Diamond M-5 Pro User Manual

Page 1
DIAMOND
P R O D U C T S
M-5 PRO
CORE BORE
DRILLING MACHINE
PARTS LIST
(July 2012)
Part #1801944
Page 2
Page 3
Table of Contents
Description Page No.
Carriage Assembly………………………..………………..….................4 - 5
Combo Base Assembly………………………..………………..…..........6 - 7
Anchor Base Assembly…………………...………………..….................8
Anchor Base ................…………………...………………..….................9
Mast Assembly for Combination Base..………………..……..................10
Mast Assembly for Anchor Base..………………..……...........................11
Wheel Assembly for Combination Base..………………..……................12
Wheel Assembly for Anchor Base..………………..…….........................13
Manual Crank Assembly..………………………………………..............14
Vacuum Pump Assembly (Combination Base Only)..…………...............15
QD Motor Mount Assembly..……………………………………….........16
QD Outrigger Assembly-7"..……………………………...…......….........17
QD Outrigger Assembly-10".…………………………..……......….........18
Control Panel (Combination Base Only)…………………..........….........19
Page 4
27
4
39
40
39
37
38
30
21
9
31
8
10
3
4
33
32
36
13
12
26
11
38
41
38
41
38
15
25
2
35
34
19
18
21
20
1
18
M-5 Pro Carriage Assembly #4600201
30
2422
22
3
32
31
21
4
6
7
14
24
23
16
28
29
5
17
Page 5
21 4600261 3 Thread-Tack M8 to BC-2
5
22 2900562 2 Cap Screw, Soc. Hd. , M6-1.0 x 8mm
23 3400366 1 Grease Nipple, D1 M8
24 2900345 2 Cap Screw, Soc. Hd., M6 x 1 x 30mm
25 3401272 2 Straight Pin, M6 X 24
26 4600252 2 Roller Shaft Cyl.
27 4600253 2 Stop Shaft Nut, M12
28 4600246 1 Spring Steel Clip
29 2901387 1 Cap Screw, Soc. Hd..M3-.5 x 8mm
30 4600247 2 Adapter
ITEM PART NO. QTY. DESCRIPTION
31 4600260 2 M5 x 24mm Pullout Dowel Pin
M-5 Pro Carriage Assembly #4600201
32 3401016 2 Set Screw, M6 x 6
33 4600245 1 Tensioning Screw
34 4600244 1 Sliding Block
35 3402019 1 Capscrew, Soc.Hd. M8 x 35mm
36 4600257 1 Handle
37 4600251 2 Roller Shaft, Eccentric
38 4600249 8 Distance Ring
39 4600250 4 Bearing Shell
40 2901386 2 Jam Nut, M12-1.75
41 4600248 4 Roller Assembly w/Bearing
1 4600262 1 M-5 Pro Carriage
2 4600243 1 Drive Shaft
3 3401280 2 Ring, 15 x 20 x 14mm
4 4600240 2 Needle Bearing RNA 4902
5 3401276 1 Key, 5 x 16.5 mm
6 3403141 1 Gear Wheel
7 4600241 1 Retaining Ring, Ext. 15mm
8 3401292 1 Washer, M14 15/24/2.5
9 4600259 1 Pinion Lock Ring
10 3401279 1 Grooved Pin, M5 x 28mm
11 3401106 1 Bearing, Needle NK 10/12
12 3401891 1 Crankshaft (Short)
13 3400146 1 Bearing, Ball 6002-2RS
14 3402154 1 Gear Housing
15 4600242 1 Locking Bolt, M12
16 4600263 2 Grease Nipple D1 M8
17 3401852 1 Cam Shaft Bushing
