2 About this document.........................................................................................................................................................7
3.2 Connecting a Single Slice......................................................................................................................................16
3.5.1 Counters and CAN........................................................................................................................................21
4.1.1 Single Slice....................................................................................................................................................23
4.1.2 Multi Slice.....................................................................................................................................................24
4.2 Connectors at the rear side.....................................................................................................................................26
4.2.1 Single Slice Version USB..............................................................................................................................26
4.2.2 Single Slice Version EtherCAT®..................................................................................................................27
4.2.3 Multi Slice Version........................................................................................................................................28
4.2.4 Analogue out version.....................................................................................................................................29
4.3.2 Front side.......................................................................................................................................................31
4.4.2 Front Side......................................................................................................................................................33
4.6.2 Front Side......................................................................................................................................................38
4.7.2 Front Side (Display)......................................................................................................................................41
4.8.1 Single Slice Version.......................................................................................................................................43
4.8.2 Multi Slice Version........................................................................................................................................44
5.1 Data Transfer Overview.........................................................................................................................................47
5.1.3 Data Transfer Combinations..........................................................................................................................49
5.5 SIRIUS® HD and HS specifications.....................................................................................................................55
5.6 General Specifications...........................................................................................................................................56
5.11.2 MULTI DSUB-15........................................................................................................................................70
5.22 Analogue out OPTION.......................................................................................................................................125
7.1.2 General Specifications.................................................................................................................................137
8.1.2 Hosted Network on Windows 7...................................................................................................................145
8.3.2 System Firmware Upgrade..........................................................................................................................157
9.1 Glossary and abbreviations..................................................................................................................................159
9.2 Documentation version history............................................................................................................................164
The information contained in this document is subject to change without notice.
CAUTION
Dewesoft GmbH. shall not be liable for any errors contained in this document.
Dewesoft MAKES NO WARRANTIES OF ANY KIND WITH REGARD TO THIS
DOCUMENT, WHETHER EXPRESS OR IMPLIED.
DEWESOFT SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Dewesoft shall not be liable for any direct, indirect, special, incidental, or consequential
damages, whether based on contract, tort, or any other legal theory, in connection with the
furnishing of this document or the use of the information in this document.
Warranty Information:
A copy of the specific warranty terms applicable to your Dewesoft product and replacement parts can be obtained from
your local sales and service office.
To find a local dealer for your country, please visit this link: http://www.dewesoft.com/contact and scroll down to the
list of Worldwide distributors.
Calibration
Every instrument needs to be calibrated at regular intervals. The standard norm across nearly every industry is annual
calibration. Before your Dewesoft data acquisition system is delivered, it is calibrated. Detailed calibration reports for
your Dewesoft system can be requested. We retain them for at least one year, after system delivery.
Support
Dewesoft has a team of people ready to assist you if you have any questions or any technical difficulties regarding the
system. For any support please contact your local distributor first or Dewesoft directly.
AustriaSlovenia
Dewesoft GmbH
Grazerstrasse 7
A-8062 Kumberg
Austria / Europe
Tel.: +43 3132 2252
Fax: +43 3132 2252-2
Web: http://www.dewesoft.com
The telephone hotline is available
Monday to Thursday between
09:00-12:00 (GMT +1:00)
13:00-17:00 (GMT +1:00)
Friday:
09:00-13:00 (GMT +1:00)
Dewesoft d.o.o.
Gabrsko 11a
1420 Trbovlje
Slovenia / Europe
Tel.: +386 356 25 300
Fax: +386 356 25 301
Web: http://www.dewesoft.com
The telephone hotline is available
Monday to Friday between
08:00 and 16:00 CET (GMT +1:00)
Service/repairs
The team of Dewesoft also performs any kinds of repairs to your system to assure a safe and proper operation in the
future. For information regarding service and repairs please contact your local distributor first or Dewesoft directly.
This document contains information which is protected by copyright. All rights are reserved. Reproduction, adaptation,
or translation without prior written permission is prohibited, except as allowed under the copyright laws.
All trademarks and registered trademarks are acknowledged to be the property of their owners.
1.1 Safety instructions
Your safety is our primary concern! Please be safe!
Safety symbols in the manual
WARNING
Calls attention to a procedure, practice, or condition that could cause body injury or death.
CAUTION
Calls attention to a procedure, practice, or condition that could possibly cause damage to
equipment or permanent loss of data.
General Safety Instructions
WARNING
The following general safety precautions must be observed during all phases of operation,
service, and repair of this product. Failure to comply with these precautions or with specific
warnings elsewhere in this manual violates safety standards of design, manufacture, and
intended use of the product. Dewesoft GmbH assumes no liability for the customer’s failure to
comply with these requirements.
