Dexter Laundry DL2X30Q Service Procedures And Parts Data

. /
THE DEXTER
COMPANY
30 LB. Stack Dryer
DL2X30Q Computer
Service Procedures and Parts Data
DL2X30Q
Fairfield, Iowa 52556 www.dxtrco.com
"~
!.
--~
.. [
·= . ··_
----~
- ·- . .
11
Telephone 641-472-5131
Fax 641-472-6336
Part No. 8533-036-004
08/04
FOR
YOUR MINIMIZE DAMEGE, PERSONAL
IF
YOU SMELL GAS:
SAFETY, THE INFORMATION
THE
RISK
Do
Not
try to light any appliace.
Do
Not
touch
Do
Not
use any phone
Do
clear the room, building
Do
immediately call yo
suppliers instructions.
Do
call the fire department if your gas supplier is
OF
or
FIRE
INJURY
operate
OR
in
ur
WARNING
IN
THIS
EXPLOSION
OR
LOSS
any
electrical switch.
your building.
or
area
gas supplier from a neighbors phone. Follow the
OF
of
all occupants.
MANUAL
OR
TO PREVENT PROPERTY
LIFE.
not
MUST
available.
BE
FOLLOWED
TO
gas
\
2
& WARNING
DRY ONLY FABRICS WASHED IN WATER
TO
AVOID
DO
NOT
-ITEMS RUBBER-LIKE MATERIALS.
-ANY WHICH CONTAIN FLAMMABLE LIQUIDS GASOLINE,
THE
RISK
OF
FIRE, INCLUDING SPONTANEOUS COMBUSTIONS,
DRY:
CONTAINING FOAM RUBBER.
ITEMS
ON
WHICH YOU HAVE USED A CLEANING SOLVENT
OR
OTHER
OILS
OR
ORANY
WAXES.
SIMILARLY TEXTURED
OR
SOLIDS, SUCH
AS
NAPTHA,
OR
'
Table of Contents
SECTION 1
Specifications ......
~
nstallation & Operation ..................................................................................... page
Clearances .................................................................................................................... page 7
Make
up
Electrical ................................................................................... ..................................... page 8
Gas
................................................................................................................................ page 8
..
............................................................................................ page 6
SECTION 2
Air .........................................................
....
...................................................... page 7-8
7-16
Exhaust
Dimensions ..............................................................
Description
Programmed Data ......................................................................................................... page 12
Dexter
Changing Programmed Data ........................................................................................ page 16
....
..................................................................................................................... page 8·9
....
................................................. page 1 0·
of
Control ...........................................
Control Feature Activation ................
.............................................. .........
....
.........
.................................................... page
..
11
page 12
14
SECTION 3
Wiring Schematics ................................. ........................................................... page 17-20
Dryer Idle--No Coins Added .......................................................................................... page
Coins Added--Motor Started & Running ....................................................................... page
Heat Circuit ....................................................
Over Temperature Thermostat ...................................................................................... page 18
Cool Down ..............................................................
......
............ ............................................. page 17-18
....
................................................... page 18
17
17
End
of
Cycle .................................................... .............................................................. page
Schematic ................
Diagram ......................................................................................................................... page
........................................
......
..........................
............................. page
18
19
20
3
SECTION 4
Service Procedures ..........................................
.........
......................................
..
page 21-
27
Clothes Door ................................................................................................................. page
Clothes Door Latch Adjustment .................................................................................... page
Door Switch ................................................................................................................... page
Clothes Door Window & Gasket .................................................................................... page
High Limit Thermostats (burner housing & manual reset) ............................................. page
Pressure Regulator ....................................................................................................... page
Coin Acceptor ................................................................................................................ page
Electronic Control Failure Codes ................................................................................... page 22
Electronic Control Diagnostic Lights ..............................................................
Electronic Control Test Cycle ......................
Electronic Control ..........................................
Membrane Switch ........ ................................................................................................. page
..........
........................................................ page 23
....
............................................................ page
.....
.......... page 22
21
21
21
21
21
22
22
23
23
Temperature Sensor Testing & Replacement ................................................................ page
Temperature Testing ..................................
Front Panel (upper & lower) ........................
