Diamond TGV/35DW-230V-3 User Manual
06/2009
Mod:TGV/35DW-230V-3
Production code: PROFIGEL 350 WATER-230V-3
Dear customer,
we congratulate you for choosing a high quality product
which will surely satisfy your expectations.
With our thanks for choosing us,
we kindly invite you to examine the present operating
instructions manual before operating your new device.
SUMMARY
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1 IMPORT ANT SAFETY SUGGESTIONS AND
PRECAUTIONS ...................................................... 4
2 SAFETY DEVICES.................................................. 5
2.1 Lid's magnetic sensor ..................................... 5
2.2 Chute with protection flap................................ 5
2.3 Extraction door's grill....................................... 6
3 TECHNICAL DA TA.................................................. 6
3.1 Technical data plate and CE marking .............. 6
3.2 Acoustic pressure level ................................... 6
4 CARRYING AND UNP ACKING ............................... 7
4.1 Transportation of the packed device ................ 7
4.2 Unpacking....................................................... 7
5 INSTALLA TION...................................................... 8
5.1 Placing and check of the parts........................ 8
5.2 Device’s parts reassembling............................ 9
5.3 Electrical connection....................................... 9
5.4 Connecting to water supply
(water condensing machines).........................10
5.5 Initial functioning check..................................11
6 DEVICE’S OPERA TION.........................................12
6.1 Warnings .......................................................12
6.2 Controls and indicators ..................................12
6.3 Setting Up......................................................14
6.4 Setting up for production ................................16
6.5 ECONOMIZER function (ECOGEL and
EUROGEL models only) ................................16
6.6 TEMPERATURE Cycle production .................16
6.7 TIME Cycle production...................................17
6.8 SLUSH (Crushed ice-drink) production ........... 18
6.9 Extracting the product....................................19
7 WASHING .............................................................19
7.1 Rinse - preliminary wash ................................19
7.2 Parts disassembling ......................................20
7.3 Washing ........................................................20
7.4 Parts reassembling ........................................22
7.5 Sanitation ......................................................22
8 MAINTENANCE .....................................................23
8.1 Maintenance during the components
disassembling................................................23
8.2 Check of safety devices .................................24
8.3 Yearly maintenance .......................................24
9 PERIODS OF INACTIVITY ....................................24
10 MALFUNCTIONS ..................................................25
WARNING:
GENERAL/MECHANICAL DANGEROUS
DANGER VOLTAGE
A TEXT IN UPPER-CASE, IDENTIFIED BY ONE OF THE SYMBOLS ABOVE, CONTAINS INSTRUCTIONS
THAT, IF NOT FOLLOWED, MAY CAUSE HARM TO PEOPLE.
A text in lower-case, identified by this symbol, contains instructions that, if not followed, could cause
damages or malfunctions to the device, or falls in its quality.
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Vertical batch freezer
English
1IMPORTANT SAFETY SUGGESTIONS AND PRECAUTIONS
CAREFULLY READ THE INSTRUCTIONS CONTAINED IN THE PRESENT OPERATING INSTRUCTIONS
MANUAL BEFORE INSTALLING AND OPERATING THIS DEVICE. THESE INSTRUCTIONS HAVE BEEN
DRAFTED FOR THE SAFETY OF INSTALLATION, OPERATION AND MAINTENANCE OF THIS DEVICE.
The present manual of Operating Instructions, placed on the device in the packing and supplied with the Technical
Handbook, the EC’s conformity certification and the electrical tests schedule, is an essential part of the Batch Freezer
(also defined, in the present manual of operating instructions, simply with the term, device) and must be preserved for
any future consultation.
The Technical Handbook must always be given, together with the device, to the Assistance Service’s personnel or to
the technicians to whom you will eventually request assistance.
In case of selling or transferring to other user, all the above mentioned documentation must be handed to the new
user, so that he can be informed of the operation and relative technical information and safety instructions.
DO NOT INTRODUCE YOUR FINGERS OR OBJECTS IN THE DEVICE’S LOOPHOLES.
