Diamond SC3000 User Manual

DIAMOND
P R O D U C T S
SLOT CUTTER
PARTS LIST
(Oct. 2010)
Part #: 1805088
Intentionally Blank
DIAMOND PRODUCTS
Slot Cutter Model SC3000
Table of Contents
SC3000 Slot Cutter Assembly . . . . . 5
SC3000 Chassis Assembly . . . . . 6-7
Rear Axle Assembly . . . . . . 8
Steering Link, Wheel Assembly . . . . . 10-11
Blower Assembly . . . . . . . 12-13
Head Slide Assembly . . . . . . 14-15
Blade Shaft Assembly . . . . . . 16
Fuel Tank Assembly . . . . . . 17
Silencer Assembly . . . . . . . 18
Hydraulic Tank Assembly . . . . . 20-21
Cyclone Assembly . . . . . . . 22
Hydraulic Oil Cooler Assembly . . . . . 23
Blade Guard/Vacuum Box Assembly . . . . 24-26
305HP Cummins Engine Assembly . . . . 27
Warranty Page . . . . . . . 28
Intentionally Blank
SC3000 Slot Cutter Top Assembly
8
10
9
2
2
3
4
5
6
7
ITEM
1 6040565 1
2 6040566 1
3 6040571 1
4 6040582 1
5 6040585 1
6 6040586 1
PART NO.
1
QTY.
11
DESCRIPTION
Chassis Subassembly, SC3000 Slot Cutter
Blower Subassy SC3000
Head Slide Subsssembly SC3000
Fuel Tank Subassembly SC3000
Silencer Subassembly SC3000
Trash Pump Subassembly
7 6040583 1
8 2600445 1
9 6075229 1
10 6040584 1
11 6040581 1
Hydraulic Tank Subassemby SC3000
Cummins Engine 300HP Turbo
Cyclone SC3000 Slot Cutter
Hydraulic Oil Cooler Subassemby SC3000
Blade Guard/Vacuum Box Subassembly SC3000
SC3000 Chassis Subassembly 6040565
16
6
12
13
11
15
9
10
3
A
2
1
8
2314
7
4
17
5
DETAIL A
SCALE 1 : 12
24
25
7
SC3000 Chassis Subassembly 6040565 Parts List
ITEM
1 6040479 1
2 2502052 2
3 2505522 1
4 6040573 1
5 2900173 2
6 6040572 1
7 3200820 1
8 2900127 4
9 6040574 1
10 6040578 2
11 6011454 2
12 2900866 4
13 2900042 4
14 6011455 1
15 2505530 1
16 2502775 1
PART NO.
QTY.
DESCRIPTION
Base Frame Weldment SC3000
32" Vertical Shaft
Foot Rest Plate
Rear Axle Assembly
Hex Nut, 1"-14 Right Hand
Auburn Drive Subassembly SC3000
Mechanical Brake Caliper
Flat Washer, 1/2" USS
Steering Link, Wheel Subassembly SC3000
Engine Support Weldment
Brace, Head Shaft
Cap Screw, Hex Hd., 3/4-10 x 2"
Lock Washer, 3/4" Split
Cylinder Pin 1"
Foot Guard
Operator's Seat
17 2503424 1
18 2900031 4
19 2900141 4
20 2900147 2
21 2900196 2
22 2900018 2
23 2900139 2
24 2900084 2
25 2900509 2
Sprocket/Chain Guard
Lock Washer, 5/16" Split
Hex Nut, 5/16-18
Cap Screw, Hex Hd., 5/8-11 x 1-3/4"
Cap Screw, Hex Hd., 3/8-16 x 3/4"
Lock Nut, 3/8-16 Nylon
Cap Screw, Hex Hd., 1/2-13 x 1-3/4"
Lock Washer, 1/2" Split
Cap Screw, Hex Hd., 1/2-20 x 4"
13
SC3000 Rear Axle Assembly 6040573
12 10
11
13
14
9
4
4
9
8
7
14
5
2
7
8
11
12
10
ITEM
1 2502858 1
2 6075232 1 3 2502012 1
4 6011224 2
5 2502834 1
6 2900484 1 7 2502890 2 CS 1-3/4" PB Bearing
8 2502862 2 9 6011058 2
10 2901014 2
11 2503325 2
12 2903183 10 13 2900811 4
14 2900084 4
PART NO.
QTY.
