Diamo ATV Lightning Catalog V08.08 parts list

DIAMO® Lightning

PARTS CATALOG

Third Edition August 2008

Copyright © 2004-2008 LS MotorSports, LLC. Reproduction without written permission is completely forbidden.

1

The information and diagrams included in this catalog are the exclusive property of LS MotorSports, LL

C

and may not be reproduced in any media without the express written consent of LS MotorSports, LLC.
For more information contact:

LS MotorSports, LLC
10215 S Sam Houston Parkway W
Houston, TX 77071
281-277-6140

Information contained in this publication is subject to change without notice.

For the most up to date information please contact DIAMO USA or an Authorized Dealer

Copyright © 2004-2008 LS MotorSports, LLC. Reproduction without written permission is completely forbidden.

2

CONTENTS

PAGE TITLE

4 DOCUMENTS
5 CYLINDER HEAD
6 CYLINDER HEAD COVER
7 CAMSHAFT, VALVE
8 CAM CHAIN, TENSIONER

9 RGT CRANKCASE COVER
10 CLUTCH
11 LEFT CRANKCASE COVER
12 CRANKCASE & OIL PUMP
13 CRANKSHAFT, PISTON
14 TRANSMISSION
15 GEARSHIFT DRUM
16 GENERATOR
17 STARTER CLUTCH
18 STARTER MOTOR
19 CARBURETOR
20 EXHAUST
21 BLANK
22 REAR CRANKCASE COVER
23 FRAME
24 FRONT FENDER
25 REAR FENDER
26 REAR ARM
27 REAR DIFFERENTIAL
28 REAR SUSPENSION
29 STEERING
30 FRONT SUSPENSION
31 FUEL TANK
32 SEAT
33 FRONT WHEEL
34 REAR WHEEL

3

CONTENTS CONT.

PAGE TITLE

35 HANDLEBAR AND CABLES
36 FOOTREST
37 GUARD
38 HEADLIGHT
39 HANDLE SWITCH
40 ELECTRICAL 1
41 ELECTRICAL 2
42 REAR LAMP
43 WIRE HARNESS
44 MISC

4

Documents Fig. 00

REF # PART # CODE DESCRIPTION

1 06-036-0001 Owners Manual

2 06-036-0002 Parts Catalog CD

3 06-036-0003 Service Manual CD

5

Cylinder Head Fig. 01

REF # PART # CODE DESCRIPTION

1 06-036-0101 102110 Cylinder

2 06-036-0102 102199 Gasket, Cylinder Base

3 06-036-0103 102210 Cylinder Head

4 06-036-0104 104393 Stud M6 x 40

5 06-036-0105 102299 Gasket, Head

6 06-036-0106 520623-DL Bolt M6 x 23

7 06-036-0107 102192 Sleeve

8 06-036-0108 102193 Bush 11.5 x 14.8 x 1.8

9 06-036-0109 102189 O-Ring 9 x 11.7 x 1.5
10 06-036-0110 102194 O-Ring 14.5 x 18.5 x 2.4
11 06-036-0111 102195 O-Ring 11.5 x 15.7 x 2.4
12 06-036-0112 T41100-008120 Pin 8 x 12
13 06-036-0113 T41100-008140 Pin 8 x 14

6

Cylinder Head Cover Fig. 02

REF # PART # CODE DESCRIPTION

1 06-036-0201 102231 Cover, Cylinder Head

2 06-036-0202 102252 R Cover, Cylinder Head

3 06-036-0203 102251 L Cover, Cylinder Head

4 06-036-0204 102294 Inspection Valve Cover

5 06-036-0205 102249 Gasket, Cylinder Head Cover

6 06-036-0206 102259 Gasket, R Cover

7 06-036-0207 102258 Gasket, L Cover

8 06-036-0208 113199 Joint, Carburetor

9 06-036-0209 113611 Intake Manifold
10 06-036-0210 113614 Gasket, Intake Manifold
11 06-036-0211 T22134-061320 Washer 6
12 06-036-0212 T21841-061320 Washer 6
13 06-036-0213 T21904-061212 Washer 6
14 06-036-0214 T51120-320308 O-Ring 30.8 x 3.8
15 06-036-0215 T51120-240025 O-Ring 25 x 2.4
16 06-036-0216 S60625-DL Bolt M6 x 25
17 06-036-0217 S60632-DL Bolt M6 x 32
18 06-036-0218 T15218-106000 Cap Nut M6
19 06-036-0219 T11217-006110 Bolt M6 x 110
20 06-036-0220 SB0620-DL Bolt M6 x 20
21 06-036-0221 305300 Spark Plug