All accessories shown in this document are available as option and will not be
shipped as standard parts.
Environmental Considerations
Information about the environmental impact of the product.
Product End-of-Life Handling
Observe the following guidelines when recycling a Dewesoft system:
System and Components Recycling
Production of these components required the extraction and use of natural resources. The substances contained in the
system could be harmful to your health and to the environment if the system is improperly handled at it's end of life!
Please recycle this product in an appropriate way to avoid an unnecessary pollution of the environment and to keep
natural resources.
This symbol indicates that this system complies with the European Union’s requirements
according to Directive 2002/96/EC on waste electrical and electronic equipment (WEEE). Please
find further information about recycling on the Dewesoft web site
www.dewesoft.com
Restriction of Hazardous Substances
This product has been classified as Monitoring and Control equipment, and is outside the scope of the 2002/95/EC
RoHS Directive. However we take care about our environment and the product is lead free.
General safety and hazard warnings for all Dewesoft systems
Safety of the operator and the unit depend on following these rules
Use this system under the terms of the specifications only to avoid any possible danger.
Read your manual before operating the system.
Observe local laws when using the instrument.
DO NOT touch internal wiring!
DO NOT use higher supply voltage than specified!
Use only original plugs and cables for harnessing.
You may not connect higher voltages than rated to any connectors.
The power-cable and -connector serve as Power-Breaker. The cable must not exceed 3 meters, disconnect
function must be possible without tools.
Maintenance must be executed by qualified staff only.
During the use of the system, it might be possible to access other parts of a more comprehensive system.
Please read and follow the safety instructions provided in the manuals of all other components regarding
warning and security advices for using the system.
With this product, only use the power cable delivered or defined for the host country.
DO NOT connect or disconnect sensors, probes or test leads, as these parts are connected to a voltage supply
unit.
Ground the equipment: For Safety Class 1 equipment (equipment having a protective earth terminal), a non
interruptible safety earth ground must be provided from the mains power source to the product input wiring
terminals.
Please note the characteristics and indicators on the system to avoid fire or electric shocks. Before connecting
the system, please read the corresponding specifications in the product manual carefully.
The inputs must not, unless otherwise noted (CATx identification), be connected to the main circuit of category
II, III and IV.
The power cord separates the system from the power supply. Do not block the power cord, since it has to be
accessible for the users.
DO NOT use the system if equipment covers or shields are removed.
If you assume the system is damaged, get it examined by authorised personnel only.
Adverse environmental conditions are:
Moisture or high humidity
Dust, flammable gases, fumes or dissolver
Thunderstorm or thunderstorm conditions (except assembly PNA)
Electrostatic fields, et cetera.
The measurement category can be adjusted depending on module configuration.
Any other use than described above may damage your system and is attended with dangers like short-circuit,
fire or electric shocks.
The whole system must not be changed, rebuilt or opened
DO NOT operate damaged equipment: Whenever it is possible that the safety protection features built into this
product have been impaired, either through physical damage, excessive moisture, or any other reason,
REMOVE POWER and do not use the product until safe operation can be verified by service-trained
personnel. If necessary, return the product to Dewesoft sales and service office for service and repair to ensure
that safety features are maintained.
DO NOT service or adjust alone. Do not attempt internal service or adjustment unless another person, capable
of rendering first aid and resuscitation, is present.
If you assume a more risk less use is not provided any more, the system has to be rendered inoperative and
should be protected against inadvertent operation. It is assumed that a more risk less operation is not possible
any more, if
the system is damaged obviously or causes strange noises.
the system does not work any more.
the system has been exposed to long storage in adverse environmental.
the system has been exposed to heavy shipment strain.
DO NOT touch any exposed connectors or components if they are live wired. The use of metal bare wires is
not allowed. There is a risk of short cut and fire hazard!
Warranty void if damages caused by disregarding this manual. For consequential damages NO liability will be
assumed!
Warranty void if damages to property or persons caused by improper use or disregarding the safety
instructions.
Unauthorized changing or rebuilding the system is prohibited due to safety and permission reasons (CE).
Be careful with voltages >25 VAC or >35 VDC! These voltages are already high enough in order to get a
perilous electric shock by touching the wiring.
The product heats during operation. Make sure there is adequate ventilation. Ventilation slots must not be
covered!
Only fuses of the specified type and nominal current may be used. The use of patched fuses is prohibited.
Prevent using metal bare wires! Risk of short circuit and fire hazard!
DO NOT use the system before, during or shortly after a thunderstorm (risk of lightning and high energy
over-voltage). An advanced range of application under certain conditions is allowed with therefore designed
products only. For details please refer to the specifications.