Rear Axle Shaft
Disk Brake Rotor (Fin.) Sprocket
Key, 3/8 SQ. X 2"
Taper Bushing, 2" w/Setscrews
Set Screw, Soc. Hd., 3/8-16 x 5/8"
Rear Wheel Hub Key, 3/8" Sq. x 2-3/4"
1-1/2-12 Stover Nut
6" Wheel
Wheel Bolt 1802Z Cap Screw, Hex Hd., 1/2-13 x 2-1/2"
Lock Washer, 1/2" Split
3
1
DESCRIPTION
Intentionally Blank
DESCRIPTION
Rear Wheel Hub
Lug Stud, 1/2-20
Bearing Buddy
14 15 13
17 18
5
QTY.
2503499 Hub Assembly
6
8
795
4
2
12
PART NO.
2503499-1
1 2503499 1
2
3 1 2
ITEM
1
4
3 2503501 1
192423 21 22
SC3000 Steering Link, Wheel Assembly 6040574
3
121317181415
DESCRIPTION
Base Frame Weldment SC3000 (Partial Display)
RH Steering Spindle
LH Steering Spindle
King Pin
LH Ball Joint Linkage
RH Ball Joint Linkage
Tie Rod
3/4-16 Jam Nut LH
3/4-16 Jam Nut RH
Tapered Roller Bearing 1-3/8 Inner
QTY.
Tapered Roller Bearing 1-1/16 Inner/Outer
Seal, Double Lip
Idler Hub, Studded
Spindle Nut 1"
1/8"X2" Cotter Pin
6" Wheel
1/2-20 Lug/Cone Nut
1-1/2 x 6 Double Actuator Cylinder
Cylinder Rod/Shaft
1
Clevis Pin
Cotter Pin
1
1
1/4" Flow Control
1/4" Brass Nipple
PART NO.
1 6040479 1
ITEM
2 6040401 1
3200822-2
3200822-3
3200822-4
3 6040402 1
4 2503558 2
5 2502772 1
6 2502773 1
7 2503461 1
8 2903145 1
9 2903144 1
10 2503497 2
11 2503496 2
12 3201344 2
13 2503499 2
14 2502934 2 Spindle Washer 1"
15 2903196 2
16 2900971 2
17 2503325 2
18 2903195 10
19 3200822 1
20
21
22
23 3200811 2
24 3200791 2
6040566 Blower Assembly
13
8
13
14
12
22
11
710
15
9
5
4
3
21
20
1
16
18
6
2524
2
29
4
3028232726 19 18 17
5
6040566 Blower Assembly Parts List
ITEM
1 2703567 1
2 6040589 1
3 6040567 1
4 2900042 16
5 2903138 16
6 2505094 1
7 2600449 1
8 2901024 2
9 2900084 2
10 3205620 1
11 6048097 1
12 2903058 4
13 2900956 6
14 2900238 4
PART NO.
QTY.
DESCRIPTION
Blower, 6LP, Left Hand Drive
Blower Bottom Flange
Blower Motor Mount Bracket
Lock Washer, 3/4" Split
Cap Screw, Hex Hd., 3/4-10 x 2"
Key, 5/16 x 2.75" Long
Hydraulic Motor, 2.48
Cap Screw, Hex Hd., 1/2-13 x 6"
Lock Washer, 1/2" Split
Overhung Load Adaptor 615-14
Key, 3/8" Sq. x 1-3/4"
Cap Screw, Hex Hd., 7/16-14 x 1-1/2"
Flat Washer, 7/16" SAE
Lock Washer, 7/16" Split
15 2900026 2
16 2502568 1
17 2506674 1
18 2502570 2
19 2506675 1
20 2900725 1 Tap Bolt, Hex Hd., 5/8-11 x 5"
21 2900112 1
22 6040568 1
23 2505518 1
24 2900005 4
25 2900006 4
26 2900883 4
27 2900031 4
28 2900527 4
29 2900002 4
Lock Nut, 1/2-13 Nylon
1-1/2" QD Type SK Bushing Assembly
1-1/2" QD Type SK Bushing Assembly
PD Sprocket, B-34S-SK, 34T x 14mm Pitch
PD Belt, B-1260, 35mm x 90T x 1260m
Hex Nut, 5/8-11
Belt Guard Mount Weldment
Blower Belt Guard Weldment
Cap Screw, Hex Hd., 3/8-16 x 1"
Lock Washer, 3/8" Split
Cap Screw, Hex Hd., 5/16-18 x 5/8"
Lock Washer, 5/16" Split
Cap Screw, Hex Hd., 5/8-11 x 2-1/2"
Flat Washer, 5/8" SAE
30 2900135 4
Lock Nut, 5/8-11 Nylon
Head Slide Assembly 6040571
10722
25212026
8
12
9
6
119
5
27
30
29
4
31
6
1
24
5
3
2
192827
3
18
15
16
13
15
9
15 16 13 15 17 14 14 23
ITEM
PART NO.
