DiabloSport Extreme PowerPuck User Manual

SALES:1800-396-6614 TECH: 1-800-531-5484

SALES: 1-800-396-6614

THANK YOU

Thank you for choosing DiabloSport, the World's Greatest Automotive Performance Company. We hope that you enjoy your new Extreme PowerPuck. Although we would love to tell you that you are the rst one to touch this individual Extreme PowerPuck that is not the case. The Extreme PowerPuck you are now holding has gone through many dierent hands to individually inspect each component to ensure it meets DiabloSport's highest standards. We take pride in each and every product we produce and hope you take the same pride in the product you are now holding in your hands. Welcome to the DiabloSport family.

Happy Driving, The DiabloSport Team

End User License Agreement, Warranty and Disclaimer

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THIS END USER LICENSE AGREEMENT (the “Agreement”) is an agreement between you, as the purchaser (the “Purchaser”) of either the Diablo Module (the “Module”) or the hand-held computer unit (the “Unit”), and as the manufacturer of the Product DiabloSport (“DiabloSport”). The Product and the Unit shall be referred to collectively herein as the “product” and DiabloSport Inc. shall be referred to herein as “DiabloSport”.

1. Acknowledgment And Acceptance Of Agreement. If you do not agree to the terms and conditions of this Agreement, do not use the Product. Instead, promptly contact the distributor from which you purchased the Product in writing, requesting a refund of the purchase price. Any use of the Product by you will constitute your agreement to the terms and conditions contained herein.

2. Grant Of License. The parties hereto acknowledge that DiabloSport is granting a non-transferable restricted license to Purchaser to use the Product for the sole purpose of installation in Purchaser’s vehicle. DiabloSport shall retain all title, ownership rights and intellectual property rights in and to the Product. Purchaser agrees that Purchaser shall not, directly or indirectly, modify, translate, reverse engineer, decompile, disassemble, or create derivative works based on the Product. Purchaser further agrees not to permit any third parties to modify, translate, reverse engineer, decompile, disassemble, or create derivative works based on the Product.

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End User License Agreement, Warranty and Disclaimer

3. Disclaimer. The Product is being sold with no warranties of any kind, express or implied. The Product is not endorsed by the manufacturer of your vehicle and there is no aliation between DiabloSport and the manufacturer of your vehicle. Installation of the Product in your vehicle or use of the Product with your vehicle may limit or void your rights under any warranty provided by the manufacturer of your vehicle, and DiabloSport assumes no responsibility in such event. Any warranty not provided herein, and any remedy which, but for this provision, might arise by implication or operation of law, is hereby excluded and disclaimed. The implied warranties of merchantability and of tness for any particular purpose herein are expressly disclaimed.

4. No Liability For Damages, Injuries Or Incidental, Special Or Consequential Damages. Under no circumstances shall DiabloSport, or any other party related to DiabloSport, be liable to Purchaser or any other person for any damage to Purchaser’s vehicle, loss of use of Purchaser’s vehicle, or for personal injuries suered by any person, or for any incidental, special or consequential damages, whether arising out of negligence, breach of warranty, breach of contract, or otherwise. DiabloSport’s liability for any damages, loss and/or claims associated with the Product shall be limited to the price of the Product paid by purchaser. Purchaser hereby releases DiabloSport from all liability, claims and damages associated with the Products, with the sole exception of DiabloSport’s liability for the refund of the purchase price of the Product to Purchaser in the event that a court of competent jurisdiction determines the Purchaser suered damages directly resulting from the malfunction of the Product.

