11
Autosteering LED Colors
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USING THE TERMINAL / 13
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14 / USING THE TERMINAL
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OPERATOR’S MANUAL
1
TERMINAL SETUP
Software setup and configuration is required before the terminal is ready for
use. The Setup menu contains 4 main parts:
•User options
•System options
•Vehicle setup
•Implement setup
To display the Setup Menu:
1. At the Main Operate screen, press the Setup button to display the
Setup menu.
Figure 12
Setup Menu
AI-120 Virtual Terminal
11001-1606E-201703 Rev B
USER SETUP
At the Setup menu screen, press the User icon to display user selections.
User options allow customization of the terminal to user preferences and
include:
•Language
•Time/Date setup
•Units of measurement
•Lightbar indicator
•Environment
•Map
•Access level
TERMINAL SETUP / 15
OPERATOR’S MANUAL
4
5
LANGUAGE SETUP
The terminal is equipped with numerous languages that displays the user
screens in the language selected. Language default is English (US).
1. At the Setup menu, press the User/Region/Language icons.
2. The current language displays on the Language button. Press the
Language button to open the language window.
3. Select the desired language and press the Check button to accept.
Figure 13
Language Setup
16 / TERMINAL SETUP
DECIMAL POINT
Two decimal point choices are available to display units of measure: Period
and Comma formats.
4. At the Select Language screen, press the Decimal Point Format
button to open the decimal window.
5. Highlight the desired decimal and press the Check button to accept.
Figure 14
Decimal Point Selections
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OPERATOR’S MANUAL
1
2
TIME/DATE SETUP
1. Press the User/Region/Time-Date icons to access the Time/Date setup
menu. Three selections adjust the date format, time format, and
current time.
Figure 15
Time and Date Setup
2. Press the Date Format button and select the format preference. Press
the Check button to accept.
Figure 16
Date Format
3. Press the Time Format button and select 12 hour or 24 hour type and
press the Check button to accept.
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TERMINAL SETUP / 17
OPERATOR’S MANUAL
3
4
Figure 17
Time Format
4. Press the Current Time button to open the keypad and type in the
desired time (12 hour format). Press the Check button to accept.
NOTE: The + and - buttons increase/
decrease the displayed time in
15 minute increments.
Figure 18
Set Current Time
18 / TERMINAL SETUP
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OPERATOR’S MANUAL
1
2
UNITS SETUP
1. Press the User/Region/Units icons to access the Regional Units setup
menu. Eight selections allow adjustment of settings based on region:
units measurements, latitude/longitude, pressure, area, dry product,
dry density, liquid, and application rate increment type.
Figure 19
Units Setup
UNITS OF MEASUREMENT
2. At the Regional Units menu, press the Units button and select either
Metric, Imperial (US), or Imperial (UK) and press the Check button to
accept.
Figure 20
Units Setup
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TERMINAL SETUP / 19
OPERATOR’S MANUAL
3
4
LATITUDE/LONGITUDE
3. At the Regional Units menu, press the Latitude/Longitude button and
select standard decimal format or DMS (decimal, minute, second) and
press the Check button to accept.
Figure 21
Latitude/Longitude Setup
PRESSURE UNITS
4. At the Regional Units menu, press the Pressure Units button and
select the pressure units type as kPa, psi, or bar and press the Check
button to accept.
Figure 22
Pressure Units
20 / TERMINAL SETUP
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OPERATOR’S MANUAL
5
6
AREA UNITS
5. At the Regional Units menu, press the Area Units button and select
the area units as ha (hectare) or ac (acre) and press the Check button
to accept.
Figure 23
Area Units
DRY PRODUCT VOLUME
6. At the Regional Unit menu, press the Dry Product Volume button for
granular-type applications. Select volume as gallons, pounds, cubic
feet, or bushels. Press the Check button to accept.
Figure 24
Dry Product Volume
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TERMINAL SETUP / 21
OPERATOR’S MANUAL
DRY DENSITY
7. At the Regional Units menu, press the Dry Density button to select the
unit type for granular fertilizer, seeding, and anhydrous applications.
Select volume as pounds per gallon, cubic feet, or bushel. Press the
Check button to accept.
Figure 25
Dry Density
LIQUID PRODUCT UNITS
8. At the Regional Units menu, press the Liquid Products Units button
and select the liquid units as gallons, cubic feet, or pounds. Press the
Check button to accept.
Figure 26
Liquid Units
APPLICATION RATE PRODUCT TYPE
IMPORTANT: This feature is not applicable and should not be used to
enter application rates. This function is setup and
controlled through the IntelliAg system.
Figure 27
Application Rate Product Type
22 / TERMINAL SETUP
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OPERATOR’S MANUAL
Lightbar
1
LIGHTBAR SETUP
A lightbar at the top of the terminal visually indicates the position of vehicle
center from the center of a guideline using GPS coordinates.
Figure 28
Terminal Lightbar
1. Press the Lightbar icon to access the Lightbar setup menu.
Figure 29
Lightbar Setup Menu
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TERMINAL SETUP / 23
OPERATOR’S MANUAL
2
3
ENABLE/DISABLE TERMINAL LIGHTBAR
2. At the Lightbar setup menu, press the Lightbar button and select
Enable or Disable. Press the Check button to accept.
Figure 30
Enable/Disable Terminal Lightbar
LED SPACING
3. LED Spacing sets the distance value for each LED when lit. At the
Lightbar setup menu, press the LED Spacing button and enter the
desired spacing. Press the Check button to accept.
Figure 31
LED Spacing
LED MODE
4. Two LED mode options allow selection of how the lights respond when
turning towards or away from the guide line. At the Lightbar setup
menu, press the LED Mode button. Press the Check button to accept.
– Drive Towards: LED’s on the left of the lightbar light up when driving
away from the guideline towards the right.
– Drive Away: LED’s on the right of the lightbar light up when driving
away from the guideline towards the right.
– Press the Check button to accept selection.
24 / TERMINAL SETUP
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OPERATOR’S MANUAL
4
1
Figure 32
LED Mode
ENVIRONMENT SETUP
Environment setup allows customization of the terminal and includes the
following parameters:
•Audio volume
•Button clicks
•Alarm audio
•Touchscreen calibration
•Touchscreen sensitivity
•Screen shot and creating global home screens
•System 150 file transfer
•Auto steering status window
•Toolbar buttons size
To adjust Environment settings:
1. Press the User/Environment icons to open the Environment setup
menu.
Figure 33
Environment Setup Menu
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TERMINAL SETUP / 25
OPERATOR’S MANUAL
2
3
AUDIO VOLUME
2. Audio volume adjusts the volume of the console. Press the Audio
Volume button to display menu selections and the Check button to
accept changes.
– + increases volume in increments of 10%
– - decreases volume in increments of 10%
– 0% volume mutes all sounds from the console
Figure 34
Audio Volume
BUTTON CLICKS
3. An audible button click can be enabled or disabled when a button is
pressed on the touchscreen. Press the Button Clicks button to display
menu selections. Press the Check button to accept.
– Enabled selects an audible button press
– Disabled selects a silent button press
Figure 35
Button Clicks
26 / TERMINAL SETUP
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OPERATOR’S MANUAL
4
1
ALARM AUDIO
4. An audible alarm can be enabled or disabled when an alarm event
occurs. Press the Alarm Audio button to display menu selections.
Press the Check button to accept.
– Enabled triggers an audible alarm with an alarm screen
– Disabled has no audible alarm; only an alarm screen
Figure 36
Alarm Audio
TOUCHSCREEN CALIBRATION
Recalibrate Touchscreen button re-calibrates the display when screen
responsiveness does not occur effectively to a finger touch. Follow
onscreen instructions to perform a calibration.
