Diamond CS-2000 User Manual

DIAMOND
PRODUCTS
SPECIALTY EQUIPMENT
MANUFACTURING DIVISION
Curb Saw
Parts List
Models:
CS-2000-80
CS-2000-100
Part #1801033
Intentionally Blank
DESCRIPTION PAGE NUMBER
30
CS-2000 PARTS LIST

TABLE OF CONTENTS

3
Recommended Spare Parts 4
Safety & Starting Procedures 5
Specification Sheet (CS-2000-80) 6
Specification Sheet (CS-2000-100) 7
Stroke Assembly 80HP (Pre 2005) 8-9
Stroke Assembly 100HP (Pre 2005) 10-11
Stroke Assembly 100HP (Post 2005) 12-13
Slide Assembly 14-15
Steering Assembly 16-17
Drive Assembly 18-19
Hydraulic Tank 20-21
Engine & Drive Pumps (80HP) 22-23
Engine & Drive Pumps (100HP) 24-25
Dash Panel 26-27
Main Frame 28-29
Blade Bolt Pattern
Machine Controls 31
Warranty 32
RECOMMENED SPARE PARTS
4
CS-2000-100
Part Number Qty Description
6040431 1 Blade Hub 2900728 6 Blade Bolts 2703158 1 Engine Oil Filter 2502876 1 Chain 2501948 1 #60 Master Link 2503325 1 Tire/Wheel Assembly 3200730 1 Hydraulic Return Filter
Replacement Filters
Vendor
John Deere RE504826 Oil Filter John Deere RE509031 Fuel Filter
Donaldson P781039 Outer Air Donaldson P777639 Inner Air
Part Number Description