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End User License Agreement, Warranty and Disclaimer

5.Warranty. Notwithstanding the provisions of the End User License Agreement, DiabloSport warrants the Product to be free from all defects in material and workmanship for 2 years from the date of original purchase. This limited warranty applies only to the original Purchaser of the Product. This limited warranty does not cover damage caused by modication, alteration, repair or service of the Product by anyone other than DiabloSport, physical abuse, misuse, use in a manner contrary to the instructions, which accompany the Product, or any damage caused by acts of God. Contacting your Distributor or Dealer may make claims for repair service or replacement of the Product pursuant to this limited warranty. The Chip will either be repaired or replaced, at the option of DiabloSport, at no cost to Purchaser, if the defective Product is covered by this limited warranty. DiabloSport’s liability pursuant to this limited warranty and for any damages, loss and/or claims associated with the Product shall be limited to the price of the Product paid by Purchaser, or, at DiabloSport’s option, repair or replacement of the Product.

a. DiabloSport oers a 30 day satisfaction guarantee on all products. b. DiabloSport products carry a 2 year warranty against defects in materials or workmanship. i. DiabloSports liability under this warranty shall be limited to the correction or replacement of any defective part or product in question which DiabloSport determines to be necessary. ii. Warranty freight charges are the responsibility of the dealer distributor and/or customer. iii. This warranty is to the original purchaser and is non transferable. iv. This warranty is void unless proof of purchase is submitted.

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Warranty Information

End User License Agreement, Warranty and Disclaimer

Product must be purchased at an DiabloSport Authorized Dealer in order to qualify for warranty. v. Removal of serial numbers and/or alteration of product or packaging will also void all warranties. c. DiabloSport shall not be held responsible for direct or indirect failures due to our product. d. DiabloSport shall not credit or repair any units that are not properly restored to the original backup upon time of return or may be VIN locked. i. VIN locked units, or improperly restored units, will be returned to customer. ii. It is the customers responsibility to check any and all DiabloSport product to make sure the original backups have been restored to vehicles before the product shall be returned. e. Technical Support i. DiabloSport customers should maintain adequate knowledge of the DiabloSport product line to be able to properly sell, and to service the needs of their customers. ii. DiabloSport will provide technical assistance and advice directly to the dealer/distributor to enable them to answer and eld technical questions. iii. It is the responsibility of the dealer distributor to handle their own technical issues with customers, and not to direct them to DiabloSport. f. Product updates i. DiabloSport shall inform all customers of the latest product as soon as they are available. DiabloSport will inform customers on our website at www.diablosport.com. ii. DiabloSport cannot be held accountable for any or all damages caused by using outdated product. iii. Products that need updates will be handled in the following fashion:

1. DiabloSport will charge a labor and handling fee for products that are internet updateable or remotely updateable.

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End User License Agreement, Warranty and Disclaimer

2. DiabloSport will not charge a fee for products that are not internet updateable or remotely updateable. Shipping charges may apply. iv. All products returned for update purposes must have a corresponding DiabloSport RMA number for processing. g. Returns and RMA/RGA policies and procedures i. DiabloSport will not warranty, credit, or exchange any product returned without a valid RMA number.

1. All RMA numbers are issued by DiabloSport RMA department.

2. Defective units shall be repaired and returned in like kind. All units that must be re-furbished to like new condition are subject to labor and parts charges to be determined by DiabloSport. ii. Customers are subject to a 20% restocking fee for all product returned for credit. iii. All units on RMA MUST have conditions for which they were returned clearly labeled on the box, or given to a DiabloSport RMA representative at the time the RMA is issued.

6. State Law. Some states do not allow limitations of implied warranties, or the exclusion or limitation of incidental, special or consequential damages, so the above limitations may not apply to you. In such states, liability shall be limited to the greatest extent permitted by applicable law.

7. Governing Law & Venue. This Agreement shall be governed by and construed in accordance with the laws of the State of Florida, and venue for any legal proceeding or action at law arising out of or construing this Agreement shall lie in the state or federal courts of Orange County, Florida, and the parties specically waive any other venue. DISCLAIMER Not legal for sale or use on any pollution controlled motor vehicles. Legal in California only for racing vehicles which may never be used upon a highway.

