Diamo Tracer150 Catalog 10 05 parts list

150CC DIAMO® TRACER

PARTS CATALOG

First Edition October 2005

Copyright © 2004-2005 LS MotorSports, LLC. Reproduction without written permission is completely forbidden.

1

The information and diagrams included in this catalog are the exclusive property of LS MotorSports, LLC
and may not be reproduced in any media without the express written consent of LS MotorSports, LLC.
For more information contact:

LS MotorSports, LLC
12505 Reed Rd, Suite 145
Sugar Land, TX 77478
281-277-6140

Copyright © 2004-2005 LS MotorSports, LLC. Reproduction without written permission is completely forbidden.

2

CONTENTS: PAGE DIAGRAM TITLE PAGE DIAGRAM TITLE

4 0 DOCUMENTS 22 16 FUEL TANK
5 1 HEADLIGHT 23 17 BATTERY
6 2 METER 24 18 AIR CLEANER
7 3 SWITCHES 25 19 EXHAUST MUFFLER
8 3A SWITCHES - '04 DRUM BRAKE 26 19A EXHAUST - '04

9 4 FRONT BRAKE MASTER CYLINDER 27 20 STAND
10 5 STEERING HANDLE 28 21 REAR CUSHION
11 6 FRONT COVER 29 22 REAR FENDER
12 7 FRONT LUGGAGE BOX 30 23 WINKERS
13 8 FLOOR PANEL 31 24 TAIL LIGHT
14 9 LUGGAGE CASE AND REAR COVER 32 25 WIRE HARNESS
15 10 STEERING STEM 33 26 FRAME BODY
16 11 FRONT BRAKE CALIPER 34 27 RR DISC BRAKE ASSY
17 12 FRONT WHEEL 35 28 RR WHEEL CONNECTING PLATE
18 13 CARRIER PLATE 36 29 FRONT FENDER
19 14 REAR WHEEL 37 29A FRONT FENDER - EARLY '05
20 14A REAR WHEEL - '04 RR DRUM BRAKE 38 30 REAR CARRIER
21 15 SEAT CUSHION

3

0. DOCUMENTS REF. No. PART NUMBER CODE DESCRIPTION Q'TY

A

1 05-022-0001 Owners Manual 1
2 05-022-0002 Parts Manual 1
3 05-022-0003 Service Manual (not available) 1
4 05-022-0004

larm Manual 1

4

1. HEADLIGHT

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1
2
3
4

05-022-0101 A2A001A5G5H0 Headlight Wiring Harness 1
05-022-0102 B15766A12018 Headlight bulb 12V 18W 2
05-022-0103 B15766A12003 Parking Light bulb 12V 3W 2
05-022-0104 A2A002A4G5H0 Headlight Assy 1

5

2. METER

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1
2
3

3A

4
5
6

05-022-0201 A1P001B4G5H0 Lens 1
05-022-0202 A1P002B4G5H0 Plate comp reflegting 1
05-022-0203 A1P005B4G5H0 Case assy 1

05-022-0203A Speedometer Assy 1

05-022-0204 B15766A12003 Bulb 5
05-022-0205 A3A020B6G5H0 Sub-wire harness 1
05-022-0206 A1A002A7G5H0 Speedometer cable 1

6

3. SWITCHES

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1

1A

2
3
4
5

6 05-022-0306 A3A046B1G5H0
7

8

9
10
11
12
13
14
15
16
17
18
19

05-022-0301 G6A003B4G5H0 Grip, L 1

05-022-0301A End Cap, Grip Chrome 2

05-022-0302 A3A041B1G5H0 Switch, Starting 1
05-022-0303 A3A043B1G5H0 Switch, High - Low Beam 1
05-022-0304 A3A045B1G5H0 Switch, Horn 1
05-022-0305 A3A044B1G5H0 Switch, Turn Signal 1