Make sure that your hands, shoes, clothes, the floor, the system or measuring leads, integrated circuits and so
on, are dry.
DO NOT use the system in rooms with flammable gases, fumes or dust or in adverse environmental
conditions.
Avoid operation in the immediate vicinity of:
high magnetic or electromagnetic fields
transmitting antennas or high-frequency generators
for exact values please refer to enclosed specifications.
Use measurement leads or measurement accessories aligned to the specification of the system only. Fire hazard
in case of overload!
Do not switch on the system after transporting it from a cold into a warm room and vice versa. The thereby
created condensation may damage your system. Acclimatise the system unpowered to room temperature.
Do not disassemble the system! There is a high risk of getting a perilous electric shock. Capacitors still might
be charged, even if the system has been removed from the power supply.
The electrical installations and equipments in industrial facilities must be observed by the security regulations
and insurance institutions.
The use of the measuring system in schools and other training facilities must be observed by skilled personnel.
The measuring systems are not designed for use at humans and animals.
Please contact a professional if you have doubts about the method of operation, safety or the connection of the
system.
Please be careful with the product. Shocks, hits and dropping it from already lower level may damage your
system.
Please also consider the detailed technical reference manual as well as the security advices of the connected
systems.
This product has left the factory in safety-related flawless and in proper condition.
In order to maintain this condition and guarantee safety use, the user has to consider the security advices and warnings
in this manual.
EN 61326-3-1:2008
IEC 61326-1 applies to this part of IEC 61326 but is limited to systems and equipment for industrial applications
intended to perform safety functions as defined in IEC 61508 with SIL 1-3.
The electromagnetic environments encompassed by this product family standard are industrial, both indoor and outdoor,
as described for industrial locations in IEC 61000-6-2 or defined in 3.7 of IEC 61326-1.
Equipment and systems intended for use in other electromagnetic environments, for example, in the process industry or
in environments with potentially explosive atmospheres, are excluded from the scope of this product family standard,
IEC 61326-3-1.
Devices and systems according to IEC 61508 or IEC 61511 which are considered as “operationally well-tried”, are
excluded from the scope of IEC 61326-3-1.
Fire-alarm and safety-alarm systems, intended for protection of buildings, are excluded from the scope of IEC
61326-3-1.
Attach the SIRIUS®-USB stick to your computer and start the DEWESoft® installer by double clicking on the full
installer executable file: at the time of writing it is called DEWESoftX_FULL_7_1_0_Beta98.exe (see Illustration 1).
HINT
In the future, there may be a newer version of the installer:
e.g. DEWESoftX_FULL_7_1_0.exe, DEWESoftX_FULL_7_1_1.exe, etc.
If you already have an older incompatible version of DEWESoft® installed, the installer may show you this error
dialogue:
Illustration 2: Uninstall previous version message
DEWESoft® can be uninstalled like any other windows program:
Go to Start – Control Panel – Uninstall program then right-click on the item of your current DEWESoft® installation and
select Uninstall from the pop-up menu and follow the instructions of the uninstall wizard.
Illustration 3: Uninstall previous DEWESoft® version
In the License Agreement screen, read the license
conditions carefully.
Illustration 4: Installer: Welcome Screen
Illustration 5: Installer: License Agreement
If you agree, select the I accept the terms of the license agreement radio box and click Next > to continue.
In the Setup Type page, you must select the type of installation.
Illustration 6: Installer: Setup Type
The default and recommended setup type is DEWESoft Measurement Unit.
Note, that the path of the DEWESoft® installation may vary depending on the setup type that you chose and on the
number of hard-disk-partitions that are available on your system:
In Illustration 7, you can see that two hard-disk-partitions
C: and D: exist (E: is a DVD drive)
In Illustration 8, you can see that only one hard-diskpartition C: exist (D: is a DVD drive)
Illustration 7: Two partitionsIllustration 8: One partition
Table 2: Hard-disk-partitions
DEWESoft measurement unit
The setup type DEWESoft Measurement Unit will install DEWESoft® for highest performance and data safety.
If you have 2 or more hard-disk-partitions, then we recommend to to have all the data on the second partition (or even
second hard disk or array of disks) which are separated from the system partition. The System partition gets fragmented
over time and then the writing performance dramatically drops
Therefore in this installation mode DEWESoft® binaries, setups as well as the data folder will be installed in the same
folder e.g. D:/Dewesoft7) on the second hard-drive-partition.
If you ever need to install a new operating system or need to reformat the system hard-drive-partition, the DEWESoft®
installation can remain: just the device drivers need to be reinstalled.