Drive Belt ....................................................................................................................... page
Tumbler Pulley ............................................................................................................... page
Intermediate Pulley & Tension Arm ............................................................................... page
Motor & Blower Assembly ............................................................................................. page
Air Flow Switch .............................................................. ................................................ page
Ignition Control Transformer & Fuse .............................................................................. page
Electronic Ignition Module ............................................................................................. page
Ignition System Check Out ............................................................................................ page
Spark Electrode ............................................................................................................. page
........
............................................................ page
....
.............................................................. page
23
23
23
24
24
24
24
24
24
25
25
25
4
Gas
Valve & Manifold
Main Burner Orifice ......................................... ................................. ... .......................... page
Main Burner .......................................................... ........................................................ page
Cylinder .........................................
....
................................................................................................. page
................................................................................ page
26
26
26
26
Tumbler Through Bolt Access Cover ............................................................................. page
27
Bearing Housing ............................................................................................................ page
27
SECTION 5
Trouble Shooting ................................. .............................................................. page 28-30
SECTION 6
Parts Data ......................................................................................................... page 32-46
Cabinet Group .............................................................................................. ................. page 32-35
Door Switch Group ........................................................................................................ page
Bearing Housing Group ................................................................................................. page
Burner Housing Group .................................................................................................. page 38-39
Rear View ..............................................................
Tumbler
Coin Box Group ............................................................................................................. page 44-45
Wiring Group ................................................................................................................. page 46
Group .............................................................................................................. page
..
...................................................... page 40-41
36
37
43
SECTION 7
Maintenance ..................... ...............................................................................
..
page
47-48
5
Section 1
Specifications
30
LB. Coin Stack Dryer
Model: DL2X30Q
120
(lbs
Dry
Voltage
Weight
Capacity
Dimensions
Basket Basket
Basket Door Overall Height minimum maximum Cabinet
Overall Door bottom
Necessary Behind
Depth Diameter
Volume
Opening
(with
Width
Depth
Height
(floor
of
door)
Service Clearance
Machine
legs)
to
Temperature (degrees)-
Regular/Hot (fac
tory
setting)
Permanent (factory
Delicate/Warm (factory
Press/Medium
setting) setting)
volts, 60 Hz. Single Phase
.)
2@
30ib
Each=
27
1/2"
30"
11.25cu.ft. 22
11/16"
76 5/8" 77 5/8" 31
1/2"
47 5/16" top
44 15/
bottom
18"
150-190 F 175
F
120-170 F 150 F
110-150 F 125 F
16"
7 5/16"
60Lb
Cylinder
Directio
Speed
Rotation
n
(RPM)
Gas
Natur
al
(supply Natural L.P. L.P. (burn Inlet BTU
(b
(supply
Line Input
er
urner
line) manifold)
Size
line
)
manifold)
Venting
Exhaust Size 2-6"
Maxim with
Make-up
Ea
ch
Air
um
(2
elbows)
Dryer
Flow
(cfm) 500
Length
Air
(minimum)
1-
Weight
Shippi Net (lbs.)
ng
(lbs.)
counter
47
4"-10" 31/2"
11"W 112" 80,000
(op
tional)
8"
(sta
ndard
14ft.
1 1/2
737 685
clockwise
w
w.c.
11"-14"
.C.
NPT
)
sq
.c.
w.c
. ft.
.
Electrical
Motor Running Circuit Built-in Phase Voltage
·
Service
Wi
re
6
H.P.
(per
Amps
Breaker
Motor
60 Hz. **
Size (min.)
Protection
pocket) (co
mpl
(amps)
ete
dryer)
Circuit
1/2 H.P.
19.6 30 Yes Single 120V
2
wire
plus
ground
#10
**
International
Voltages Available
Section 2
Installation and Operation
All commercial dryer installations must conform with local applicable local codes
local codes, with the National Fuel comply with current standard CAN/CGA-8149(.1 or
Equipment, and local codes if applicable. The appliance, grounded in accordance with the National Electric Code, ANSI/NFPA No. 70-1990,or when installed in Canada, with Standard GSA C22.1 Canadian Electrical
Installation Clearances:
This unit may
1. Left side- 0"
2. Right side- O"
3. Back- 18" (Certified for 6" clearance: however 18" is required to clean, service,
4.
5.
6.