1. At the Environment setup screen, press the Recalibrate Touchscreen
button. A system reboot is required after a calibration is complete.
Press the Check button to proceed.
Figure 37
Recalibrate Touchscreen
2. Hash marks are located in various screen positions. Follow and finger
press the red marker points moving to each mark.
3. Press the Commit Calibration button to restart terminal and accept
calibration. The system may proceed to the Touchscreen Sensitivity
screen.
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TERMINAL SETUP / 27
OPERATOR’S MANUAL
+++
+++
+++
Commit Calibration
Press Commit Button
2
3
1
Figure 38
Touchscreen Calibration
TOUCH SCREEN SENSITIVITY
Touchscreen sensitivity adjusts how the screen responds to a button press.
A system reboot is required after calibration is complete.
1. At the Environment setup screen, press the Touchscreen Sensitivity
button. A system reboot is required after calibration is complete. Press
the Check button to proceed.
Figure 39
Touch Screen Sensitivity
2. At the Calibration screen, select either the Low, Medium, or High
button to test the selected sensitivity.
3. Press the Test button.
4. Place finger on screen and move pointer to test.
5. Select the desired setting and press the Apply button.The Test button
must be pressed before the Apply button displays.
28 / TERMINAL SETUP
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OPERATOR’S MANUAL
Choose Sensitivity:
LOW
MEDIUM
HIGH
TEST
Select Sensitivity, move mouse to test, press Apply to save, Close to quit
x=752, y - 407
==============
Close
2
3
Apply
4
5
6
6. Press the Close button to begin a system restart.
Figure 40
Sensitivity Screen
MULTI-FUNCTION REGION MODE
The Multi-Function Region Mode button can be set to function as one of the
following:
•Capture screen shots that can be saved to a USB device
•Load a global home screen created by the user
Set the Multi-Function Region Mode Button:
1. At the Environment setup screen, press the Multi-Function Region
Mode button. Press the Check button to accept the desired selection.
Figure 41
Screen Shot
Take Screen Shot
The Screen Shot function captures a picture of the screen as it appears on
the display and is saved to a USB memory device. A screen shot is useful
for troubleshooting potential issues.
To capture a screen shot as it appears on the display:
1. Insert a USB memory device.
2. Navigate to the desired screen to capture.
3. Press above the DICKEY-john logo located on the front of the terminal.
The display will quickly flash white indicating a save to the USB.
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TERMINAL SETUP / 29
OPERATOR’S MANUAL
Press
Eject USB
button before
removing USB
memory device
Press area above logo
to capture screen, view
Global Home Screen menu,
or toggle between Home
screens.
IMPORTANT: The Eject USB button located on the bottom of the
terminal screen frame must be pressed before removing
the USB device.
Figure 42
Screen Shot Button
NOTE: To select how a Global Home
screen is selected refer to
Global Home Screen Mode.
Save/Load Global Home Screen
A user’s Work screen with preferred applications and dashboard items can
be customized so that when the Load Global Home Screen button is
pressed, the saved work screen can be recalled eliminating the need to
reset applications and desired dashboard items each time. Multiple global
home screens can be saved and retrieved by manually selecting or by
toggling through the saved screens.
To Create a Global Home Screen:
1. Verify that Save/Load Global Home screen is enabled per (Figure 41).
2. At the Main Work screen, open all applications and dashboard items
that are to be saved.
–(Figure 43) displays applications selected to save as a global home
screen:
* IntelliAg Work screen (main work area window)
* Guidance (subwindow)
* Auto Section Control (subwindow)
* Switch Box (subwindow)
30 / TERMINAL SETUP
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OPERATOR’S MANUAL
3.3
Active
Delete
x
Press button
to make a
screen active
or inactive
Active
Inactive
Global Home screens
created by user
5a.
6
Do you want to overwrite the Global Home
Screen “HOME SCREEN1”?
Overwrite Home Screen
NoYe s
4
5b.
Figure 43
Open All Applications and Dashboard Items on Home Screen
3. Press and hold the area above the DICKEY-john logo until the Manage
Global Home screens window displays (Figure 42).
4. To save the home screen with the selected applications and dashboard
items, press the <Save Home Screen> button.
Figure 44
Manage Global Home Screens
AI-120 Virtual Terminal
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5. Enter a desired name using the virtual keyboard and press the Check
button to accept (Figure 45).
TERMINAL SETUP / 31
OPERATOR’S MANUAL
5
Home Screen 1
5a. Press the mini Home button to change a Home screen to an active
or inactive state or to delete screen entirely (Figure 44).
5b. An existing Home screen can be overwritten with a new Home
screen by pressing that specific Home Screen button (Figure 44).
Figure 45
Create a Home Screen Name
6. Press the “X” button to exit Manage Global Home Screens (Figure 44).
GLOBAL HOME SCREEN MODE
Selection of Global Home Screens can be accomplished via manual
selection or by scrolling.
To Select Global Home Screen Mode:
1. At the Environment Setup screen, press the Multi-Function Region
Mode button. Press the Check button to accept the desired selection.
Figure 46
Global Home Screen Mode
Toggle Mode
Toggle mode scrolls through each saved Global Home screen. Continue to
press and release the area above the DICKEY-john logo (Figure 42) until
the desired Global Home screen displays.
Select Mode
Select mode displays all saved Global Home screens in a format similar to
(Figure 44).
32 / TERMINAL SETUP
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OPERATOR’S MANUAL
Load a Global Home Screen
To view all Global Home screens:
1. Press the area above the DICKEY-john logo to display the Global
Home screen menu.
2. Press the desired Home screen to automatically display.
Figure 47
Load a Global Home Screen
SYSTEM 150 FILE TRANSFERS
This functionality transfers files from a Topcon 150 system to newer models.
Contact DICKEY-john Technical Support at 1-800-637-3302 for assistance.
AUTO STEERING STATUS WINDOW
The Automatic Steering Status window displays status of a Topcon steering
system on the main work screen.
1. At the Environment setup screen, press the Automatic Steering Status button and select Enabled. Press the Check button to accept.
Figure 48
Auto Steering Status Window
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TERMINAL SETUP / 33
OPERATOR’S MANUAL
TOOLBAR BUTTON SIZE
Button sizes on the left side of the Home screen can be adjusted to appear
in small, medium, or large sizes. Select the desired size and press the
Check button to accept.
Figure 49
Toolbar Button Size
34 / TERMINAL SETUP
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OPERATOR’S MANUAL
1
PAUSE BOUNDARY RECORDING WITH MASTER
MAP OPTIONS SETUP
Map options customizes the vehicle and implement appearance onscreen.
Map features include:
•Point of focus
•Map panning
•Map focus auto-shift
•Highlight loaded coverage
•Visual reference line length
To adjust Map settings:
1. Press the User/Map icons to open the Map Options setup menu.
Figure 50
Map Options Setup
AI-120 Virtual Terminal
11001-1606E-201703 Rev B
POINT OF FOCUS
The focal point of the vehicle icon can be set to either the vehicle body or
the implement.
2. Press the Point of Focus button to display the menu selections. Press
the Check button to accept selection.
– Vehicle focal point centers the vehicle in the map
– Implement focal point centers the implement in the map
TERMINAL SETUP / 35
OPERATOR’S MANUAL
2
3
Figure 51
Point of Focus
MAP PANNING
Map panning allows viewing sections of a field that are not visible because
of the auto centering of the vehicle icon on the guidance screen. Panning is
performed by placing a finger on the screen and dragging in the direction to
view.
3. Press the Map Panning button to display menu selections. Press the
Check button to accept selection.
