Page 1
6.5” COMPONENT SYSTEM
INSTALLATION MANUAL
HP650
Page 2
SPECIAL THANKS
Dear Valued Customer,
All of us at Diamond Audio would like to thank you for your purchase of a HEX
™
Pro component systems and subwoofers are the very best speakers available for use in the
HEX
™
Pro speaker system.
automobile environment. By choosing these products you recognize the value in using only the best.
™
With our proprietary HEX
cones and neo motors that utilize our patented TDX™ technology, we know
you will be satised with these systems for years to come.
Please keep in mind that prolonged exposure to sound pressure levels in excess of 100 dB can cause
permanent hearing loss. This high performance speaker system can exceed that level, so please
exercise restraint in its operation in order to preserve your ability to enjoy its delity in the future.
Because of their exible installation possibilities, please consider having your new speakers
professionally installed by an authorized Diamond Audio dealer. This will assure a clean and efcient
installation, and extend your one year warranty to three years.
At Diamond Audio, we strive to bring honest value and excellent quality to all of the products we build.
By your purchase of this product, you have joined the growing family of discerning listeners
who demand only the best. Welcome!
The Diamond Audio Team
2
©2008 Diamond Audio Technologies. All rights reserved.
Page 3
TDX™ TECHNOLOGY
Thermal-Dyne eXtreme™ is a fundamentally different solution. The concept is simple, eliminate the
detrimental effects of heat in a loudspeaker system. The solution however, is quite complex. Our
engineers decided to start with a fresh sheet of paper and build a new line of products that addressed
the thermal problems and shortcomings of conventional designs while signicantly raising the existing
level of performance.
™
To understand TDX
design. At the heart of every speaker is a permanent magnet motor structure that provides the
magnetic energy, or force to move the voice coil back and forth within the magnetic air gap. Conventional speakers use a large ceramic magnet surrounding the voice coil that actually retains heat rather
than dissipating it. TDX
mounted inside the voice coil. The geometry, venting and material selection for the motors have all
been optimized for ideal thermal dissipation. The TDX™ thermal efciency is nearly (5) times greater
than conventional designs. In conjunction with the motor design, TDX™ Technology utilizes die-cast
aluminum frame structures to act as a heat sink for the encapsulated motor structure. To insure
maximum heat transfer from the encapsulated motor case to the aluminum frame, a special thermal
paste lls any surface voids that may be present in this mating surface.
speaker technology, it must rst be compared to that of a conventional speaker
™
motors use a small but very efcient high temperature Neodymium magnet
™
The evolution of TDX
Pro component systems take this TDX
Technology can be seen in the new HEX™ Pro series of products. The new HEX™
™
Technology and expand on it to maximize the benet for
superior full spectrum audio performance. To faithfully reproduce an extended frequency range, the
materials and design must be optimal. This coupled with a demand for very high power handling, is
™
extremely challenging. These systems utilize an improved version of our legendary HEX
cone, our
patented dual-tuned chamber tweeter along with our extruded aluminum, high power, programmable
crossover to make the very best speaker system available in mobile audio. Period.
3
©2008 Diamond Audio Technologies. All rights reserved.
Page 4
Mid-Bass Mounting
The illustration above shows the parts included and correct mounting assembly of the HEX
component mid-bass drivers. Be sure to check the available mounting depth before installation
begins. Use of the foam gasket is recommended to ensure a proper seal between the speaker and
mounting surface.
Tweeter Mounting
When mounting the tweeters, make sure
desired location can accommodate the
hole size, over all diameter and depth
required. Cut a 2" hole in the surface
chosen and feed speaker wire through.
Remove the tweeter mounting ring by
unscrewing it counter clockwise. Connect speaker
wire to tweeter terminals and mount tweeter in hole
using provided screws. When tweeter is secure, replace
trim ring by screwing it on clockwise.
