DH-Budenberg CPB5800 Specifications

Page 1
Hydraulic pressure balance Model CPB5800
for further approvals see page 8
Applications
Primary standard for calibrating the pressure scale in a hydraulic range up to 1,400 bar (20,000 psi)
Reference instrument for factory and calibration laboratories for the testing, adjustment and calibration of pressure measuring instruments
Complete, stand-alone system, also suitable for on-site use
Calibration technology
WIKA data sheet CT 31.11
Special features
Total measurement uncertainty to 0.006 % of reading
Extremely exible instrument with a wide range of single
and dual-range piston-cylinder systems
Dual-range piston-cylinder systems with fully automated changing between ranges
Factory calibration included as standard, traceable to national standards, with UKAS calibration possible as an option
Fast and safe replacement of the piston-cylinder system via patented ConTect quick-release system as an option
Description
Proven primary standard
Pressure balances (dead-weight testers) are the most accurate instruments available on the market for the calibration of electronic or mechanical pressure measuring instruments. The direct measurement of the pressure (p = F/A), as well as the use of high-quality materials enable a very small measurement uncertainty, in conjunction with an excellent long-term stability. The pressure balance (dead-weight tester) has therefore been used for years in factory and calibration laboratories in industry, national institutes and research laboratories.
Hydraulic pressure balance model CPB5800
Basic principle
Pressure is dened as the quotient of force and area. The
core component of the CPB5800 is therefore a very precisely manufactured piston-cylinder system, onto which a mass load is applied in order to generate the individual test points.
The mass load is proportional to the target pressure and this is achieved through optimally graduated masses. As standard, these masses are manufactured to the standard gravity (9.80665 m/s²), though they can be adjusted to a
specic location and also UKAS calibrated.
Stand-alone operation
Due to its integrated pressure generation and the purely mechanical measuring principle, the model CPB5800 is ideal for on-site use for maintenance and service.
04/2016
Data sheets showing similar products and accessories: Dead-weight tester in compact design; model CPB3800; see data sheet CT 31.06 Pneumatic pressure balance; model CPB5000; see data sheet CT 31.01 Pressure balance for high pressure; model CPB5000HP; see data sheet CT 31.51
Pressure balance dierential pressure version; model CPB5600DP; see data sheet CT 31.56
CalibratorUnit; model CPU6000; see data sheet CT 35.02
Page 1 of 13WIKA data sheet CT 31.11
Page 2
The instrument base model CPB5800
Easy operation
In the stable instrument base, the integrated priming pump and the 250 ml tank enable large test volumes to be easily
lled and pressurised. For further pressure increases and ne adjustment, a very precisely controllable spindle pump is tted, which only runs within the pump body.
As soon as the measuring system reaches equilibrium, there is a balance of forces between the pressure and the masses applied. The excellent quality of the system ensures that this pressure remains stable over several minutes, so that the pressure value for comparative measurements can be read without any problems, or also so that more complex adjustments can be carried out on the test item.
High-performance instrument range
The CPB5800 instrument bases are available in 2 variants:
Standard hydraulic base
- up to max. 1,200 bar (16,000 psi)
- with integrated pressure generation through priming pump and spindle pump
- Pressure transmission medium Standard: Mineral oil
Optional: Sebacate oil, brake uid, Skydrol or Fomblin oil
Standard connection piston-cylinder system
1
2
Test item connection
140354112152625
Hydraulic high-pressure base
- up to max. 1,400 bar (20,000 psi)
- with integrated pressure generation through priming pump and spindle pump
- Pressure transmission medium mineral oil or Sebacate oil
As standard, both instrument bases are tted with a
connection for the model CPS5800 piston-cylinder system with G ¾ male thread. As an option a M30 x 2 female thread for optional CPS5000 piston-cylinder systems is available. With the 1,200 bar instrument base (16,000 psi instrument base), the patented ConTect quick-release mechanism is available as an option. This enables the piston-cylinder system to be changed quickly and safely without any tools. The connection of the test item is made without tools using a quick connector. Via the freely rotating knurled nut, the test item can be oriented as required. As standard, a threaded insert with a G ½ female thread is provided. Other threaded inserts are available to connect the most common pressure measuring instruments.
