DIAMOND
P R O D U C T S
Parts List Manual
Remote
Controlled
Track Wire Saw
Part #: CC-TWS-V6R
(January 2008)
Part#: 1805050
Table of Contents
Wire Tensioning Assembly 4
Drive Wheel / Shaft Assembly 6
Hydraulic Pumps and Hoses 8
Hydraulic Tank and Filters 10
Engine Components and Associated Belts 14
Radiator and Hoses 16
Instrumentation and Fuel Tank Components 18
Guards and Safety Shields 20
Computer Control Wiring Diagram 22
Operating Instructions 23
Spare Parts 24
Warranty 28
Wire Tensioning Assembly
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4
Part Numbe
2501494 1 Seal
2501628 2 Tapered Roller Bearing
2501629 2 Race
2502170 2 Bushing
2502934 1 1" Flat Washer
2503135 Per Foot Red Lining
2503587 1 Shaft (Only)
2503591 1 Dust Cap
2506274 1 Wheel Hub
2506279 1 Tension Shock
2506287 1 12" Nylon Wheel
2902961 1 1-14 Half Lock Nut
6075039 1 Wheel Mount
6075040 1 Frame
6075041 1 Long Swing Arm
6075042 1 Adjustable Wheel Mount
6075043 1 Short Swing Arm
6075044 1 1" Pin
Quantit
Description
5
Drive Wheel / Shaft Assembly
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6
Part Numbe
2502659 2 2" Bearing
2503135 Per Foot Red Lining
2503417 1 36" Drive Wheel
2503516 1 5 Groove Sheave
2503518 1 5 Groove Flywheel
2503519 1 Taperlock Bushing
2503525 1 Clutch Assembly
2503543 1 Taperlock Bushing
2503562 5 V Belt
6075038 1 Jackshaft
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Description
7
Hydraulic Pumps and Hoses
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8
Part Numbe
2502920 6 #12 O-RING X 1/2" MJIC
2503555 1 Sprocket-Engine
2503561 1 Belt
2505054 1 Sprocket-Load Adapter
2505055 2 Bushing
2506306 1 Crank Shaft Extention
2601677 1 Front Drive Pump
2601678 1 Rear Drive Pump
2601691 1 Auxilary Gear Pump
3200286 1 #8 O-RING X 1/2" MJIC
3200739 1 #12 O-RING X 3/4" MJIC
3200805 3 #12 O-RING X 1/2" MJIC 90°
3200808 1 1/2" TEE
3200816 1 Gasket
3200817 1 Gasket
3201003 1 #16 O-RING X 3/4" MJIC 90°
3201007 1 #10 O-RING X 3/8" MJIC
3201012 1 #8 O-RING X 1/2" FPT Bushing
3201367 1 Load Adapter
3201368 1 41T Coupler
3201389 2 Hot Oil Shuttle
3201540 4 #16 O-RING X 1/2" MJIC
3202172 1 Hose #1
3202177 1 Hose #6
3202178 1 Hose #7
3202179 1 Hose #8
3202181 1 Hose #10
3202182 1 Hose #11
3202183 1 Hose #12
3202184 1 Hose #13
3202185 1 Hose #14
3202186 1 Hose #15
3202187 2 Hose #16 & #17
3202188 2 Hose #18 & #19
6075037 1 1/2" Steel Tube
Quantit
Description
9
Hydraulic Tank and Filters
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10
Part Numbe
2502634 1 Ball Joint
2503525 1 Clutch Assembly
2503526 1 Press Sequence Valve
2503552 2 Suction Filter
2503553 1 Throttle Cylinder
2503554 1 Throttle Valve
2506297 1 Hydraulic Oil Tank
2601686 1 Oil Cooler
3200286 1 #8 O-RING X 1/2" MJIC
3200013 1 1/2" Street Elbow
3200139 2 1/8" MPT X 1/4" MJIC
3200323 1 #6 O-RING X1/4" MJIC
3200551 1 #6 O-RING X1/4" MJIC 90°
3200709 1 Sight Glass
3200725 2 #4 O-RING X 3/8" MJIC 90°
3200726 1 1/2" MPT X 1/2" MJIC 90°
3200729 1 Fill Cap
3200744 3 3/4" MPT X 3/4" MJIC
3200755 3 3/4" X 1/2" Bushing
3200787 3 3/4" MPT X 3/4" MPT 90°
3200790 1 1/2" Run Tee
3200797 2 #6 O-RING X 3/8" MJIC
3200801 1 1/2" MPT X 3/8" MJIC
3200808 1 1/2" Tee
3200811 2 1/4" Flow control
3200823 2 3/4" Ball Valve
3200967 2 1/4" MPT X 1/4" MJIC
3200968 2 1/2" MPT X 1/2" MJIC
3200991 2 1/4" MPT X 1/4" FJIC 90°
3200993 1 1/2" MPT X 1/2" FJIC 90°
3201005 1 #4 O-RING X 3/8" MJIC
3201013 1 #10 O-RING X 1/2" FPT Bushing
3201232 2 1-1/2" X 3/4" Bushing
3201248 1 Spin On Filter
3201249 1 3/4" Filter Head
Quantit
Description
11
Hydraulic Tank and Filters
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12
Part Numbe
3201261 1 3/4" MPT X 3/4" MJIC 90°
3201349 1 1/2" MPT X 1/2" Barb
3201366 1 1/2" Water Valve
3205522 1 3/4" MPT X 3/8" FJIC 90°
3202172 1 Hose #1
3202173 1 Hose #2
3202174 1 Hose #3
3202175 1 Hose #4
3202176 1 Hose #5
3202177 1 Hose #6
3202179 1 Hose #8
3202180 1 Hose #9
3202185 1 Hose #14
3202186 1 Hose #15
3202190 1 Hose #20
3202191 1 Hose #21
Quantit
Description
13
Engine Components and Associated Belts
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14
Part Numbe
2500423 1 Restriction Indictator
2500427 2 3-1/2" Intake Elbow 90°
2501350 1 Air Breather
2501351 2 Air Breather Mounting Band