FEATURES
TDX Technology™ (Thermal Dyne eXtreme)™
Proprietary Kevlar™/Nomex™ Hex Cone
Nitrile Butadine Rubber (NBR) Surrounds
Flat Blended Nomex™ Spider with Embedded Lead Wires
Die-cast Aluminum Frames
Ultra-high Energy Neodymium Magnet Structures
30mm Polymer Treated Alloy Domed Tweeter
Precision Model Matched Programmable Crossovers
Parts List - HP650
(2) HEX™ Pro Mid-Bass Speakers
(2) Mounting Gaskets
(2) HEX™ Pro Crossovers
(2) HEX™ Pro Tweeters
(1) Mid-Bass Mounting Hardware Kit
(1) Tweeter Mounting Hardware Kit
HEX™ Pro MID-BASS DRIVER ASSEMBLY
FEATURES
• TDX Technology™ (Thermal Dyne eXtreme)™
™
• Proprietary Kevlar
/Nomex™ Hex™ Cone
• Butyl Rubber Surround
™
• Flat Blended Nomex
Spider with Embedded Lead Wires
• Die-cast Aluminum Frame
• Ultra-high Energy Neodymium Magnet Structure
• 30mm Polymer Treated Alloy Domed Tweeter
• Precision Model Matched Programmable Crossovers
Parts List - HP650
(2) HEX™ Pro Mid-Bass Speakers
(2) Mounting Gaskets
(2) HEX
(2) HEX
(1) Mid-Bass Mounting Hardware Kit
(1) Tweeter Mounting Hardware Kit
™
PRO MID-BASS DRIVER ASSEMBLY
HEX
™
Pro Crossovers
™
Pro Tweeters
Flat Blended
™
Nomex
Spider
Butyl Rubber Surround
Encapsulating Die-Cast
Aluminum Frame
Patented TDX
Motor Assembly
Copper Clad Aluminum Wire
(CCAW) Voice Coil
™
4
©2008 Diamond Audio Technologies. All rights reserved.
HEX
™
Cone
Page 5
MOUNTING
Product Owners Manual
6.5” COMPONENT SPEAKERS
CROSSOVERS
Each HEX™ Pro component set comes with a pair of programmable crossovers. These crossovers
use a combination of 12 and 24 dB/oct slopes to optimize the output of the tweeter and mid-bass
driver. Each crossover features complete tweeter level, phase, and bi-amp programming
capability. An LED found on top of the crossover is used as a power limit indicator. When brightly
lit, it indicates that maximum power is being delivered to that channel.
COMPONENT SYSTEM CONNECTION
The following illustration shows how to connect one channel of the HP650 component system.
Crossover Programming
Under the sliding cover on the crossover is where the programming
controls are located. The tweeter level control has four settings: +2,
0, -2, -4 dB. This is adjusted by changing the combinations of the
two toggle switches labeled "TWT LEVEL". Use the key to the right of
the switches to configure tweeter level control. Switch the "BI-AMP"
switch only when running the crossover with a bi-amped signal. The
"PHASE" switch swaps the tweeter 180 degrees out of phase for off
axis tweeter installations.
™
Pro
MOUNTING
Mid-Bass Mounting
The illustration above shows the parts included and correct mounting assembly of the HEX™ Pro
component mid-bass drivers. Be sure to check the available mounting depth before installation
begins. Use of the foam gasket is recommended to ensure a proper seal between the speaker and
mounting surface.
Screw Clips
Gasket
Mid-bass Driver
Mounting Screws
Tweeter Mounting
When mounting the tweeters, make sure
desired location can accommodate the
hole size, over all diameter and depth
required. Cut a hole in the surface
chosen and feed speaker wire through.
Remove the tweeter mounting ring by
unscrewing it counter clockwise. Connect
speaker wire to tweeter terminals and mount
tweeter in hole using provided screws. When tweeter
is secure, replace trim ring by screwing it on clockwise.
5
©2008 Diamond Audio Technologies. All rights reserved.
Mounting Ring
Mounting Screws
Tweeter
Mounting Surface
Page 6
THIELE/SMALL PARAMETERS
PHYSICAL DIMENSIONS
CROSSOVERS
Each HEX™ Pro component set comes with a pair of programmable crossovers. These crossovers
use a combination of 12 and 24 dB/oct slopes to optimize the output of the tweeter and mid-bass
driver. Each crossover features complete tweeter level, phase, and bi-amp programming
capability. An LED found on top of the crossover is used as a power limit indicator. When brightly
lit, it indicates that maximum power is being delivered to that channel.