5
1
Oil collecting tray
2
Temperature sensor, optional
3
Threaded insert, changeable
4
O-ring 8 x 2
5
Quick connector with knurled nut
3
4
Page 2 of 13 WIKA data sheet CT 31.11 ∙ 04/2016
Page 3
The piston-cylinder system model CPS5800
The CPS5800 piston-cylinder systems are available in two
fundamentally dierent designs, depending on the measuring
range:
Single-range piston-cylinder system (for measuring ranges 120 bar and 300 bar) (1,600 and 4,000 psi)
Dual-range piston-cylinder system (for measuring ranges 700 bar, 1,200 bar and 1,400 bar) (10,000, 16,000 and 20,000 psi)
High accuracy over a wide measuring range
The dual-range piston-cylinder system oers two measuring
ranges in one case with automatic measuring range switching from low-pressure to high-pressure piston. This
provides the user with an extremely exible measuring
instrument that can cover a wide measuring range with high accuracy, with only one piston-cylinder system and one mass set. Furthermore, two test points can automatically be achieved by loading just the one mass.
Both the piston and cylinder are manufactured from hardened steel or tungsten carbide, respectively. These pairings of materials have very low pressure and temperature
coecients of expansion, which results in a very good linearity for the eective area of the piston and a very high
accuracy.
Piston and cylinder are very well protected, against contact, impacts or contamination from outside, in a solid stainless-steel/hardened tool steel case. At the same time, overpressure protection is integrated, which prevents the piston from being forced out vertically and avoids damage to the piston-cylinder system in the event of masses removal under pressure.
The masses are stacked directly onto the piston shaft. This makes it easier to place the masses on and thus enables a lower start value.
The overall design of the piston-cylinder system and the very precise manufacturing of both the piston and the cylinder, ensure exceptionally low friction force, which results in excellent operating characteristics with long free-rotation time and low sink rates. Thus a high long-term stability is ensured. Therefore, the recommended recalibration interval is two to
ve years dependent on the conditions of use.
Force F Force F
6
Pressure p
Pressure p
Dual-range piston-cylinder system model CPS5800Single-range piston-cylinder system model CPS5800
7
8
6
Eective area A
7
High-pressure piston
8
Low-pressure piston = High-pressure cylinder
WIKA data sheet CT 31.11 ∙ 04/2016 Page 3 of 13
As an option the model CPS5000 hydraulic piston-cylinder systems are available.
For detailed specications see data sheet CT 31.01.
Page 4
The mass set, model CPM5800
The mass set is supplied in a wooden case with a foam insert. This includes the masses listed in the tables of masses below, made from non-magnetic stainless steel, and optimised for everyday use.
For ner increments and for a higher resolution, as an option, the standard mass sets can be extended by a set of ne
increment masses. If even smaller intermediate values need to be generated,
using one of the class M1 or F1 set of ne increment masses
from the accessories is recommended.
As an option for the CPS5000 piston-cylinder systems CPM5000 mass sets are available. For detailed
specications see data sheet CT 31.01.
Tables of masses
Mass set model CPM5800
The following tables show the number of masses within a mass set with their nominal mass values and the resulting nominal pressures for the respective measuring ranges.
The masses are manufactured, as standard, to the standard gravity (9.80665 m/s²) although they can be adjusted for any
local gravity. Should the instrument not be operated under reference conditions (ambient temperature 20 °C (68 °F), atmospheric pressure 1,013 mbar (14.69 psi), relative humidity 40 %), the measured values must be corrected arithmetically. For
The mass sets can be manufactured for the following
dierent pressure units, bar, kg/cm², kPa, MPa or psi and can
be used with the same piston-cylinder system. the measurement of the ambient conditions, the CPU6000 CalibratorUnit can be used, see page 11.
