Dexter Laundry T-600 User Manual

P/N 8514-031-001A
05/08
WCNDHCS-
MODEL 
 lb CAPACITY
THE
OPL (Computer) WASHER
DEXTER COMPANY
OWNER'S BOOKLET
INSTALLATION & OPERATION
INSTRUCTIONS
TABLE OF CONTENTS Page #
Safety Warnings 2 Maintenance Hints 2 Installation Instructions 3
Foundation Requirements 3 Mounting 3 Plumbing 3 Drain 3 Electrical 6
Fusing Requirements 6 Electrical Connections 6
Chemical Injection 7
Chemical Injection Hoses 7
Final Checkout 7 Operating Controls 9 Operating Instructions 10
End Of Cycle 11
Safety Door Lock 11
Motor Drive Indications 11 Computer Control Cycle Description 11 Programming Instructions - Editing Existing Cycle 12 Programming Instructions - Entering New Cycle 13 Washer Diagnostic Cycles 14
Cycle 31 Sequence 14 Rapid Advance Mode 16 Preset Cycle Information 18
LIST OF FIGURES
Figure 1-1 - Pedestal Mounting 4 Figure 1-2 - Floor Outline 4 Figure 1-3 - Machine Mounting Detail 4 Figure 2 - Washer Dimensions 5 Figure 3 - Electrical Power Connections 6 Figure 4 - Injection Signal and Connections 7 Figure 5 - Specifications Thoroughbred 900 8 Figure 6 - Water Usage 8
Figure 7 - Push-button Control Switches 9 Figure 8 - Recommended Detergent Quantity 10 Figure 9 - Bath Setting Limits 11
Please read this information and retain for reference.
WARNING - THIS WASHER IS EQUIPPED WITH DEVICES AND FEATURES RELATING TO ITS
SAFE OPERATION. TO AVOID INJURY OR ELECTRICAL SHOCK, DO NOT PERFORM ANY SERVICING UNLESS QUALIFIED TO DO SO.
IT IS THE RESPONSIBILITY OF THE OWNER TO CHECK THIS EQUIPMENT ON A
FREQUENT BASIS TO ASSURE ITS SAFE OPERATION.
A machine should not be allowed to operate if any of the following occur:
! Excessively high water level.
! If machine is not connected to a properly grounded circuit.
! If the door does not remain securely locked during the entire cycle.
! Vibration or shaking from an inadequate mounting or foundation.
WARNING - FOR SAFETY
1. Always shut off power and water supply and wait a minimum of one minute before servicing.
2. Do not overload the washer.
3. Do not bypass any safety devices of this washer.
4. Do not use volatile or flammable substances in or near this washer.
5. Do not attempt to open door when cylinder is in motion or it contains water.
6. Keep all panels in place. They protect against shock and injury and add rigidity to the washer.
MAINTENANCE HINTS
DAILY
! Clean the top and the cabinet to remove residue. ! Clean the soap dispenser and lid. ! Check the drain valve for leaking and that it opens properly. ! Check the loading door for leaks. Clean the door seal of all foreign matter. ! Leave the loading door open to aerate the washer when not in use.
QUARTERLY
Always shut off power and water supply and wait a minimum of one minute before servicing.
! Check the V-belts for wear and proper tension. ! Clean lint and other foreign matter from around motor. ! Check all water connections for leaks. ! Wipe and clean the inside of the washer and check that all electrical components are free of moisture and dust. ! Remove and clean water inlet hose filters. Replace if necessary. ! Check anchor bolts - retighten if necessary
IMPORTANT:
and/or quarterly maintenance.
Replace any and all panels that were removed to perform daily
3
INSTALLATION INSTRUCTIONS
All washers must be installed in accordance with all local, state and
national building, electrical, plumbing and other codes in effect.
WARNING - THESE INSTALLATION AND SERVICING INSTRUCTIONS ARE FOR USE BY QUALIFIED PERSONNEL ONLY. TO AVOID INJURY AND ELECTRIC SHOCK DO NOT PERFORM ANY SERVICING UNLESS QUALIFIED.
FOUNDATION REQUIREMENTS
This machine is designed for use on or over bare concrete floor - not to be used above combustible flooring. The washer must be securely bolted to a substantial concrete floor, or mounted upon a suitable base which is, in turn, securely bolted to a substantial concrete floor. CARE MUST BE STRESSED WITH ALL FOUNDATION WORK TO INSURE A STABLE UNIT INSTALLATION, ELIMINATING POSSIBILITIES OF EXCESSIVE VIBRATION. All installations must be made on sound concrete floors, 6" or thicker. Anchor bolts must be of a quality grade and a minimum of 5/8" diameter. Four (4) mounting bolts must be used.