SAFETY & STARTING PROCEDURES

5
CURB CUTTING MACHINE
It is our sincere desire to help you work safely and profitably. Please take the time to read and follow the information supplied for your benefit. Should you require parts or service please call Diamond Products Specialty Equipment Division at 1-800-321-5336.
CAUTION:
1. Never attempt any adjustment or repair to the machine while the engine is running.
2. Never put hands or feet under the machine with engine running or serious injury will result.
3. Never work under the machine without first blocking the machine in the raised position, blocking the wheels and removing the key.
4. The brake on this machine is a parking brake. Be sure to set the parking brake before starting.
5. This machine is designed for use on hard flat surfaces. Use extreme caution when loading and unloading.
6. This machine has no lifting points. To lift, use slings under the base plate.
BEFORE STARTING:
1. Be sure the blade pump is turned off.
2. Place directional travel lever in neutral.
3. Set parking brake.
4. Set engine throttle control at high idle.
5. Start engine.
CS-2000-80
6
CURB CUTTING MACHINE
SPECIFICATIONS
Dimensions:
Length 130" Height 87" Width 62" Weight 5800
Engine:
John Deere Water Cooled 80HP at 2300 RPM SAFETY FEATURE - Electronic Safety Shut Down System
Hydraulics:
75 Gallons Hydraulic Oil Tank Capacity Blade Pump 40 GPM Pressure Flow Comp Closed Loop Ground Drive Pump With Piggy Back Gear Pump For Cylinder Functions 6 Bank Control Valve 10 Micron Hydraulic Filters High Efficiency Hydraulic Heats Exchanger Hydraulic Flow Meter And Pressure Gauge
Control Panel:
Engine Temperature Hour Meter Volt Meter Starter Switch Oil Pressure Gauge Strobe Light Switch Tach
Blade Functions:
Maximum Blade Diameter - 36" Flush Cut Maximum Plunge - 15" Maximum Vertical - 10" Maximum Right To Left Angle - 15 degrees Maximum Reverse Angle with 20" Blade - 5 degrees
Fuel Tank Capacity:
28 US Gallons
Miscellaneous:
Mechanical Disc Parking Brake 16" Diameter Solid Rubber Wheels Safety Strobe Light
Options:
Stanley Pole Grinder Working Lights
CS-2000-100
7
CURB CUTTING MACHINE
SPECIFICATIONS
Dimensions:
Length 130" Height 87" Width 62" Weight 5800
Engine:
John Deere Water Cooled 100HP at 2300 RPM SAFETY FEATURE - Electronic Safety Shut Down System
Hydraulics:
75 Gallons Hydraulic Oil Tank Capacity Blade Pump 60 GPM Pressure Flow Comp Closed Loop Ground Drive Pump With Piggy Back Gear Pump For Cylinder Functions 6 Bank Control Valve 10 Micron Hydraulic Filters High Efficiency Hydraulic Heats Exchanger Hydraulic Flow Meter And Pressure Gauge
Control Panel:
Engine Temperature Hour Meter Volt Meter Starter Switch Oil Pressure Gauge Strobe Light Switch Tach
Blade Functions:
Maximum Blade Diameter - 36" Flush Cut Maximum Plunge - 15" Maximum Vertical - 10" Maximum Right To Left Angle - 15 degrees Maximum Reverse Angle with 20" Blade - 5 degrees
Fuel Tank Capacity:
28 US Gallons
Miscellaneous:
Mechanical Disc Parking Brake 16" Diameter Solid Rubber Wheels Safety Strobe Light
Options:
Stanley Pole Grinder Working Lights
8
Pre-2005
CS-2000 PARTS LIST
9
DRAWING # 1
Part Number Qty. Required Description
2502683 2 Linear Bearing 2502848 1 Tilt Cylinder 2502868 1 Load Adapter 2502890 2 PB Bearing 2503104 1 Blade Hub 2503502 2 Linear Shaft 2503503 2 Linear Rail 2601644 1 Hydraulic Motor 2702681 1 Cylinder 2900039 1 Lock Nut 2900179 1 Capscrew 2902958 1 Capscrew 3200844 1 Cylinder 3200845 1 Female Clevis 6040405 1 Blade Guard Weldment 6040406 1 Blade Motor Mount Weldment 6040413 1 Rail Mount Plate Weldment 6040414 1 Cylinder Mount Weldment 6040415 1 Slide Bearing Mount Weldment 6040418 1 Rail Mount Plate Support Weldment 6040463 1 Tilt Cylinder Pin (Upper) 6040464 1 Tilt Cylinder Pin (Lower) 6040465 1 Cylinder Pin
10
Pre 2005
CS-2000 PARTS LIST
11
DRAWING # 2
Part Number Qty. Required Description
2502547 1 Blade Shaft 2502683 4 Linear Bearing 2502890 1 PB Bearing 2503104 1 Curb Saw Blade Hub 2503204 2 Pillow Block Bearing 2503502 2 Linear Shaft 2503503 2 Linear Rail 2601675 1 Motor 2702681 1 Cylinder 2900039 1 Locknut 2900179 1 Capscrew 2902958 1 Capscrew 3200844 1 Cylinder 3200845 1 Female Clevis 6040405 1 Blade Guard Weldment 6040413 1 Rail Mount Plate Weldment 6040414 1 Cylinder Mount Weldment 6040415 1 Slide Bearing Mount Weldment 6040418 1 Rail Mount Plate Support Weldment 6040463 1 Tilt Cylinder Pin (Upper) 6040464 1 Tilt Cylinder Pin (Lower) 6040512 1 Blade Shaft Cover
12
Post-2005
CS-2000 PARTS LIST
13
DRAWING # 13
Part Number Qty. Required Description