– Enabled activates the panning function on the guidance screen
– Disabled deactivates the panning function on the guidance screen
When enabled, an icon appears green on the guidance screen when map
panning is active. The icon is gray when not active.
Figure 52
Map Panning
MAP FOCUS AUTO SHIFT
4. Press the Map Focus button to display menu selections. Press the
Check button to accept selection.
– Enabled activates automatic centering of the vehicle and implement
on the coverage map on the guidance screen
– Disabled requires manual map panning on the guidance screen
36 / TERMINAL SETUP
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OPERATOR’S MANUAL
4
5
If enabled, previously covered
areas are shaded yellow and past
job information has been recorded.
New coverage is shaded green.
Figure 53
Map Focus
HIGHLIGHT LOADED COVERAGE
Highlight Loaded Coverage helps differentiate between coverage maps
previously created and the current recorded session.
5. Press the Highlight Loaded Coverage button to display menu
selections. Press the Check button to accept selection.
– Enabled displays the loaded coverage map as yellow and new
coverage mapping displays as green.
– Disabled displays the loaded coverage map as green and is
indistinguishable from any new coverage mapping.
AI-120 Virtual Terminal
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Figure 54
Highlight Loaded Coverage
Figure 55
Highlight Loaded Coverage Example Map
TERMINAL SETUP / 37
OPERATOR’S MANUAL
Paused Boundary
area
Press to pause
coverage.
Press again to turn
on coverage.
0’ Reference Line
66’ Reference Line
PAUSE BOUNDARY RECORDING WITH MASTER
A boundary can be created at the same time as applying material. When
disabled, a boundary is created only with no coverage. Refer to the As Applied Job Setup/Boundary Recording Offset section for drawing a
boundary line on the left or right of the implement.
Figure 56
Pause Boundary Recording with Master
Figure 57
Recording a Boundary With Coverage
38 / TERMINAL SETUP
VISUAL REFERENCE LINE LENGTH
The tractor symbol has an optional reference line that is user defined in feet
as a visual indicator reference point. The line set range is 0 (no reference
line) up to 66’.
Figure 58
Visual Reference Line
6. Press the Visual Reference Line Length button to display keypad.
Enter desired line length and press the Check button to accept.
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Figure 59
Visual Reference Line Length
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ACCESS LEVEL
Setting the access level is a restricted activity and Operator is the only
available option for all operators and owners. Other access levels are only
used by qualified technicians. DO NOT ATTEMPT TO CHANGE THE
ACCESS LEVEL.
Figure 60
Access Level
SOFTWARE UPGRADE
A software upgrade should not be necessary when receiving a new console
and is typically performed when a new upgrade is required.
PROVISION USB UPGRADE
1. On a Windows machine, unzip the installation ZIP file into the root
folder of a USB flash drive.
2. Safely eject the USB flash drive from the Windows machine.
3. Plug the USB flash drive into the console.
4. Press the Setup button.
5. Select User / Access Level / PROVISION USB FOR UPGRADE.
6. Select Yes.
Figure 61
Provision USB for Upgrade
7. The system requires a power down. Press the green power button on
terminal back.
40 / TERMINAL SETUP
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8. Select Yes to turn off.
9. Leave the USB in the console and restart by pressing and holding the
green power button.
– The installation procedure starts automatically and could take
several minutes to complete.
10. After the installation is complete, the console displays the message
‘Please remove the USB flash drive’.
11. Remove the USB flash drive and the console restarts automatically.
12. After the restart, the console displays the touch screen calibration
screen.
– Touch the displayed cross marks in turn and then press Confirm or
select no within 10 seconds to skip this step. This is only done the
first time after installation.
13. The console provides the option to restore all user data to the state it
was before the upgrade. Select Yes to restore saved data to the
console.
IMPORTANT: Selecting No will delete all data saved on the console.
The console will restart automatically.
14. The console restarts automatically and is ready for use.
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SYSTEM SETUP
The System menu includes terminal setup features for communication with
external devices, hardware, and implements. System setup functions
include:
•Console, guidance, and implement setup
•GPS settings
•Serial ports
•Alarms
•Flag points
•ISOBUS
CONSOLE SETUP
The Console menu enables applications that are compatible with the virtual
terminal.
To adjust console settings:
1. Press System/Features/Console icons to display the Console Features
menu. The Select Feature menu allows adjustments to Console,
Guidance, and Implement settings.
Figure 62
System Setup
UNIVERSAL TERMINAL
Universal terminal functionality must be enabled for all ISO compliant
systems.
42 / TERMINAL SETUP
IMPORTANT: This must always be enabled with the AI-120 terminal.
1. Press the Universal Terminal button to open selection menu and
select Enabled.
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Figure 63
Universal Terminal
FILE SERVER
1. Press the File Server button to open the selection menu.
–Select Enabled to allow for import/export of configuration files
between the AI-120 terminal and the IntelliAg working set master, to
import task files (variable rate prescription from a USB device), and
to export as applied data to a USB device.
NOTE: A registration key code is
required to unlock the camera
port for non-Topcon cameras.
Contact Topcon to obtain the
registration key code.
IMPORTANT: File server should never be disabled.
Figure 64
File Server
CAMERAS
1. Press the Camera button to open the selection menu.
–Select Enabled for the capability to monitor connected digital
cameras on the console. Refer to the Camera Monitor operator’s
guide.
Figure 65
Cameras
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Enter Key Code
2
3
4
4
6
5
2. When the camera is enabled, a registration key code box appears.
– Key code for non-Topcon terminals are available through Topcon.
– Take note of the Console Identifier number listed on the
Registration Key box. This number will be provided by the
representative supplying the registration key code.
3. Press the Registration Key1 button to display virtual keyboard.
4. Enter the key code.
5. Press the Check button to close keyboard.
6. Press the Check button at the Registration Key box to save.
Figure 66
Camera Setup
44 / TERMINAL SETUP
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PER POINT DATA LOGGING
Records each GPS data point during the job and a number of associated
data fields such as elevation, heading, GPS quality, section
states, CropSpec readings. These are exported as a .csv file (refer to
Exporting a job). This is useful for customers who want to create a log of all
the job data for use in third party programs, i.e., FarmWorks.
Figure 67
Per Point Data Logging
WIRELESS NETWORK
NOTE: The required USB adapter is
available at most retail stores
including Best Buy and
WalMart.
NOTE: Teamviewer is an additional
free software program that
must be downloaded to the
computer for the technical
support representative to view
the operator’s screen and
control.
Wireless Network connects the virtual terminal to a wireless network. This
feature must be enabled to work with the Remote Assistance feature.
IMPORTANT: A Netgear N150 Wireless USB adapter or TP-Link
TL-WN821Nv3, 300 Mbps Wireless N USB adapter is
required for wireless capability to properly operate. No
similar models can be substituted. Refer to the Remote Assistance section for setup instructions.
Figure 68
Wireless Network
REMOTE ASSISTANCE
Remote Assistance is a troubleshooting assistance feature that allows a
technical support person to view and take control of the owner’s IntelliAg
terminal screens via a computer to help resolve technical issues in the field.
WiFi or hotspot is required. Remote assistance requires the Wireless
Network feature to also be enabled. Refer to the Remote Assistance section
for setup instruction.
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Figure 69
Remote Assistance
GUIDANCE
The Guidance menu allows for user-defined features to be customized:
Some features on this screen are nonselectable.
– Guidance button is a nonselectable function that is always
enabled.
– Autosteer button is enabled when a Topcon autosteering system is
installed to enable the autosteering functionality.