Directory
name
ExplanationDefault path
Bin
contains DEWSoft.exe
D:\DEWESoft7\Bin\V7_1
Addons
.dll files for plugins must be copied into this directory
D:\DEWESoft7\Bin\V7_1\Addons
Data
this is where DEWESoft® will store your measurement data
D:\DEWESoft7\Data
Setups
this is where your DEWESoft® setup files will be stored
D:\DEWESoft7\Setups
System
this is where DEWESoft® project files are stored
D:\DEWESoft7\System\V7_1
Log
this is where DEWESoft® will store log files
D:\DEWESoft7\System\V7_1\Logs
Table 3: DEWESoft® directories (Measurement Unit Installation)
Windows standard
The setup type Windows Standard will install DEWESoft® binaries in the Windows program files folder and setups
and data files in the My documents folder.
This installation fully complies with Windows installation policies and is recommended for installing DEWESoft® for
viewing the data on corporate computers with strict IT policies.
Select the optional features that you want to install from
the list.
On production PCs it is recommended to only install the
features, that you really need.
click Next > to continue.
Illustration 10: Installer: Customer Info
Illustration 11: Installer: Select Features
HINT
The information in the red rectangle of Illustration 10 is only available for setup type
Windows Standard.
Select the language that you want to use in DEWESoft®:
Click Next > to continue.
Note: The language can be changed later in DEWESoft®
at any time.
Now the installer has all the information that is required to
start the installation:
You may get a Windows Security warning (see Illustration
14). You can safely click on 'Install this driver software anyway' and continue the installation.
You may also get another Windows Security dialogue (see
Illustration 15). You can check the 'Always trust software from “Dewesoft”' check-box and click the Install button
to continue the installation.
Illustration 14: Windows Security Warning
Illustration 15: Windows Security Dialogue
Before the installation of any drivers, you may see a
warning like this:After clicking OK, the driver will be installed:
Illustration 16: Driver installation warning
Illustration 17: Driver installation
When the DEWESoft® installation has completed
successfully, you will see the final screen:Make sure to restart your PC after the installation:
After the restart you will notice that there is a new icon in the Windows task tray: it is the
DEWESoft® launcher which will pop up the DEWESoft® launcher program when you
connect a Dewesoft measurement device (e.g. SIRIUS®, DEWE-43, ..).
First connect the power supply to the connector named POWER IN (see Illustration 20 below) of your SIRIUS®
system/s (see 4.2.1.4 Power In on page 27).
Illustration 20: SIRIUS® chassis: connectors on the rear side
see also: 4.2 Connectors at the rear side on page 26
Then connect the USB cable (Illustration 21 above) to the rear-side of the SIRIUS® system (see connector named USB
in Illustration 20 above). Finally connect the other side of the USB cable to the USB port of your computer:
When you connect your Dewesoft USB device for the first
time to the USB port, automatically install the Dewesoft
USB driver:
When the driver installation is complete Windows will
show a notification message:
Illustration 22: Installing USB driver
Illustration 23: USB driver installation succeeded
When the driver installation is complete, Windows will
show a notification Window:
Then the Dewesoft launcher will pop up and show you a
list of all connected devices and their status.
Finally click Run Dewesoft… to start DEWESoft®.
If you see the Power Missing status in the Dewesoft
Launcher, then connected the power cable to the
measurement slice. As soon as the power is available, the
status will switch to Ok.
Illustration 26: Dewesoft Launcher: Power Missing
3.3 Connecting Multiple Slices
When you connect multiple slices to the same S-BOX or PC, you must also connect the slices with synchronisation
cables to the SYNC connectors (see Illustration 20 on page 16) on the rear side.
When everything is okay, the status will be Ok and you
can click the Run Dewesoft… button to start
DEWESoft®.
If the Sync status is Missing, then you must connect a
sync cable to the measurement slices. Then the Sync status
of both devices will switch to Ok.
This chapter describes measurement basics, how to configure
SIRIUS® and gives some details on the measurement setup.
3.4.1 Online Help
Note that this is just a quick start guide. For detailed information
consult the online help. To open the online help you can press
the key or click on Help and then select Manual from the
pop-up menu.
When DEWESoft® has started up,
you will be in the Acquisition mode
and see the Setup files list.
Click on Ch.setup (on the right of
Setup files) to switch to the
Channel setup mode.
Illustration 30: Setup files
3.4.2 Analogue channel setup
In the analogue channel setup screen you
can see all channels of your connected
SIRIUS® systems. Per default only the
first channel will be set to Used.