Sight Glass, FR Brake Master

Cylinder
05-022-0307 A3A040B1G5H0 Switch, Lighting 1
05-022-0308 G6A014B2G5H0 Throttle holder 1
05-022-0309 B70VVVV06020 Screw M6×20 1
05-022-0310 G6A002B4G5H0 Grip, Throttle R 1
05-022-0311 G6A015B2G5H0 Bracket Handle 1
05-022-0312 B70VVVV05020 Screw M5×20 1
05-022-0313 H3P002C1G5H0 Decorate Cover, Mirror Bolt 1
05-022-0314 H3A002A5G5H0 Mirror, R 1
05-022-0315 H3A001A5G5H0 Mirror, L 1
05-022-0316 G8A003A8G5H0 Throttle Cable 1
05-022-0317 H3P001C2G5H0 Bolt , Mirror 2
05-022-0318 A3A047B1G5H0 Switch, Engine Kill 1
05-022-0319 A3A048B1G5H0

Switch, Hazards

1

2

7

3A. SWITCHES - '04 REAR DRUM BRAKE

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1

1A

2
3
4
5

6 05-022-0306 A3A046B1G5H0
7

8

9
10
11
12
13
14
15
16
17
18
19
20
21

05-022-0301 G6A003B4G5H0 Grip, L 1

05-022-0301A End Cap, Grip Chrome 2

05-022-0302 A3A041B1G5H0 Switch, Starting 1
05-022-0303 A3A043B1G5H0 Switch, High - Low Beam 1
05-022-0304 A3A045B1G5H0 Switch, Horn 1
05-022-0305 A3A044B1G5H0 Switch, Turn Signal 1

Sight Glass, FR Brake Master

Cylinder
05-022-0307 A3A040B1G5H0 Switch, Lighting 1
05-022-0308 G6A014B2G5H0 Throttle holder 1
05-022-0309 B70VVVV06020 Screw M6×20 1
05-022-0310 G6A002B4G5H0 Grip, Throttle R 1
05-022-0311 G6A015B2G5H0 Bracket Handle 1
05-022-0312 B70VVVV05020 Screw M5×20 1
04-022-0313 G6P002A2G5H0 Screw Socket 1
04-022-0314 B6170VV05000 Nut M5 1
04-022-0315 G6P002B4G5H0 Handle, RR Brake 1
05-022-0316 G8A003A8G5H0 Throttle Cable 1
04-022-0317 G8A001A8G5H0 Cable, RR Drum Brake 1
05-022-0314 H3A002A5G5H0 Mirror, R 1
05-022-0317 H3P001C2G5H0 Bolt , Mirror 2
05-022-0315 H3A001A5G5H0 Mirror, L 1
05-022-0313 H3P002C1G5H0 Decorate Cover, Mirror Bolt 1

1

8

4. FRONT BRAKE MASTER CYLINDER

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1
2
3
4
5
6
7
8

9 05-022-0409 G7P011B3G5H0

05-022-0401 G7P002A4G5H0 Lever, Brake FR 1
05-022-0402 G7P008B1G5H0 Returning spring 1
05-022-0403 G7P010B2G5H0 Connecting socket 1
05-022-0404 B6187VV05000 Nut M5 1
05-022-0405 G7P003A2G5H0 Bolt, Brake Lever 1
05-022-0406 G7A001A3G5H0 Master Cylinder, Brake FR 1
05-022-0407 G7P004B2G5H0 Clamp, Master Cylinder 1
05-022-0408 B5787VV06022 Bolt M6×22 2

Spring, master cylinder of oil

pipe

2

9

5. STEERING HANDLE

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1 05-022-0501 H2P801B6G5H0

Steering Handle Cover, Painted 1

2 05-022-0502 H2P806B3G5H0
3 05-022-0503 J1P020C10000 Spring nut 4.2 2

4 05-022-0504 B845VVV42012 Tapping screw ST4.2×12 6
5 05-022-0505 B6187VV10000 Locked nut M10 1

6 05-022-0506 G6P004B1G5H0
7 05-022-0507 B6187VV10050 Six edge bolt M10×50 1
8 05-022-0508 H2P807B8G5H0