DO NOT REMOVE OR HIDE, FOR ANY REASON, ANY LABEL APPLIED ON THE DEVICE.
NEVER OPEN THE PROTECTING PANELS. THE DEVICE DOES NOT CONTAIN, IN ITS INSIDE, PARTS
WHICH CAN BE OPERATED BY THE USER.
THE USER MUST NOT EXECUTE OPERATIONS WHICH ARE NOT CLEARLY CONTAINED IN THE
PRESENT USER’S MANUAL. ANY OPERATION WHICH REQUIRES TOOLS NOT GIVEN IN THE DEVICE’S
EQUIPMENT IS TO BE CARRIED OUT ONLY BY THE ASSISTANCE SERVICE OR BY TECHNICALLY
AUTHORISED PERSONNEL.
Always turn power supply off before undertaking any operation requiring access to the device’s moving parts (beater,
cylinder or extracting door).
Any modifying of the electrical supply must be exclusively performed by professionally qualified and certified person-
nel.
Any use of the device that is not for the production of ice-cream, ice-cream cake or slush, is to be considered
improper.
The device has been made to be operated by adults, prohibit children to play with it.
Modifying, or attempting to modify this device, can be dangerous and would void any type of warranty.
Always use original spare parts.
It is important to adopt the following precautions to avoid damages at the cylinder, at the beater or any
other mechanical part:
- Do not drop them and do not expose them to bumps;
- do not operate the device dry, with a bad quality mixture or in a quantity lower or higher to that recommended:
while inside the cylinder, the ice-cream lubricates the cylinder’s sides as well as cooling down the beater, thus
stabilizing its temperature;
- The beater and the cylinder are disposals built and paired with precision: for this reason they are very sensible to
temperature changes, that may cause eventual damages at the mechanical parts of the device. NEVER expose
to abrupt temperature changes the parts subject to refrigeration: DO NOT pour water in the cylinder immediately
after ice-cream has been produced.
In the event of the use of the device being no longer required, deactivate the machine by severing the electric cable
(after unplugging it from wall socket). In addition, follow these recommendations:
- avoid dispersing the freezing gas and the oil contained in the device;
- carry out the draining and/or recycling according to the local provisions of the law currently in force on this matter.
English
Operating instructions
2SAFETY DEVICES
DO NOT ALTER THE SAFETY DEVICES AND DO NOT UTILIZE THE MACHINE IF THE SAFETY DEVICES
ARE DAMAGED OR MALFUNCTIONING.
THE MANUFACTURER IS NOT RESPONSIBLE FOR POSSIBLE DAMAGES CAUSED TO PEOPLE OR
OBJECTS BY THE ALTERING OR BYPASSING SUCH DEVICES OR RELATIVE CIRCUITS.
2.1 Lid's magnetic sensor
This safety device, featuring an approved type magnet [1] and a magnetic contact [2]
avoids accidents caused by the accidental starting of the beater when the lid is open.
In consequence the device can't operate when the lid is open, and if it is opened during
its functioning the beater immediately stops.
In any case the lid's magnetic sensor MUST NOT be considered a control to be used
for the normal stop of the device.
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DURING THE NORMAL USE, THE DEVICE MUST BE STOPPED ONLY
BY USING THE BUTTONS ON THE CONTROL KEYPAD, AND NOT BY
OPENING THE LID.
The magnet [1] and the magnetic contact [2] MUST be assembled as follows: the grooves [3] and the stencilled semicircle
[5] on the bottom of the magneto [1] must coincide with the grooves [4] (marked by a white line down the side) and the
stencilled semicircle [6] on top of the magnetic contact [2]. The device will not work unless all parts have been correctly
assembled in accordance with these instructions.
2.2 Chute with protection flap
The extraction door chute has a tilting protection flap [A]. The product during extraction lifts this. The flap together with the
fixed grill [F] prevents fingers or objects from being ACCIDENTALLY inserted through the extraction door.