MOUNTING
A concrete pedestal or steel mounting base which elevates the machine approximately 6" above the floor level is recommended to provide easy access to the loading door. Actual base height should be determined by application considering access to loading door, access to soap dispenser and height of loading carts. Allow a minimum of 24" of clearance behind the rear of the machine, to provide access for motor removal. Refer to Fig. 1-1 & 1-2 for machine bolt-down dimensions. Refer to Fig. 2 for overall washer dimensions.
If an elevated concrete pedestal is desired, it should be embedded into the existing floor. Anchor bolts should be 5/8" x 8", grade 5 or better, headed by a 4 inch square fish plate and should protrude 1 7/8 inches above the finished surface of the pedestal. EXPANSION ANCHORS ARE NOT RECOMMENDED FOR USE IN CONCRETE FLOORS OR PEDESTALS, BECAUSE THE ANCHORS ARE TOO CLOSE TO AN EDGE, CAUSING IT TO BREAK OUT. (See Fig. 1-1 and 1-3.)
PLUMBING
Water supply hoses are furnished with each machine. The threaded connections on the hoses are 3/4-11 2 NHT.
Separate hot and cold water lines must be provided, maintaining 30 PSI to 120 PSI water flow pressure.
DRAIN
The drain outlet tube at the rear of the machine is 3 inches in diameter. Any drain hose used must be lower than the drain valve to assure proper draining.
4
5
ELECTRICAL
WARNING
SHUT OFF POWER AND WATER BEFORE OPENING ANY SERVICE PANELS.
Dexter T600 washing machines are intended to be permanently installed appliances. The machine should be connected to an individual branch circuit not shared by lighting or other equipment. The connection should be sheathed in liquid-tight flexible conduit, or equivalent, with conductors of the proper size and insulation. No power cord is provided. Such connections should be made by a qualified electrician, in accordance with the wiring diagram. (Suggest minimum wire size of 12 ga.)
FUSING REQUIREMENTS
15 Amp Time Delay (Dual Element) Fuse(s) (or equivalent circuit breaker).
TO MAKE ELECTRICAL CONNECTIONS:
Remove screw and lift out cover located on upper left of machine (viewed from back).
Figure 3 - Electrical Power Connections
If power is 208-240-3PH-60HZ connect L1, L2, L3 and ground. (If there is a high phase it must be connected to L3.)
If power is 208-240-1PH-60HZ connect L1, L2 and ground.
IMPORTANT
FOR SAFETY AND PROPER EQUIPMENT OPERATION THE GROUND LUG MUST BE CONNECTED TO A GOOD EXTERNAL GROUND.
7
CHEMICAL INJECTION
Dexter T600 washing machines are intended to be permanently installed appliances. The machine is intended to have a chemical injection system operating with it. There are convenient electrical connection points for the injection pumps shown in Figure 3. Up to four (4) independent pumps can be controlled through the signals A, B, C and D. The injection pump signals are 115 VAC. The COM shown in Figure 3 is the common or return for these injection signals. The complete injection system can be connected to FL1 and FL2 for system power if other sources are not available. These connections require fusing which are not provided by Dexter (Dashed lines shown in Figure 3). The maximum current of the complete injection system is 7 Amps.
The four injection pump signals (A, B, C and D) are individually selected or in combinations by the programming within the selected cycle. The recommended signal connections are shown in Figure 4. The selection of the signal is explained in the Programming Instructions section of this manual.
FIGURE 4 - INJECTION SOURCE SIGNALS AND CONNECTION RECOMMENDATION
CHEMICAL INJECTION HOSES
Chemical Injection hoses are to be inserted into the injection inlet at the upper right rear of the washer. These hoses should be inserted into the round PVC pipe a minimum of 14" and a maximum of 18" to eliminate chemical buildup in the pipe and/or restrict water flow to the tub. Secure the hoses as required.
FINAL CHECKOUT
After all mounting, plumbing and electrical work is completed, the washer should be checked for water leaks and proper functioning by first running each step in the diagnostic cycle (cycle # 31) and by running a complete cycle.
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FIGURE 5 - THOROUGHBRED 600 SPECIFICATIONS
MODEL
CAPACITY
CYLINDER DIM.
GROSS WEIGHT
NET WEIGHT
ELECTRICAL
EXTRACTION FORCE
WASH SPEED SPIN SPEED
DRIVE SYSTEM
WATER INLET
DRAIN VALVE
PROGRAM CYCLES
WCN40AFH
6 CUBIC FT. (UP TO 40#)
25" DIA. x 21 1/8" DEPTH
656 POUNDS 622 POUNDS
208-240 VAC, 60 HZ, 1 PH OR 3 PH
100 g=s
43 R.P.M.
531 R.P.M.
SOFT START REVERSING AC MOTOR DRIVE
2 SOLENOID OPERATED VALVES
FLOW RATE, 9 GAL./MIN. EACH
FLOW PRESSURE, 30-120 PSI
3" OUTSIDE DIAMETER
30 USER PROGRAMMABLE CYCLES
(29 OF 30 PREPROGRAMMED AT THE FACTORY)
CYCLES TAILORED FOR SHIRT LAUNDRY,
HOTEL/HOTEL, HEALTH CARE AND FOOD & BEVERAGE
(SEE PRESET CYCLE INFORMATION TABLE)
TEST CYCLE
TEMPERATURES
MACHINE CONTROL:
KEYLOCK
MEMBRANE
DIAGNOSTIC TEST PROGRAM
USER SELECTABLE FROM 4 SETTINGS
ADVANCE/RUN/PROGRAM
STOP/EXIT
START/ENTER
SCROLL UP
SCROLL DOWN
FIGURE 6 - WATER USAGE
USAGE/BATH LOW LEVEL HIGH LEVEL FILL FILL
EMPTY CYLINDER - NO LOAD 12.6 gals. 18.6 gals.