Unused channels will not show up in
measure mode and can thus not be used
for display, calculations or storing: thus,
we will also set the other 7 channels to
used. You can left-click on the Used
column of channel 2 (), hold the mouse
button and move the mouse down to
channel 8 (): then release the mouse
button and all 7 channels will be selected
– this is shown by the black rectangle
around the buttons. Then you can click
into the selected region to toggle
Used/Unused for all 7 channels at once.
The selected channels will also be
highlighted in the small preview image of
the device ().
When you press the Setup button of a
channel (the column at the right edge of
the channel table – not shown in this
screen-shot), you can change all settings
of the channel amplifier.
You can also change the sample rate of
the SIRIUS® slice ().
One of the most important settings is the sample rate. The sample rate defines how
many data points, SIRIUS® will transfer to DEWESoft®. So a higher sample rate
also means that more data needs to be transferred via USB to your computer.
The sampling speed mainly depends on your application. To display your signal in
time domain with a good time resolution, you should sample 10 to 20 times faster
than the frequency of the signal that you want to measure. (for example 1 kS/s for a
50 Hz sinewave).
If you have a lot of high frequency components, it may be necessary to sample 100
times faster (e.g. 5 kS/s for the 50 Hz sinewave) or even more.
If you display only the frequency domain (FFT analysis), a 2.5 times faster sampling would be sufficient (125 S/s for
the 50 Hz sinewave).
The higher the sampling rate, the better the time resolution. But also the file size will increase.
3.4.3 Measurement Mode
A click on Measure (at the right side of Ch. Setup in Illustration 31) will take you to the Recorder screen measure mode
where you can already see live data (Note: the data will not be stored yet!):
Illustration 33: Measure mode
In measure mode you can have several measurement screens (). DEWESoft® will create 3 default screens: Recorder,
Scope and FFT, but you can also create new screens or change the visual displays of the existing screens as you like.
See the chapter Displays design in the online-help (see 3.4.1 Online Help on page 17) for more details.
The most important sections of the Measure mode are highlighted in screen-shot Illustration 33:
: show the live measurement data in different measurement instruments which are depending on the selected
measurement screen. In this case we see a recorder instrument witch displays all your measurement channels. You can
use the channel-selector list () to assign measurement channels to the instruments. Each instrument has different
settings. shows the settings of the currently selected recorder instrument.
To start storing the data to a file, press the Store button (). When you are done, press the Stop button to stop
recording.
Now DEWESoft® has created a datafile with all the data that you have seen during the recording session. You can now
click the Analysis button (on the left-top of the screen to the right of the Acquisition button) to go to Analysis mode.
When you have just stopped a measurement, DEWESoft® will automatically open the last recorded data file in Review
mode, so that you can start the analysis right away:
Illustration 34: Analysis Mode: Review
The Review mode is much like the Measurement Mode. You will see the same measurement screens, the
channel-selector list and the properties of the currently selected instrument.
Differences are:
: you have additional tool-buttons
: there is a Signal overview window which will show you the whole data of one selected channel of the data file
Now you can use the cursors to analyse you data, zoom in and out of the data, click Offline math to add computations
based on your data, etc. You can also change the design of your measurement screens, print reports based on your data
and export the data to other file formats for further analysis.
Details about all these functions can be found in the Analyse chapter of the online-help (see 3.4.1 Online Help on page
17).
3.5 Advanced configuration
Note, that the DEWESoft® launcher has already done the
hardware setup for you – you can check this by going to Settings
– Hardware setup...:
If Hardware setup … is disabled, then click Acquisition and then Ch. setup (see Illustration 36):
Now that you are in channel Channel Setup mode, the Hardware setup … option will be enabled.
In the Analog tab sheet, DEWESoft USB must be selected in
order to user you SIRIUS® device (see in the image
below).
All SIRIUS® devices will be shown in the device list ().
If you add a device while this screen is open (or if your
device is not shown yet), you can press the Auto Detect
button () to scan for devices.
The Registration status () will show the license that is
stored inside of the SIRIUS® device (see also
3.6 Licensing below).
Illustration 37: DEWESoft®: Demo mode
On the CAN tab-sheet DEWESoft USB is also selected so
that you can use the CAN ports of your SIRIUS® device.
Illustration 38: SIRIUS® CAN ports
3.5.1 Counters and CAN
The use of analogue inputs, CAN inputs and digital interface is the same as with all other DAQ devices, which are
supported in DEWESoft®. Please consult the DEWESoft® online-help for more information (see 3.4.1 Online Help on
page 17).
3.6 Licensing
As soon as you activate your SIRIUS® system in the hardware setup (see 3.5 Advanced configuration above),
DEWESoft® will be licensed and you are ready to go (the license information is stored in the SIRIUS® device). No
need for any online or offline licensing!