In order to ensure a regular operation no protection was possible as to prevent fingers and objects from being VOLUN-
TARILY inserted through the extraction door (according to Machines Directives 89/392/CEE and ensuing modifications, appendix I, Art. 1.1.2.b, 3rd paragraph). Due to its thickness and small pieces of dried or fresh fruit, the finished
product must be completely extracted through a short, wide and unobstructed aperture.
INELIMINABLE HAZARD: WHEN THE MACHINE IS OPERATING YOU MUST NOT MANUALLY
THE PROTECTION COVER [A]; YOU MUST NOT UNDER ANY CIRCUMSTANCES WHAT-
RAISE
SOEVER
ADVICE
MIXER PASSES VERY CLOSE TO THE HATCH) OR SERIOUS DAMAGE TO THE MACHINE (WHERE
OBJECTS ARE USED).
INSERT HANDS OR OBJECTS THROUGH THE FIXED GRID [F] OR THE HATCH. IF THIS
IS NOT ADHERED TO THE OUTCOME COULD BE FINGER AMPUTATION (THE BEATER/
Note: The machine will not operate without the protection flap since the flap includes a safety magnetic contact
[C] and its magnet [B] (89/392/CEE and ensuing modifications, Appendix 1, Art. 1.1.2.b, 2nd paragraph).
THE MAGNETS AND THEIR CONTACTS ARE IMPORTANT SAFETY DEVICES!
The user is warned of the above INELIMINABLE HAZARD (89/392/CEE and ensuing modifications, Appendix. I,
Art. 1.1.2.b, 3rd paragraph and 1.7.2) by a plate [E] affixed next to the extraction chute, which is in position even
when no protection flap is installed.
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2.3 Extraction door's grill
In some models, a fixed protection grill [3] prevents fingers or objects from being
ACCIDENTALLY caught inside the extraction chute. In order to insure normal operation it is not possible to adjust the fixed grill as to prevent fingers and objects from
being VOLUNTARILY inserted through the extraction chute (according to Machines
Directive 89/392/CEE and ensuing modifications, Appendix I, Art. 1.1.2.b, 3rd paragraph).
The user is warned of the above residual hazard (89/392/CEE and ensuing modifications, Appendix. 1, Art. 1.1.2.b, 3rd paragraph and 1.7.2) by a plate [30] affixed next to the extraction chute.
English
Vertical batch freezer
RESIDUAL HAZARD: DO NOT FOR ANY REASON INSERT FINGERS
OR OBJECTS THROUGH THE GRILL OF THE EXTRACTION DOOR
WHEN THE DEVICE IS IN FUNCTION.
DO NOT HANDLE OR REMOVE THE GRILL [3] FROM ITS SETTING IN
THE EXTRACTION DOOR!
3TECHNICAL DATA
3.1 Technical data plate and CE marking
The technical data plate and CE marking must not be removed. It is located on the back part of the device and identifies:
- the name and address of the manufacturer [1];
- the designation of the model [2] and the relative series number [3];
- the type and quantity of freezing gas contained [4];
- the year of construction [5];
- the values of voltage and frequency [6], and the power [7] and current [8] consumption;
- the CE marking [9].
3.2 Acoustic pressure level
The average equivalent continuous acoustic pressure level of this device is quoted in the Technical Handbook (Technical
Data section). This data has been measured at 1 meter from the surface of the device and at 1.60 meters from groundlevel, during the device’s functioning.
English
Operating instructions
4CARRYING AND UNPACKING
Note: We suggest you to let the Assistance Service or qualified technicians carry out the transportation, unpacking
and installation.
TO LIFT THE DEVICE ALWAYS USE AN ADEQUATE LIFTING DEVICE.
ATTEMPTING TO LIFT IT MANUALLY IS DANGEROUS AND CAN DAMAGE YOUR HEALTH.
The device’s weight specifications, both inclusive of packaging and net, can be found
in both the supplied documents and on the packaging itself.
To prevent the oil contained in the compressor to flow into the refrigerating circuit, it is necessary to
always keep the device in upright position, both during carrying and during the installation and operation. Always follow the instructions on the packing.
4.1 Transportation of the packed device
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The packing has been projected to assure at the device the highest protection.