7

Camshaft Valve Fig. 03

REF # PART # CODE DESCRIPTION

1 06-036-0301 104399 Seal, Valve Stem

2 06-036-0302 104110 Camshaft

3 06-036-0303 104411 Arm, Valve Rocker Assy

4 06-036-0304 104427 Shaft, Rocker

5 06-036-0305 104311 Valve, Intake

6 06-036-0306 104312 Valve, Exhaust

7 06-036-0307 104322 Spring, Valve Outer

8 06-036-0308 104321 Spring, Valve Inner

9 06-036-0309 104395 Retainer, Valve Spring
10 06-036-0310 104396 Seat, Valve Spring
11 06-036-0311 104398 Valve Cotter
12 06-036-0312 102280 Caging Plate Comp

8

Cam Chain Tensioner Fig. 04

REF # PART # CODE DESCRIPTION

1 06-036-0401 101431 Timing Drive Sprocket

2 06-036-0402 104141 Sprocket Chain (84H)

3 06-036-0403 104250 Chain Adjusting Set

4 06-036-0404 104296 Chain Roller

5 06-036-0405 104295 Pin

6 06-036-0406 104299 Spring (40.7)

7 06-036-0407 104240 Chain Tensioner Set

8 06-036-0408 104297 Guide Chain Roller Set

9 06-036-0409 104298 Guide Chain Roller Pin
10 06-036-0410 105199 Sprocket Oil Pump
11 06-036-0411 105196 Shaft, Sprocket, Oil Pump
12 06-036-0412 104233 Sealing Plug M14 x 1.5
13 06-036-0413 104132 Bolt M5 x 12
14 06-036-0414 104234 Washer
15 06-036-0415 T21904-8E1515 Washer 8.5 x 15 x 1.5

9

Right Crankcase Cover Fig. 05

REF # PART # CODE DESCRIPTION

1 06-036-0501 101411 Cover Comp. T. Crankcase

2 06-036-0502 101499 Gasket R Cover

3 06-036-0503 101412 Cover

4 06-036-0504 106254 Bolt, Clutch Adjusting

5 06-036-0505 106370 Lifting Rod, Clutch

6 06-036-0506 T51110-180075 O-Ring 7.5 x 1.8

7 06-036-0507 T21001-081410 Washer 8

8 06-036-0508 M10800-DL Nut M8

9 06-036-0509 105301 Dipstick
10 06-036-0510 T51110-350180 O-Ring 18 x 3.5
11 06-036-0511 SB0640-DL Bolt M6 x 40
12 06-036-0512 SB0665-DL Bolt M6 x 65
13 06-036-0513 SB0680-DL Bolt M6 x 80
14 06-036-0514 SB0616-DL Bolt M6 x 16
15 06-036-0515 T41100-008120 Pin 8 x 12
16 06-036-0516 102232 Inspection Hole, Oil Level

10

Clutch Fig. 06

REF # PART # CODE DESCRIPTION

1 06-036-0601 106000 Clutch Comp

2 06-036-0602 106234 Friction Plate (A)

3 06-036-0603 106233 Friction Plate (B)

4 06-036-0604 106287 Down Plate

5 06-036-0605 106286 Up Plate

6 06-036-0606 106289 Plate, Clutch

7 06-036-0607 106288 Gasket

8 06-036-0608 106109 Bush

9 06-036-0609 106283 Washer
10 06-036-0610 106380 Camdisc, Clutch
11 06-036-0611 106296 Nut M14
12 06-036-0612 T23822-140000 Washer Thurse 14
13 06-036-0613 106295-140000 Washer Lock 14
14 06-036-0614 D30510-BE Bolt M5 x 10
15 06-036-0615 C0-6000 Bearing 6000
16 06-036-0616 106211 Primary Driven Gear Comp
17 06-036-0617 106293 Spring Fluid Tube
18 06-036-0618 106292 Flicid Tube
19 06-036-0619 106101 Primary Drive Gear 18
20 06-036-0620 106216 Circlip

