Diamo 50cc Engine Catalog parts list

Page 1
50CC DIAMO® ENGINE
PARTS CATALOG
First Edition December 2006
Copyright © 2004-2006 LS MotorSports, LLC. Reproduction without written permission is completely forbidden.
1
Page 2
The information and diagrams included in this catalog are the exclusive property of LS MotorSports, LL
C
and may not be reproduced in any media without the express written consent of LS MotorSports, LLC. For more information contact:
LS MotorSports, LLC 12505 Reed Rd, Suite 145 Sugar Land, TX 77478 281-277-6140
Information contained in this publication is subject to change without notice.
For the most up to date information please contact DIAMO USA or an Authorized Dealer
Copyright © 2004-2006 LS MotorSports, LLC. Reproduction without written permission is completely forbidden.
2
Page 3
CONTENTS
PAGE TITLE
4 Engine 5 Crankcase 6 LFT Crankcase Cover 7 RGT Crankcase Cover 8 Transmission Cover
9 Cylinder Head 10 Cylinder Head Cover 11 Crankcase Components 12 Oil Pump 13 Starter Motor & Rgt Crankcase Cover Hardware 14 Transmission 15 Camshaft & Cylinder Head Gasket 16 Cylinder & Piston 17 Rocker Arm Assy 18 Clutch 19 Cam Chain Tensioner & Valve Cover Hardware 20 LFT Crankcase Cover Hardware 21 Magneto 22 Engine Cover 23 Carburetor and Intake
3
Page 4
Engine Fig. 1
REF # PART # CODE DESCRIPTION QTY
1 06-050-0101 Engine 1
4
Page 5
Crankcase Fig. 2
REF # PART # CODE DESCRIPTION QTY
1 06-050-0201 139QMB.06.01 LFT Crankcase 1
2 06-050-0202 139QMB.06.02 RGT Crankcase 1
3 06-050-0203 152QMI-A101020400 Rear damper 1
4 06-050-0204 152QMI-A101020300 Front damper 2
5 06-050-0205 GB276-94 Bearing 6201 1
6 06-050-0206 GB276-94 Bearing 6203×3-2 1
7 06-050-0207 GB276-94 Bearing 6203 1
8 06-050-0208 139QMB.06-01 Bush 2
9 06-050-0209 139QMB.06-02 Bolt 1 10 06-050-0210 139QMB.03-04 Tensioner Rail, Cam Chain 1 11 06-050-0211 139QMB.03-04 Bolt, Tensioner Lever 1 12 06-050-0212 139QMB.03-03 O Ring 15.5×1.5 1 13 06-050-0213 139QMB.06-03 Stud bolt (long) 2 14 06-050-0214 139QMB.06-06 Stud bolt (short) 2 15 06-050-0215 GB5787-86 Bolt M12×12 1 16 06-050-0216 GB3194-82 Washer12 1 17 06-050-0217 GB5787-86 Washer AM8×12 2 18 06-050-0218 182QMI-A101020011 Bush 2
5
Page 6
REF # PART # CODE DESCRIPTION QTY
1 06-050-0301 139QMB.15.01 LFT Crankcase Cover 1
2 06-050-0302 139QMB.15.02 Washer 1
3 06-050-0303 139QMB.15.03 Spring, Kick Lever 1
4 06-050-0304 139QMB.15.04 Washer 1
5 06-050-0305 139QMB.15.05 Collar 1
6 06-050-0306 139QMB.15.06 Damper 1
7 06-050-0307 GB894.1-86 Washer14 1
8 06-050-0308 139QMB.15.03 Sector Gear 1
9 06-050-0309 139QMB.15.04 Start Lever 1 10 06-050-0310 139QMB.06-04 Surpass Shaft Bush 1 11 06-050-0311 139QMB.15-07 Spring 1 12 06-050-0312 139QMB.15.02 Gear, Kickstart 1 13 06-050-0313 GB5787-86 Bolt M6×22 1
6
Page 7
Right Crankcase Cover Fig. 4
REF # PART # CODE DESCRIPTION QTY
1 06-050-0401 139QMB.10.01-01 RGT Crankcase Cover 1
2 06-050-0402 139QMB.10-04 Dipstick 1
3 06-050-0403 139QMB.10-05 O-Ring 1
4 06-050-0404 139QMB.10.01-02 Cover, Oil Filter Screen 1
5 06-050-0405 139QMB.10.01-03 O-Ring 1
6 06-050-0406 139QMB.10.01-04 Spring, Oil Filter Screen 1
7 06-050-0407 139QMB.10.01.01 Oil Filter Screen 1