Measuring range [bar] or [kg/cm²]
Piston and make-up weight
Standard mass set 4 20 4 50 5 10 100 4 10 200 5 10 200
Set of ne increment
masses (optional)
Single-piston measuring
Dual-piston measuring ranges
ranges
1 … 120 2 … 300 1 … 700 1 … 1,200 1 … 1,400
1 … 60 10 … 700 1 … 60 20 ... 1,200 1 … 60 20 … 1,400
Quantity
Nominal
pressure per
piece
Quantity
Nominal
pressure per
piece
Quantity
Nominal
pressure per
piece
Nominal
pressure per
piece
Quantity
Nominal
pressure per
piece
Nominal
pressure per
piece
Quantity
Nominal
pressure per
piece
[bar]
[kg/cm²]
1 1 1 2 1 1 10 1 1 20 1 1 20
1 18 1 45 1 9 90 1 9 180 1 9 180
1 10 1 25 1 5 50 1 5 100 1 5 100
2 4 2 10 2 2 20 2 2 40 2 2 40
1 2 1 5 1 1 10 1 1 20 1 1 20
2 1 1 3 1 0.5 5 1 0.5 10 1 0.5 10
1 0.5 1 2.5 -- -- -- -- -- -- -- -- --
1 0.4 2 1 2 0.2 2 2 0.2 4 2 0.2 4
1 0.2 1 0.5 1 0.1 1 1 0.1 2 1 0.1 2
1 0.1 1 0.25 1 0.05 0.5 1 0.05 1 1 0.05 1
2 0.04 2 0.1 2 0.02 0.2 2 0.02 0.4 2 0.02 0.4
1 0.02 1 0.05 1 0.01 0.1 1 0.01 0.2 1 0.01 0.2
[bar]
[kg/cm²]
[bar]
[kg/cm²]
[bar]
[kg/cm²]
[bar]
[kg/cm²]
[bar]
[kg/cm²]
[bar]
[kg/cm²]
[kg/cm²]
Nominal
pressure per
piece
[bar]
Page 4 of 13 WIKA data sheet CT 31.11 ∙ 04/2016
Page 5
Measuring range [psi] or [lb/in²]
Piston 1 10 -- -- 1 10 100 1 10 200 1 10 200
Piston and make-up weight
Standard mass set 6 200 6 500 8 100 1,000 6 100 2,000 8 100 2,000
Set of ne increment
masses (optional)
Single-piston measuring
Dual-piston measuring ranges
ranges
10 … 1,600 30 … 4,000 10 … 10,000 10 … 16,000 10 … 20,000
10 … 800 100 …
10,000
Quantity
Nominal
pressure per
piece
Quantity
Nominal
pressure per
piece
Quantity
Nominal
pressure per
piece
Nominal
pressure per
[psi]
[lb/in²]
-- -- 1 30 -- -- -- -- -- -- -- -- --
1 180 1 450 1 90 900 1 90 1,800 1 90 1,800
1 100 1 250 1 50 500 1 50 1,000 1 50 1,000
2 40 2 100 2 20 200 2 20 400 2 20 400
1 20 1 50 1 10 100 1 10 200 1 10 200
2 10 1 25 1 5 50 1 5 100 1 5 100
1 5 1 20 -- -- -- -- -- -- -- -- --
1 4 2 10 2 2 20 2 2 40 2 2 40
1 2 1 5 1 1 10 1 1 20 1 1 20
1 1 1 2.5 1 0.5 5 1 0.5 10 1 0.5 10
2 0.4 2 1 2 0.2 2 2 0.2 4 2 0.2 4
1 0.2 1 0.5 1 0.1 1 1 0.1 2 1 0.1 2
[psi]
[lb/in²]
[psi]
[lb/in²]
[psi]
[lb/in²]
10 … 800 200 …
piece
Quantity
Nominal
pressure per
[psi]
[lb/in²]
piece
16,000
Nominal
[psi]
[lb/in²]
pressure per
piece
10 … 800 200 …
Quantity
Nominal
pressure per
piece
[psi]
[lb/in²]
20,000
[lb/in²]
Nominal
[psi]
pressure per
piece
Measuring range [kPa]
Piston and make-up weight
Standard mass set 4 2,000 4 5,000 5 1,000 10,000 4 1,000 20,000 5 1,000 20,000
Set of ne increment
masses (optional)
Single-piston measuring
Dual-piston measuring ranges
ranges
100 … 12,000 200 … 30,000 100 … 70,000 100 … 120,000 100 … 140,000
100 … 6,000
Quantity
Nominal
pressure per
piece
Quantity
Nominal
pressure per
piece
Quantity
Nominal
[kPa] [kPa] [kPa] [kPa] [kPa] [kPa] [kPa] [kPa]
1 100 1 200 1 100 1,000 1 100 2,000 1 100 2,000
1 1,800 1 4,500 1 900 9,000 1 900 18,000 1 900 18,000
1 1,000 1 2,500 1 500 5,000 1 500 10,000 1 500 10,000