2502683 4 Linear Bearing 2502890 2 Pillow Block Bearings 2503502 2 Linear Shaft 2503503 2 Linear Rail 2503608 1 Load Adapter 2601675 1 Motor 2702681 1 Cylinder 2900039 6 Locknut 2900713 1 Locknut 2900714 1 Flat Washer 2900728 6 Capscrew 3200844 1 Cylinder 3200845 1 Female Clevis 6040405 1 Blade Guard Weldment 6040413 1 Rail Mount Plate Weldment 6040414 1 Cylinder Mount Weldment 6040415 1 Slide Bearing Mount Weldment 6040418 1 Rail Mount Plate Support 6040431 1 Blade Shaft Hub 6040463 1 Tilt Cylinder Pin (Upper) 6040464 1 Tilt Cylinder Pin (Lower) 6040490 1 Adapter Plate For Blade Motor 6048097 1 Key
14
Slide Assembly
CS-2000 PARTS LIST
15
DRAWING # 3
Part Number Qty. Required Description
2502860 2 Vertical Shaft 2502890 2 PB Bearing 2503457 4 Vertical Slide Bushing 2802596 1 Base 2802597 1 Light/ Amber 3200824 2 Cylinder 3200842 1 Sun Counter Balance 6040410 1 Tilt Assembly Weldment 6040411 1 Vertical Slide Plate Weldment 6040412 1 Head Lift Frame Weldment
16
Steering Assembly
CS-2000 PARTS LIST
17
DRAWING # 4
Part Number Qty. Required Description
2502772 1 LH Ball Joint 2502773 1 RH Ball Joint 2502867 4 Bronze Bearing 2503325 4 Curb Saw Tire (6" Wide) 2503461 1 Tie Rod 2503496 1 Bearing 1 1/16 Inter/Outer 2503497 1 Bearing 1 3/8 Inner 2503498 1 Spindle TT Straight 2503499 1 Hub Studded 2503558 2 Curb Saw King Pin 2903195 5 Cone Nut 2903196 1 Spindle Nut 2903197 1 Spindle Washer 3200811 2 1/4 Flow Control 3200822 1 1 1/2 x 6 Steer Cylinder 3201344 1 Seal Double Lip 6040401 1 RH Steering Spindle Weldment 6040402 1 LH Steering Spindle Welment
18
Drive Assembly
CS-2000 PARTS LIST
19
DRAWING # 5
Part Number Qty. Required Description
2501948 1 Master Link 2502682 2 4" Tire/Wheel Assembly 2502711 1 Sprocket 2502781 1 Brake Pads 2502834 1 Taper Lock Bushing 2502858 1 Rear Axle 2502862 2 Wheel Hub 2502874 1 Sprocket 2502876 1 #60 Chain 2502890 2 PB Bearings 2503200 1 Auburn Gear Box 2503325 2 6" Tire/Wheel Assembly 2503427 1 Auburn Drive Mount 2503443 1 Trans Cable Mount 2503523 1 Sprocket 2601647 1 Motor 2901014 1 Stover Nut 2903183 5 Wheel Bolt 3200820 1 Mechanical Cali 3200826 1 Prince 16GPM Flow Valve 6040407 1 Chain Guard Weldment 6040466 1 Taper Bore Drive Sprocket
20
CS-2000 PARTS LIST
21
DRAWING # 6
Part Number Qty. Required Description
2502851 1 Fuel Cap 3200709 1 Sight Gauge with Therm 3200730 1 Filter Element 3200731 1 Tank Top Filter 3200812 1 Flow Control 3200823 2 Ball Valve 3200830 1 Low Pressure Valve 3200842 1 Sun Counter Balance 3200846 1 Locking Reservoir 3200848 1 Strainer 3200849 2 Zinga Suction 6040408 1 Hyd Tank 70 Gal Weldment 6040409 1 Diesel Fuel Tank Weldment
22
CS-2000 PARTS LIST
23
DRAWING # 7
Part Number Qty. Required Description
2601634 1 Right Hand Pump 2601639 1 Pump 2601669 1 Pump 3200724 1 Comp Line Filter 3200829 1 Pump Lever 5802245 1 78HP Curb Saw Engine
24
CS-2000 PARTS LIST
25
DRAWING # 8
Part Number Qty. Required Description
2601639 1 Pump 2601669 1 Tranny Pump 2601670 1 Blade Pump 3200724 1 Comp Line Filter 3200829 1 Pump Lever 5802244 1 98HP Curb Saw Engine
26
Dash Panel & Controls
CS-2000 PARTS LIST
27
DRAWING # 9
Part Number Qty. Required Description
2502763 1 9" Tower 2502764 1 Locking Lever Control 2502765 1 Brake Cable 2502766 1 Throatle Cable 2502767 1 Transmission Cable 2502768 1 Clevis 2502769 3 Clevis 2502770 1 Ball Joint 2502853 1 Throatle Level 2601671 1 Flow Meter 3200740 1 PSI Guage 3200821 1 Brake Lever 3200825 1 Control Valves 3200831 1 Hi Pressure Valve
28
CS-2000 PARTS LIST
293031
DRAWING # 10
Part Number Qty. Required Description
2501875 1 Mud Flap 2502774 1 Tank Pump 25 Gal 2502775 1 Seat 2504022 1 Replacement Cap for Watertank 6040400 1 Grinder Attach Weldment 6040403 1 Main Frame Weldment 6040404 1 Water Tank Shelf Weldment 6040416 1 Seat Mount Weldment 6040417 1 Water Bar Weldment
32
EQUIPMENT AND PARTS

WARRANTY

Diamond Products warrants all equipment manufactured by it against defects in workmanship or materials for a period of one (1) year from the date of shipment to Customer.
The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.
In no event shall Diamond Products be liable for consequential or incidental damages arising out of the failure of any Product to operate properly.
Integral units such as engines, electric motors, batteries, transmissions, etc., are excluded from this Warranty and are subject to the prime manufacturer’s warranty.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, AND ALL SUCH OTHER WARRANTIES ARE HEREBY DISCLAIMED.
333 Prospect Street, Elyria, Ohio 44035
(440) 323-4616 (800) 321-5336 • Fax (440) 323-8689
www.diamondproducts.com
Printed in U.S.A.
Loading...