11

Left Crankcase Cover Fig. 07

REF # PART # CODE DESCRIPTION

1 06-036-0701 101311 Front L Crankcase Cover

2 06-036-0702 101329 Left Cover Gasket

3 06-036-0703 101315 Clamp

4 06-036-0704 101313 Cap B

5 06-036-0705 101312 Cap A

6 06-036-0706 T41100-008120 Dowel Pin 8 x 12

7 06-036-0707 T51120-250138 O-Ring 13.8 x 2.5

8 06-036-0708 SB0616-CZ Flange Bolt M6 x 16

9 06-036-0709 SB0628-DL Flange Bolt M6 x 28
10 06-036-0710 SB0632-DL Flange Bolt M6 x 32
11 06-036-0711 SB0650-DL Flange Bolt M6 x 50
12 06-036-0712 SB0670-DL Flange Bolt M6 x 70
13 06-036-0713 SB0612-DL Flange Bolt M6 x 12

12

Crankcase & Oil Pump Fig. 08

REF # PART # CODE DESCRIPTION

1 06-036-0801 101210 Right Crankcase Block

2 06-036-0802 101199 Gasket Crankcase

3 06-036-0803 101110 Left Crankcase Block

4 06-036-0804 105100 Oil Pump Assy

5 06-036-0805 105198 Oil Pump Gasket

6 06-036-0806 105197 Sleeve

7 06-036-0807 105211 Oil Set

8 06-036-0808 105401 Air Pipe

9 06-036-0809 101198 Clamp
10 06-036-0810 101193 Bolt A, Cylinder Stud
11 06-036-0811 101194 Bolt B, Cylinder Stud
12 06-036-0812 T21904-122015 Washer 12
13 06-036-0813 T41100-010140 Dowel Pin 10 x 14
14 06-036-1814 105099 Drain Plug M12
15 06-036-1815 D20616-CZ Screw M6 x 16
16 06-036-1816 D20622-CZ Screw M6 x 22
17 06-036-1817 SB0650-DL Bolt M6 x 50
18 06-036-1818 SB0660-DL Bolt M6 x 60
19 06-036-1819 SB0665-DL Bolt M6 x 65
20 06-036-1820 377200 Gear Indicator

13

Crankshaft Piston Fig. 09

REF # PART # CODE DESCRIPTION

1 06-036-0901 103200 Crankshaft Comp

2 06-036-0902 103120 Piston Ring (1)

3 06-036-0903 103101 Piston

4 06-036-0904 103111 Piston Pin

5 06-036-0905 103115 Clip Piston Pin

6 06-036-0906 103216 Key

14

Transmission Fig. 10

REF # PART # CODE DESCRIPTION

1 06-036-1001 107200 Driven Sub-Shaft Comp

2 06-036-1002 107100 Driven Shaft Comp

3 06-036-1003 10299 Oil Seal

4 06-036-1004 CO-6203 Bearing 6203

5 06-036-1005 CO-6201 Bearing 6201

6 06-036-1006 CO-6001 Bearing 6001

7 06-036-1007 107398 Idler Wheel Shaft Plate

8 06-036-1008 107397 Idler Pin

9 06-036-1009 107382 Idler Wheel
10 06-036-1010 107399 Idler Wheel Shaft
11 06-036-1011 S60620-BZ Bolt M6 x 2
12 06-036-1012 T41100-008120 Pin

15

Gearshift Drum Fig. 11

REF # PART # CODE DESCRIPTION

1 06-036-1101 108100 Shaft Cam Arle Assy

2 06-036-1102 108150 Plate Gear Shift

3 06-036-1103 108199 Spring, Gearshift Plate Return

4 06-036-1104 108210 Arm Comp, Gearshift

5 06-036-1105 108196 Bolt

6 06-036-1106 108298 Oil Seal 11.6 x 24 x 10

7 06-036-1107 377210 Rotor, Gear Switch

8 06-036-1108 D00616-YH Bolt M6 x 16

9 06-036-1109 377104 Locate Plate
10 06-036-1110 S60616-CZ Bolt M6 x 16
11 06-036-1111 201101 Lever Assy, Gear Shift
12 06-036-1112 201102 Rubber
13 06-036-1113 S60620-DL Bolt M6 x 2