9 05-022-0509 G6A001A6G5H0 Steering Handle 1
10 05-022-0510 B845VVV48016 Tapping screw ST4.8×12 2
11 05-022-0511 H2P809C2G5H0 Oil rrbber L 1
12 05-022-0512 H2P802B6G5H0 Speedometer cover 1
13 05-022-0513 B818VVV05025 Screw M5×25 1
14 05-022-0514 H2P808C2G5H0 Oil rrbber R 1
15 05-022-0515 H2P810B8G5H0 Windscreen, Chrome 1
16

05-022-0516 H2P811B8G5H0 Plastic Rivnut, Windscreen 4

R Side Cover, Steering Handle
Cover, Painted

Locked washer comp handle
steering

L Side Cover, Steering Handle
Cover, Painted

1

1

1

10

6. FRONT COVER

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1 05-022-0601 H2P001B6G5H0 Front Headlight Cover, Painted 1

10

2

3

4

5

6

7

8

9

05-022-0602 B845VVV48012 Tapping screw ST4.8×12 2
05-022-0603 J2A002C1G5H0 Spring nut 6
05-022-0604 B845VVV48016 Tapping screw ST4.8×16 6
05-022-0605 H2P007B4G5H0 R Vent, Front Cover, Painted 1
05-022-0606 J2P002C1G5H0 Nut clip 2
05-022-0607 H2P008B4G5H0 L Vent, Front Cover, Painted 1
05-022-0608 H2P005B6G5H0 Fr Protecting Plate, Painted 1
05-022-0609 B818VVV06016 Screw-washer M6×16 2
05-022-0610 Relector, FR, Orange 2

11

7. FRONT LUGGAGE BOX

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1

2

3

4

5

6

7

8 05-022-0708 B818VVV05040 Stud screw with washer M5×40 1

05-022-0701 B845VVV42016 Tapping screw ST4.2×16 8
05-022-0702 H2P002B6G5H0 Lower Dash Cover 1
05-022-0703 B845VVV48016 Tapping screw ST4.8×16 2
05-022-0704 H2P004B3G5H0 Cover Frame Number 1
05-022-0705 H2P006B5G5H0 Glove Box Lid 1
05-022-0706 H2A021B3G5H0 Glove Box Lock 1
05-022-0707 H2P017C3G5H0 Helmet Hook 1

10
11

9

05-022-0709 B818VVV05000 Nut M5 1
05-022-0710 J2A002C10000 Spring nut ST4.2 2
05-022-0711 H2A017C3G5H0

Helmet Hook Seat

1

12

8. FLOOR PANEL

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1

2

3 05-022-0803 H2P015B6G5H0 Lower Frame Cover, R, Painted 1

4

5

6

7

8

9
10
11
12

05-022-0801 H2P014B6G5H0 Lower Frame Cover, L, Painted 1
05-022-0802 B818VVV06016 Screw M6×16 2

05-022-0804 H2P011B6G5H0 Floor Board 1
05-022-0805 J2A001C100000 Nut spring ST4.8 8
05-022-0806 B845VVV48016 Screw tapping ST4.8×16 16
05-022-0807 B845VVV48013 Screw tapping ST4.8×13 4
05-022-0808 H2P018C4G5H0 RR Footrest, R 1
05-022-0809 H2P012B5G5H0 Battery Cover 1
05-022-0810 H3P013C6G5H0 Floor Matt 1
05-022-0811 H2P016B5G5H0 L cover floor step - N/A 1
05-022-0812 H2P019C4G5H0 RR Footrest, L 1

13

9. LUGGAGE CASE & REAR COVER

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1 05-022-0901 H1P100B6G5H0 Luggage Compartment 1

2 05-022-0902 H2P021B6G5H0 Side Cover, R, Painted 1

3 05-022-0903 H2P020B6G5H0 Side Cover, L, Painted 1

4 05-022-0904 H2P024B4G5H0 RR Middle Plate, Painted 1

5 05-022-0905 H2P029B4G5H0 RR Small Plate, Painted 1

6 05-022-0906 H2P022B6G5H0

7 05-022-0907 H2P027B5G5H0 Small Plastic Plate R 1

8 05-022-0908 H2P026B5G5H0 Small Plastic Plate L 1

9 05-022-0909 H2P028B4G5H0
10 05-022-0910 B845VVV48012 Tapping screw ST4.8×12 3

11 05-022-0911 B845VVV48012 Tapping screw ST4.8×12 4
12 05-022-0912 B845VVV48016 Tapping screw ST4.8×16 7
13 05-022-0913 B845VVV48016 Tapping screw ST4.8×16 2
14 05-022-0914 J2A001C1G5H0 Tapping screw ST4.8 7
15 05-022-0915 B923VVV06000 Nut M6 4
16