Note, that all licenses regarding SIRIUS® will only work when the SIRIUS® system is connected to your PC and the
device has been activated in the hardware setup.
SIRIUS® is a data acquisition device,
which offers the highest flexibility for
inputs like voltage, current, temperature,
strain, vibration, pressure, counters, CAN
and more. The data-transfer to the PC can
be done via USB or EtherCAT®.
The SIRIUS® system consists of Slices
which contain up to 8 measurement
Modules.
Each SIRIUS® module has one analogue
channel. Some modules are available with
an additional counter channel - those
modules have a plus sign + at the end:
e.g. SIRIUS ACC+, SIRIUS STGM+
Optionally available is a version with 8
analogue outputs on the side of a Slice
(see 4.2.4 Analogue out version on page
29).
Multiple Slices can be combined and
synced together to get a multi-channel
solution.
Illustration 39: SIRIUS® hardware components
4.1 Enclosure types
You can choose from 2 types of enclosures for your SIRIUS® systems: Either the flexible Single slice or the compact
Box version.
4.1.1 Single Slice
A single SIRIUS® slice can have up to 16 measurement
modules (see 5 SIRIUS® Measurement Modules no page
47).
Each measurement module has one analogue channel.
Some modules also have an optional counter channel
(e.g. ACC+).
Depending on the motherboard that you use the slice can
also have analogue output connectors at the rear side (see
4.2 Connectors at the rear side on page 26).
We offer several standard chassis with predefined modules
(see 5.4 SIRIUS® Dual Core specifications on page 54),
but you can also choose a customized slice with any
combination of the SIRIUS® measurement modules (see
You can use your SIRIUS® slices independently or
combine them to a single fully-synchronised1 multi-channel
measurement system with the clever click-mechanism.
Also the S-BOX (see 4.3 SIRIUS-SBOX2 on page 30) and
the Battery Pack (see 7 Accessories on page 137) are fully
compatible to this click-mechanism.
Illustration 41: Single SIRIUS® slice
4.1.1.2 Power/USB LED
LED statusDescription
GreenUSB and power are connected – ready for measurement
RedUSB is connected, but power is missing.
You must connect the Power plug – see Power In on page 27
OffUSB is not connected – SIRIUS® is switched off.
Note: Since SIRIUS® will be switched on only via USB the LED even remain off when you have
connected the Power plug – you MUST connect USB – see USB on page 27
4.1.2 Multi Slice
In a single box you can have 1, 2, 3 or 4 slices, plus an optional S-BOX (see 4.3 SIRIUS-SBOX2 on page 30) at the
bottom.
Illustration 42: S-BOX with one sliceIllustration 43: 2-slices boxIllustration 44: 4-slices box
The main advantage over the single slice version is that all
the cabling between the slices is done internally – no
external USB or sync cables necessary.
In Illustration 45 you can see that the upper 3 slices only
have a CAN connector. The USB and sync and power
connectors are all wired internally to the bottom slice.
Thus you only need to connect one USB cable to your PC.
Note: of course you can also choose to use the
click-mechanism to connect S-BOX (see 4.3 SIRIUSSBOX2 on page 30) and a Battery Pack (see 7 Accessories
no page 137) to the bottom of this 4-slice box.
Illustration 45: Rear side of a box with 4 slices
1You need to connect sync-cables to the sync-connectors (at the back of the measurement slices): see 4.2.1.2 Sync connectors: Pin-out (LEMO
Since there are 2 connectors it's easy to chain several SIRIUS® chassis (or DEWE-43, DS-CAN2, etc.) together.
Note that there is no distinction between IN and OUT – it does not matter which connector you use.
4.2.1.3 USB
The USB connector is used to transfer the measurement data from the SIRIUS® device to the measurement PC.
4.2.1.4 Power In
Illustration 50: Power In
Connector 2pin
PinName
For the power supply an unregulated DC voltage between 6
and 36 Volts is required, which is connected to LEMO 1B
connector on the rear side of the chassis.
Power In connector (on the device): EXJ.1B.302.CLA
Mating connector (for the cable): FGJ.1B.302.CLLD52Z
1V+
2V-
4.2.1.5 Power Out
Illustration 51: Power Out
Connector 2pin
PinName
The Power Out power plug that can be used to chain several
chassis together.
Power Out connector (on the device): EXG.1B.302.CLL
Mating connector (for the cable): FGG.1B.302.CLAD52Z
1V+
2V-
4.2.1.6 GND connector
See connector GND in Illustration 47 on page 26.
For correct measurements, it is highly recommended to ground the SIRIUS® with GND banana plug on the rear side.