8 06-050-0408 139QMB.10.01.02 Oil Seal 1
7
Page 8
Transmission Cover Fig. 5
REF # PART # CODE DESCRIPTION QTY
1 06-050-0501 139QM.06-08 Cover, Transmission 1
2 06-050-0502 152QMI-A101020500 Pin, Brake 1
3 06-050-0503 GB3452.1-82 O-Ring 1
4 06-050-0504 GB8187-86 Nut 1
5 06-050-0505 GB276-94 Bearing 6201 1
6 06-050-0506 GB276-94 Bearing 6004-2RS 1
7 06-050-0507 GB9877.1-88 Oil Seal 27×42×7 1
8
Page 9
Cylinder Head Fig. 6
REF # PART # CODE DESCRIPTION QTY
1 06-050-0601 139QMB.02.04.01 Cylinder Head 1
2 06-050-0602 GB899-88 Stud Bolt M6×26, Intake 2
3 06-050-0603 GB899-88 Stud Bolt M6×63 2
4 06-050-0604 GB899-88 Stud Bolt M6×32, Exhaust 2
5 06-050-0605 A7T Spark Plug 1
6 06-050-0606 152QMI-A114010200 Oil Seal 2
7 06-050-0607 139QMB.02.04.02 Valve, Intake 1
8 06-050-0608 139QMB.02.04.01 Valve, Exhaust 1
9 06-050-0609 139QMB.02.04.03 Outer Spring, Valve 2 10 06-050-0610 139QMB.02.04.04 Inner Spring, Valve 2 11 06-050-0611 152QMI-A114010004 Cotter, Valve 4 12 06-050-0612 152QMI-A114010008 Seat, Valve Spring 2 13 06-050-0613 152QMI-A114010005 Retainer, Valve Spring 2
9
Page 10
Cylinder Head Cover Fig. 7
A
REF # PART # CODE DESCRIPTION QTY
1 06-050-0701 139QMB.02.01-01 Cover, Cylinder Head 1
2 06-050-0702 139QMB.02-06 Gasket, Cylinder Head Cover 1
3 06-050-0703 139QMB.02.01-02 Tube, Cylinder Head Cover Vent 1
4NA
5NA
6NA
7NA
8NA
9NA 10 NA 11 NA 12 N
10
Page 11
Crankcase Components Fig. 8
REF # PART # CODE DESCRIPTION QTY
1 NA - See Fig 2
2 06-050-0802 139QMB.01-05 Dowel Pin 2
3 06-050-0803 139QMB.06-05 Gasket, L&R Crankcase 1
4 06-050-0804 139QMB.05-02 Crankshaft Assy 1
5 06-050-0805 GB5787-86 Bolt M6×45 1
6 06-050-0806 139QMB.03.03 Chain, Camshaft 1
11
Page 12
Oil Pump Fig 9
REF # PART # CODE DESCRIPTION QTY
7 06-050-0901 139QMB.04.02 oil pump assy 1
8 06-050-0902 139QMB.04.01 Dowel Pin 1
9 06-050-0903 139QMB.04-02 O-Ring 2 10 06-050-0904 GB5787-86 Bolt 1 11 06-050-0905 GB5787-86 Bolt 2
12
Page 13
Starter Motor & Rgt Crankcase Cover Hardware Fig. 10
REF # PART # CODE DESCRIPTION QTY
1 06-050-1001 139QMB.04.01 Gear, Oil Pump 1
2 06-050-1002 GB6177-86 Nut M6 1
3 06-050-1003 139QMB.10-01 Bolt M6 4
4 06-050-1004 139QMB.10-02 Bolt M6x85 4
5 06-050-1005 139QMB.10-03 Gasket, RGT Crankcase Cover 1
6 06-050-1006 139QMB.01-05 Dowel Pin 2
7 06-050-1007 139QMB.10.01 NA - See Fig 4 1
8 06-050-1008 139QMB.17.01 Starter Motor 1
9 06-050-1009 GB5787-86 Bolt 2
13
Page 14
Transmission Fig. 11
REF # PART # CODE DESCRIPTION QTY
1 06-050-1101 139QMB.12-02 Drive Axle 1
2 06-050-1102 139QMB.12-03 Gasket 1
3 06-050-1103 139QMB.12-04 Final Drive Axle 1
4 06-050-1104 139QMB.12-05 Counter Gear Set 1
5 06-050-1105 139QMB.12.01 Final Drive Gear 1
6 NA - See Fig. 5 1
7 06-050-1107 139QMB.06-09 Gasket, Transmission Cover 1
8 06-050-1108 139QMB.06-10 Dowel Pin 1
9 06-050-1109 GB5787-86 Bolt 2 10 06-050-1110 GB5787-86 Bolt 2
14
Page 15
Camshaft & Cylinder Head Gasket Fig. 12
REF # PART # CODE DESCRIPTION QTY
1 06-050-1201 139QMB.01-05 Dowel Pin
2 06-050-1202 139QMB.03.02 Cam Chain Guide
3 06-050-1203 139QMB.02-02 Gasket, Cylinder Head
4 NA - See Fig 6
5 06-050-1205 139QMB.01.01 Camshaft
15
Page 16