2 400 2 1,000 2 200 2,000 2 200 4,000 2 200 4,000
1 200 1 500 1 100 1,000 1 100 2,000 1 100 2,000
2 100 1 300 1 50 500 1 50 1,000 1 50 1,000
1 50 1 250 -- -- -- -- -- -- -- -- --
1 40 2 100 2 20 200 2 20 400 2 20 400
1 20 1 50 1 10 100 1 10 200 1 10 200
1 10 1 25 1 5 50 1 5 100 1 5 100
2 4 2 10 2 2 20 2 2 40 2 2 40
1 2 1 5 1 1 10 1 1 20 1 1 20
pressure per
piece
1,000 … 70,000
Nominal
pressure per
piece
100 … 6,000
Quantity
Nominal
pressure per
piece
2,000 … 120,000
Nominal
pressure per
piece
100 … 6,000
Quantity
Nominal
pressure per
piece
2,000 … 140,000
Nominal
pressure per
piece
WIKA data sheet CT 31.11 ∙ 04/2016 Page 5 of 13
Page 6
Specications
Model CPB5800
Piston-cylinder systems model CPS5800
Version Single-piston measuring ranges Dual-piston measuring ranges
1)
Measuring ranges in bar, kg/cm²
1 … 120 2 … 300 1 … 60 / 10 ...
700
Required masses in kg 49.7 49.6 57.4 49.2 57.4
Smallest step in bar, kg/cm²
2)
0.5 2.5 0.5 / 5.0 0.5 / 10 0.5 / 10
(Standard mass set)
Smallest step in bar, kg/cm²
3)
0.02 0.05 0.01 / 0.1 0.01 / 0.2 0.01 / 0.2
(set of ne increment masses)
Nominal eective area of the piston
0.4032 0.1613 0.8065 / 0.0807 0.8065 / 0.0403 0.8065 / 0.0403
in cm²
1)
Measuring ranges in psi, lb/in²
10 … 1,600 30 … 4,000 10 … 800 /
100 … 10,000
Required masses in kg 45.5 45.3 56.4 45 56.4
Smallest step in psi, lb/in²
2)
5 20 5 / 50 5 / 100 5 / 100
(Standard mass set)
Smallest step in psi, lb/in²
3)
0.2 0.5 0.1 / 1 0.1 / 2 0.1 / 2
(set of ne increment masses)
Nominal eective area of the piston
0.4032 0.1613 0.8065 / 0.0807 0.8065 / 0.0403 0.8065 / 0.0403
in cm²
Measuring ranges in kPa
1)
100 … 12,000 200 … 30,000 100 … 6,000 /
1.000 … 70,000
Required masses in kg 49.7 49.6 57.4 49.2 57.4
Smallest step in kPa
2)
50 250 50 / 500 50 / 1,000 50 / 1,000
(Standard mass set)
Smallest step in kPa
3)
2 5 1 / 10 1 / 20 1 / 20
(set of ne increment masses)
Nominal eective area of the piston
0.4032 0.1613 0.8065 / 0.0807 0.8065 / 0.0403 0.8065 / 0.0403
in cm²
Accuracies
Standard
Premium
4) 5) 6)
4) 5) 7)
0.015 % of reading 0.025 % of
0.007 % of
0.006 % of reading 0.007 % of reading
reading
Pressure transmission medium
Standard Hydraulic uid based on VG22 mineral oil
Optional Sebacate oil
Brake uid
Skydrol Fomblin oil
Material
Piston Steel Tungsten carbide / steel
Cylinder Bronze Steel Steel / tungsten carbide
Mass set Stainless steel, non-magnetic
1) Theoretical starting value; corresponds to the pressure value generated by the piston or the piston and its make-up weight (by their own weight). To optimise the operating characteristics more masses should be loaded.
2) The smallest pressure change value that can be achieved based on the standard mass set. To reduce this, a set of ne increment masses is also available.
3) The smallest pressure change value that can be achieved based on the optional set of ne increment masses. For further reductions, an accessory of class M1 or F1 set of ne increment masses is available.