18 3401289 2 Screw, HCCB-7S Clamping
19 4600256 1 Cam Shaft Housing
ITEM PART NO. QTY. DESCRIPTION
20 4600258 1 Cam Shaft (Eccentric)
Page 6
M-5 Pro Combo Base Assembly #4600190
6
27
24
17
15
19
21
13
19
10
11
12
16
23
15
18
25
7
9
16
17
22
14
18
2
20
1
26
8
16
11
19
4
3
5
6
Page 7
M-5 Pro Combo Base Assembly #4600190
7
ITEM PART NO. QTY. DESCRIPTION
1 4600210 1 M-5 Pro Combo Base 2 2900541 4 Tap Bolt, Hex Hd., 1/2-13 x 2-3/4"
3 4600015 1 Base Handle 4 2900247 2 Cap Screw, Soc. Hd., 1/4-20 x 3/4" 5 2400149 1 Spring, 1" Long
6 4600022 1 Vacuum Release Valve 7 4600120 1 Vacuum Pump Platform 8 2900087 4 Cap Screw, Soc. Hd., #10-32 x 5/8"
9 2900016 4 Flat Washer, #10 USS 10 2900086 1 Cap Screw, Hex Hd., 1/2-13 x 1" 11 2900084 6 Lock Washer, 1/2" Split
12 2900058 1 Flat Washer, 1/2" SAE 13 4600046 1 Slot Cap Assembly 14 4600207 1 Mast Support Clamp 15 2400139 4 Clamping Bushing 16 2400140 6 Tension Bushing 17 2900509 2 Cap Screw, Hex Hd., 1/2-13 x 4" 18 2900395 2 Cap Screw, Hex Hd., 1/2-13 x 5"
19 2900037 4 Hex Nut, 1/2-13 20 4600209 1 Stop Bar 21 2900243 2 Cap Screw, Soc. Hd., M8-1.25 x 20mm 22 4600107 2 Angle Brace Tube 23 4600208 1 Mast Sliding Clamp
24 2900129 1 Jam Nut, 1/2-13 25 2900139 2 Cap Screw, Hex Hd., 1/2-13 x 1-3/4"
26 4600132 1 Vacuum Gasket 27 4600211 1 Mount Bar, Control Panel
Page 8
M-5 Pro Anchor Base Assembly #4600191
8
4
3
9
8
7
5
2
2
4
11
12
1
ITEM
1 4600199 1
2 4600265 2
3 3403288 2
4 4600268 4
5 4600264 1 6 4600270 2
7 3400709 2
8 3403010 4
9 2900482 2 10 2900330 2
11 2900347 1 12 2900348 1
PART NO.
QTY.
6
8
10
DESCRIPTION
Anchor Base w/Harware
Angle Brace
Locking Clamp
Tension Bushing
Handle Bushing, for M12 Screw
Cap Screw, Soc. Low Hd. , M6 x 16mm
Washer, M12 20/13/2mm
Hex Nut, M12-1.75 Cap Screw, Hex Hd., M12 x 1.75 x 30mm
Cap Screw, Hex Hd., M12-1.75 x 100mm Cap Screw, Hex Hd., M12-1.75 x 110mm
Page 9
M-5 Pro Anchor Base Assembly #4600199
9
7
3
2
4
5
6
1
8
9
10
ITEM
1 4600269 1
2 4600266 1
3 4600267 1
4 4600268 4
5 3403010 2
6 2900482 2
7 2900347 1
8 2901390 1
9 3402058 4
10 4600275 4
PART NO.
QTY.
DESCRIPTION
Anchor Base Tensioning Block-Left
Tensioning Block-Right
Tension Bushing
Washer, M12 20/13/2mm
Hex Nut, M12-1.75 Cap Screw, Hex Hd., M12-1.75 x 100mm
Cap Screw, Hex Hd., M12-1.75 x 120mm
Cap Screw, Hex Hd., M12-1.75 x 60mm
Hex Cap Nut, M12-1.75
Page 10
M-5 Pro Rig
10
Mast/Guide Track Assembly for Combination Base #4600224
4
3
4
2
9
10
ITEM
1
PART NO.
1 4600217 1
2 4600105 1
3 2400145 1
4 2900247 4 Cap Screw, Soc. Hd., 1/4-20 x 3/4"
5 4600219 1
6 3401858 2
7 4600212 1
8 2900267 2
9 4600223 1
10 4600222 1
QTY.