WARNING
It is mandatory to connect a ground cable to the GND connector of the SIRIUS® when you
are working with high voltages: e.g. when you are working with the HV modules (see 5.9 HV
on page 62).
4.2.2 Single Slice Version EtherCAT®
This chapter describes the connectors on the rear side of the SIRIUS® EtherCAT® slices (see also 5.1.2 EtherCAT® on
page 47):
Illustration 52: SIRIUS® EtherCAT® rear side connectors
The EtherCAT® connector can provide power and transfer the measurement data and synchronisation in one single
cable.
Pinout
Illustration 53:
EtherCAT® pinout
PinNameColour
Connectors (on the device):
EGG.1T.308.CLN LemoT 8pin FEMALE
EGJ.1T.308.CLD LemoT 8pin MALE
Mating connector (for the cable):
FGG.1T.308.CLA.1433 cable, MALE
FGJ.1T.308.CLL.1433 cable FEMALE
1V+Red
2GNDBlue
3RD-Blue
4RD+White
5TD-Red
6TD+Yellow
4.2.2.2 EtherCAT®: USB connector
The USB connector on the SIRIUS® EtherCAT® slices is required to boost the data-throughput (see also
5.1.2 EtherCAT® on page 47): i.e. then the data can be transferred via EtherCAT® and USB at the same time.
Note: when you use multiple slices, then DEWESoft® must be the EtherCAT® master.
4.2.2.3 EtherCAT®: GND connector
See connector GND in Illustration 52 on page 27.
For correct measurements, it is highly recommended to ground the SIRIUS® with GND banana plug on the rear side.
WARNING
It is mandatory to connect a ground cable to the GND connector of the SIRIUS® when you
are working with high voltages: e.g. when you are working with the HV modules (see 5.9 HV
on page 62).
4.2.3 Multi Slice Version
In the Multi Slice Version, the
bottom slice has the same connectors
as the Single Slice Version.
All other Slices have only a CAN
connector. All other wiring is done
inside of the enclosure (Power,
Ground, Sync, USB).
Illustration 54: Rear side of the Multi Slice Version
The optional analogue output version has the same connectors, as the Single Slice version plus 8 BNC connectors for
the analogue output channels (see also: 5.22 Analogue out OPTION on page 125):
Illustration 55: Rear side connectors of the Analogue-out version
The SIRIUS-SBOX2 is an integrated powerful PC in a rugged SIRIUS® chassis: with an Intel® Core™ i7 processor
and a fast SSD drive. The SIRIUS-SBOX2 is available in the single slice version and also in the box version (see
4.1 Enclosure types on page 23).
High speed CPU
Intel® Core™ i7 is the most powerful processor of the
Intel® Core™ processor family.
High speed interfaces
USB 3.0 (nearly 10 times faster than USB 2.0) and
GLAN interfaces provide highest bandwidth for
data-transfer from and to the S-BOX.
Removable High speed SSD
With 180 MB/s write rate to the Solid State Disk, there
is enough capability not only for transient recording,
but also for e.g. external high-speed video cameras.
Flash option
For even better performance and maximum safety and
convenience, we recommend separating the operating
system from the measurement data.
With the S-BOX-FLASH120 option, the operating
system is stored on an internal flash disk with 120 GB,
while the measurement data is stored on the
exchangeable SSD.
This allows for a quick exchange of the SSD where
your valuable data is stored on.
This feature also allows to continue storing on a new
media immediately.
Illustration 56: SIRIUS-SBOX2 with removable SSD
4.3.1 Specifications SBOX2
Physical SpecificationsTechnical Specifications
Power Supply 9-36VDC Processor Intel® Core™ i7 processor
Power Consumption Typ. 25 W, (max. 55W)CPU clock frequency 4 x 2 GHz
To power the system on, press the
Power switch OR apply a voltage
between 3 and 30V to Remote-On pin
To power off the system press the
Power switch or reduce the voltage
on Remote-On below 0.5V for more
than one second.
GPS port A is used for GPS-Display
or for the RF-modem when RTK
option is in use.
GPS port D is reserved. Do not
connect!
1+5V (max. 0.5A)
2TXD GPS port A
3RXD GPS port A
4GPS PPS
5GND
6Remote-On
3
7RXD GPS port D
8TXD GPS port D
9+12V (max. 0.5A)
4.4 SIRIUSf-SBOX
The SIRIUSf-BOX is an integrated powerful PC in a rugged SIRIUS® fanless chassis: with an Intel® Core™ i7 ULV
processor and a fast SSD drive. The S-BOX is also available in a single slice version.
High speed CPU: Intel® Core™ i7 (3517UE) is the most powerful processor of the Intel® Core™ processor family for
fanless operation.