4) The accuracy from 10 % of the measuring range is based on the measured value. In the lower range, the accuracy is 0.03 % of reading for the single-range piston-cylinder systems and
0.025 % of reading for dual-range piston-cylinder systems.
5) Measurement uncertainty assuming reference conditions (ambient temperature 20 °C (68 °F), atmospheric pressure 1,013 mbar (14.69 psi), relative humidity 40 %). For operation without a CalibratorUnit, corrections must be made if required.
6) Not available with UKAS area and mass calibration.
7) Requires UKAS area and mass calibration.
1 … 60 / 20 … 1,200
10 … 800 / 200 … 16,000
100 … 6,000 /
2.000 … 120,000
1 … 60 / 20 … 1,400
10 … 800 / 200 … 20,000
100 … 6,000 /
2.000 … 140,000
reading
Sebacate oil
Page 6 of 13 WIKA data sheet CT 31.11 ∙ 04/2016
Page 7
Piston-cylinder systems model CPS5800
Version Single-piston measuring ranges Dual-piston measuring ranges
Weight
Piston-cylinder system 1 kg (2.2 lbs) 0.8 kg (1.8 lbs) 2 kg (4.4 lbs) 2 kg (4.4 lbs) 2 kg (4.4 lbs)
Storage case for the piston­cylinder system
bar standard mass sets (in 2 wooden cases)
psi standard mass sets (in 2 wooden cases)
bar set of ne increment masses 0.33 kg (0.73 lbs) 0.5 kg (1.10 lbs)) 0.5 kg (1.10 lbs)) 0.5 kg (1.10 lbs)) 0.5 kg (1.10 lbs))
psi set of ne increment masses 0.23 kg (0.51 lbs) 0.34 kg (0.75 lbs) 0.34 kg (0.75 lbs) 0.34 kg (0.75 lbs) 0.34 kg (0.75 lbs)
Dimensions (W x D x H)
Carrying case for standard mass sets 400 x 310 x 310 mm (15.7 x 12.2 x 12.2 in)
Storage case for the piston­cylinder system (optional)
3.1 kg (6.8 lbs)
61.3 kg (135.2 lbs)
57.1 kg (125.9 lbs)
300 x 265 x 205 mm (11.8 x 10.4 x 8.1 in)
61.2 kg (134.9 lbs)
56.9 kg (125.5 lbs)
69 kg (152.1 lbs) 60.8 kg
(134.1 lbs)
68 kg (149.9 lbs) 56.6 kg
(124.8 lbs)
69 kg (152.1 lbs)
68 kg (149.9 lbs)
Base, model CPB5800
Base version
Hydraulic standard up to max. 1,200 bar (16,000 psi); with internal pressure generation
Hydraulic high pressure up to max. 1,400 bar (20,000 psi); with internal pressure generation
Pressure transmission medium
Standard Hydraulic uid based on VG22 mineral oil
Optional Sebacate oil, brake uid, Skydrol or Fomblin oil (dependent on measuring range)
Reservoir 250 cm³
Connections
Connection for piston-cylinder system G ¾ male / optional: ConTect quick-release connector
(not for 1,400 bar version (20,000 psi version))
Test item connection G ½ B female threaded quick-connectors, freely rotating, exchangeable
for other threaded inserts, see Accessories
Material
Piping in base 1.4404 stainless steel, 6 x 2 mm
Weight
Standard hydraulic base 18.0 kg / 19.0 kg (39.7 lbs / 41.9 lbs) (incl. optional ConTect quick-release connector)
Hydraulic high-pressure base 18.0 kg (39.7 lbs)
Storage case for the base 8.5 kg (18.7 lbs)
Permissible ambient conditions
Operating temperature 18 ... 28 °C (64 ... 82 °F)
Dimensions (W x D x H)
Base 401 x 375 x 265 mm (15.7 x 14.8 x 10.4 in), for details, see technical drawings
WIKA data sheet CT 31.11 ∙ 04/2016 Page 7 of 13
Page 8
Approvals
Logo Description Country
EC declaration of conformity
Pressure equipment directive
GOST
Metrology, measurement technology
- MTSCHS
Permission for commissioning
European Community
Russia
Kazakhstan
Certicates
Certicate
Calibration Calibration certicate
Option: UKAS calibration certicate 1) 2)
Recommended recalibration interval 2 to 3 years (dependent on conditions of use)
1) For standard accuracy UKAS calibration certicate only available as pressure calibration.