16

Generator Fig. 12

REF # PART # CODE DESCRIPTION

1 06-036-1201 375100 Rotor Assy

2 06-036-1202 375200 Base Assy

3 06-036-1203 103299 Flange Nut M10

4 06-036-1204 SB0616-DL Flange Bolt M6 x 16

17

Starting Clutch Fig. 13

REF # PART # CODE DESCRIPTION

1 06-036-1301 101191 Disc Insulator

2 06-036-1302 109250 Chain, Start 62T

3 06-036-1303 104232 Guide, Start Chain

4 06-036-1304 104230 Guard, Start Chain

5 06-036-1305 109290 Plate, Start Chain

6 06-036-1306 109299 Compression Plate, Sprocket

7 06-036-1307 109110 Case Comp, Start Clutch

8 06-036-1308 101188 Seal Ring 30 x 40 x 4.5

9 06-036-1309 375299 Seal Ring 18.9 x 30 x 5
10 06-036-1310 101189 O-Ring 107 x 2
11 06-036-1311 375299 O-Ring 5.7 x 1.9
12 06-036-1312 D30616-CZ Screw M6 x 16
13 06-036-1313 SB0612-DC Screw M6 x 12

18

Starting Motor Fig. 14

REF # PART # CODE DESCRIPTION

1 06-036-1401 376000 Starting Motor Assy.

2 06-036-1402 SB0650-DL Bolt M6 x 50

19

Carburetor Fig. 15

REF # PART # CODE DESCRIPTION

1 06-036-1501 113100 Carburetor Assy

2 06-036-1502 115005 Joint, Air Cleaner 1

3 06-036-1503 115400 Clamp, Hose

20

Exhaust Muffler Fig. 16

REF # PART # CODE DESCRIPTION

1 06-036-1601 117000 Muffler

2 06-036-1602 117005 Inner Pipe, Muffler

3 06-036-1603 117073 Gasket, Exhaust Pipe

4 06-036-1604 GB56-89 Nut, Flange M6

5 06-036-1605 SA0816 Bolt, Flange M8 x 16

6 06-036-1606 Q20800 Washer, Plate 8

21

Fig. 17

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22

Rear Crankcase Cover Fig. 18

REF # PART # CODE DESCRIPTION

1 06-036-1801 204104 Cover, Rear Crankcase

2 06-036-1802 204105 Crankcase, Rear

3 06-036-1803 C0-6205 Bearing 6205

4 06-036-1804 24101 Drive Gear

5 06-036-1805 T35821-023080 Circlip 23

6 06-036-1806 GB/T62105832-8.1-2000 Oil Seal 25 x 35 x 15

7 06-036-1807 T36821-005080 Circlip 55

8 06-036-1808 SB0625 Bolt, Flange M6 x 25

9 06-036-1809 SB0618 Bolt M6 x 18
10 06-036-1810 S60618 Bolt M6 x 18
11 06-036-1811 911110 Hose
12 06-036-1812 H40612 Plug, Straight Screw M6 x 12
13 06-036-1813 H40810 Plug, Oil M8 x 10
14 06-036-1814 C0-6202 Bearing B6202
15 06-036-1815 A21700 Circlip 17
16 06-036-1816 204102 Gear, Final Driven
17 06-036-1817 204103 Axle, Drive
18 06-036-1818 T21000-172503 Washer 17
19 06-036-1819 C0-16004 Bearing 16004
20 06-036-1820 204109 Ring
21 06-036-1821 GB/T62105832-8.1-2000 Oil Seal 20 x 35 x 5
22 06-036-1822 101311 Outer Cover RR Crankcase

23

Frame Fig. 19

REF # PART # CODE DESCRIPTION

1 06-036-1901 500101 Frame Comp

2 06-036-1902 SA08B5 Bolt, Flange M8 x 115

3 06-036-1903 M60800 Nut, Self Locking M8

4 06-036-1904 501168 Nipple, Grease

5 06-036-1905 501167 Bush

6 06-036-1906 501169 Bush

7 06-036-1907 912205 Bush

8 06-036-1908 906212 Pipe

24

Front Fender Fig. 20

REF # PART # CODE DESCRIPTION

1 06-036-2001 806100 Front Fender Comp.