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INDEX

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LIGHT DUTY TRUCKS

Ford Powerstroke 6.0L 2004.5-2007.5 1-3 Dodge 24 Valve 5.9L 2003-2006 4-6 Dodge Cummins 5.9L C.R. 2004-2007 7-8 Dodge 6.7L 2007.5+ 9-14 GM LB7/LLY 6.6L 2001-2005 15-19 GM LBZ/LMM 6.6L 2006-2008 20-22 JEEP Liberty CRD 2005-2006 23-25

MEDIUM DUTY TRUCKS

Cummins 8.3L CAPS 1998-2005 26-28 Cummins 8.3L C.R. 2005-2007 29-30 LLY-Topkick 6.6L Duramax 2004-2007 31-33

7.8L Duramax 2004.5+ 34-36 CAT .C7/3126-C9 (1998-2005/2000-2007) 37-39 INT. DT444 1992-2002 40-41 INT. DT466/DT530/DT570 1997-2003.5 42-43 INT. DT466/DT530/DT570 2004-2006 44-45 INT. VT365 2003-2007 46

INSTALLATION INDEX

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Make/Model Year(s) Pages

INT. = International CAT.= Caterpillar

CONTENT

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1. One(1) DiabloSport Extreme PowerPuck

2. One(1) DiabloSport Extreme PowerPuck Wiring Harness

3. One(1) DiabloSport Extreme PowerPuck adjustable 3 position switch or One(1) DiabloSport Extreme PowerPuck adjustable "Diablo Dial" switch.

4. Two(2) Zip Ties

5. One(1) strip of velcro

6. One(1) small tube Dielectric Grease

* Depending on your vehicle application, your DiabloSport Extreme PowerPuck may/may not include the following items:

Shim Kit

CONTENTS INSIDE YOUR DIABLO BOX

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Installation of the DIABLOSPORT EXTREME POWERPUCK

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Pre-Installation Instructions

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Please be sure to read all instructions and have a complete understanding of them before you attempt to install you new DiabloSport Extreme PowerPuck. Please make sure to disconnect the battery and remove your keys from the ignition before beginning the installation process Before connecting any electrical components place a sucient amount of Di-Electric grease onto each connection. NEVER UN-PLUG YOUR EXTREME POWERPUCK FROM YOUR VEHICLE WHILE THE ENGINE IS RUNNING. THIS MAY CAUSE UNEXPECTED ERRORS / ENGINE FAILURES.

To lessen the regeneration process frequency, turn Extreme Powerpuck back to stock in stop and go trac. When going through regeneration process, turn the module to back to stock.

If there are any questions on the product or installation of the EXTREME POWERPUCK give us a call at DIABLOSPORT (1-800) 531-5484

2004.5-2007.5 Ford Powerstroke 6.0L

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1. Find a desired location under the hood of your vehicle to mount the DiabloSport Extreme PowerPuck. Ensure that the location you pick is free from extreme heat, moisture, and has sucient room for mounting. We have found a good place to mount the Puck is on the canister directly behind the passenger’s side battery.

2. Route the adjustable switch through the rewall into the cab of your vehicle. Route the wire away from any moving devices and away from extreme heat that may burn the wire. Avoid cutting any factory wiring.

INSTALLATION

Ford Powerstroke 6.0L

2004.5-2007.5

INSTALL ATION

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3. Locate your vehicle’s MAP sensor. This can be found on your vehicle’s passenger side of the engine compartment. It should be mounted to the heater box by a metal plate.

4. Unplug your vehicle’s factory harness from the MAP sensor and plug in the harness from your new DiabloSport Extreme PowerPuck.

5. Locate your vehicle’s injection control pressure sensor. This can be found on the passenger’s side valve cover. Disconnect the factory harness ensuring that the small key connector is removed as well. If the key connector does not come out with the harness simply use a small set of needle nose pliers to remove the key and insert it onto the factory connector.

2004.5-2007.5 Ford Powerstroke 6.0L

INSTALL ATION

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6. Unplug your vehicle’s ICP sensor and plug the DiabloSport Extreme PowerPuck’s harness into it.

7. Mount the adjustable “Diablo Dial” in a convenient location inside the cab of your vehicle.

2004.5-2007.5 Ford Powerstroke 6.0L

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1. Using your supplied velcro strips securley mount the Extreme PowerPuck to a desired location. We recomend mounting the Extreme PowerPuck on top of the fuse and relay module. This module can be found on the drivers side of the engine compartment just in front of the battery.

INSTALLATION

Dodge 5.9L 24 Valve 2003-2006

2003-2006 Dodge 5.9L 24 Valve

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