2) Premium accuracy requires UKAS area and mass calibration.
Approvals and certicates, see website
Transport dimensions for complete instrument
The complete instrument, in its standard version and standard scope of delivery, consists of 3 packages on a single pallet. The dimensions are 1,200 x 800 x 500 mm (47.2 x 31.5 x 19.7 in). The overall weight is dependent on the measuring range.
Version in bar Weight
net gross
Single-piston measuring ranges
1 … 120 bar 81.5 kg (179.7 lbs) 100 kg (220.5 lbs)
2 … 300 bar 81.5 kg (179.7 lbs) 100 kg (220.5 lbs)
Dual-piston measuring ranges
1 … 60 bar / 10 … 700 bar 90 kg (195.5 lbs) 108.5 kg (239.2 lbs)
1 … 60 bar / 20 … 1,200 bar 82 kg (180.8 lbs) 100.5 kg (221.6 lbs)
1 … 60 bar / 20 … 1,400 bar 90 kg (195.5 lbs) 108.5 kg (239.2 lbs)
Version in psi Weight
net gross
Single-piston measuring ranges
10 … 1,600 psi 77.5 kg (170.9 lbs) 96 kg (211.7 lbs)
30 … 4,000 psi 77 kg (169.8 lbs) 95.5 kg (210.6 lbs)
Dual-piston measuring ranges
10 … 800 psi / 100 … 10,000 psi 89 kg (196.2 lbs) 107.5 kg (237.0 lbs)
10 … 800 psi / 200 … 16,000 psi 77.5 kg (170.9 lbs) 96 kg (211.7 lbs)
10 … 800 psi / 200 … 20,000 psi 89 kg (196.2 lbs) 107.5 kg (237.0 lbs)
Page 8 of 13 WIKA data sheet CT 31.11 ∙ 04/2016
Page 9
Dimensions in mm (in)
The picture shows a 1,200 bar version (16,000 psi version) of the CPB5800 instrument base with the ConTect quick-release connector option.
The 1,400 bar high-pressure version (20,000 psi high-pressure version) does not dier from it dimensionally, only in the
arrangement of the control elements.
Side view (left)Front view
Top view
400 (15.7)
275 (10.8)
Ø 432.5 (17.0)
50 (2.0)
262 (10.3)
129 (5.1)
375 (14.8)
5
441 (17.4)
Detailed section view 1,400 bar high-pressure version (20,000 psi high-pressure version)
6
with high-pressure shut-o valve
no ConTect quick-release connector possible
2 31
4
8
7
1
Connector for piston-cylinder system
2
Priming pump
3
Outlet valve
4
Spindle pump with star handle, removable
5
Rotatable feet
105
(4.1)
310 (12.2)
Dimensions are identical.
3
6
Test item connection
7
Level
8
Oil reservoir plug screw
WIKA data sheet CT 31.11 ∙ 04/2016 Page 9 of 13
Page 10
Accessories
Set of ne increment masses M1 and F1
The masses included in the standard scope of delivery are ideally suited for everyday use. If even smaller intermediate values need to be generated, using one of the class M1 or
F1 set of ne increment masses with the following masses is
recommended:
1 x 50 g, 2 x 20 g, 1 x 10 g, 1 x 5 g, 2 x 2 g, 1 x 1 g, 1 x 500 mg, 2 x 200 mg, 1 x 100 mg, 1 x 50 mg, 2 x 20 mg, 1 x 10 mg, 1 x 5 mg, 2 x 2 mg, 1 x 1 mg
Adapter sets for quick connector
As a standard, the pressure balance (dead-weight tester) is equipped with a quick connector for connecting the test item. For this purpose, the following threaded inserts, which can be easily changed, are available:
Adapter set: G ¼, G ⅜, ½ NPT, ¼ NPT and M20 x 1.5
Adapter set NPT: ⅛ NPT, ¼ NPT, ⅜ NPT and ½ NPT
Additionally, the adapter sets include spare O-rings as well
as a spanner with SW32 ats and SW14 ats, for changing
the adapters. Other threaded inserts are available on request.