2 06-036-2002 115300 Pilot, Air Cleaner

3 06-036-2003 115006 Plate

4 06-036-2004 115301 Plate, Element

5 06-036-2005 115008 Guide

6 06-036-2006 G04016 Screw, Tapping M4 x 16

7 06-036-2007 Q20500 Washer 5

8 06-036-2008 115009 Plug

9 06-036-2009 115011 Hook
10 06-036-2010 115010 Cap, Cleaner Case 1
11 06-036-2011 115007 Seal
12 06-036-2012 SB0616 Bolt M6 x 16
13 06-036-2013 SB0616 Bolt, With Washer M6 x 16
14 06-036-2014 TE4123-051619 Nut, Spring M5
15 06-036-2015 810000 Front Cover
16 06-036-2016 D10512 Bolt, Hexagon Socket Head
17 06-036-2017 803400 Cover, Top
18 06-036-2018 911107 Rivet
19 06-036-2019 806073 Stay, Fender 1
20 06-036-2020 SA0612 Bolt, Flange M6 x 12
21 06-036-2021 D10518 Screw, Binding M5 x 18
22 06-036-2022 MC0500 Nut, Self-Locking M5
23 06-036-2023 115073 Duct

25

Rear Fender Fig. 21

REF # PART # CODE DESCRIPTION

1 06-036-2101 303273 Damper

2 06-036-2102 807100 Rear Fender Comp.

3 06-036-2103 815273 Stay, Fender 1

4 06-036-2104 815274 Stay, Fender 2

5 06-036-2105 815277 Grommet

6 06-036-2106 SA0812 Bolt, Flange M8 x 12

7 06-036-2107 SB0616 Bolt, With Washer M6 x 16

26

Rear Arm Fig. 22

REF # PART # CODE DESCRIPTION

1 06-036-2201 508100 Rear Fork Comp.

2 06-036-2202 912104 Axle, Rear Fork

3 06-036-2203 508050 Washer, Plate

4 06-036-2204 508051 Boot, Rubber

5 06-036-2205 508052 Clamp, Hose

6 06-036-2206 MC1000 Nut, Self-Locking M10

7 06-036-2207 206171 Protecting Rack

8 06-036-2208 SA0814 Bolt, Flange M8 x 14

27

Rear Differential Fig. 23

REF # PART # CODE DESCRIPTION

1 06-036-2301 204205 Housing, Drive Shaft

2 06-036-2302 204206 Breather

3 06-036-2303 204201 Hose (L1200)

4 06-036-2304 204002 Coupling, Gear

5 06-036-2305 T21900-14 Plug, Straight Screw 14

6 06-036-2306 SB1418-7 Gasket M14 x 1.5 x 18

7 06-036-2307 204209 Dipstick

8 06-036-2308 T51110-100014 O-Ring 14

9 06-036-2309 20420110 Drive Pinion Comp
10 06-036-2310 204210 Spacer
11 06-036-2311 T51110-130043 O-Ring 130
12 06-036-2312 204221 Oil Seal
13 06-036-2313 C0-6303RS Bearing B6303RS
14 06-036-2314 204212 Nut
15 06-036-2315 204204 Rear Axle
16 06-036-2316 C0-6006 Bearing 6006
17 06-036-2317 204222 Oil Seal
18 06-036-2318 204224 O-Ring
19 06-036-2319 SB0616 Bolt, Flange M6 x 16
20 06-036-2320 204002 Drive Shaft
21 06-036-2321 204700 Universal Joint
22 06-036-2322 S50823 Bolt M8 x 60
23 06-036-2323 Q00800 Washer, Spring 8
24 06-036-2324 204202 Driven Gear

28

Rear Suspension Fig. 24

REF # PART # CODE DESCRIPTION

1 06-036-2401 506100 Shock Absorber Assy, Rear

2 06-036-2402 SA1048 Bolt, Flange M10 x 48

3 06-036-2403 MC1000 Nut, Self-Locking M10

29

Steering Fig. 25

REF # PART # CODE DESCRIPTION

1 06-036-2501 611200 Column, Steering

2 06-036-2502 611002 Holder, Handle Under

3 06-036-2503 611001 Holder, Handle

4 06-036-2504 SA0855 Bolt, Flange M8 x 55

5 06-036-2505 611018 Plane Bearing, Steering

6 06-036-2506 611019 Oil Seal

7 06-036-2507 611015 Bracket, Steering Loeer

8 06-036-2508 611017 Bolt

9 06-036-2509 611016 Washer, Lock 1
10 06-036-2510 611021 Collar
11 06-036-2511 Q51000 Washer, Plate 10
12 06-036-2512 MC1000 Nut, Self-Locking M10
13 06-036-2513 X02020 Cotter-Pin 2 x 10
14 06-036-2514 611500 Linkage Comp
15 06-036-2515 611501 Tire Rod
16 06-036-2516 611502 Linkage, Tire Rod (Inner)
17 06-036-2517 611503 Linkage, Tire Rod (Outer)