2502537 1 Plastic Fan Guard
2502538 1 Fan Pulley
2502556 1 Serpentine Belt
2502615 1 Waterpump Pulley
2502625 1 Fan Assembly
2502629 4 Spring Clip
2502677 1 Backside Idler Pulley
2502780 1 Filter Element
2502962 1 Exhaust Y-Pipe
2502965 1 Governor V-Belt
2503293 1 Grill Grate
2503371 1 3-1/2" Intake Pipe
2503379 1 Fan Mount
2503391 1 Fan Guard Ring
2503393 1 Air Horn
2503394 1 Radiator Mount
2702713 1 Air Breather Weather Cap
2702720 1 Muffler
2702732 1 Governor
2703131 2 Exhaust Donut
3200117 1 Pipe Nipple
Quantit
Description
15
Radiator and Hoses
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16
Part Numbe
2502621 1 Radiator Fill
2502622 1 Radiator
2502624 1 Coolant Resivior
2503263 8 Worm Clamp
2503378 2 Radiator Bracket
2503392 1 Steel Tube
2702714 1 Clamp
3200588 1 Lower Radiator Hose 1
3200589 1 Upper Radiator Hose 1
3200590 1 Lower Radiator Hose 2
3201333 1 Upper Radiator Hose 2
Quantit
Descrpition
17
Instrumentation and Fuel Tank Components
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18
Part Numbe
2502646 1 Oil Pressure Gauge
2502647 1 Tachometer
2502648 1 Water Temperature Gauge
2502649 1 Volts Gauge
2502650 1 Vacuum Gauge
2502851 1 Fuel Cap
2503586 1 Fuel Tank
2506302 1 Choke Cable
2601646 1 Fuel Filter
2702954 1 Ignition Switch
2802596 1 Flasher Base
2802597 1 Flasher
3200108 1 Fuel Shut Off Valve
6075009 1 Dash Panel
Quantit
Description
19
Guards and Safety Shields
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202122
Part Numbe
2503583 1 TWS Righthand Shroud
2503584 1 TWS Lefthand Shroud
2503585 1 TWS Rear Shroud
2503586 1 TWS Fuel Cell 22 Gallon
2506300 1 TWS Heat Shield
Quantit
Description
W
23
SPEED
OPERATING INSTRUCTIONS FOR TRACK WIRE SA
CLUTCH THROTTLE 50% EMERGENCY ENGINE RUN
ENGAGE UP TRACK STOP START
TURN IGNITION SWITCH TO THE ON POSITION (LOCATED ON MACHINE)
TURN CLUTCH SWITCH TO THE ON POSITION (LOCATED ON MACHINE)
DISENGAGE EMERGENCY STOP SWITCH (LOCATED ON RADIO CONTROLLER)
1
2
3
4 PUT FAR RIGHT SWITCH IN STANDBY POSITION (LOCATED ON RIGHT SIDE OF RADIO CONTROLLER)
5 PUSH RE-SET BUTTON (LOCATED ON LEFT SIDE OF RADIO CONTROLLER)
6 PRESS ENGINE START SWITCH, WHILE PULLING MANUEL CHOKE KNOB
7 RAMP THROTTLE TO DESIRED POSITION (LOCATED ON RADIO CONTROLLER)
8 ENGAGE CLUTCH SWITCH TO START DRIVE WHEEL (LOCATED ON THE RADIO CONTROLER)
9 DISENGAGE CLUTCH SWITCH TO STOP DRIVE WHEEL ( LOCATED ON THE RADIO CONTROLLER)
10 MUST BE IN STANDBY POSITION TO START AND IN THE RUN POSITION FOR CONTROLS TO WORK
DIS-ENGAGE DOWN TRACK SPEED IN STOP
RESET CLUTCH THROTTLE 100% PUSH ENGINE STAND BY
SPARE PARTS LIST FOR CC-TWS-V6R
24
PART #
2800576
2503561
2503562
2802921
2503135
2502780
2502556
2502965
2503170
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DESCRIPTION
BATTERY FOR RADIO CONTROL UNIT
BELT B-1568 EAGLE GT <BELT THAT RUNS THE TRACK PUMPS>
BELTS 5VX1180 V BELTS <MOTOR TO DRIVE SHAFT>
RELAY 30 AMP
RED LINER FOR DRIVE WHEEL AND TENSION PULLEYS
RADIATOR FILTERS
ENGINE FAN BELT
ENGINE GOVENOR BELT
ENGINE OIL FILTER NAPA 1040
OUTER AIR FILTER P808889
INNER AIR FILTER P829333---------------
25
Notes
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Notes
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Notes
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EQUIPMENT AND PARTS
WARRANTY
Diamond Products warrants all equipment manufactured by it against defects
in workmanship or materials for a period of one (1) year from the date of
shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to
replacement or repair of defective parts at Diamond Products’ Elyria, Ohio
factory, or at a point designated by it, of such parts as shall appear to us upon
inspection at such parts, to have been defective in material or workmanship,
with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or
incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions,
etc., are excluded from this Warranty and are subject to the prime
manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED
OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY
DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 • (800) 321-5336 • Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A.
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