Cylinder & Piston Fig. 13
REF # PART # CODE DESCRIPTION QTY
1 06-050-1301 139QMB.06-07 Oil seal 1
2 06-050-1302 GB9877.1-88 Oil seal 1
3 06-050-1303 139QMB.03-01 Gasket, Cylinder Base 1
4 06-050-1304 139QMB.01-05 Dowel Pin 2
5 06-050-1305 139QMB.03-01 Cylinder Block 1
6 06-050-1306 139QMB.05-02 Piston 1
7 06-050-1307 139QMB.05-03(04) Piston Ring 1 1
8 06-050-1308 139QMB.05-03(04) Piston Ring 2 1
9 06-050-1309 139QMB.05.01 Piston Ring 3 1 9A 06-050-1309A Piston Ring Set 1 10 06-036-1310 139QMB.05-06 Circlip,Piston Pin 2 11 06-036-1311 139QMB.06-08 Piston pin 1
16
Page 17
Rocker Arm Assy Fig. 14
REF # PART # CODE DESCRIPTION QTY
1 06-050-1401 139QMB.01-05 Dowel pin 8×14 2
2 06-050-1402 139QMB.01-01 Rocker Arm Assy 1
3 06-050-1403 139QMB.01-03 Washer 4
4 06-050-1404 139QMB.01-04 Nut M7 4
5 06-050-1405 GB5787-86 Bolt M6×85 2
17
Page 18
Clutch Fig. 15
REF # PART # CODE DESCRIPTION QTY
1 06-050-1501 139QMB.17.02 Starter Clutch 1
2 06-050-1502 139QMB.09-01 Fan 1
3 06-050-1503 139QMB.09-02 Retainer, Fan 1
4 06-050-1504 139QMB.09-03 Gear, Starter 1
5 06-050-1505 139QMB.09.01 Variator Assy 1
6 06-050-1506 139QMB.11.01 Drive Belt 1
7 06-050-1507 139QMB.11.02 Clutch Housing 1
8 06-050-1508 139QMB.11.03 Clutch Driven Assy 1
9 06-050-1509 139QMB.05-08 NutM12×1.25 1 10 06-050-1510 139QMB.12-01 NutM10×1.25 1
18
Page 19
Cam Chain Tensioner & Valve Cover Hardware Fig. 16
REF # PART # CODE DESCRIPTION
1 06-050-1601 139QMB.03.05 Tensioner, Cam Chain
2 06-050-1602 139QMB.03-02 Gasket, Tensioner
3 06-050-1603 GB5787-86 Bolt M6×16
4 06-050-1604 139QMB.02-11 NutM6×12
5 06-050-1605 GB5787-86 Bolt M6×25
6 NA - See Fig. 7
19
Page 20
Left Crankcase Cover Hardware Fig. 17
REF # PART # CODE DESCRIPTION QTY
1 NA - See Fig. 3 1
2 06-050-1702 139QMB.15-08 Collar 1
3 06-050-1703 139QMB.15-09 Gasket, LFT Crankcase 1
4 06-050-1704 139QMB.15.01 Guide Clip 1
5 06-050-1705 139QMB.01-05 Dowel pin 2
6 06-050-1706 GB5787-86 Bolt M6×35 8
20
Page 21
Magneto Fig. 18
REF # PART # CODE DESCRIPTION QTY
1 06-050-1801 139QMB.07.01.01 Flywheel, Magneto 1
2 06-050-1802 139QMB.07.01.02 Winding Stator 1
3 06-050-1803 139QMB.16.04 Fan 1
4 06-050-1804 GB5787-86 Bolt M6×16 2
5 06-050-1805 GB5787-86 Bolt M6×18 4
6 06-050-1806 GB5780-86 Flange bolt M5×12 2
7 06-050-1807 139QMB.05-01 Nut M10×1.25 1
8 06-050-1808 139QMB.05-07 Woodruff key 1
21
Page 22
Engine Cover Fig. 19
REF # PART # CODE DESCRIPTION QTY
1 06-050-1901 139QMB.16-01 Seal 1
2 06-050-1902 139QMB.16-02 Bolt 2
3 06-050-1903 139QMB.16.01 Front Cover 1
4 06-050-1904 139QMB.16.02 Rear Cover 2
5 06-050-1905 139QMB.16.03 Fan Cover 1
6 06-050-1906 GB5787-86 Bolt M6×16 2
7 06-050-1907 GB5787-86 Bolt M6×32 1
8 06-050-1908 GB5787-86 Bolt M6×25 3
9 06-050-1909 139QMB.18-01 Brake Camshaft 1 10 06-050-1910 139QMB.18.01 Brake Arm 1 11 06-050-1911 139QMB.18.02 O-Ring 2
22
Page 23
Carburetor and Intake Fig. 20
REF # PART # CODE DESCRIPTION QTY
1 06-050-2001 139QMB.02.05 Intake Manifold 1
2 06-050-2002 139QMB.02.06 Clamp 1
3 06-050-2003 GB6177-86 Nut M6 2
4 06-050-2004 139QMB.02-08 O-Ring 1
5 06-050-2005 139QMB.02-09 Insulator, Intake 1
6 06-050-2006 PT18J Carburetor 1
7 NA - See Specfic Unit 1
23
Loading...