Diamond WS25 User Manual

Page 1
DIAMOND
P R O D U C T S
WIRE SAW
PARTS LIST
MODEL:
(December, 2006)
Part #1800292
Page 2
Intentionally Blank
Page 3

Table of Contents

Description Page No.
Saw Component Assembly……………...……………………………….4-5 Frame Assembly……………………………………………………………6 Wire Drive Wheel Assembly ...…………...……………………………..…7 Wheel Guard Assembly…………………………………………………….8 10” Idler Wheel Assembly…………………………………………………9 16” Idler Wheel Assembly………………………………………………...10 Roller Carriage Assembly…………………..………………….………….11
Warranty………………..………………………………………………… 12
Page 4
12
4
13
33
8
9
31
30
23
20
11
24
21
10
6
7
3
2
3
29
19
5
14
4
1
17
27

Wire Saw Component Assembly

28
18
32
16
26
25
15
23
22
Page 5
5
2
2600083
Hydraulic Motor, Danfoss OMM32
1
6
6020013
Motor Support Plate
1
9
2900031
Lock Washer, 5/16" Split
2
14
6010169
Key, 1/4" Sq. x 1-1/4"
1
17
6020005
Drive Wheel Motor Mount
1
20
2900047
Cap Screw, Hex Hd., 3/8-16 x 1-3/4"
4
23a
2700604
Slotted Hex Nut (Char-Lynn Motor)
1
29
3400141
Nipple, 3/4" Bruning
1
32
6020042
36" Wheel Guard Assembly
1
Wire Saw Component Assembly
ITEM PART NO. DESCRIPTION QTY.
1 6020019 Wire Saw Roller Carriage Assembly 1
3 3200109 Adapter, 3/8" O-Ring to 3/8" M. Pipe 2 4 3400121 Coupler, 3/8" Flat Face 1 5 3400122 Nipple, 3/8" Flat Face 1
7 2900506 Cap Screw, Flat Head, 1/4-28 x 3/4" 3 8 2900630 Cap Screw, Soc. Hd., 5/16-18 X 7/8 " 2
10 2900022 Flat Washer, 5/16" SAE 2 11 2500249 Sprocket, #35,10 Tooth 1 12 6020018 Chain, #35,68 Pitch Length 1 13 6020017 Sprocket-35BS60 - 3/8" Pitch 1
15 6020035 10" Idler Wheel Assembly 2 16 6020025 16" Idler Wheel Assembly 2
18 2500211 Wrench, 15/16" Open End 1 19 4641010 Key, 1/2" Sq. x 4" Long 1
21 2900014 Flat Washer, 3/8" SAE 4 22 2900018 Lock Nut, 3/8-16 Nylon 4 23 2600084 Char-Lynn #110-1083-006 1
23b 2700603 Key 7/16” X 1-1/4” (Char-Lynn Motor) 1
24 2900106 Cap Screw, Hex Hd., 1/2-13 x 2" 4 25 2900026 Lock Nut, 1/2-13 Nylon 4 26 3200094 Adapter, 3/4" O-Ring to 3/4" F. Pipe 2 27 3200036 Elbow, 3/4" Male Pipe 2 28 3400140 Coupler, 3/4" Bruning 1
30 6020052 32" Wi re Dri ve Wheel Assembly 1 31 2900227 Cotter Pin, 1/8" x 2-1/2" 1
33 2900073 Set Screw, Soc. Hd., 5/16-18 x 5/16" 1
Page 6
Wire Saw Frame Assembly
6
6
19
6
6
2
17
18
11
12
13
9
10
6
3
7
14
16
15
1
3
4
5
8
ITEM
PART NO.
1 6020006
2 6020001
3 2900502
4 2900113
5 2900112
6 2900164
7 2900135
8 6020111
9 6020112
10 6020113
11 6020000
12 6020021
13 2500263
14 2502148
15 2900005
16 2900006
17 6020002
18 6020003
19 6020004
DESCRIPTION
Wire Saw Mast
Mast Adapter
Cap Screw, Hex Hd., 5/8-11 x 5"
Lock Washer, 5/8" Split
Hex Nut, 5/8-11
Cap Screw, Flange Hd., 5/8-11 X 1-1/2"
Lock Nut, 5/8-11 Nylon
2" Schedule 80 Pipe x 11'
2" Schedule 80 Pipe x 6'
2" Schedule 80 Pipe x 3'
Pipe Mounting Base
Wheel Brace
8" Caster
Wheel Lock
Cap Screw, Hex Hd., 3/8-16 x 1"
Lock Washer, 3/8" Split
Universal Knuckle
Saw Clamp
Universal Tee
QTY.
1
2
8
4
4
38
4
1
1
3
3
2
4
4
16
16
3
2
2
Page 7
32" Wire Drive Wheel Assembly #6020052
7
1
3
4
2
ITEM
1 6020056
2 6020054
3 6020059
4 2900377
PART NO.
DESCRIPTION
32" Drive Wheel, Modified Bushing
18 X 11 X 25mm Key
Cap Screw, Soc. Hd., M10 X 20mm
QTY.
1
1
1
3
Page 8
36" WHEEL GUARD ASSEMBLY #6020042
8
7
6
9
1
11
3
4
8
1
7
13
5
12
2
1
ITEM NO.
1 2900014
2 2900018
3 2900006
4 6020043
5 2500389
6 6020033
7 2900071
8 2900156
9 6020044
10 2900029
11 2900033
12 2900503
13 6020011
10
PART NUMBER
DESCRIPTION
Flat Washer, 3/8" SAE
Lock Nut, 3/8-16 Nylon
Lock Washer, 3/8" Split
Guard Mount Weldment, 36"