-
Front-
Top-
Floor-
be
installed
4"
!---
Gas
Code ANSI 2223.1 A-1988. Canadian installations must
or
at
the following alcove clearances.
and maintain the dryer). 48"
to
allow use of dryer.
to
Refer This unit may
figure labelled "Vertical Clearance Dimensions".
be
installed upon a combustible floor.
.2) Installation Code for
when
installed, must be electrically
Code
Part 1.
or
in
the absence
Gas
Burning Appliances
of
10
"
(C)
I
1/4"
MIN
.J
(A)
r-
-Vertical Clearance Dimensions.
Makeup
Adequate makeup air must a minimum of 1 1/2 square feet effective area. Screens, grills supplier to determine the free area equivalent for the grill being used.
Air
be
supplied
of
or
to
replace air exhausted
makeup
louvers which will restrict the flow of air must
air
opening to the outside
TOP
SIDE OF DRYER
OF
by
DRYER
dryers
on
all types of installations. Provide
for
each dryer. This is a
be
considered. Consult
net
requirement
~
of
the
The
source of makeup
intakes of all dryers. Multiple openings should be provided.
air
should
be
located sufficiently away from the dryers
to
allow an even
air
flow
to
the
air
7
NOTE: The following considerations must be observed cleaners are dryers must be located away from be drawn into the dryer inlet ducts. Dry cleaner solvent vapors open flame such as the gas f corrosive and
installed. The sources
lame
will cause damage
of
all makeup
any
dry
present in clothes dryers.
to
the
dryer ducts and clothes loads.
air
cleaners. This is necessary
for
gas
and room ventilation
The
Electrical Requirements
The electrical requirements necessary the back panel of each dryer. The electrical connection should be made the rear
of
the unit, using
ONE 30 Amp circuit breaker is required for each complete stack dryer. The wiring diagram is located
on
#1
0 AWG wire.
the belt guard on the
to
operate the unit satisfactorily are listed
back
of
the dryer.
dryer installations where dry
air
movement
so
that solvent vapors will not
will decompose
decomposition products are highly
to tlh
e pigtail leads in the outlet box
in
on
the serial plate located on
to
all
contact with
an
on
NOTE: GROUNDCONDUCTORFROMTHEGROUNDSCREWONTHEDRYERTOTHENEUTRALBAR SUPPLY BREAKER
NOTE: WHEN INITIALLY CONNECTING POWER OF
THE
DISPLAYS OR CONTROLS OCCUR, GIVE THE MACHINE
AND
CHECK
IT
IS ABSOLUTELY ESSENTIAL THAT
BOX
.
OPERATION AGAIN.
THE
DRYER BE GROUNDED BY A SEPARATE
TO
THE MACHINE
AN
HOUR
IF
UNUSUAL BEHAVIOR
TO
STABILIZE
Gas Requirements
The complete gas requirements necessary
on
located the size of the piping ing
the
A
joint connections. A 1/8 inch NPT plugged tapping, accessible ately
A drip tee is provided in the unit gas piping
All pipe connections should open flame.
the back panel of the dryer.
to
supply the dryer should
local gas supplier.
compound resistant
upstream of
the
gas supply connection to the dryer.
to
the action
be
checked
to
operate the dryer satisfactorily are listed
The
inlet gas connection to
be
determined by reference
of
liquefied petroleum gases should be employed in making pipe
for
to
catch dirt and other foreign articles.
for
leakage with soap solution
the
unit
is
1/2 inch pipe thread. However,
to
the Fuel Gas Code and consult-
test gage connection, must
or
leak detector. Never check with an
on
the serial plate
be
installed immedi-
INTH
E
CAUTION: supply of
1/2 individual at test
Burner
All be
set
Exhaust
We recommend using the factory designed offset and collector system for exhausting the dryer. This two 6" into always be planned and constructed ing). Any restriction due to pipe size lint build up in system and the room.
From an operational standpoint, incorrect thermostat which shuts off the main burners and results in inefficient drying.