05-022-0916 B5789VV06012 Six Edge Flange Bolt M6×12

FR Cover, Luggage
Compartment

Small Cover, Luggage
Compartment

1

1

2

14

10. STEERING STEM

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1 05-022-1001 G4A002A5G5H0 Steering Stem 1

2 05-022-1002 G4A004A6G5H0 FR Shock Assy, R 1

3 05-022-1003 G4A005A6G5H0 FR Shock Assy, L 1

4 05-022-1004 B818VVV06012 Screw M6×12 7

5 05-022-1005 B5789VV06012 Flange Bolt M6×12 1

6 05-022-1006 B5789VV10040 Flange Bolt M6×12 4

7 05-022-1007 G4A021C4G5H0 Retainer, FR Brake Hose 1

8 05-022-1008 G4P008C3G5H0 Nut clip M6 1
9A 05-022-1009A Headset Bearing Kit 1

9 05-022-1009 G4P005A2G5H0
10 05-022-1010 G4A007A2G5H0 Under Ball, Part of Kit 19
11 05-022-1011 G4P004A2G5H0

12 05-022-1012 G4P003A2G5H0
13 05-022-1013 G4A006A2G5H0 Upper Ball, Part of Kit 26
14 05-022-1014 G4P002A2G5H0
15 05-022-1015 J2P001C10000

Linder Cover Bearing Race,
Part of Kit

Upper Cover Bearing Race,
Part of Kit
Upper Cover Bearing Bowel,
Part of Kit

Under cover Bearing Bowel,
Part of Kit
Locked Nut, Part of Kit 1

1

1

1

1

15

11. FRONT BRAKE CALIPER

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1A

1

2

3

4

5

6

7

8

9
10
11
12
13
14

05-022-1101A FR Brake Caliper Assy 1

05-022-1101 G7P027B3G5H0 Washer 2
05-022-1102 G7A004A3G5H0 Bottom plate 2
05-022-1103 G7P007B2G5H0 Oil seal 2
05-022-1104 G7P015A2G5H0 Piston 1
05-022-1105 G7P019B2G5H0 Bolt 2
05-022-1106 G7P016B2G5H0 Spring 1
05-022-1107 G7A007A4G5H0 Cylinder Housing 1
05-022-1108 G7P026B1G5H0 Guide plate 1
05-022-1109 G7P022C1G5H0 Resulator plate 1
05-022-1110 G7P023C2G5H0 Clip 1
05-022-1111 G7P020A2G5H0 Pin 1
05-022-1112 G7P024C1G5H0 Protecting Cover 1
05-022-1113 G7P021C1G5H0 Bolt of Exhaust 1
05-022-1114 G7P028C1G5H0

Cover

1

16

12. FRONT WHEEL

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1

2

3

4

5

6

7

8

9

12A

10 05-022-1210 A1PG07B2G5H0

11

12
13
14

05-022-1201 G1P001A5G5H0 FR Wheel - Painted 1
05-022-1202 B2983VV11090 Tire 130/60-13 1
05-022-1203 B1796VVTR412 Valve Stem, Tire 1
05-022-1204 G7P501A4G5H0 FR Brake Disc 1
05-022-1205 G7P005A1G5H0 Bolt, FR Disc Brake 3
05-022-1206 G1P003C3G5H0 FR Wheel Axle Collar 1
05-022-1207 B276VVV63010 Bearing 630, FR Wheel 2
05-022-1208 G1A002C2G5H0 Dust seal 1
05-022-1209 G1P002B2G5H0 Collar, FR Wheel 1