30

Front Suspension Fig. 26

REF # PART # CODE DESCRIPTION

1 06-036-2601 525200-0010010 Left Lower Arm Comp

2 06-036-2602 525300-0010010 Right Lower Arm Comp

3 06-036-2603 S51270 Bolt M12 x 70

4 06-036-2604 MC1200 Nut, Self-Locking M12

5 06-036-2605 505100-0030010 Shock Absorber Assy

6 06-036-2606 SA1040 Bolt, Flange M10 x 40

7 06-036-2607 MC1000 Nut, Self-Locking M10

8 06-036-2608 SA1243 Bolt, Flange M12 x 43

9 06-036-2609 MC1200 Nut, Self-Locking M12
10 06-036-2610 525400-0010010 Steering Knuckle Assy, Right
11 06-036-2611 525400-0010010 Steering Knuckle Assy, Left
12 06-036-2612 S51270-6 Bolt M12 x 70 x 1.25
13 06-036-2613 ME1200-6 Nut Castle M12 x 1.25
14 06-036-2614 X02020 Cotter-Pin

31

Fuel Tank Fig. 27

REF # PART # CODE DESCRIPTION

1 06-036-2701 801500 Fuel Tank Assy.

2 06-036-2702 804000 Cap Assy.

3 06-036-2703 911110 Hose (L340)

4 06-036-2704 801084 Grommet

5 06-036-2705 801084 Grommet

6 06-036-2706 912219 Bush

7 06-036-2707 H10630 Bolt M6 x 30

8 06-036-2708 Q10600 Washer, Plate 6

9 06-036-2709 803000 Fuel Cock Comp
10 06-036-2710 H10616 Screw M6 x 16
11 06-036-2711 801086 Hose (L145)
12 06-036-2712 801088 Clip
13 06-036-2713 905012 Damper, Locating 1
14 06-036-2714 905003 Damper

32

Seat Fig. 28

REF # PART # CODE DESCRIPTION

1 06-036-2801 701000 Single Seat Assy.

33

Front Wheel Fig. 29

REF # PART # CODE DESCRIPTION

1 06-036-2901 406300 Front Brake Assy

2 06-036-2902 401100 Front Wheel Comp

3 06-036-2903 MC0800 Nut, Flange M8

4 06-036-2904 4020010 Tire Front (19 x 7.8)

5 06-036-2905 401171 Valve, Tubeless

6 06-036-2906 ME1400 Nut, Castle M14

7 06-036-2907 X03540 Pin, Cotter 3.5 x 40

8 06-036-2908 406401 Seat, L. Front Brake

9 06-036-2909 406501 Seat, R. Front Brake
10 06-036-2910 406200 Front Brake Shoe
11 06-036-2911 401107 Dust-Proof, Boot Front Wheel

34

Rear Wheel Fig. 30

REF # PART # CODE DESCRIPTION

1 06-036-3001 403071 Collar, Wheel

2 06-036-3002 403100 Wheel Drum

3 06-036-3003 M80800 Nut, Flange M8

4 06-036-3004 404001 Tire (18 x 9.50-8)

5 06-036-3005 206100 HVB, Bear Camp

6 06-036-3006 206104 Spacer, Bearing

7 06-036-3007 C0-6006 Bearing 6006

8 06-036-3008 GB/T62105832-8.1-2000 Oil Seal 36 x 60 x 6

9 06-036-3009 GB/T62105832-8.1-2000 Oil Seal 38 x 55 x 7
10 06-036-3010 206105 Ring
11 06-036-3011 407002 RR. Brake Lever
12 06-036-3012 407010 Return Spring
13 06-036-3013 S50635 Bolt M6 x 35
14 06-036-3014 M10600 Nut M6
15 06-036-3015 4071200 Brake Shoe Set
16 06-036-3016 407305 Boss
17 06-036-3017 407301 Drum, Brake
18 06-036-3018 407304 Dust Boot
19 06-036-3019 407303 Washer
20 06-036-3020 M10800 Nut M8
21 06-036-3021 407073 Nut M28 x 1.5 x 11.5
22 06-036-3022 407074 Nut M28 x 1.5 x 22
23 06-036-3023 H10612 Screw M6 x 12