Set-Up
gas
burner manifolds should
at
3.5 W.C. while burner operating.
Installation
one
8" collector is designed
The
piping
psig.
pressures
system
The
manual shutoff
dryer
dryer
equal
and
its
individual
during
must
be
to
any
pressure
be
isolated
valve
during
to
or
less
than
1/2
checked
minimize back pressure
so
or
for
proper gas pressure while burning. Stack dryer burners should
that minimum
type
of installation can cause slow drying time, excessive heat, and
or
inadequate exhausting can cause cycling of the high limit
shutoff
from
any
valve
must
testing
pressure
psig.
air
of
that
the
gas
supply
testing
to
the
units. Exhausting
restrictions occur. (Refer
be
disconnected
system
piping
of
the
at
test sys gas
to
from
the
pressures
tem
by
closi
supply
of
piping
the dryer should
Figure
on
dryer exhaust-
in
ng
8
gas
excess
its
system
Individual exhausting by
attaching a pipe wall. This pipe clog
the
ducts and prevent
joints must be
exhaust pipe tends to reduce if
held within practical limits.
straight
used, two feet
,elbows should
the
exhaust pipe passes through a wall, a metal sleeve
If and
the
mended in
This
type
when
the would be to point outlet should be kept clear
made
6"
diameter pipe with
of
be used
exhaust pipe passed through this sleeve.
all cases to protect
of
installation should
dryer
of
the
dryer
of
the
proper
must
be
very
smooth
the
so
the
exhaust
For
straight pipe
to
exhaust each cylinder.
is not in use. A
the
outlet end
by
is
recommended. All heat, moisture, and lint should be exhausted outside
diameter
dryer
the
amount
the
two
right angle elbows be used
shou
ld
the
wall.
have
a means provided hood of
the
at
least 24"
to
on
the
inside,
from exhausting properly. All elbows must be smooth
end
of
one pipe
of
air
most
efficient operation,
be removed
with a hinged
pipe downward to prevent entrance
of
the
dryer
adapter collars and extending
as
rough surfaces
is
inside the
the
blower
for
This
damper
any
objects which would
can exhaust. This
each additional elbow.
of
practice is required
to
prevent rain
tend
to collect lint which will eventually
next
one
downstream.
it
is recommended that
for
each cylinder.
No
slightly
can be
larger
diameter should
by
and
high winds from entering
used
for
this purpose. Another method
of
cause
it
out
through
on
The
addition
does not
some local
wind and rain. In either case,
air restrictions.
affect
the
no
more
When
more than two elbows
more than two right angle
be
codes
the
inside. All
dryer
than
set
in
and
an
outside
of
an
operation
14
feet
the
wall
is
the
exhaust
of
are
recom-
the
install a protective screen
Never
When
exhausting a hausting through a free
from clogging. The type using a
Exhausting the dryer into a
lint buildup which can
Installation installation. Wheth should be
at
of
a 45
NOTE:
duct. individual maintained. from main discharge duct
dryer
straight
wall. A rain cap must be placed
be
highly combustible.
several dryers where a main discharge duct is necessary, will need
er
using
degree
Never
The
the
dryer) should not exceed
install either
follo
wing
dryer
ducts.
For
angle
each individual cylinder
NOTE: A small diameter
contributing to duct.
lint build up,
over
the
exhaust outlet.
up
through a roof,
cone
shaped "roof"
chimney
the
illustration shows
or
under
8" exhaust kit
in
the
direction
the
kit
The
main duct can be rectangular
at
the
last
dryer
duct
will restrict air
An
inspection
DIAMETER
the
ove
rall length
on
top
of
the
over
the pipe
a building is not permitted. In either case there is a
or
individual 6" ducts, entrance into the main discharge
of
discharge air flow.
or
individual 6" ducts
the
various round main duct diameters to
the
total exhausting (main discharge duct plus duct outlet
the
equivalent
must be maintained to exhaust end.
TO
INCREA
of
14
flow
, a large diameter duct will reduce
door
should
SE
AS
of
the
duct
has
exhaust
or
teet
be
SHOWN
and
must
is
suitable
at
a right angle into
round, provided adequate
and
two
provided
for
this application.
the
elbows.
for
periodic clean-out
the
same
be
of
such a
following considerations
the
use
The
limits as ex-
type
danger
main
discharge
with
the
air
diameter
air
velocity, both
of
as to
duct
flow
of
the
be
of
for
is
the
main
- Dryer Exhausting
~----------------
--------
Using
\
JNSTALLNO
f SCREEN
....__
....
