Diamond MCR-120P/N Use And Maintenance Manual
04/2013
Mod: MCR-120P/N
Production code: 40807003F
MEAT MI XERS
USE AND MAINTEN ANCE MANUAL
1. 5 Delivery and warranty
1. - In1 tr oduction
1.2 - Filing and using this manual
1. - W3 a rranty
1. - D4 e scription
1. - U5 se s
1. - N6 on- permitte used s
1. - A7 ppl iance Info rmation
1.8 - Pr ot ections and safety features
1.9 - Danger and warning notices
1.10 - Work position
1.11 - Envi ronmen t
1.12 - Lighting
1.13 - Vibrations
1.14 - Accident Prevention protections
2. 10 Technical Sp ecifications
2.1 - Main components
2.2 - Technical data
2.3 - Size and weight
2.4 - Wiring diagrams
2.4.1 - wiring diagram three-phase 400 V
2.4.2 - wiring diagram single phase 230 V
2.4.3 - Three-phase wiring diagram of stainless steel controls
2.4.4 - -phase wiring diagram of stainless steel controls
2.5 - Noise level
INDEX
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3. 15 Testing, transport, delivery and installing
3. - Te1 st ing
3.2 - Delivering and transporting the appliance
3.2.1 - List of item s supplied
3. - I3 nst alling
3.3.1 - Installing
3.3.2 - Dis posin g of pack aging
3.3.3 - Handling appliance
3.4 - Connecting to electricity supply
3.4.1 - Three-phase appliance 400 volt 50/60 Hz
and three-phase appliance 230 volt 50/60 Hz
3.4.2 - Single phase appliance 230 volt 50/60 Hz
4. 17 Controls and indicators
4.1 - List of controls and indicators
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5. 18 Turning the appliance On and Off
5.1 - Checking connection to electricity supply
5.2 - Checking protections and safety features and their efficiency
5.3 - Turning On the appliance
5.4 - Turning Off the appliance
5.5 - Inversion
6. 19 Using the appliance
6.1 - Rules
6.2 - How to use the mixer
6.3 - Emptying and cleaning
6.3.1 - Emptying the mixing bowl
6.3.2 - Cleaning the mixing bowl
6.4 - Mounting rotor
6.5 - Automatic use
6.5.1 - Automatic mixer
6.5.2 - Automatic switch-off
7. 21 Maintenance
7.1 - Rules
7.2 - Introductions
7.3 - Checks carried out on our premises
7.4 - Checks and tests to be carried out when installing
7.5 - Periodical controls
7.6 - Cleaning the appliance
7.7 - Greasing
7.8 - WEEE Waste of Electr ic and Electronic Equipment
7.9 - Replacing parts
8. 24 Faults and remedies
8.1 - Problems, causes and remedies
1 - Delivery and warranty
1.1 - Introduction
The following symbol is used in this manual to call the reader’s attention to points and
operations considered dangerous for the operator or that could damage the appliance.
Do not use the appliance if you have not correctly understood what is written in these
warnings.
ATTENTION!
To help give clear explanations, some of the diagrams given in this manual show the
appliance or part of it without panels or casing. Do not use the appliance in these condit ions . It mu st onl y be u sed wh en all o f the s afet y prot ecti ons ar e co rrect ly mou nt ed
and functional. The manufacturer prohibits reproduction of this manual and or part of it
and the contents cannot be used otherwise than herein specifically permitted.
In case of violation the manufacturer has the right to take proceedings.
1.2 - Filing and using this manual
This instruction manual is to give clear information, using diagrams and explanations,
to the end user regarding how to use the appliance, how to transport it, maintenance
and servicing. Before using the appliance carefully read this manual.
This manual should be filed (kept) near the appliance where it can be easily reached
when required. If for some reason this manual is lost or torn, request a replacement
copy from either your retailer or from the manufacture r. If the appliance is sold, imme -
diately inform the manufacturer name, address
new owner. This manual considers the technology used when the appliance was put
on the market and t herefore cannot be c onsid ered insufficient i f ther e shoul d be future
improvements and or updates. In regard to this point, the manufacturer is well within
his/her rights to update production and relevant manuals without obligation to update
products and manuals previously sold, unless considered an exceptional case.
If in doubt, please contact your local service centre or the manufacturer.