COMPONENT SYSTEM CONNECTION
The following illustration shows how to connect one channel of the HP650 component system.
Crossover Programming
Under the sliding cover on the crossover is where the programming
controls are located. The tweeter level control has four settings: +2,
0, -2, -4 dB. This is adjusted by changing the combinations of the
two toggle switches labeled "TWT LEVEL". Use the key to the right of
the switches to configure tweeter level control. Switch the "BI-AMP"
switch only when running the crossover with a bi-amped signal. The
"PHASE" switch swaps the tweeter 180 degrees out of phase for off
axis tweeter installations.
THIELE/SMALL PARAMETERS
Parameter (unit)
Sensitivity - 2.83V@1m (dB)
Qts
Fs (Hz)
Vas (L)
Re (ohm)
Xmax (mm)
Impedance (ohm)
HP650M
92
36
48
12.5
3.5
8
4
200/400
coil that actually retains heat rather than dissipating it. TDX
motors use a small but very
efficient high temperature Neodymium magnet mounted inside the voice coil. The geometry,
venting and material selection for the motors have all been optimized for ideal thermal
dissipation. The TDX
™
thermal efficiency is nearly (5) times greater than conventional designs. In
conjunction with the motor design, TDX
™
Technology utilizes die-cast aluminum frame structures
to act as a heat sink for the encapsulated motor structure. To insure maximum heat transfer from
the encapsulated motor case to the aluminum frame, a special thermal paste fills any surface
voids that may be present in this mating surface.
The evolution of TDX™ Technology can be seen in the new HEX
The new HEX
™
Pro component systems take this TDX™ Technology and expand on it to maximize
the benefit for superior full spectrum audio performance. To faithfully reproduce an extended
frequency range, the materials and design must be optimal. This coupled with a demand for very
high power handling, is extremely challenging. These systems utilize an improved version of our
legendary HEX™ cone, our patented dual-tuned chamber tweeter along with our extruded
aluminum, high power, programmable crossover to make the very best speaker system available in
mobile audio. Period.
CROSSOVERS
Each HEX™ Pro component system comes with a pair of programmable crossovers. These crossovers
use a combination of 12 and 24 dB/oct slopes to optimize the output of the tweeter and mid-bass
driver. Each crossover features complete tweeter level, phase, and bi-amp programming capability.
An LED found on top of the crossover is used as a power limit indicator. When brightly lit, it indicates
that maximum power is being delivered to that channel.
Crossover Programming
Under the sliding cover on the crossover is where the programming
controls are located. The tweeter level control has four settings: +2,
0, -2, -4 dB. This is adjusted by changing the combinations of the two
toggle switches labeled “TWT LEVEL”. Use the key to the right of the
switches to congure tweeter level control. Switch the “BI-AMP”
switch only when running the crossover with a bi-amped signal. The
“PHASE” switch swaps the tweeter 180 degrees out of phase for off
axis tweeter installations.
COMPONENT SYSTEM CONNECTION
The following illustration shows how to connect one channel of the HP650 component system.
Amplifier
Optional bi-amp
Tweeter
Crossover
©2008 Diamond Audio Technologies. All rights reserved.