/
COVER
I\
\1
DRYER DUCTS MU
ST ENTER AT
A45
° ANGLE
A Main Discharge Duct And a 6" X
--------------------------------------~
6"
X 8" Wye On Each Dryer.
EXHAUST AIR
O
UT
OR
9
1
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Side
U
11
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em
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J
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em
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Stack
Dryer -Installation
ct leal Co nection
C7
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Dimensio
[-
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ns
-j
10
Stack
cu.-
Dryer-
1
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1
Installation
Dirrensions
7
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~
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r I
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1116
cnf]
em
•cm)mn
UIJ
II
I
Milt
.
90"
(228.6 em)
offset
collector
system
as
installed
Factory
collector
Dryer
Part#
Vent
9732-104-001
installed
system
Kit
offset
11
DESCRIPTION
The
single electronic control unit controls all coin counting, timing, temperature control
mation
for
both tumblers.
OF
CONTROL
and
displaying
of
infor-
Each digital tumbler
The
small green light acceptor. start button reflected
The
three temperature selection buttons temperature door
to
Temperature readout button
display
is in use,
The
or
by
the
has
remove his load.
for
that
shows
the
flashing stops when
temperature selection button
digital
been
tumbler.
vend price
display
to
the
left
display
made. At
tor
each
shows
of
the
.
the
tumbler
the
the
end
OPERATING INSTRUCTIONS
1.
Load
clothes into
2. Deposit
be
3.
Additional temperature selection button.
the
used and
time
Characteristics of running dryer:
the
tumbler
vend price that is
then
push
the
start button.
may
be purchased
and close the door.
shown
when
its particular tumbler is waiting
number
displays flashes to indicate that
customer
for
is
available
and
of
minutes remaining
credits
for
the
each tumbler also have indicator lights to indicate which selection
of
the
cycle,
in
the
display. Choose
is added to
the
coins to one
appropriate tumbler.
the
digital display flashes until
by
pressing the temperature that is in use along with
the
the
displayed time
tor
coins
to
be
to
be
used
on
that tumbler.
money
desired temperature
has
tumbler
At
this time
by
touching
been added or
the
other
the
purchased
the
operator opens
the
inserted.
to
by
for
the
start button
When
the
coin
touching a
time
is
the
the
tumbler
to
or
a
of
start
Temperature selection may
Running amount
time
may be extended
is
less
than
PROGRAMMED DATA
Adjustable parameters tion
can
be
displayed and these registers
There
are
sixteen programming steps.
STEP
00
01 02 03
04
05 06 07 08 09 10 11 12 13 14 15 16
DESCRIPTION RANGE
Lower Upper Left coin
Right coin audit o to $9999
Hot temp. setting 150-190 Medium Warm Left Right coin input 0-100 5 cents
Vend price 0-100 Time Time Time
Cool
Cool
Cool
Temperature Type display Centigrade
are
vend price, temperatures, and cool-down times.
drum
hour
drum
hour
audit
temp. setting 120-170
temp. setting
coin input 0-100
left coin right coin 0-99:55 minutes for
free
vend 0-99:55 minutes 5 sec.
down
time
down
time
down
time
be
changed
any
the
original
meter 0 to meter 0 to
Hot cycle 0-10:00 minutes
Medium
Warm
vend
These
cycle 0-10:00 minutes
at
any
time with
time that
price.
are
resettable to zero.
sixteen steps are: (all temperatures
0
11
0-99:55 minutes 5 sec. 3.20
0-1
time
9999
hr.
9999
hr.
to
$9999 0
0-150
0:00 minutes
or
the
dryer running.
is showing on
PROGRAMMING ORIGINAL
INCREMENTS SETTINGS
Fahrenheit
the
display
Hours
even
if the added
run and money count informa-
are
degrees Fahrenheit).
5 5 5 5 cents .
5 cents 25
5 sec.
5 sec. 5 sec. 5 sec. Cor
F F
0 0
0 175 150 125
10 25
10:00 10:00
2:00 2:00 2:00
12
Upper
Gas
Light
________
..,......
-
Varistor
Lower
Door
Light
Upper
Door
Light
Stack
Transformer
Dryer Control Board
REMOVEABLEJUMPERS
-.........