DESCRIPTION
Guide Track/Mast
Handle Plate
Mast Handle
Water Level
Cap Screw, Socket Head, M5 x 0.8 x 12mm
Stop Block
Cap Screw, Soc. Hd., M8-1.25 x 16mm
Cover/End Cap, Machined
Captive Screw
5
6
8
7
Page 11
4
11
4
9
Mast/Guide Track Assembly for Anchor Base #4600225
3
2
M-5 Pro Rig
10
ITEM
1 4600217 1
2 4600105 1
3 2400145 1 4 2900247 4 Cap Screw, Soc. Hd., 1/4-20 x 3/4"
5 4600219 1 6 3401858 2
7 4600220 1
8 2900161 2
9 4600223 1
10 4600222 1
11 2901336 4
PART NO.
Standard/
QTY.
Guide Track/Mast
Handle Plate
Mast Handle
Water Level Cap Screw, Socket Head, M5 x 0.8 x 12mm
End Stop, M-5 Pro Mast
Cap Screw, Soc. Hd., M8-1.25 x 25mm
Cover/End Cap, Machined
Captive Screw
Flat Washer, M8
DESCRIPTION
5
6
11
8
7
Page 12
Wheel Assembly #4600125 for Combination Base
12
4
4
5
6
3
3
2
1
5
6
3
ITEM
1 4646079 1
2 2400004 2
3 2500008 4 4 2900106 2
5 2900084 2
6 4600126 2
PART NO.
QTY.
DESCRIPTION
Wheel Mount Bracket
Wheel, 6"
Set Collar, 5/8" with Set Screw Cap Screw, Hex Hd., 1/2-13 x 2"
Lock Washer, 1/2" Split
Spacer, 5/8" Long
2
3
Page 13
Wheel Assembly #3402052 (SK-8, WCH-14)
13
(M-5 Pro Anchor Base Only)
4
1
5
6
5
3
2
4
7
ITEM
1 4600271 1
2 4600272 2
3 2900055 2
4 2900326 4
5 3403010 2 6 2900359 2
7 2900331 2
PART NO.
QTY.
6
7
DESCRIPTION
Wheel Weldment
Wheel Rubber, 140/37.5 - 50
Cotter Pin, 3/16" x 1"
Flat Washer, M14
Washer, M12 20/13/2mm Tap Screw, Hex Hd., M12-1.75 x 65mm
Cap Screw, Hex Hd., M12-1.75 x 40mm
Page 14
M-5 Pro Rig
14
Manual Crank Assembly #4600202
2
1
4
3
ITEM PART NO. QTY. DESCRIPTION
1 4600213 1 Crank Pin 2 4600214 2 Driving Rod, Long
3 4600216 1 Friction Piece 4 4600215 4 Crank Pin Knob, Diam. 12
Page 15
Vacuum Pump Assembly (115 Volt) #4244090
15
6
4
3
2.1
5
ROTATE PUMP
HEAD 90
7.1
7.3
7.2
5
3
2.2
2.3
2.4
2.5
7.3 1
7.4
2.6
1.2
ITEM PART NO. QTY. DESCRIPTION
1 2600016 1 Vacuum Pump (110 Volt)
1.2 2700168 1 Muffler 2 2700171 1 Water Jar Assembly
2.1 2700014 1 Water Jar Lid
2.2 2700017 1 Water Jar Gasket
2.3 2700015 1 Funnel Fitting
2.4 2700016 1 O-Ring
2.5 2700172 1 Float Ball
2.6 2700170 1 Water Trap Jar 3 3200060 2 Hex Nipple, 1/4" NPT 4 3200010 1 Pipe Tee, 1/4" FPT 5 3200012 2 Street Elbow, 1/4" NPT 6 2700164 1 Gauge, Vacuum 7 4699490 1 Hose Assembly
7.1 3200019 1 Fitting, 1/4" M. Pipe to 1/4" Hose Barb
7.2 4699430 1 Air Hose, 9-1/4" Long
7.3 3200017 2 Clamp, Pinch On
7.4 3200018 1 Fitting, 1/8" M. Pipe to 1/4" Hose Barb
Page 16
QD Motor Mount Assembly #4600204
16
1
5
6
1.2
2
3