Set of ne increment masses
Adapter set
Separators
The separators have been specically designed for
measuring instruments, which should not come into contact with the medium of the pressure balance (dead-weight tester) or to protect the pressure balance (dead-weight tester) against contamination from the test items.
Fig. left: Separator (without diaphragm) Fig. centre: Separator (with diaphragm) 700 bar (10,000 psi) Fig. right: Separator (with diaphragm) 1,200 bar (16,000 psi)
Designation/Version Order number
Set of ne increment masses (1 mg up to 50 g), class F1 7093874
Set of ne increment masses (1 mg up to 50 g), class M1 14025325
Adapter set for quick connector in case with G ¼, G ⅜, ½ NPT, ¼ NPT and M20 x 1.5 threaded inserts for
insertion in the knurled nut on the test item connector
Adapter set “NPT” for quick connector in case with ⅛ NPT, ¼ NPT, ⅜ NPT and ½ NPT threaded inserts for
insertion in the knurled nut on the test item connector
90° angle connection, for test items with back mounting connection 1564838
Separator (without diaphragm), max. 1,000 bar (14,500 psi) 1565389
Separator (to separate two liquid media by a diaphragm), max. 700 bar (10,000 psi) 14031253
Separator (to separate two liquid media by a diaphragm), max. 1,200 bar (16,000 psi) 14031254
O-ring set consisting of 5 pcs. 8 x 2 and 5 pcs. 4 x 2.2 12328562
Operating uid for CPB series up to max. 4,000 bar (60,000 psi), 1 litre 2099882
Adapter for mounting model CPS5800 hydraulic piston-cylinder systems into a ConTect system mechanism 14031252
Test item connection, G ¾ female to G ½ female, rotating, operation as a comparison test pump is possible 14031251
Special test-item adapter with quick connector, for the matching to the ConTect system mechanism, operation as
a comparison test pump is possible
Electrical piston drive unit for measuring ranges 700 bar, 1,200 bar and 1,400 bar (10,000 psi, 16,000 psi and 20,000 psi) (230 V AC/50 Hz)
2036941
12563626
2152634
14031260
Page 10 of 13 WIKA data sheet CT 31.11 ∙ 04/2016
Page 11
CalibratorUnit model CPU6000
The models of the CPU6000 series are compact tools for use with a pressure balance (dead-weight tester). In particular when highly accurate measuring values, with measurement uncertainties of less than 0.025 %, are required, complicated mathematical calculations and corrections are necessary. With the CPU6000 in combination with the CPB-CAL (iPad app) and/or WIKA-CAL (PC software) all critical ambient parameters can be registered and automatically corrected.
®
The CPU6000 series is made up of three instruments
Weather station, model CPU6000-W
The CPU6000-W provides measured values such as atmospheric pressure, relative humidity and the ambient temperature of the laboratory environment.
Pressure balance sensor box, model CPU6000-S
The CPU6000-S measures the piston temperature and
displays the oating position of the masses.
Digital multimeter, model CPU6000-M
The CPU6000-M fulls the function of a digital multimeter
and power supply unit when electronic pressure transmitters must be calibrated.
CPU6000 series and iPad® app CPB-CAL
Typical application
CPB-CAL iPad® app
The iPad balances (dead-weight testers) or the reference pressure while taking the measured parameters from the CPU6000 into account. The conversion can be carried out in all common pressure units. As an additional parameter, the local gravity can be given for location-independent measurements.
WIKA-CAL PC software - Weight calculator
With the demo version of the WIKA-CAL software and a CPB series pressure balance (dead-weight tester), the masses to be applied and the corresponding reference pressure can be determined. The pressure balance data (dead-weight tester data) can be entered into the database manually or imported
automatically via an XML le available online.
All ambient parameters and piston temperature can be entered manually into WIKA-CAL or can be measured automatically with the CPU6000 series, so that the highest accuracy can be achieved. WIKA-CAL demo version can be downloaded free of charge from the WIKA website.
Further specications on the CPU6000 series can be found
in data sheet CT 35.02. For details of the WIKA-CAL calibration software see data sheet CT 95.10.