Reverse Detection button
appears on Main Guidance screen
Figure 70
Guidance Screen
REVERSE DETECTION (non Topcon GPS Receivers only)
Reverse Detection performs an implement to tractor alignment that
automatically forces the implement to position itself directly behind the
tractor. This button should be pressed PRIOR to backing up in the
corner of a field. The button is pressed again after backing up and
before moving forward again.
1. Press the Reverse Detection button to open selection menu.
–Select Enabled to add this button to the main guidance screen.
–Select Disabled if this feature is not required.
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Figure 71
Reverse Detection
CONTROLLED TRAFFIC
Function is specific to Topcon terminals and requires a registration code
and does not apply to the AI-120 IntelliAg terminal.
Figure 72
Controlled Traffic
JOB HELPER MODE
Two modes are available to assist in working with jobs:
•Job Assist
•Quick Start
Job Assist Function
A help screen displays what steps are next to create tasks in a typical job.
This may be useful when learning to use the terminal. Enabling the option
places a new icon at the top right of the Operation screen. Selecting the
icon displays the help screen. As options are selected, the Job Assist
screen lists the next possible steps.
Quick Start Function
The Quick Start function guides through steps in completing a job by
automatically displaying the next step in the process. This may be useful to
speed up the performance of standard tasks. Enabling the Quick Start
function at Job Helper mode places a new menu item on the right hand side
of the Features menu to select what tasks to use the Quick Start function.
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5
Figure 73
Job Helper Mode
To Enable Job Assist or Quick Start Function:
1. Press the Job Helper Mode to open the selection menu.
2. Select to highlight Job Assist or Quick Start.
3. Press the Check button to accept.
QUICK START SETTINGS
The Quick Start Settings menu is used to define what functions will use the
Quick Start feature.
4. At the Guidance screen, press the Quick Start button to open Quick
Start Settings.
5. Press to highlight the items in options list to enable.
Figure 74
Quick Start Settings
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USING THE QUICK START FEATURE
A Quick Start button appears on the Main Operator’s screen on the right
hand toolbar. If a particular feature does not appear in the Quick Start steps,
it is not enabled at the Quick Start Settings menu, i.e. Record Boundary in
(Figure 74).
1. Press the Quick Start button. The first task enabled at the Quick Start
Settings menu opens and continues to step through each enabled task
until complete.
2. As each task is completed, a Quick Start window displays what steps
are finished and when all the steps are complete.
Figure 75
Quick Start Steps
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IMPLEMENT
The Implement menu enables features for implement-related functions that
are controlled via the virtual terminal.
– Auto section control
– Variable rate control
– Area counters (non functional for ISO implements controlled
through the IntelliAg terminal)
Figure 76
Implement Screen
50 / TERMINAL SETUP
AUTO SECTION CONTROL
Auto Section Control is an automated row shutoff system that automatically
shuts off individual sections utilizing a GPS signal as previously planted
areas are approached.
1. Press the Auto Section Control button to open selection menu.
–Select Enabled when auto section control is required
–Select Disabled when auto section control is not required
Figure 77
Auto Section Control
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3
VARIABLE RATE CONTROL
Variable rate control allows seeding, spraying, and spreading rates to
automatically vary when a prescription map is loaded.
1. Press the Variable Rate Control button to open selection menu.
–Select Enabled when variable rate is used
–Select Disabled when variable rate is not used
Figure 78
Variable Rate Control
AREA COUNTERS
Area counter functionality is controlled through the ISO implement ECU and
the IntelliAg. This feature is nonfunctional via this menu.
Figure 79
Area Counters
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19200
GPS SETUP
Before a job is setup and started, GPS must be enabled to communicate
with the receiver connected to the RS232 cable on the tractor harness.
Verify the following GPS inputs to enable a valid GPS signal:
•GPS receiver
•Output
•Radar
The Guidance screen indicates the current status of the GPS signal, refer to
(Figure 82).
To Verify GPS Input:
1. At the Setup menu, press the System/GPS/Receiver icons to display
selections.
2. Select Other as the GPS receivers for non-Topcon receivers.
3. Press the Check button to accept selection.
Figure 80
Enable GPS
52 / TERMINAL SETUP
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OUTPUT
A non-AGI type GPS Receiver must have the following NEMA string outputs
enabled before a job is recognized:
•GGA
•VTG
•ZDA
If a GPS signal appears on the Guidance screen but a job cannot be
opened, check the settings on the receiver and verify this NEMA string is
selected.
Data output configuration when using an AGI receiver:
1. Press the Output button to open the GPS Output Setting screen.
2. Select Enabled and press the Check button to accept.
3. The Baud Rate setting is set the same on the terminal and the receiver.
A minimum setting of 19,200 is required for 5 Hz GPS receivers. The
Baud Rate is the communication signal as defined by the manufacturer
of the GPS receiver.
4. Maximum rate and output precision are specific to the receiver.
Figure 81
GPS Receiver NEMA String Outputs
GPS ACCURACY
The GPS icon appears on the Guidance screen when specific receivers are
selected and display in different colors to indicate current status.
GPS STATUS
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GPS COLORACCURACY
GreenAccuracy greater than 50
YellowAccuracy between 10 and 50
RedAccuracy is below 10
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GPS Status
1
Figure 82
Guidance Screen with GPS Status
RADAR OUTPUT
1. Radar output settings are only applicable when using a Topcon
receiver.
Figure 83
Radar Output
54 / TERMINAL SETUP
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SERIAL PORT
Select the terminal serial port to which the device is connected. GPS Output
Com 2 is not used with the AI-120.
1. Press the System/Serial Ports icons to display the Serial Ports Setup
screen.
– Non-AGI receivers, such as IntelliAg, must have a com port setting
of 1.
Other connections:
•SGR-1, AGI-3 or AGI-4 GPS Receiver is connected to serial port 1 with
all Topcon harnesses.
•NMEA GPS Output is generally on serial port 2 if in use.
•Xlinks is on serial port 3 if in use, or on serial port 2 if NMEA GPS out is
not in use.
Figure 84
GPS Serial Port
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ALARMS
The General Alarm Setup menu lists the standard alarms that trigger an
alarm state. All alarms listed are defaulted to enabled. All alarms can be
disabled or individual alarms disabled to prevent an alarm occurrence.
To Change an Alarm State:
1. Press the Systems/Alarms/General icons to display the General Alarm
Setup menu.
2. At the Alarm list, alarms can be changed as follows:
– To disable/enable all alarms, press the All General Alarms button.
– To disable/enable an individual alarm, press the desired alarm
button to highlight and press the Alarm State button.
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2
Figure 85
Alarm Menu Screen
ALARM DEFINITIONS:
END OF ROW--Three user-defined alarms alert of an end-of-row
occurrence. Any of these alarms set to a distance of 0 triggers the alarm
when the end of row is reached.
IMPORTANT: A boundary must be loaded and auto steering engaged
to use this alarm.
The End of Row alarm has three distance alarms to alert of an end of row
occurrence.
– First occurrence alarm triggers an early warning alarm indicating
that the first distance from the boundary edge has been reached to
begin slowing down the vehicle and soon take control. The distance
is measured from the tractor to the boundary along the AB line.
– Second occurrence alarm triggers an alarm indicating that the
second distance from the boundary edge has been reached and to
manually take immediate control of the vehicle to perform a turn.
– Look-ahead alarm visually displays on the console guidance screen
as the length of the indicator stick on the front of the vehicle when
auto steering is disabled. The end of row alarm will not sound when
auto steering is disabled so the indicator stick is used instead to
estimate the distance to the boundary edge when in guidance only
mode.
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Figure 86
Look Ahead Indicator on Vehicle Icon
STEERING DISENGAGE--Triggers an alarm when autosteering is
disengaged.
STEERING ENGAGE--Triggers an alarm when autosteering is engaged.