05-022-1212A Speedometer Gear Assy 1

Speedometer Gear Ring, Part
of Assy

05-022-1211 A1A503B2G5H0

05-022-1212 A1A503B3G5H0
05-022-1213 G1P004A3G5H0 FR Wheel Axle 1

05-022-1214 B6177VV12125 FR Wheel Axle Nut 1

Gasket, Speedometer Gear,
Part of Assy
Speedometer Gear Box, Part of
Assy

1

1

1

17

13. CARRIER PLATE

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1 05-022-1301 F6P002C5G5H0

2

3

4

05-022-1302 F6P001C5G5H0 Carrier Plate 1
05-022-1303 B5787VV06012 Bolt flangeM6×12 8
05-022-1304 Bb5789vv08016 Bolt flangeM8×12 2

Outer Cover , Luggage ­Painted

1

18

14. REAR WHEEL

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1

05-022-1401 B16674V14125 RR Wheel Axle Nut 1

2

05-022-1402 G2P006A1G5H0 Collar, RR Wheel 1

3

05-022-1403 G2A011A1G5H0 Oil Seal 1

4

05-022-1404 B278VVV6301Z Bearing, RR Wheel 1

5

05-022-1405 G2P007A1G5H0 Collar 1, RR Wheel 2

6

05-022-1406 G2P008A1G5H0 Collar 2, RR Wheel 1

7

05-022-1407 G2A010A2G5H0 RR Wheel - Painted 1

8

05-022-1408 B2983VV13013 Tire, 130/60-13 1

9

05-022-1409 B1796VVTR412 Valve Stem, Tire

1

19

14A. REAR WHEEL - '04 RR DRUM BRAKE

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1

05-022-1408 B2983VV13013 Tire, 130/60-13 1

2

04-022-1402 G2A001A5G5H0 RR Wheel - Drum Brake 1

3

04-022-1403 B6184VV16150 Nut, M16x1.5 1

4

04-022-1404 G7A501A3G5H0 RR Brake Shoe 1 1

4A 04-022-1404A RR Brake Shoe Set 1

5

04-022-1405 G7P501A2G5H0 Spring 2

6

04-022-1406 G7P503A3G5H0 Cam, RR Brake 1

7

04-022-1407 G7A502A3G5H0 Arm, RR Brake Cable 1

8

04-022-1408 G7P504B2G5H0 Pin 1

9

04-022-1409 G7P505B2G5H0 Nut 1
10
11
12

04-022-1410 B5787VV16150 Bolt, M6x1.5 1

04-022-1411 G7A503A3G5H0 RR Brake Shoe 2 1

04-022-1412 B1796VVTR412 Valve Stem, Tire 1

20

15. SEAT CUSHION

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1A

1
2
3
4
5
6
7
8

05-022-1501A Seat Assy 1

05-022-1501 H1A300C3G5H0 Lock comp seat 1
05-022-1502 H1P302C1G5H0 Clip spring 1
05-022-1503 H1A301B2G5H0 Lock comp seat 1
05-022-1504 H1P201C3G5H0 Bracket comp seat 1
05-022-1505 G8A010C5G5H0 Cable comp seat lock 1
05-022-1506 H1A001B6G5H0 Seat 1
05-022-1507 B818VVV06014 Screw M6×14 2
05-022-1508 H1P300B3G5H0

Socket

1

21

16. FUEL TANK

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1
2
3
4
5
6
7
8

9
10
11

12 05-022-1612 E3P009C5G5H0
13 05-022-1613 E3P011C1G5H0 Cover, Fuel Line 1
14 05-022-1614 E3P012C1G5H0 Fuel Line, Pump to Carburetor 1

05-022-1601 E3A003B4G5H0 Fuel Sensor 1
05-022-1602 E3P020B3G5H0 Gasket, Fuel Sensor 1
05-022-1603 E3P021B3G5H0 Retainer, Fuel Sensor 1
05-022-1604 E3A001A5G5H0 Fuel Tank 1
05-022-1605 E3A002B3G5H0 Fuel Cap 1
05-022-1606 B5787VV06012 Bolt flange M6×12 2
05-022-1607 E3A005B2G5H0 Fuel Filter 1
05-022-1608 E3A004B2G5H0 Fuel Pump 1
05-022-1609 E3P006C5G5H0 Fuel Line, Filter to Pump 1
05-022-1610 E3P007C1G5H0 Hose Clamp 6
05-022-1611 E3P008C5G5H0 Fuel Line, Tank to Filter 1