®
application calculates the masses for pressure
Model CPU6000-W, CPU6000-S, CPB5800 and PC with WIKA-CAL software
WIKA-CAL PC software - Weight calculator
WIKA data sheet CT 31.11 ∙ 04/2016 Page 11 of 13
Page 12
Further pressure balances (dead-weight testers) within our calibration technology programme
Dead-weight tester in compact design, model CPB3800
Measuring ranges:
Hydraulic 1 ... 120 to 10 ... 1,200 bar
(10 ... 1,600 to 100 ... 16,000 psi)
Accuracy: 0.05 % of reading
0.025 % of reading (optional)
For specications see data sheet CT 31.06
Pneumatic pressure balance, model CPB5000
Measuring ranges:
Pneumatic -0.03 ... -1 to +0.4 ... +100 bar
(-0.435 … -14 to +5.8 … +1,500 psi)
Accuracy: 0.015 % of reading
0.008 % of reading (optional)
For specications see data sheet CT 31.01
Pressure balance for high pressure, model CPB5000HP
Measuring ranges:
Hydraulic 25 ... 2,500, 25 ... 4,000 or
25 ... 5,000 bar (350 ... 40,000, 350 ... 60,000 or 350 ... 70,000 psi)
Accuracy: 0.025 % of reading
0.02 % of reading (optional)
Dead-weight tester in compact design, model CPB3800
Pneumatic pressure balance, model CPB5000
For specications see data sheet CT 31.51
Pressure balance for dierential pressure, model
CPB5600DP
Measuring ranges (= static pressure + dierential
pressure):
Pneumatic 0.03 ... 2 to 0.4 … 100 bar
(0.435 ... 30 to 5.8 … 1,500 psi)
Hydraulic 0.2 ... 60 to 25 … 1,600 bar
(2.9 ... 1,000 to 350 … 23,200 psi)
Accuracy: 0.015 % of reading
0.008 % of reading (optional)
For specications see data sheet CT 31.56
Page 12 of 13 WIKA data sheet CT 31.11 ∙ 04/2016
Pressure balance for high pressure, model CPB5000HP
Pressure balance for dierential pressure,
model CPB5600DP
Page 13
Scope of delivery
Options
Pressure balance CPB5800
Priming pump
Spindle pump for lling, pressure generation and ne
adjustment
Piston connection with G ¾ male thread
Quick connector for test items with G ½ female threaded insert, changeable
Piston-cylinder system
Standard mass sets in carrying case
Masses, manufactured to local gravity (standard value: 9.80665 m/s²)
VG22 mineral oil (1.0 litre)
Operating instructions in German and English language
Factory calibration certicate
Dust protection cover
Other pressure transmission media
Piston connection with ConTect quick-release connector or M30 x 2 female thread
Systems with increased accuracy to 0.006 %
Other pressure units
Mass set manufactured to local gravity
Set of ne increment masses
Storage case for the base and the piston-cylinder system
UKAS calibration certicate
Combination with CPS/CPM5000 series units possible (please contact the WIKA sales team for further information)
Storage case for pressure balance CPB5800
04/2016 EN
Ordering information
Instrument base
CPB5800 / Pressure transmission medium / Instrument version / Connection of piston-cylinder system / Mass set / Piston­cylinder system / Installation of CPU6000-S CalibratorUnit sensor technology / Storage case / Additional ordering information
Piston-cylinder system
CPS5800 / Accuracy / Gravity value g / Measuring range / Connection of piston-cylinder system / Storage case for piston­cylinder system / Calibration for piston-cylinder system / Additional ordering information
Mass set
CPM5800 / Pressure unit / Gravity value g / Standard mass set / Set of ne increment masses / Calibration for standard mass set / Calibration for set of ne increment masses / Additional ordering information
© 2016 WIKA Alexander Wiegand SE & Co. KG, all rights reserved.
The specications given in this document represent the state of engineering at the time of publishing. We reserve the right to make modications to the specications and materials.
WIKA data sheet CT 31.11 ∙ 04/2016 Page 13 of 13
WIKA Alexander Wiegand SE & Co. KG
Alexander-Wiegand-Straße 30 63911 Klingenberg/Germany Tel. +49 9372 132-0 Fax +49 9372 132-406 info@wika.de www.wika.de
Loading...