It is therefore suggested to transport the device while it is packed as near as possible
at the place where it will be installed.
To carry the packed device, use an elevator, or a bench trolley, inserting its forks in
the basement’s holes.
4.2 Unpacking
- WOOD PACKING: unnail the top panel, then separate the lateral panels.
- CARDBOARD PACKING; cut the strips and remove the cardboard from the top;
After having opened the packing, make sure the device isn’t damaged. In case of doubt, do not use it, and call the Seller.
THE OPENING OF THE LATERAL PANEL IS ONLY ALLOWED TO THE ASSISTANCE SERVICE OR TO
QUALIFIED TECHNICIANS AND MUST BE MADE BEFORE CONNECTING IT. MAKE SURE NOT TO DAMAGE THE INTERNAL PARTS OF THE DEVICE.
- Remove both the lateral panels unscrewing the relevant fixing screws [21];
- Find and unscrew the bolts [22] which fix the device’s frame at the packing’s basement;
The outlet of the supply cable is placed on the device’s lower side. During the lifting make sure not to
damage it.
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Vertical batch freezer
- Lift the device from the basement, possibly working on the lower side, near the wheels, and however, only on the
frame’s carrying parts. Remove the basement, and lean the device on the floor avoiding bumps;
DO NOT insert objects, ropes or brackets for the lifting THROUGH the device, since these could damage
the inside parts.
- Re-close the lateral panels;
- Replace or move the packing, which is produced with entirely recyclable materials ( ).
English
5INSTALLATION
THE INSTALLATION MUST BE CARRIED OUT ONLY BY THE ASSISTANCE SERVICE OR BY TECHNICALLY AUTHORISED PERSONNEL AND IN COMPLIANCE WITH THE LAWS IN FORCE, ALWAYS FOLLOWING INSTRUCTIONS OF THE MANUFACTURER.
5.1 Placing and check of the parts
Place the device on the floor, on a flat and steady surface.
Install the device away from any source of heat, avoiding a direct exposition to sun
radiation and making sure that air can freely circulate around each side of the device
itself.
The devices with AIR CONDENSING need at least a 50 cm free space in
front of the condenser’s grill, to assure the refrigerating plant correct
functioning. Further information are reported on the Technical Book
(Technical Data section).
Check that the machine is supplied with the lid [5] and that the beater [6] is correctly fixed inside the cylinder with its knob
[7]. The bigger models are supplied with a tilting blade [23] and its fixing knob [24].
Also make sure that in the packing there are the device’s following parts:
- the extraction door’s chute [9], including extraction lid’s protection flap [29] (in some models the chute is already preinstalled);
- basin support [10] complete with storage cup [11];
- tube-brush [12] and ice cream’s blade [13];
- all the technical documentation (in addition to this handbook): the Technical Handbook, the CE’s Conformity Certification and Electrical Test’s Schedule.
English
Operating instructions
5.2 Device’s parts reassembling
REASSEMBLY MUST BE CARRIED OUT BEFORE CONNECTING MACHINE TO ELECTRIC OUTLET.
- Bring lever [8] in operative position (perpendicular to the extraction door) by loosening and then tightening bolt [39].
Use the 3mm allen key [40] provided.
- if the chute [9] is furnished dismantled, install it below the extraction door [14] fixing it at the frontal panel through the
hand screw [15];
- install the basin support [10] fixing it at the frontal panel through the hand screws [16].
Note: The machine will not operate without the protection flap since the flap includes a safety magnetic contact and its
magnet.
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5.3 Electrical connection
THE SUPPLY VOLTAGE REQUIRED BY THE DEVICE IS HIGH, SO, IT IS PARTICULARLY DANGEROUS.
THE WORKS ON THE ELECTRICAL SUPPLY CIRCUITS MUST BE MADE WORKMANLIKE BY QUALIFIED STAFF.
THE ELECTRICAL SAFETY OF THIS AUTOMATIC CREAM-WHIPPER
IS REACHED ONLY WHEN THE SAME IS CORRECTLY CONNECTED,
BY QUALIFIED AND CERTIFIED PERSONNEL, TO AN EFFICIENT
EARTHING SYSTEM, MADE AS PROVIDED FOR IN FORCE SAFETY
REGULATIONS.