QTY.
DESCRIPTION
1 6040570 1
2 2900062 4
3 2502867 8
4 6011456 1
5 2900480 2 Tap Bolt, Hex Hd., 3/4-10 x 6"
6 2900041 2
7 2502013 1
8 2900465 4
9 2901447 10
10 2600452 1
11 2900866 2
12 2900042 2
13 2502096 2
14 2502098 2
15 2502097 4
16 2502088 2
17 6040580 1
Head Slide Plate Weldment
Grease Fitting, 1/8" NPT
Bronze Bushing
Cylinder Pin 1"
Hex Nut, 3/4-10
OHLA Blade Bearing Adaptor
Cap Screw, Hex Hd., 3/4-10 x 2-1/4"
Flat Washer, 3/4 USS
Blade Motor
Cap Screw, Hex Hd., 3/4-10 x 2"
Lock Washer, 3/4" Split
Bearing 65XXX140MMx48MM
Blade Shaft Bearing Housing
Bearing Seal, 2-3/16"
Shaft Adaptor Sleeve
SC Blade Shaft Assemby
18 2502024 1
19 2502086 1
20 2502087 1
21 2502089 1
22 4641010 1
23 2903140 4
24 2900467 4
25 6075240 1
26 6075241 1
27 2900196 12
28 2900006 10
29 2502108 1
30 2900473 2
31 2502109 1
Bearing End Cap
Sprocket, 32T 14mm Pitch
Sprocket, 34T 14mm Pitch
Belt, Blade Shaft
Key, 1/2" Sq. x 4" Long
3/4-10 x 3" Hex Capscrew
Lock Nut, 3/4-10 Nylon
SC3000 Belt Guard Inner
SC3000 Belt Guard, Outer
Cap Screw, Hex Hd., 3/8-16 x 3/4"
Lock Washer, 3/8" Split
Winch
Flat Washer, 3/8" USS
Winch Cable
22" Blade (6)
SC3000 Blade Shaft Assembly 6040580
5
2
3
4
2
7
8 6
ITEM
1 2506571 1
2 2506690 2
3 2506368 3
PART NO.
3
4
3
1
QTY.
SC (3 Slot) Blade Shaft
1.625 SC Blade Shaft Spacer
2.183 SC Blade Shaft Spacer
DESCRIPTION
4 2506370 2
5 2502022 1
6 6040579 2
7 2900062 18
8 6013112 1
9.5 SC Blade Shaft Spacer
SC Blade Shaft Nut
Key, SC Blade Shaft
Grease Fitting, 1/8" NPT
Key, 1/2" Sq. x 5" Long
SC3000 Fuel Tank Assembly 6040582
5
2
3
1
ITEM
1 6040480 1 2 2502851 1
3 3202151 1
4 3201100 1
5 2506565 1
6 2900005 4
7 2900006 4
PART NO.
(Cutaway View)
QTY.
Fuel Tank Weldment Fuel Tank Cap, 2" NPT
Nipple, 3/4" NPT x 12" L
1/2NPT Pipe Plug
Fuel Sight Gage
Cap Screw, Hex Hd., 3/8-16 x 1"
Lock Washer, 3/8" Split
4
6
7
DESCRIPTION
SC3000 Silencer Assembly 6040585
4
7
1
8
7
5
ITEM
1 2708065 1 2 2900866 8
3 2900041 8
4 2504462 1
5 2703595 2
6 6090967 1 7 2502084 5
8 6075231 1
PART NO.
QTY.
2
3
6
7
DESCRIPTION
6" Blower Silencer Cap Screw, Hex Hd., 3/4-10 x 2"
Hex Nut, 3/4-10
Elbow, Rubber, 6", 90
Elbow, Rubber, 6", 90
Tube, Blower Exhaust 6" T-Bolt Clamp 6"
6" Silencer Mounting Plate (On Frame)
, Short
7
5
7
Intentionally Blank
SC3000 Hydraulic Tank Assembly 6040583
8
FRONT
9
3
5
16
4
2
1
7
1
18
13
1412
17
6
(Rear Facing View)
SC3000 Hydraulic Tank Assembly 6040583 Parts List
12
11
10
ITEM
1 6040481 1 2 3200731 2 3 3200846 1 4 3200730 2 5 3200709 1
6 3201511 1 7 2503552 1
8 2505528 1 9 2505529 1
10 3200479 1
PART NO.
QTY.