Upper Motor Rela
Lower Motor
·-
·---
o-
--
--
_
Main
Power
Lower
-
Upper
Lower
T
eft'4le111ure
Connection
Gas
L~ht
Motor
Motor
Sensor
Connectit
Light
Light
Display
Board
Output
Board
to
.
Connection
_ _
D
~-----
Coin
SW~ch
PrograniT
Connection
est
C)tle
Butt
13
or
DEXTER CONTROL FEATURES
-Activation
Procedures
Remove
activate Anti-Wrinkle
Remove
activate Temperature Used feature
jumper
jumper
Last
to
to
14
Section 3
Wiring Schematics
Dryer Idle--No Coins Added
Top
Dryer Used For This Example
120VAC is supplied to the Electronic Control (computer board) time there is goes to Board blue wire provides a 120VAC signal computer board
one
on
power
side
two
blue wires.
to the dryer that
of
the
door
One
should
be
illuminated when the
the
Computer
switch
on
a black wire. Closing the loading
blue wire makes 120VAC available
to
the
Computer Board telling it
Board will
door
is closed.
by
be
powered
Coins Added--Motor Starting and Running
Top
Dryer Used For This Example
As
each coin is added the Coin Switch closes and completes a circuit
Board counts these signals and Motor
Run Relay. With this Relay closed, 120VAC is supplied
the
computer board should be illuminated anytime the computer calls Switch is drawn in the start position. In this position the incoming winding and through the speed, Start wire. board
the
switch opens the circuit Winding The
should be illuminated
out
of
heat circuit in the
Start
the circuit and provides
when
Capacitor
dryer
can
anytime
the
cor
rect
number
to
the Auxiliary Winding (start winding). As the Motor comes up
to
the
Start Winding
power
not operate if the
the
computer calls for the heat.
and
to the
motor
of
coins
Gas
to
closes
Relay
is
not
L 1
on
the black wire. This tells
and the display lighted. 120VAC also
door
sends 120VAC to the
to
one
side
of
the Motor Run Relay.
that
the
door
is closed.
to
the Computer Board.
are
counted the Computer Board closes the
the
Motor
on the red wire. The motor light on
for
the motor to operate.
power
is supplied directly
the
circuit
to
the Gas Relay. This kicks the
on
the blue wire that connects to a bl
running. The gas light
on
us
The
door
The
The
to
the main run
the computer
that
any
Computer
The
other
light
on
Computer
Motor
Start
to
ack
the
Heat Circuit
T
op
Dryer Used For This Example
With
the
Drive Motor running, 120VAC is provided
wire
has
an in-line connector and changes to a gray wire before it arrives computer board Gas
Relay Contact providing 120VAC Thermostat is problems such the normally open and
has the correct Transformer down
to 24VAC. There is a 1.5 Spark Ignition Module (Ignition Controller) by the Control Transformer will
then send high voltage to the
spark
plug wire). Valve.
When
will only
must
spark
be opened
should be illuminated anytime
on
the orange/black wire
normally closed. (It wi
as
an
exhaust restriction) 120VAC goes through the normally closed High Limit Thermostat
Air
Switch (Sail Switch) on the brown wire.
air
flow. With
on
the gray wire that connects to the black wire
The
Spark
Ignition Module also sends 24VAC to the
ignition occurs
for
10 seconds
for
1 0 seconds.
the
II
open, turning off the heat circuit, if the dryer can't move enough
the
dryer running and the Air Switch closed, 120VAC is supplied to the Control
amp
in-line fuse that protects
Spark
Electrode via the High Voltage Lead (this lead looks like an automotive
high
voltage sparking stops. If ignition does not occur, the
and
then
it locks out. To reset the Spark Ignition Module the dryer loading
to
the
Gas
the
computer calls
Relay
for
to
the
This
switch is closed only if the dryer is running
at
the transformer.
the
Control Transformer.
on
the blue wire from the motor. This blue
at
the Gas Relay.
the
heat.
The
Computer Board closes the
High Limit Thermostat.
This
on
the red wire. The Spark Ignition Module
Gas
Valve Coils which open the
The
gas light
The
High Limit
air
transformer steps 120VAC
24
volts is supplied
Gas
Spark
Ignition Module
on
the
from
to
to
door
the
17
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