As the manufacturer continuously strives to improve the products, he / she is pleased
to receive comments or suggestions to help improve bo th the appliance and manua l .
The warranty terms considered valid are those agreed upon when the appliance was
purchased. If y ou have any queries pl ease contact your su pplier .
, telephone and fax numbers of the
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1.3 - Warranty
The end user for no reason whatsoever is authorized to tamper with the appliance.
If there are any problems with the appl ianc e, contact the m anufa cturer. Any attempt at
dismantling, modifying or tampering with the appliance or part of it will immediately null
and void the Declaration of Conformity, issued respecting the EU directive
2006/42, 2006/95, and null and void the warranty and the manufacturer will no longer
be held responsible for damage / injuries to persons or things caused by tampering.
The manufacturer will not be held responsible for the following conditions:
incorrect installation;
incorrect use of the appliance by untrained staff;
used not respecting the standards and laws in force of the country;
lack of or insufficient and incorrect maintenance
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use of non-original spare parts and non-specific parts for the various models
total or partial non-observance of the instructions given.
1.4 - Descr ipt io n of the machine
This high-performing and powerful mixer is simple to use and clean. This mixer is to
be used only for mixing food products and all those parts which come into contact with
the food have been selected to en sure and guar antee the maximum hyg iene. For all
models of this mixer the mixing blade supplied is stainless steel ensuring longevity
and maximum hygiene.
The twin-shaft mixer has two blades which rotate in opposite directions to one anothe r
and are mounted on two parallel axes.
To facilitate bowl emptying once having completed mixing and with the motor off, simply turn the knob, lift the protection grille and rotate the bowl. The 6 Volt control panel
is located in an accessible position. The machine has been designed to ensure ease
of maintenance and cleaning thanks to speci fic technica l feature s:
easy to remove blades without having to use tools,
all electrics are manu factured to IP56 degree of protection.
All the models in this manual are manufactured in conformity with the EU Directive
2006/42 2006/95 EEC and successive amendments. The manufacturer cannot be
held liable for injury or damage due to modifications, tampering, removal of safety protections or if the mixer is used for purposes other than those described by the manufacturer.
1.5 - Uses
This appliance is designed and manufactured for mixing meats for pre-packed food
products. It is to be used in industrial environments and by staff who have carefully
read this manual before use. As this mixer is designed for mixing meat the re are no
particular environmental requi rements. However, it is advisable to locate this appliance in closed environments prote cting it from the weathe r an d sudden changes in
tem perature. All the m odels are prov ided wi th braking wheels.
1.6 - Non-permitted uses
The mixer must only be used for the uses given by the manufacturer, and in particular:
- Do Not use the appliance for mixing food other than for meat.
- Do Not use the appliance if it has not been correctly installed with all the protections
correctly mounted avoiding any hazardous risk of injury.
- Do Not touch any of the electrical parts without having first disconnected the appli-
anc e from the electrici ty sup ply: there is risk of electrocution.
- Do Not mix quantities that cannot be contained in the mixing drum.
- Do Not wear clothing that does not conform with the accident prevention regulations.
Ask your employer regarding safety regulations and accident prevention clothing.
- Do Not turn on the appliance if faulty or out of service. Before using the appliance
make sure any hazardous working conditions have been eliminated. If there is a fault
or problem with the appliance immediately turn it off and inform the maintenance
team.
- Do Not permit unauthorized staff to use the appliance. In case of an electrical acci-
dent the first thing to do is to pull the injured worker away from the appliance
(normally in this situation the worker is unconscious). However, be very careful as
this is very dangerous. The injured worker in this situation is an electricity conductor
and touching him / her means being electrocuted. It is important to disconnect the
electricity supply by disconnecting the fuse box and if this is not possible use an insulated object or material (wooden or PVC stick, fabric, leather, etc...)to pull the injured worker away. Immediately call the nearest casualty department so the injured
worker is ad mi tted to hospi ta l for treatme n t.
- Do Not use the appliance in environments where there is gas in the atmosphere cre-
ating a high risk of combustion (explosion).
- Do Not repair the appliance without prior authorization.
- Always Respect the proce dure s for maintenance and technical assistance.
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ATTENTION!
The size of the pieces to be mixed must be contained in the mixing drum and must not
stick out over the rim and must never exceed 50 kg for model 50 BA, 80 kg for 80 BA,
120 kg for 120 BA and 180 kg for 180 BA
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