FRONT
15
(Front Facing View)
DESCRIPTION
Hydraulic Tank Weldment
Top Filter, Hyd. Tank
6" Locking Filler Breather Cap
Filter Element, Top Filter
Gauge, Leveling
Filter Strainer 100 Mesh 2" NPT
Filter Strainer 100 Mesh 3/4"NPT
Cover, Hydraulic Tank
Gasket, Hydraulic Tank Cover
Plug, 3/4" NPT Square Head 11 2900005 2 12 2900006 4 13 2900029 2
14 2900033 2 15 3200843 1
16 2900023 12
17 3200849 1 18 3200036 1
19 3200718 1
Cap Screw, Hex Hd., 3/8-16 x 1"
Lock Washer, 3/8" Split
Cap Screw, Hex Hd., 3/8-16 x 1-1/2"
Hex Nut, 3/8-16
Heat Exchanger Body
Cap Screw, Hex Hd., 1/4-20 x 5/8"
Filter Strainer 100 Mesh 2-1/2"NPT
Elbow, 3/4" Male Pipe
Filter Strainer 100 Mesh 1-1/2" NPT
SC3000 Slot Cutter Cyclone Assembly 6075229
12
13
2
11
9
4
5
3
8
10
ITEM
1
2
3 2506683 4
4 2900883 16
5 2900031 16
6 2900080 4
7 2900127 8 8 2900026 4
9 2506685 1 10 3205802 1
11 6075234 1
12 2506692 1
13 3201405 1
PART NO. 6075229-1
6075229-2
QTY.
1
1
1
6
7
DESCRIPTION Cyclone Main Weldment
Top Weldment, Cyclone
Toggle Clamp
Cap Screw, Hex Hd., 5/16-18 x 5/8"
Lock Washer, 5/16" Split
Cap Screw, Hex Hd., 1/2-13 x 3-1/2"
Flat Washer, 1/2" USS Lock Nut, 1/2-13 Nylon
Wire Screen 3" x 2" Galv. Reducing Bushing
Gasket, Cyclone SC3000
Exhaust, 6" x 90deg.
Muffler Clamp 6"
Hydraulic Oil Cooler Assembly 6040584
1
2
5
43
ITEM
1 2506569 1
2 2900005 6
3 2900006 6
4 2900018 6
5 2900014 6
PART NO.
QTY.
DESCRIPTION Hydraulic Oil Cooler W/Mount
Cap Screw, Hex Hd., 3/8-16 x 1"
Lock Washer, 3/8" Split
Lock Nut, 3/8-16 Nylon
Flat Washer, 3/8" SAE
8
7
18
20
22
21
12
13
11
1
SC3000 Blade Guard/Vacuum Box Assembly 6040581
3 23
15 14
(View from Front)
1
2 5 6
18
192221
10
4
9
17
16
12
13
1
11
9
10
21
22
2
1
SC3000 Blade Guard/Vacuum Box Assembly 6040581
19
18
(View from Rear)
DESCRIPTION
Blade Guard/Vacuum Box Set
SC3000 Spray Bar
Weld Plate, Spray Bar Mount
Pipe Elbow, 1/2" Female
Compression Fitting 3/8"-1/4NPT
QTY.
PART NO.
Spray Bar Tube (Copper)
King Pin, Blade Guard
Coupler 3" M. Cam-Lock x 3"FPT
Coupler, 3" F. Cam-Lock x 3" Hose Barb
Wheel 10"
Flat Washer, 3/4" SAE
Flat Washer, 3/4 USS
Lock Nut, 3/4-10 Nylon
Cap Screw, Hex Hd., 3/8-16 x 7/8"
Lock Washer, 3/8" Split
SC3000 Blade Guard Skirt
Guard Skirt Strip, Long
Side Skirt Strip, Short
Cap Screw, Hex Hd., 5/16-18 x 3/4"
Lock Washer, 5/16" Split
Threaded Knob, 3/8-16 x 2-1/2"
1 6075116 1
2 6075238 1
3 2502551 2
4 3201558 2
5 3202249 9
6 6075242 9
7 6075235 4
8 2500009 8 Set Collar, 1" ID
9 3201531 2
10 3201532 2
11 2503495 4
12 2900475 4 Tap Bolt, Hex Hd., 3/4-10 x 5"
13 2900003 4
14 2901447 8
15 2900467 4
16 2900621 10
17 2900006 10
18 6075239 1
19 6091066 2
20 6091067 4
SC3000 Blade Guard/Vacuum Box Assembly 6040581 Parts List
ITEM
21 2900019 38
22 2900031 38
23 2505079 2
SC3000 305HP Cummins Engine #2603315
75 5/16"
81 7/16"
50 5/8"
24"
38 3/4"
EQUIPMENT AND PARTS
WARRANTY
Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 (800) 321-5336  Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A.
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