STEERING UNABLE TO ENGAGE--Autosteering is unable to engage due
to a system malfunction, possibly lost GPS or steering malfunction.
GPS RECEIVER FIRMWARE MISMATCH--only applies when an AGI-3
receiver is connected to the AI-120 terminal.
ASC10 ECU FIRMWARE MISMATCH--not applicable to IntelliAg
VT HIGH PRIORITY--A high priority alarm indicates a system performance
error has been detected that could potentially effect operation and should
be addressed immediately.
VT MEDIUM PRIORITY--A medium priority alarm appears in a popup
window to alert of a condition outside of normal operating parameters.
Acknowledge alarm pressing the Check button and address the issue when
possible.
VT LOW PRIORITY--A low priority alarm appears in a popup window to
alert of a condition outside of normal operating parameters. Acknowledge
alarm by pressing the Check button and address the issue when possible.
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FLAG POINT PRESETS
During operation, flag point presets are used to mark the GPS location of a
particular condition in the field. Presets include defined icons and a name
that can be changed to appropriately identify the condition.
To Mark a Flag Point Preset:
1. Press the System/Flag Points icons.
2. Select a Flag Point Preset and apply the desired icon and re-name, if
desired.
3. Press the Check button to confirm the selection.
Figure 87
Flag Point Presets
58 / TERMINAL SETUP
ISOBUS
The IsoBus menu allows setup and customization of the virtual terminal and
Main Operator screen.
•Assigning a UT# if multiple terminals are used
•Soft keys
•Working set key location
The virtual terminal Main screen can be customized by adjusting the size
and location of the soft keys. Not all of the selections offered are applicable
to the IntelliAg AI-120 terminal.
1. Press the System/ISOBUS/VT icons to display the Virtual Terminal
Setup menu.
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Figure 88
Virtual Terminal Setup Menu
UNIVERSAL TERMINAL NUMBER
A universal terminal (UT) number should be assigned if there are multiple
terminals connected to the Isobus. Assigning a unique number to the
primary UT avoids communication conflicts. The UT with number 1 will be
the default terminal connected to the working set master. If the UT client
doesn’t appear on the correct UT, reconfigure the UT number appropriately.
If there is a conflict, the following message will appear:
– The UT Number of this UT conflicts with another UT on the bus,
and this UT has been disabled. Please make sure that this UT has
a unique UT Number.
Setting the Univeral Terminal Number:
1. At the Virtual Terminal Setup menu, press the UT Number button to
display the menu selections.
2. Enter a unique UT number connected to the WSMT.
Figure 89
Universal Terminal Number
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SOFT KEYS PER COLUMN
The number of soft keys that appear on the virtual terminal Work screen can
be adjusted to 6 or 8. The default is 8 soft keys. An adjustment to 6 soft
keys increases the size of the soft keys and moves two soft keys to the next
screen.
1. At the Virtual Terminal Setup menu, press the Soft Key Per Column
button to display the menu selections.
2. Select the desired soft keys to display on the Work screen and press
the Check button to accept.
Figure 90
Soft Keys Per Column
SOFT KEY LOCATION
The default soft key location is on the right side of the main Work screen.
Soft keys can be positioned on the left side, if desired. Soft keys can only
be placed on the left side if the Working Set Key location is moved to the
right side of the terminal. All other options listed are not permitted.
1. At the Virtual Terminal Setup menu, press the Soft Key Location
button to display the menu selections.
2. Select the desired soft keys to display on the Work screen and press
the Check button to accept.
Figure 91
Soft Key Location
60 / TERMINAL SETUP
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WORKING SET KEY LOCATION
The default Working Set Key location is on the left side of the main Work
screen. The Working Set keys can also be positioned on the top or right
side of the work screen. The Hidden selection removes the Working Set
keys from the work screen.
1. At the Virtual Terminal Setup menu, press the Working Set Key Location button to display the menu selections.
2. Select the desired soft keys to display on the Work screen and press
the Check button to accept.
Figure 92
Working Set Key Location
VEHICLE OPTIONS
The Vehicle menu screen identifies the vehicle type and specifications.
Vehicle setup consists of the following:
•Selecting or creating a new vehicle profile
•Entry of vehicle geometric measurements
NEW VEHICLE PROFILE
A preloaded list of vehicle makes and models are available for selecting a
vehicle template that closely resembles the current vehicle the AI-120
terminal is installed. Once a vehicle type and geometric values are saved,
the vehicle appears in the Select Vehicle menu. Numerous vehicle types
can be saved for selection at the Select Vehicle menu.
To create a new vehicle profile:
1. At the Setup menu screen, press the Vehicle/New icons to open the
Select New Vehicle Template menu.
2. Select the appropriate vehicle make from the list.
3. Press the Check button to accept.
4. Select the vehicle type.
5. Enter a new vehicle type name, if desired, and press the Check button
to accept.
6. Proceed to enter vehicle measurements at the Vehicle Geometry
screen.
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Figure 93
New Vehicle Profile
62 / TERMINAL SETUP
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VEHICLE GEOMETRY
Vehicle measurements are used as reference points with the GPS receiver
to aid in vehicle location. Measurements vary based on the vehicle make
and model.
(Figure 94) illustrates measurements required for a fixed axle tractor:
•(A) Wheel base (distance from front axle center to back axle center)
•(B) Implement tow point (distance from back axle center to implement
hitch
•(C) GPS Steer (distance left (-) or right (+) of implement hitch to GPS
receiver)
•(D) GPS Antenna (distance from back axle center to GPS receiver)
•(E) GPS Height (distance from ground to GPS receiver)
•(F) Axle Height (distance from back axle center to ground)
To enter vehicle measurements:
1. Press the Vehicle/Geometry icons to open the Geometry menu.
2. Select a dimension to modify.
3. Enter dimensions using keypad and press the Check button to accept.
Repeat procedure to enter all measurements.
Figure 94
Vehicle Geometry
LOAD AN EXISTING VEHICLE PROFILE
1. At the Setup Menu screen, press the Vehicle/Select icons to display
existing vehicle list.
2. Select the desired vehicle.
3. Press the Check button to accept.
4. Vehicle dimensions automatically display for the vehicle selected.
Verify vehicle geometry dimensions are accurate.
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IMPORTANT: Existing vehicle profiles can vary from accurate
measurements and must be confirmed by the user.
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3
Figure 95
Load an Existing Vehicle Profile
IMPLEMENT PROFILE
An implement must be assigned before a job can be created or started.
Load a New Custom Implement Profile:
1. At the Setup Menu screen, press the Implement/New/Custom icons.
2. Select the appropriate implement style in the upper window from the 4
selections.
– Rigid mount
–Pivot
– Front mount
– Double pivot
3. At the “Operation Requires Restart” window, press the check button to
acknowledge acceptance.
– The restart will begin after step 4 of the new implement setup.
64 / TERMINAL SETUP
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Figure 96
New Implement Setup
Follow the instruction wizard to complete implement type.
4. A new implement name can be created with a relevant name, if
desired, or the default name. To change, press the Implement box that
displays the default name.
5. Use the keyboard to create a new implement name.
6. Press the keyboard Check button to accept.
7. The new name appears in the New Implement window. Press the
Check button to accept.
Figure 97
Creating an Implement Name
8. Select the appropriate Implement Control Type.
– None (when the system does not use an ECU to control sections or
rates)
– Section Control Only
– Auto Section and Rate Control
– Rate Control Only
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9
10
11
12
NOTE: For systems without switch
modules or output modules that
want the capability of section
control, refer to the Section
Control Shutoff by Channel
section.