Vacuum Line, Pump to
Carburetor

1

22

17. BATTERY

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1

2

3

4

05-022-1701 A3A008B4G5H0 Battery 1
05-022-1702 A3A018B5G5H0 Positive Cable 1
05-022-1703 A3A016B5G5H0 Ground Strap 1
05-022-1704 A3A029B5G5H0 Negative Cable 1

23

18. AIR CLEANER

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1A

1

2

3

4

5

6

7

8

9

05-022-1801A Air Cleaner Assy 1

05-022-1801 B845VVV42013 Screw tapping ST4.2×13 8
05-022-1802 E2A002B4G5H0 Dover air cleaner 1
05-022-1803 E2A006A3G5H0 Elevent comp 1
05-022-1804 E2A005B4G5H0 Air cleaner body 1
05-022-1805 E2A009B5G5H0 Tube outletm upper 1
05-022-1806 E2A010B5G5H0 Tube outlet , lower 1
05-022-1807 E2A011B5G5H0 Clip comp 1 1
05-022-1808 E2A012B5G5H0 Clip comp 2 1
05-022-1809 G5789VV06016 Bolt M6X16

3

24

19. EXHAUST MUFFLER

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1A 05-022-1901A Muffler Assy 1

1 05-022-1901 E1D100A6G5H0 Muffler Comp 1

2 05-022-1902 E1D200B3G5H0 Sound insulation canister 1

3 05-022-1903 E1D300B0G5H0 Muffler installation bush comp. 1

4 05-022-1904 E1P001A0G5H0 Nut M6 2

5 05-022-1905 E1P002B0G5H0 Spring 1

6 05-022-1906 E1P003B0G5H0

7 05-022-1907 E1P004C0G5H0

8 05-022-1908 E1D005B0G5H0 Gasket, Exhaust to Cylinder 1

9 05-022-1909 B5789VV08035 Bolt M8X35 1
10 05-022-1910 B93VVVV08000 Spring washer 8 1
11 05-022-1911 B16674V08020 Bolt M8X20 1

Metal ring , Sound insulation
canister
Rubble ring , Sound insulation
canister

1

2

25

19A. EXHAUST MUFFLER - '04

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1 04-022-1901 E1P006B2G5H0 Exhaust Gasket 1

2 04-022-1902 E1P002B2G5H0 Cap Nut M6 1

3 04-022-1903 E1A001A6G5H0 Muffler 1

4 04-022-1904 B5787VV10055 Bolt, M10x55 2

5 04-022-1905 B95VVVV00006 Washer, M6 1

6 04-022-1906 B93VVVV00006 Spring Washer, M6 1

7 04-022-1907 B5787VV06010 Bolt, M6x10 2

8 04-022-1908 E1P003B4G5H0 Protecting Plate 1

26

20. STAND

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1

2

3

4

5

6

7

8

9
10

05-022-2001 F2A001B5G5H0 Main Stand 1
05-022-2002 B6187VV06000 Nut M6 4
05-022-2003 F2P001C2G5H0 Damper rubber sprcket 1
05-022-2004 B5787VV06025 Bolt flange M6×25 1
05-022-2005 B5787VV10025 Bolt flange M10×26 2
05-022-2006 F2P002B2G5H0 Collar frame 2
05-022-2007 F2A501B4G5H0 Side comp stand 1
05-022-2008 F2P501B3G5H0 Side stand comp spring 1
05-022-2009 F2P502B3G5H0 Bolt comp side stand M10 1
05-022-2010 F2P003B3G5H0 Spring comp frame 1