FULL CYLINDER - LOADED Water required to fill bath gals. gals. starting with a dry load.
Water required to fill bath preceded 10.6 gals. 16.4 gals. by a drain without a spin.
Water required to fill bath preceded gals. 21.4 gals. by a drain with a spin.
9
OPERATING CONTROLS
There are four (4) switches that control the washer operation. Each switch is shown below followed by an explanation of each switch.
Figure 7 - Push-button Control Switches
STOP (RED) Push-button - Depress momentarily.
Stops the washer during the cycle. All washer cycle information is retained, the door remains locked and the water remains in the tub.
STOP (RED) Push-button - Depress and hold for 3 seconds or longer.
Stops the washer and clears the cycle. All washer cycle information is cleared, the water is drained and the door is unlocked. The washer is ready for the next wash cycle.
NOTE: The door lock safety mechanism will prevent the door from opening for up
to 3 mins. when the washer is stopped during a cycle and the cycle cleared.
WARNING
DEPRESSING AND HOLDING THE STOP IS AN EMERGENCY STOP BUTTON.
THIS DOES NOT DISCONNECT THE MACHINE FROM THE INPUT POWER.
START (GREEN) Push-button - Depress momentarily.
Starts the cycle shown on the display. If the cycle was stopped in the middle, depressing the START will begin the cycle from the point at which the cycle was stopped.
SCROLL UP ARROW (BLUE) Push-button - Depress momentarily / depress and hold.
Scroll Up increases the cycle number displayed by one each time the switch is depressed. When the Scroll Up is held, the display cycle numbers will continue to increase until cycle # 30 (cycle # 31 in Programming Mode) is reached at which time the cycle number displayed will rollover back to cycle # 1.
SCROLL DOWN ARROW (BLUE) Push-button - Depress momentarily / depress and hold.
Scroll Down decreases the cycle number displayed by one each time the switch is depressed. When the Scroll Up is held, the display cycle numbers will continue to decrease until cycle # 1 is reached at which time the cycle number displayed will rollover to cycle # 30 (cycle # 31 in Programming Mode).
10
OPERATING INSTRUCTIONS
1. Ensure that power is on to the washer.
2. Ensure that the ADVANCE/RUN/PROGRAM keylock is in the RUN position.
3. Load the clothes loosely in the cylinder and latch the door securely. Be
sure clothing does not get caught between the door gasket and tub front
when closing the door.
NOTE: To begin closing the door, the handle must be in the horizontal
position. After moving the door to the closed position, the handle must be turned down to the vertical position in order to latch the door for machine operation.
4. Select one of thirty cycles by using the SCROLL UP/SCROLL DOWN buttons to
change the number indicated in the two digit LED display. The selection
is made when the number indicated corresponds with the desired cycle.
5. If you are manually adding wash compounds, add low sudsing powdered
detergent in the amount shown below into the detergent compartment on top
of the machine. Location is illustrated on the black cover on the top of
the machine. This compartment will be flushed during the WASH segment of
the cycle. Rinse conditioners may be added to their own compartment if
desired. This compartment will be flushed during the FINAL RINSE segment
of the cycle.
POWERED
DETERGENT REQUIREMENT
THOROUGHBRED 600
Figure 8 - Recommended Detergent Quantity
6. If you wish to manually add bleach during the cycle, add bleach in the
round opening in the top of the machine. Location is illustrated on the
black cover on the top of the machine.
NOTE: Any additional washing compounds may be added at the appropriate
time by pouring into the round opening in the top.
7. Push the green START button to start the cycle.
The cycle time remaining is displayed throughout the cycle. The cycle
number in operation can to displayed by pushing and holding START, then
push SCROLL UP. The cycle number will be displayed as long as these two
buttons are depressed.
Soak - At any time during the cycle, the red STOP button can be depressed
to stop the washer. All washer cycle information is retained and the
door remains locked. The washer will soak the load for 15 minutes, then
agitate for 30 seconds. This will repeat until the cycle is started
again. This feature allows for an extended soak if required. The washer
cycle will continue when the START button is depressed.
The selected cycle can be cleared at any time by depressing and holding
1/3 to 1/2 CUP
11
the STOP button for a minimum of three seconds.
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