36" Wheel Guard

Wheel Guard Hinge
Rivet, 3/16"
Lock Pin with Ring
Adjustment Arm, 16-3/4"
Cap Screw, Hex Hd., 3/8-16 x 1-1/2"
Hex Nut, 3/8-16
Wing Nut, 3/8-16
Backup Brace Weldment
QTY.
8
2
2
1
1
2
52
1
2
2
2
2
2
Page 9
10" Plastic Idler Wheel Assembly #6020035
9
9
1
11
5
6
7
10
2
6
ITEM
1 6020036
2 6020027
3 6020028
4 6020029
5 6020030
6 2500264
7 2500265 8 2900142 9 2900183
10 2900005
11 2900006
PART NO.
DESCRIPTION
10" Idler Wheel Disk
Idler Wheel Hub
Idler Shaft, 13" External Retaining Collar
Internal Retaining Plate
Ball Bearing, 30mm x 62mm x 16mm
Truarc N5000-244 Set Screw, Soc. Hd., 5/16-18 x 3/8"
Capscrew, Soc Hd., 3/8"-16 X 1-3/8"
Cap Screw, Hex Hd., 3/8-16 x 1"
Lock Washer, 3/8" Split
3
8
4
QTY.
1
1
1
1
1
2
1 1 4
1
1
Page 10
16" Plastic Idler Wheel Assembly #6020025
10
9
1
11
5
6
7
10
2
6
3
8
4
ITEM
1 6020026
2 6020027
3 6020028
4 6020029
5 6020030
6 2500264
7 2500265
8 2900142
9 2900183
10 2900005
11 2900006
PART NO.
DESCRIPTION
16" Idler Wheel Disk
Idler Wheel Hub
Idler Shaft, 13" External Retaining Collar
Internal Retaining Plate
Ball Bearing, 30mm x 62mm x 16mm
Truarc N5000-244
Set Screw, Soc. Hd., 5/16-18 x 3/8" Capscrew, Soc Hd., 3/8"-16 X 1-3/8"
Cap Screw, Hex Hd., 3/8-16 x 1"
Lock Washer, 3/8" Split
QTY.
1
1
1
1
1
2
1
1
4
1
1
Page 11
Roller Carriage Assembly #6020019
11
8
6
2
3
16
18
4
5
17
1
15
14
7
9
20
15
11
10
12
19
21
13
16
ITEM NO.
1 4647100
2 4647102
3 4647113
4 4647106
5 2400011
6 2900116
7 4647114
8 4647112
9 2900118
10 2400009
11 2900117
12 4747108
13 4647120
14 4647121
15 4647115
16 4647122
17 2900101
18 4647123
19 6020016
20 2400005
21 4645026
PART NUMBER
DESCRIPTION
Roller Carriage
Side Roller Housing
Side Roller, Plastic
Side Roller Shaft
Aluminum Gasket Shim, .005" Cap Screw, Soc. Hd., #10-24 x 3/4"
Lower Roller (plastic)
Lower Roller Shaft
Set Screw, Soc. Hd., #10-24 x 5/16"
Aluminum Cover Plate Cap Screw, Soc. Hd., #10-24 x 3/8"
Adjustable Roller Assembly (Includes items 13, 14, 15, & 16)
Shaft, Adjustable Roller
Spacer, Adjustable Roller
Plastic Roller Roller Adjuster
Set Screw, Soc. Hd., 1/4-20 x 3/8" Carriage Lock (M-2 Roller Carriage)
Pinion Gear Bearing - 5/8" X 7/8" x 3/4"
Bushing, 1" x 1-1/4" x 7/8"
QTY.
1
4
4
4
40
16
2
2
2
1
4
2
2
2
4
4
4
1
1
1
1
Page 12
EQUIPMENT AND PARTS

WARRANTY

Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 (800) 321-5336 • Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A. #1800657
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