27

21. REAR CUSHION

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1

2

3

4

5

05-022-2101 G5A001A5G5H0 Cushion assy Rr 1
05-022-2102 G5P004B2G5H0 Bush rubber 1
05-022-2103 G5P003B2G5H0 Collar rubber bush 1
05-022-2104 B5787VV10040 Bolt flange M10×40 1
05-022-2105 B5787VV08030 Bolt flange M8×30 1

28

22. REAR FENDER

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1

2

3

4

5

6

7

8

9
10
11
12

05-022-2201 H2P041B5G5H0 Rr fender 1
05-022-2202 H2P042B5G5H0 Rr wheel Fender 1
05-022-2203 H2P044B3G5H0 Left plate, Rr wheel Fender 1
05-022-2204 H2P045B3G5H0 Right plate,Rr wheel Fender 1
05-022-2205 A2A020A3G5H0 Refelector L,R 2
05-022-2206 H2P043B4G5H0 Gasket comp License 1
05-022-2207 A2A021A3G5H0 Rr Refelector 1
05-022-2208 B6187VV05000 Flange Nut M5 3
05-022-2209 B5789VV08016 Bolt M8×16 2
05-022-2210 B845VVV48016 Tapping screw STST4.8×16 2
05-022-2211 B5789VV06012 Bolt M6×12 3
05-022-2212 B5789VV10045 Bolt M10×45 1

29

23. WINKERS

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1

2

3

4

5

6

7

05-022-2301 A2A003A4G5H0 Winker comp L,Fr 1
05-022-2302 A2A004A4G5H0 Winker comp R,Fr 1
05-022-2303 A2A023B4G5H0 Light Holder 1
05-022-2304 B15766A12005 Bulb 12V 5W 1
05-022-2305 A2A022B4G5H0 Bulb Bowel 1
05-022-2306 A2A021B4G5H0 Bulb case 1
05-022-2307 B845VVV42016 Tapping screw ST4.2×16 2

30

24. TAIL LIGHT

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1

2

3

4

5

6

7

8

05-022-2401 A2A002A5G5H0 Rr Light comp 1
05-022-2402 A2P071B5G5H0 Rr Light cover 1
05-022-2403 A2P073B4G5H0 cover comp winker L,Rr 1
05-022-2404 A2P074B4G5H0 cover comp winker R,Rr 1
05-022-2405 A2A071B5G5H0 Rr Tail Light Holder 1
05-022-2406 B15766A12005 Bulb 12V 5W 1
05-022-2407 B15766A12105 Bulb 12V 10/5W 3
05-022-2408 B845VVV42016 Tapping screw ST4.2×16 2

31

25. WIRE HARNESS

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1

2

3

4

5

6

7

8

9

05-022-2501 A3A001B8G5H0 Wire Harness 1
05-022-2502 A3A005B3G5H0 Horn 1
05-022-2503 A3A006B3G5H0 Ignition Coil 1
05-022-2504 A3A009B3G5H0 Regulator 1
05-022-2505 A3A007B3G5H0 Starter Relay 1
05-022-2506 A3A014B2G5H0 CDI Unit 1
05-022-2507 A3A004B3G5H0 Turn Signal Relay 1
05-022-2508 A3A003B4G5H0 Ignition Switch Lock Set 1
05-022-2509 A3A033B2G5H1 Switch, Side Stand Kill 1

32

26. FRAME BODY

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1

2

3

4

5

6

7

8

9
10
11
12

05-022-2601 F1A001A8G5H0 Frame Body 1
05-022-2602 F5A001A5G5H0 Engine Suspension Bracket 1
05-022-2603 F0P001C4G5H0 Stay, Fuel Tank 1
05-022-2604 F0A001C6G5H0 Gasket, Frame L 1
05-022-2605 F0A002C6G5H0 Gasket, Frame R 1
05-022-2606 H2P003C5G5H0 Frame Body Fender 1
05-022-2607 F2A801B4G5H0 Gasket, Head Light 1
05-022-2608 B5789VV08012 Flange Bolt M8×12 4
05-022-2609 B5787VV10055 Flange Bolt M10×55 2
05-022-2610 B5787VV10185 Flange Bolt M10×185 1
05-022-2611 B5787VV10125 Flange Bolt M10 1
05-022-2612 B5789VV06010 Flange Bolt M6×10 10