9. Press the Check button to accept the control type.
10. Press the Next button to proceed.
11. Select ISOBUS as the ECU type that is performing section or
application rate control. Press the Check button to accept.
12. Press the Next button to proceed.
Figure 98
Implement Control Type
66 / TERMINAL SETUP
13. Select the function to be performed by the implement (sprayer,
spreader, or planter).
14. Press the Check button to apply the settings.
15. Press the Next button to proceed.
16. Implement setup is complete. Press the Check button to apply these
settings and restart the console.
17. After restart is complete, the Implement Geometry screen displays.
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16
Figure 99
New Implement Setup
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LOAD AN EXISTING IMPLEMENT PROFILE
An existing implement and its configurations can be recalled.
1. At the Setup Menu screen, press the Implement/Select icons.
2. Select the desired implement in the upper window.
3. Press the Check button to accept.
4. Selecting a different implement requires a restart of the system.
System will automatically restart and will require acceptance of the
warning notification.
Figure 100
Select Existing Implement
NOTE: Implement geometry will vary
based on the implement type
selected.
68 / TERMINAL SETUP
IMPLEMENT GEOMETRY
Physical layout of the implement is required to determine the position of the
planter control channel in the field. Configuring an implement identifies the
type of implement attached, how much area the implement covers, and any
implement offset.
IMPORTANT: It is critical to enter the exact distances required when
setting up the physical layout of the implement position.
Do not guess; use a tape measure to find exact
measurements. Failure to enter accurate measurements
of the implement control channels will impact the
system’s performance.
Typical implement dimensions include:
– (A) Swath width automatically populates with the implement width
dimension value from the IntelliAg Row Configuration screen.
–(B) Overlap
– (C) Implement offset is the distance from center of tractor hitch to
center of implement side-to-side.
– (D) Inline offset
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Enter Implement Dimensions:
1. At the System Setup screen, press the Implement/Geometry icons.
2. Enter appropriate dimensions using the keypad.
3. Press the Check button to accept changes.
NOTE: Some dimensions auto
populate from the IntelliAg
system and entry is not allowed
at this screen.
Figure 101
Adding Implement Dimensions
MULTIPLE BOOMS
If the implement has multiple booms, the boom used for guidance must be
selected from the BOOM FOR GUIDANCE selection list and the implement
geometry must be set for each boom on the numbered tabs.
1. To select which channel is controlled by guidance, press the Boom for Guidance button.
2. Select the control channel and press the Check button to accept.
3. Press the Channel button to view the dimensions assigned to the
channel.
Figure 102
Implement Geometry
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IntelliAg6.42
Current
software
version
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ECU SETTINGS (SYSTEM REFRESH)
ECU settings are normally set when creating a new implement. However,
adjustments to ECU settings can be required after initial setup as follows:
•Implement changes require a refresh of the terminal to synchronize
with ECU settings for the following implement changes:
– IntelliAg WSMT PDC system: Row width settings and/or clutch
configuration settings are modified
– AI-120 terminal: When the implement control type or the implement
function on the ECU Setup screen is modified.
– When changing from a variable rate job to a manual as applied rate
job.
•Loading a software update to modules connected to the CAN Bus
To Adjust Implement Settings:
1. At the Setup screen, press the Implement/ECU icon.
2. Selecting and changing an implement control or function at this screen
automatically prompts a system refresh.
3. Press the Check button to return to the main screen.
To Adjust Implement Function:
4. Press the Implement Function button to identify the implement type
as:
– Sprayer
– Spreader
– Planter
NOTE: The terminal must be receiving
a GPS signal for the auto
section control to update
correct section widths.
Figure 103
Refresh ECU Settings
70 / TERMINAL SETUP
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OPERATOR’S MANUAL
4
3
Firmware button
MODULE FIRMWARE UPDATE
Module firmware updates are performed from the ECU Setup screen to
update modules connected to the CAN Bus that include working set master,
working set member, planter output modules, and down pressure modules.
IMPORTANT: Working set master configuration files will be erased
when a firmware update is performed. It is
recommended that working set master configuration
files be exported to a USB memory device prior to
loading new firmware so they can be reloaded after the
new software upgrade. Exporting configuration files is
performed in the IntelliAg application via the Import/
Export Config button. Refer to the IntelliAg manual.
1. At the Setup screen, press the Implement/ECU icons.
2. Press the Firmware Version button to begin process.
3. Press the Check button to initiate a system restart.
Figure 104
Firmware Update
AI-120 Virtual Terminal
11001-1606E-201703 Rev B
4. A setup wizard provides steps for loading software. Press the Next
button to advance to next screen.
5. Insert a USB memory device with the firmware software file into the
virtual terminal. It may take a few seconds for the system to read the
USB memory device. Refer to the “Selecting a Script File” section to
determine the appropriate files to load.
6. Press the Next button to proceed.
7. All files on the USB memory device appear on the menu. Select the
appropriate file. The selected file highlights in white.
8. Press the Next button to advance.
TERMINAL SETUP / 71
OPERATOR’S MANUAL
5
2
3
8
6
7
9
8
9
Figure 105
Firmware Update Setup Wizard
72 / TERMINAL SETUP
IMPORTANT: A firmware upload takes several minutes to complete.
Firmware is loading while an hourglass appears
onscreen. Do not interrupt this process by pressing
buttons or turning system off.
9. When the final Load Firmware screen indicates 100% completion, the
system must restart. Press the Check button to begin restart.
– An additional upload screen appears when loading firmware for the
Planter WSMT. Uploading firmware is complete when the progress
bar reaches 100%.
– Alarm screens may appear after a firmware upload and reboot.
Acknowledge alarm screens to proceed.
– A boom channel assignment is required if GPS is active.
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OPERATOR’S MANUAL
10
Screen only appears
for Planter WSMT
when uploading
object pool
10. Verify the correct firmware version is now loaded at the ECU Setup
screen (Figure 103).
IMPORTANT: After the reboot is complete and startup screens have
displayed (Figure 5), it is recommended to cycle power
by turning off the ignition switch. Wait approximately 15
seconds and then turn on ignition switch.
Figure 106
Loading Firmware
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TERMINAL SETUP / 73
OPERATOR’S MANUAL
SELECTING A SCRIPT FILE
The following table describes the module firmware contents contained
within each script file.
Script File Name
Prod Down PressureLoad cell modules/down pressure
Prod MA WSMTWSMT2 modules except planter module
Prod Output ModulePlanter or boom section out modules
Prod Planter WSMTPlanter WSMT2 only
Prod Planter WSMT w WSMBPlanter WSMT2 and 18 row WSMB modules
Prod Planter WSMT w WSMB2Planter WSMT2 and WSMB2 seed singulation modules
Prod WSMB ACCAccessory sensor member module
Prod WSMB18 row WSMB module only
Prod WSMB2WSMB2 seed singulation module only
Firmware Contents for:
74 / TERMINAL SETUP
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OPERATOR’S MANUAL
AUTO SECTION CONTROL SETUP
Auto Section Control can be controlled through either the:
•AI-120 terminal (channel shutoff)
– row shutoff without connected output modules and switches
Auto section control is selected based on if this function is desired by row or
by channel. Setup and performance is different for each method.
INDIVIDUAL ROW SHUTOFF
Controlling sections by rows require:
•Planter output modules
•Row shutoff module switches
•Setup is performed at the IntelliAg screens
IMPORTANT: IntelliAg settings should be entered first before entry of
AI-120 values so that number of sections, width, and
switch assignment is automatically populated into the
AI-120 terminal.
INTELLIAG PDC SETUP
The following IntelliAg PDC screens must be configured to perform Auto
Section Control functions via the AI-120 terminal.