Mid-bass Driver
6
Page 7
THIELE/SMALL PARAMETERS
PHYSICAL DIMENSIONS
Parameter (unit)
Sensitivity - 2.83V@1m (dB)
Qts
Fs (Hz)
Vas (L)
Re (ohm)
Xmax (mm)
Impedance (ohm)
Power (watts) NOM/MAX
HP650T
93
n/a
850
n/a
7
n/a
8
75/150
HP650M
92
36
48
12.5
3.5
8
4
200/400
Model (inches)
Total Diameter (A)
Mounting Diameter (B)
Screw Hole Diameter (C)
Mounting Depth (D)
Magnet Diameter (E)
HP650T
2.6” / 66mm
2” / 51mm
2.25” / 57.15mm
0.75” / 19mm
1.1” / 28mm
HP650M
6.5” / 166mm
5.76” / 146mm
6.2” / 157mm
2.5” / 63mm
3.5” / 89mm
(A)
(B)
(D)
(E)
C
THIELE/SMALL PARAMETERS
Parameter (unit) HP650M HP650T
Sensitivity - 2.83V@1M (dB) 90 93
Qts 0.62 N/A
Fs (Hz) 60 850
Vas (L) 10.0 N/A
Re (ohm) 3.30 7
Xmax (mm/N) 4 N/A
Impedance (ohm) 4 8
Power (Watts) Nom/Max 150/300 75/150
PHYSICAL DIMENSIONS
Dimension (Inches) D652 D662 S.0ta/s
Total Diameter (A) 5.57” (141.6mm) 6.50” (165.4mm) 2.3” (58.42mm)
Mounting Diameter (B) 4.60” (117.3mm) 5.50” (140.6mm) 1.875” (47.63mm)
Screw Hole Diameter (C) 5.23” (133mm) 6.14” (156mm) N/A
Mounting Depth (D) 2.16” (55mm) 2.32” (59mm) 0.8” (20.32mm)
Magnet Diameter (E) 3.07” (78mm) 3.40” (86.4mm) N/A
7
©2008 Diamond Audio Technologies. All rights reserved.
Page 8
LIMITED SPEAKER WARRANTY STATEMENT
Diamond Audio Technologies, LLC (DAT) warrants this product to be free from defects in material and workmanship for a
period of one (1) year from the original date of purchase provided it was purchased from an authorized DAT retailer within the
United States. However, if this product was installed by the authorized DAT retailer, the warranty period will be extended to
three (3) years.
THIS WARRANTY IS NOT TRANSFERABLE AND APPLIES ONLY TO THE ORIGINAL PURCHASER OF THIS PRODUCT IN ITS ORIGINAL
INSTALLATION. Original purchaser must reside in the United States and be able to provide proof of purchase and installation
with the sales receipt from the authorized DAT retailer that sold and installed the product.
Should a manufacturing defect occur during above said warranty period, DAT will replace or repair the defective product with
a product of the same or equivalent value and performance.
Damage or failure caused by any of the following is not covered under this warranty policy: negligence, improper use, abuse,
product modication, unauthorized repair attempts, accident, acts of God, misrepresentations by DAT retailers, and improper/
inadequate packaging during return shipping.
Warranty is void if serial numbers have been removed, altered or defaced.
HOW TO OBTAIN WARRANTY SERVICE
In the event a DAT product should require service, you should visit the authorized DAT retailer you purchased the product from
and they can expedite your claim. All claims must fall into the guidelines listed above and be accompanied by a copy of the
original sales and installation receipt from that authorized DAT retailer.
Product returned for warranty service must be freight-prepaid, properly packaged and clearly marked with the Return
Authorization (RA) number issued by DAT. Any product returned to DAT that is improperly packaged, does not have a RA
number clearly marked on the package, or never received a RA number may be refused upon delivery. DAT does not assume
responsibility for lost or misdirected product.
Repair or replacement under this warranty is the exclusive remedy of the consumer. DAT shall not be liable for any incidental
or consequential damages for breach of any expressed or implied warranty on this product. Some states do not allow the
exclusion or limitation of incidental or consequential damages, or allow limitations on how long an implied warranty lasts, so
the above limitations or exclusions may not apply to you. This warranty gives you specic legal rights and you may also have
other rights that may vary from state to state.
Customers outside the United States should contact their local sales ofce to obtain information on pricing, exchange unit
availability, instructions, service and warranty/non-warranty replacement or repair.
Diamond Audio Technologies, LLC
6915 West Frye Road
Chandler, AZ 85226 USA
Tel: 480.820.2075
Fax: 480.813.6210
Web: diamondaudio.com
©2008 Diamond Audio Technologies. All rights reserved.
Service/Tech Support:
480.820.2075
Tech Support Email
techsupport@diamondaudio.com
110607
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