The manufacturer must not be considered responsible for eventual damages
caused by an inadequate electric plant or earthing.
All the device’s electrical features required for the system’s proportioning are reported
on the Technical Data Plate and on the Technical Handbook.
FOR THE PREPARATION OF THE ELECTRICAL PLANT WHICH SUPPLIES THE DEVICE, IT IS COMPULSORY TO FOLLOW THE PRESCRIPTIVE STANDARDS IN FORCE. IN PARTICULAR:
- The electrical capacity of the plant must exactly match the supply’s voltage and frequency required by the device;
- the current capacity of the plant must be suitable for the device’s input;
- the plant must end with an accepted 5 pole (380V-415V-3~), or 4 pole (200V-220V-3~), or 3 pole (220V-1~), electrical
socket and with electrical and mechanical suitable characteristics. The electrical socket’s poles must be marked with
appropriate letters (phases R-S-T + neutral N + earth); the earth’s pole must be recognizable;
- The electrical socket must prevent, through appropriate mechanical measures, the plug’s wrong connection;
- the electrical socket must have, above or annexed, a breaker, conformed to the in force safety laws, with an associated gearing positioned near the device, in a place easily reachable by the operator. It must also be protected by
fuses, above or annexed, with characteristics suited at the current absorbed by the device.
A WRONG CONNECTION ON THE EARTH TERMINAL MAY CAUSE SERIOUS DANGER.
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Vertical batch freezer
A 5 pole (380V-415V-3~), or 4 pole (200V-220V-3~), or 3 pole (220V-1~) plug, suitable
with the current socket, must be installed at the end of the device's power supply
cable.
The device’s power supply cable is composed by 5 or 4 or 3 coloured wires, and
eventually marked with appropriate bands, which must be connected to the relevant
plug’s terminals, as shown in the following table.
A WRONG CONNECTION IN THE PLUG’S INSIDE MAY CAUSE SERIOUS DANGER. FOR THE CONNECTION, ONLY ADDRESS YOURSELVES TO QUALIFIED AND AUTHORIZED TECHNICIANS.
Kind Wire Wire Code marked near
of supply colour marking band plug’s terminal
EARTH GREEN/YELLOW None PE o r
Phase R BLACK R or L1
Phase S BROWN S or L2
Phase T BLACK T or L3
English
NEUTRAL BRIGHT or SKY BLUE N
Before using the device it is necessary to:
- connect it to the water network, if the device features a water condensator (Ref. Par. 5.4);
- carry out the initial functioning check (Ref. Par. 5.5).
5.4 Connecting to water supply (water condensing machines)
If your machine is supplied with a water condensing system, supply and waste pipes must be set up.
Pipe unions are placed on the machine's rear panel, they are labelled [A] and marked:
IN: fresh water INLET
OUT: waste water OUTLET
Use linen-rubber pipes suitable to bear 15 bar pressure, placing a valve or faucet [B] BEFORE inlet pipe; use a 3/4 rubber
holder [C] tightly fixed with a band [D] to connect pipes to the machine's unions.
Follow these precautions:
— Do not reverse tubes and avoid tight bends and bottlenecks.
— The machine has been built to use WELL or AQUEDUCT water, at a MAXIMUM temperature of + 25…+28°C.
Don’t put hotter water (i.e. TOWER TANK water) in your machine if it hasn’t got the SPECIAL system to use it
(supplied only if asked): in this case, in the Technical Handbook, Par. Technical Data, it is indicated the right
water temperature to use your machine.
— Unsuitable pipes and joints may cause leaks and cause damage to your workroom and, in case of major leaks
and splashes, to your machine. You can easily find household appliances' pipes (i.e. washing machines') on
the market, which have all the requirements, including rubber holders, as well as being economical.
— If the local water is hard and contains impurities, have a suitable water softener system or a filter fitted at the
top of the inlet pipe.
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