•Control channel setup assigning number of rows per channel
•Clutch Module/Switch Assignment
Refer to the IntelliAg operator’s manual for setup instructions.
CLUTCH CONFIGURATION
Clutch configuration is required to:
•Identify how many planter output modules are connected to the
IntelliAg system
•Assign how many outputs are assigned to each output module
•Assign how many rows are assigned to each output
•Assign row shutoff module switches to outputs that enable and disable
planter sections
Multiple Tru Count Output Module Assignment
Output module addresses are a critical parameter used to identify a
module’s position on the implement that controls row shutoff switches.
AI-120 Virtual Terminal
11001-1606E-201703 Rev B
IMPORTANT: If a planter uses more than one output module, modules
MUST be installed in increasing serial number order
starting on the left side and proceeding to the right so
that row assignment is configured correctly.
AUTO SECTION CONTROL SETUP / 75
OPERATOR’S MANUAL
The Clutch Module Configuration screens displays:
•Module address
•Type
•Number of outputs per module
To enter # of Outputs per Module:
1. At the IntelliAg Main Work screen, press the Module Configuration
button.
2. At the Module Configuration screen, press the Clutch Module button.
3. Enter the number of solenoid outputs connected to the specific TCOM.
Outputs do NOT always total the number of clutches but the total
number of controlled solenoids. The Output Numbers (#s) value is
automatically sequenced for each module based on the module
address value.
Figure 107
Clutch Configuration Screen
76 / AUTO SECTION CONTROL SETUP
ASSIGNING ROWS
The Clutch Configuration screen assigns rows to outputs. As rows are
assigned to each output, row numbers automatically populate.
1. At the Clutch Module screen, press the Clutch Configuration button.
Enter number of rows to be assigned to each output.
AI-120 Virtual Terminal
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OPERATOR’S MANUAL
Figure 108
Assign Rows
ASSIGN ROW SHUTOFF SWITCHES
The Clutch Set screen identifies what switches on the row shutoff switch
box enable and disable planter sections or outputs.
1. At the Clutch Configuration screen, press the Clutch Set button. Enter
the clutch switch to be assigned to an output module that will enable
and disable planter sections.
Figure 109
Assign Row Shutoff Switches
AI-120 Virtual Terminal
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AUTO SECTION CONTROL SETUP / 77
OPERATOR’S MANUAL
1
2
3
MASTER
ROW SECTION
123
4
5
6
Rows
1-8
Rows
9-16
Rows
17-24
Master
On/O
Not
assigned
Not
assigned
Not
assigned
4
MODULE OUTPUT ASSIGNMENT EXAMPLE
1. Three solenoid outputs to be controlled by Tru Count output module.
2. Number of rows assigned to each output.
3. Row shutoff switches assigned to corresponding outputs.
4. Corresponding row shutoff switches will turn sections on and off.
Figure 110
Module Output Assignment
IMPLEMENT SECTION CHECK
IMPORTANT: After clutch row assignment, it is recommended to
perform a diagnostics check to verify the order of clutch
sections shut on and off correctly. Refer to the
Diagnostics section of the IntelliAg Operator’s manual
for section check instruction.
78 / AUTO SECTION CONTROL SETUP
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OPERATOR’S MANUAL
1
2
AI-120 TERMINAL SETUP
After IntelliAg setup, section control assignment must be identified in the
terminal for the following parameters at the System Setup menu.
•Number of sections to control
•Material application timing
•Switch assignment to sections
SECTIONS
Section control setup assigns what switches on the row shutoff switch box
enable and disable planter sections or outputs. Up to 24 sections
automatically populate to the Sections menu as configured in the IntelliAg
system.
NOTE: Section and width changes can
only be modified at the IntelliAg
Clutch Module Configuration
screen.
To verify sections and dimensions:
1. At the System menu screen, press the Implement/Section Control/
Sections icons.
2. Verify number of sections displayed and the implement width listed in
the table are accurate.
3. If changes are required, return to the IntelliAg application and adjust.
Figure 111
Section Control Setup Menu
AI-120 Virtual Terminal
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AUTO SECTION CONTROL SETUP / 79
OPERATOR’S MANUAL
TIMING
Timing is an adjustment to gap or overlap of product application when
entering a headland and using section control. The controller knows when
entering a planted area.
– When the planter enters an established boundary and the seed
tubes are full of seed, establishing an Off Time starts shutting off
the meter to the seed tubes at the defined off time before reaching
the boundary.
– When the planter exits the boundary and the seed tubes are empty,
establishing on On Time turns on the meter to fill the seed tubes
prior to exiting the headland.
IMPORTANT: The On and Off times entered are speed dependent and
therefore is important that the speed traveled when
establishing on and off times matches the actual speed
when planting.
On Time and Off Time only applies to systems that use output modules and
switch modules and does not apply to Section Control by Channel.
Delay times vary based on manufacturer. Refer to (Figure 112) for
recommended clutch delay times.
Delay time defaults for both turning on and shutting off is set at 0.0 seconds.
IMPORTANT: The shutoff delay time is a mechanical delay for
engaging and disengaging clutches. Seconds entered
at this screen will increase the look-ahead time when
shutting off and turning on rows controlled at the Auto
Section Control screens. Shutoff delay times can effect
accuracy of Run in and Run Out functionality.
Figure 112
Clutch Delay Times
Clutch TypeTurn OffTurn On
TruCount0.4 seconds0.4 seconds
Great Plains Electric Clutch0.3 seconds0.4 seconds
Enter Timing:
1. At the Setup menu, press the Implement/Section Control/Timing icons
to display timing selections.
2. Press the On Time button and use the keypad to enter desired time to
start application.
3. Press the Check button to accept.
4. Press the Off Time button and use the keypad to enter desired time to
stop application
5. Press the Check button to accept.
80 / AUTO SECTION CONTROL SETUP
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OPERATOR’S MANUAL
1
2
1
1
2
3
4
1
Figure 113
On Time/Off Time
SWITCH BOX SETUP
Switch Box Setup defines how the virtual switch box on the main guidance
screen is used to control sections.
1. At the System menu screen, press the Implement/Section Control/Section Switch icons.
Figure 114
Switch Box Setup
AI-120 Virtual Terminal
11001-1606E-201703 Rev B
AUTO SECTION CONTROL SETUP / 81
OPERATOR’S MANUAL
2
3
TYPE
The switch box type setting indicates if controlling sections at the guidance
screen is required.
– None disables the virtual switch icon from appearing on the
guidance screen.
– Virtual displays the virtual switch icon at the top of the guidance
screen to turn sections on and off via the console’s virtual
switchbox.
To Define a Switch Box Type:
2. Press the Ty p e button and select the switch box type as None or
Virtual.
3. Press the Check button to accept.
Figure 115
Switch Box Type
SWITCH ASSIGNMENT
The Switch Assignment menu identifies the number of switches on the
virtual switch box. The maximum number of switches allowed (up to 12) is
based on the number of sections entered at the Section Setup menu.
Example: 3 switches is the maximum number of switches allowed if only 3
sections are enabled.
To assign switches:
1. At the Switch Box Setup menu, press the Switches button. Enter the
number of switches assigned to each section control.
2. Press the Check button to accept.
3. At the Section/Switch table, enter the desired switch assignment for
each section to enable and disable planter sections. More than one
section can be assigned to an individual switch. (Figure 116) illustrates
section 1 controlled by switch 1, however, section 1 can be reassigned
to switch 2 or 3.
IMPORTANT: All rows must be assigned to a switch in IntelliAg first
before the AI-120 terminal will recognize.