4
1.3
ITEM PART NO. QTY. DESCRIPTION
1 4600205 1 QD Motor Mount
1.2 4600111 1 Support Tube
1.3 2400144 1 Bronze Bearing, 1-3/8" x 1" 2 2900089 4 Cap Screw, Soc. Hd., 1/4-28 x 1" 3 2900399 4 Cap Srew, Soc Hd., 1/4-20 x 1-1/2" 4 2900398 4 Cap Screw, Soc. Hd., M8-1.25 x 40mm 5 4600131 1 Key, 3/8" Sq. x 3" 6 2900397 1 Parallel Key, 10mm x 8mm x 80mm
Page 17
QD Outrigger Assembly #4400252
17
1
1.2
6
1.3
5
3
ITEM PART NO. QTY. DESCRIPTION
1 4400254 1 QD Outrigger
1.2 4600111 1 Support Tube
1.3 2400144 1 Bronze Bearing, 1-3/8" x 1" 2 4600108 1 Cam Lock Shaft
3 2400143 1 Ball Plunger M8 4 4600109 1 Cam Shaft Housing 5 4600110 1 Cam Shaft Bushing 6 2900285 2 Cap Screw, Button Hd., 3/8-24 x 1/2"
2
6
4
Page 18
QD Outrigger Assembly #4400253
18
1
1.3
6
1.2
5
3
ITEM PART NO. QTY. DESCRIPTION
1 4400255 1 QD Outrigger
1.2 2400144 1 Bronze Bearing, 1-3/8" x 1"
1.3 4600111 1 Support Tube 2 4600108 1 Cam Lock Shaft
3 2400143 1 Ball Plunger M8 4 4600109 1 Cam Shaft Housing 5 4600110 1 Cam Shaft Bushing 6 2900285 2 Cap Screw, Button Hd., 3/8-24 x 1/2"
2
6
4
Page 19
10
19
Dual Switch Control Panel #4277594
15
16
9
8
18
17
9
1
4
75
2
20
21
13
25
11
12
19
14
24
23
10
9
ITEM PART NO. QTY. DESCRIPTION
1 4699957 1 Control Box, 115V, Milwaukee Motor Only
3
6
22
2 4699460 1 Cover Plate, 115 Volt 3 4699506 1 Line Cord for 115 Volt 4 2800043 1 Connector, 3/4" Cord 5 2800050 1 Lock Nut, 3/4" Sealing 6 2800023 1 Plug, 125V, 30A, Twist Lock 7 2800017 1 Toggle Switch
8 2800016 1
9 2800018 1 Flanged Outlet, 15 Amp, 125 Volt 10 2800039 1 Flanged Outlet, 30 Amp, 125 Volt 11 2900204 2 Nut, Toggle Switch, 15/32"-32 12 2900159 4 Machine Screw, Rd. Hd., #10-24 x 5/8" 13 2800085 1 Transformer, 115V 14 2800558 1 Amp Meter 115V, 0-30 Amp 15 2801800 1 Connector, Push-In 3 Port, 14-10 Ga Wire 16 2900172 1 Machine Screw, Rd. Hd., #10-24 x 1-1/4" 17 2900050 4 Hex Nut, #10-24 18 2900038 4 Lock Washer, #10 Split 19 2900090 7 Machine Screw, Rd. Hd., #6-32 x 1/2" 20 2900091 2 Hex Nut, #6-32 21 2900092 2 Lock Washer, #6 Split 22 2900052 2 Cap Screw, Hex Hd., 1/4-20 x 1-1/4" 23 2900024 2 Lock Washer, 1/4" Split 24 1800253 1 ON/OFF Drill Motor Label 25 1800254 1 ON/OFF Vacuum Pump Label
Toggle Switch 16A/125V DPST, ON/OFF, Screw Term.
Page 20
EQUIPMENT AND PARTS
WARRANTY
Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 (800) 321-5336  Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A.
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