33

27. REAR DISC BRAKE ASSY

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1

2

3

4 05-022-2704 G7P204A1G5H0

5

6

7

8

9
10
11
12
13

12A

14
15
16
17
18
19
20
21
22
23
24

05-022-2701 G7P201A3G5H0 Disc, RR Brake 1
05-022-2702 G7P202A1G5H0 Lever, RR Brake 1
05-022-2703 G7P203A1G5H0 Bolt, RR Brake Lever 1

Clamp, RR Brake Master

Cylinder
05-022-2705 G7P205A3G5H0 Bolt, RR Disc 3
05-022-2706 G7P206A1G5H0 Bolt M10 X 1.25X22 2
05-022-2707 G7P207A1G5H0 Bracket, RR Brake Caliper 1
05-022-2708 G7P208A1G5H0 Retainer, RR Brake Hose 1
05-022-2709 G7A210A1G5H0 Master Cylinder, RR Brake 1
05-022-2710 G7A220A1G5H0 Caliper, RR Brake 1
05-022-2711 G7D230A7G5H0 Hose, RR Brake 1
05-022-2712 G7D240A1G5H0 Brake Shoe, RR 1 1
05-022-2713 G7D250A1G5H0 Brake Shoe, RR 2 1

05-022-2712A Brake Shoe Set 1

05-022-2714 G7D260A1G5H0 ABS Valve 1
05-022-2715 G7D270B1G5H0 Switch, RR Brake 1
05-022-2716 G7D280A1G5H0 Washer, RR Brake Hose 4
05-022-2717 B16674V06025 FLANGE BOLT M6×25 2
05-022-2718 B5789VV08030 Bolt M8X30 2
05-022-2719 B6184VV06000 Nut M6 1
05-022-2720 B6170VV06000 Nut M6 1
05-022-2721 G7P209A1G5H0 Bolt M6X28 1
05-022-2722 G7P210A1G5H0 Bracket , Brake Hose 1
05-022-2723 B5789VV08030 Bolt M6x12 1
05-022-2724 G7P211A1G5H0 Protective Cover, Brake Hose 2

1

28. REAR WHEEL CONNECTION PLATE

34

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1A 05-022-2801A

1 05-022-2801 F7D100A3G5H0
2

3
4
5
6
7

05-022-2802 F7D200A1G5H0 Rubber Bushing 1
05-022-2803 F7D300A2G5H0 Oil Seal 2
05-022-2804 B893AVV00040 Circlip 2
05-022-2805 B278VVV6203Z BEARING 6203Z 2
05-022-2806 B5789VV10055 Bolt M10X1.25X55 1
05-022-2807 B5789VV10070 Bolt M10X1.25X70 1

Rear Wheel Mounting Bracket

Assy, Disc Brake

Rear Wheel Mounting Bracket,

Disc Brake

1

35

29. FRONT FENDER

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1A 05-022-2901A FR Fender Assy - painted 1

1
2
3

05-022-2901 H2P901B5G5H0 FR Section, FR Fender 1
05-022-2902 H2P902B5G5H0 RR Section, RR Fender 1
05-022-2903 G4P009C3G5H0 Retainer, Speedometer Cable 1

36

29A. FRONT FENDER - EARLY 05 1PC

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1 05-022-2901B Bolt, 4.8x13 1
2
3
4
5

05-022-2902B Washer 1

N/A 1

05-022-2904B

H2P061B5G5C0

FR Fender 1

N/A

37

30. REAR CARRIER

REF. No. PART NUMBER CODE DESCRIPTION Q'TY

1A 05-022-3001A Rear Carrier Assy 1

1

2
3
4
5
6

05-022-3001 H3A100C4G5H0 Rear Carrier 1
05-022-3002
05-022-3003 B5781VV08040 Bolt M8CX40 4

05-022-3004 H0P014C1G5B0 Installation plate 4
05-022-3005 B971VVV08000 Washer 8 4
05-022-3006 B6170VV08000 Nut M8 4

H3P001C1G5H1

Mounting Bracket, Rear Carrier 2

38