82 / AUTO SECTION CONTROL SETUP
AI-120 Virtual Terminal
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OPERATOR’S MANUAL
1
2
3
Figure 116
Switch Assignment
AI-120 Virtual Terminal
11001-1606E-201703 Rev B
AUTO SECTION CONTROL SETUP / 83
OPERATOR’S MANUAL
3
Slider adjusts the max
and min limits of gaps
and overlaps.
10 maximum overlap by
channel or section
0 maximim gap by
channel or section
}
Overlap
Avoid Gaps by Channel or Section
(setting 6-10 increases overlap
using the Control Mode
}
Avoid Overlap by Channel or Section
(setting 0-5 increases gap
using the Control Mode
GAP
SECTION CONTROL SHUTOFF BY CHANNEL
Section control shutoff by channel is an optional feature to shutoff rows
when there are no output or switch modules connected to the system. Rows
are shutoff based on the number of rows assigned to a channel when
approaching a previously applied area.
To enable Section Control by Channel:
1. At the Setup menu, verify that ‘Auto Section Control ’ is enabled
(System, Features, Implement).
2. Verify that either ‘Section Control Only’ or ‘Section Control and Rate Control’ is selected at the ECU Setup menu (Implement, ECU,
Implement Control)
– Section Control by Channel is disabled by selecting Rate Control
only.
3. At the Main Menu, open the Auto Section Control window and select to
turn off channels by:
– Avoiding gaps--turns off the channel when the last row assigned to
the channel crosses the previously planted area causing overlap.
– Avoiding overlaps--turns off the channel when the first row assigned
to the channel crosses the previously planted area causing a gap.
Figure 117
Auto Section Control Window
Figure 118
Gaps and Overlaps
84 / AUTO SECTION CONTROL SETUP
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OPERATOR’S MANUAL
MASTER SWITCH
Master switch configuration selection is nonselectable and remains at
“Virtual” when used with the DICKEY-john AI-120 terminal. No further action
required. The master switch is located at bottom right corner of the
guidance screen to turn sections on and off.
Figure 119
Master Switch
PLANTER SETUP
IMPORTANT: This feature is not applicable and should not be used.
This function is setup and controlled through the
IntelliAg system WSMT-PDC controller.
Figure 120
Planter Setup
AI-120 Virtual Terminal
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AUTO SECTION CONTROL SETUP / 85
OPERATOR’S MANUAL
2
SPEED
Sends vehicle speed information to the ISOBUS implement for performing
rate control and other functions. This function is only visible if the active
implement is an ISOBUS implement. When enabled, the GPS speed can be
used in lieu of using a radar to detect speed.
Figure 121
GPS Speed Emulation Setup
PRODUCT SETUP
IMPORTANT: This feature is not applicable when using a DICKEY-john
WSMT-PDC IntelliAg systems and should not be used
for product setup. This function is setup and controlled
through the IntelliAg system.
Figure 122
Product Setup
86 / AUTO SECTION CONTROL SETUP
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OPERATOR’S MANUAL
Application
bar
Dashboard
Toolbar
MAIN OPERATOR SCREEN
The Main Operator’s screen is the home screen that provides access to all
applications and controls available on the AI-120 terminal. Functions are
separated into three main areas:
•Application bar
•Toolbar
•Dashboard
Figure 123
Main Operator’s Screen
AI-120 Virtual Terminal
11001-1606E-201703 Rev B
APPLICATION BAR BUTTONS
The application bar consists of all active applications loaded on the console.
Pressing the respective button opens the application in a miniview window.
Some applications have multiple miniview windows that are opened by
pressing the respective tab contained within that window.
ABOUT
About window provides the current software version loaded on the console.
MAIN OPERATOR SCREEN / 87
OPERATOR’S MANUAL
3.17.44
Figure 124
About Window
GUIDANCE BUTTON
Guidance window provides a secondary view of the tractor path in addition
to the main guidance screen. For instance, a perspective view can be open
as a secondary guidance screen while an overhead view displays on the
main guidance screen.
Figure 125
Guidance Window
GPS BUTTON
The GPS window displays vehicle position, orientation, and GPS accuracy
by selecting the respective tab.
GPS POSITION
GPS Position indicates geographic position, speed, and direction of vehicle.
– Latitude/Longitude: GPS antenna position
– Easting/Northings: measurement in meters relating to position
within the zone
– Zone: The world is divided into areas so that Eastings/Northings is
shown at a lower number.
– Speed: Actual vehicle speed moving across the ground.
88 / MAIN OPERATOR SCREEN
AI-120 Virtual Terminal
11001-1606E-201703 Rev B
OPERATOR’S MANUAL
120.0 m
0.0˚
0.0 kph
0.00˚/0.00˚
RTK
0 s
1.8
0.000 m
8
Figure 126
GPS Position Window
VEHICLE ORIENTATION
– Altitude: Vehicle height above sea level in feet
– Heading: Heading of vehicle in degrees
– Speed: Actual vehicle speed moving across the ground in miles per
hour (mph)
– Roll: Measurement of the left/right tipping of the vehicle off the
center axis
– Pitch: Measurement of the forward/backward tipping of the vehicle
off the center axis
NOTE: An obstruction of the GPS
antenna could cause an HDOP
value to increase leading to
inaccurate GPS position
readings.
Figure 127
Vehicle Orientation Window
GPS ACCURACY
The number of detectable satellites, the correction age in seconds, and the
HDOP. A low HDOP value displays a more accurate GPS reading.
Figure 128
GPS Accuracy Window
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MAIN OPERATOR SCREEN / 89
OPERATOR’S MANUAL
DIAGNOSTICS BUTTON
The Diagnostics window contains information relative to the console’s
operation and USB memory devices connected to the console.
MEMORY USAGE
– Main Memory indicates the percentage amount of internal console
memory that has been used.
– USB Memory indicates the percentage amount of memory used on
an inserted USB device.
– File system
Figure 129
Memory Usage Window
CONSOLE DIAGNOSTICS
Console Diagnostics displays internal temperature, battery voltage,
touchscreen status and the operating time of the console during a powered
state.
Figure 130
Console Diagnostics Window
90 / MAIN OPERATOR SCREEN
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OPERATOR’S MANUAL
TROUBLE CODES
Trouble codes provides a list of errors identified during system operation.
Figure 131
Trouble Codes Window
LOGGING
Logs data captured during autosteering calibration.
Figure 132
Logging Window
AI-120 Virtual Terminal
11001-1606E-201703 Rev B
MAIN OPERATOR SCREEN / 91
OPERATOR’S MANUAL
0.13 ha
0.76 ha
0.64 ha
126.0 m
46 min
30 min
0 ha/hr
2.5 hrs
JOB BUTTON
Job button contains tabs of information relating to:
•Job statistics
•Job duration
•Current job settings
•Guidance settings
•Job notes
JOB STATISTICS
Amount of area covered, remaining area to be covered, and the distance
traveled during a job is displayed.
Figure 133
Job Statistics Window
92 / MAIN OPERATOR SCREEN
JOB DURATION
Total job hours, total productive hours during a job, average rate of
productivity, and remaining time to complete a job displays in this window.
Figure 134
Job Duration Window
AI-120 Virtual Terminal
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OPERATOR’S MANUAL
JON DOE
FARM 1
FIELD 1
J_032810_1416
NO VEHICLE
JOB SETTINGS
Client, farm, field, and job data displays in the window for the current job.
Figure 135
Job Settings Window
GUIDANCE SETTINGS
File names of the current guideline, vehicle, and implement display in the
window for the current job.
Figure 136
Guidance Settings Window
JOB NOTES
Job notes allows entry or viewing of notes relating to the current job.
Figure 137
Job Notes Window
AI-120 Virtual Terminal
11001-1606E-201703 Rev B
MAIN OPERATOR SCREEN / 93
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