35

Handlebar & Cable Fig. 31

REF # PART # CODE DESCRIPTION

1 06-036-3101 601001 Handlebar

2 06-036-3102 602100 Grip

3 06-036-3103 812490 Protector, Handlebar

4 06-036-3104 607000 Cable, Throttle 1

5 06-036-3105 610000 Cable, R. Brake

6 06-036-3106 602200 Accelerator

7 06-036-3107 324303 Lever, F. Brake

8 06-036-3108 324331 Lever, Throttle

9 06-036-3109 605000 Cable, F. Brake

36

Footrest Fig. 32

REF # PART # CODE DESCRIPTION

1 06-036-3201 511000 Footrest L

2 06-036-3202 512000 Footrest R

3 06-036-3203 510003 Cover, Footrest

4 06-036-3204 SA1225 Bolt, Flange M12 x 5

5 06-036-3205 522100 L. Footrest

6 06-036-3206 522200 R. Footrest

7 06-036-3207 SB1012 Bolt M10 x 12

8 06-036-3208 408201 Pedal, RR Brake

9 06-036-3209 408100 RR Brake Cable
10 06-036-3210 408271 Spring, Tension
11 06-036-3211 X20620 Pin, Clevis 0.6 x 20
12 06-036-3212 Q20600 Washer 6
13 06-036-3213 X01520 Cotter Pin 1.5 x 20

37

Guard Fig. 33

REF # PART # CODE DESCRIPTION

1 06-036-3301 519100 Front Bumper

2 06-036-3302 SA0812 Bolt, Flange M8 x 12

38

Headlight Fig. 34

REF # PART # CODE DESCRIPTION

1 06-036-3401 314000 Lens, Headlight

2 06-036-3402 SA0616 Bolt M6 x 16

3 06-036-3403 314002 Headlight Bulb

39

Handle Switch Fig. 35

REF # PART # CODE DESCRIPTION

1 06-036-3501 324200 Switch, Handle 2

2 06-036-3502 603000 Lever, L Comp

3 06-036-3503 324216 Lever, RR. Brake

4 06-036-3504 324217 Front Stop Switch Comp

40

Electrical 1 Fig. 36

r

REF # PART # CODE DESCRIPTION

1 06-036-3601 306000 CDI Unit Assy

2 06-036-3602 305000 Ignition Coil Assy

3 06-036-3603 305200 Plug Cap Assy

4 06-036-3604 324400 Neutral Switch

5 06-036-3605 408272 Spring Switch

6 06-036-3606 302000 Rectifier & Regulator Assy

7 06-036-3607 H10616 Screw, Pan Head M6 x 16

8 06-036-3608 301000 Starter Relay Assy

9 06-036-3609 M10600 Nut M6
10 06-036-3610 Q00600 Washer, Spring 6
11 06-036-3611 350000 Relay Assy
12 06-036-3612 303000 Battery Assy
13 06-036-3613 303272 Band, Battery
14 06-036-3614 323014 Neutral Indicator
15 06-036-3615 307089 Gear Indicator (14V-1.7W)
16 06-036-3616 324100 Ignition Switch
17 06-036-3617 307071 Clamp, Main Cable
18 06-036-3618 Wire Harness, Indicators
19 06-036-3619 Reverse Indicator
20 06-036-3620 High Beam Indicato

41

Electrical 2 Fig. 37

REF # PART # CODE DESCRIPTION

1 06-036-3701 807400 Reflector

2 06-036-3702 MC0600 Nut M6

3 06-036-3703 310000 Reflector F

4 06-036-3704 310000 Reflector R

42

Rear Lamp Fig. 38

REF # PART # CODE DESCRIPTION

1 06-036-3801 315000 Taillight

2 06-036-3802 MC0600 Nut M6

43

Wire Harness Fig. 39

REF # PART # CODE DESCRIPTION

1 06-036-3901 307000 Main Cable

2 06-036-3902 307203 Fuse (5A)

44

Misc. Fig. 40

REF # PART # CODE DESCRIPTION

1 06-036-4001 Graphics Kit

2 06-036-4002 D - Logo

3 06-036-4003 Engine Assembly

45