High speed CPU
Intel® Core™ i7 is the most powerful processor of the
Intel® Core™ processor family.
High speed interfaces
USB 3.0 (nearly 10 times faster than USB 2.0) and
GLAN interfaces provide highest bandwidth for
data-transfer from and to the S-BOX.
Removable High speed SSD
With 180 MB/s write rate to the Solid State Disk, there
is enough capability not only for transient recording,
but also for e.g. external high-speed video cameras.
Flash option
For even better performance and maximum safety and
convenience, we recommend separating the operating
system from the measurement data.
With the S-BOX-FLASH120 option, the operating
system is stored on an internal flash disk with 120 GB,
while the measurement data is stored on the
exchangeable SSD.
This allows for a quick exchange of the SSD where
your valuable data is stored on.
This feature also allows to continue storing on a new
media immediately.
Illustration 61: SIRIUSf-SBOX with removable SSD
3Remote-On may not be available for units before Q1/2013
When IRIG-synchronisation is used, the IRIG signal is
on pins 1, 2.
Since there are 2 connectors it's easy to chain several SIRIUS® chassis (or DEWE-43, DS-CAN2, etc.) together.
Note that there is no distinction between IN and OUT – it does not matter which connector you use.
4.6 SIRIUS-R8
The SIRIUS-R8 is a rugged chassis which provides 8 slots for SIRIUS® measurement modules and has an integrated
powerful PC: with an Intel® Core™ i7 processor and a fast SSD drive.
The SIRIUS-R8 has the highest possible data through-put, since each measurement module has a dedicated USB2 line
to the CPU (no USB-hub).
5Remote-On may not be available for units before Q1/2013
High speed CPU
Intel® Core™ i7 is the most powerful processor of the
Intel® Core™ processor family.
High speed interfaces
USB 3.0 (nearly 10 times faster than USB 2.0) and
GLAN interfaces provide highest bandwidth for
data-transfer from and to the S-BOX.
Removable High speed SSD
With 180 MB/s write rate to the Solid State Disk, there
is enough capability not only for transient recording,
but also for e.g. external high-speed video cameras.
Flash option
For even better performance and maximum safety and
convenience, we recommend separating the operating
system from the measurement data.
With the S-BOX-FLASH120 option, the operating
system is stored on an internal flash disk with 120 GB,
while the measurement data is stored on the
exchangeable SSD.
This allows for a quick exchange of the SSD where
your valuable data is stored on.
This feature also allows to continue storing on a new
media immediately.
Illustration 69: SIRIUS-R8 front-side
4.6.1 Specifications R8
Physical SpecificationsTechnical Specifications
Power Supply 12-36VDC Processor Intel® Core™ i7 processor
Power Consumption Typ. 25 W, (max. 55W)CPU clock frequency 4x2 GHz
When IRIG-synchronisation is used, the IRIG signal is
on pins 1, 2.
Since there are 2 connectors it's easy to chain several SIRIUS® chassis (or DEWE-43, DS-CAN2, etc.) together.
Note that there is no distinction between IN and OUT – it does not matter which connector you use.
The SIRIUS-R8D is a rugged chassis which provides 8 slots for SIRIUS® measurement modules and has an integrated
powerful PC: with an Intel® Core™ i7 processor and a fast SSD drive.
The SIRIUS-R8D has the highest possible data through-put, since each measurement module has a dedicated USB2 line
to the CPU (no USB-hub).
High speed CPU
Intel® Core™ i7 is the most powerful processor of the
Intel® Core™ processor family.
High speed interfaces
USB 3.0 (nearly 10 times faster than USB 2.0) and
GLAN interfaces provide highest bandwidth for
data-transfer from and to the S-BOX.
Removable High speed SSD
With 180 MB/s write rate to the Solid State Disk, there
is enough capability not only for transient recording,
but also for e.g. external high-speed video cameras.
Flash option
For even better performance and maximum
safety and convenience, we recommend
separating the operating system from the
measurement data.
With the S-BOX-FLASH120 option, the
operating system is stored on an internal
flash disk with 120 GB, while the
measurement data is stored on the
exchangeable SSD.
This allows for a quick exchange of the SSD
where your valuable data is stored on.
This feature also allows to continue storing
on a new media immediately.
4.7.1 Specifications R8D
Physical SpecificationsTechnical Specifications
Power Supply 12-36VDC Processor Intel® Core™ i7 processor
Power Consumption Typ. 35 W, (max. 65W)CPU clock frequency 4 x 2 GHz
When IRIG-synchronisation is used, the IRIG signal is
on pins 1, 2.
Since there are 2 connectors it's easy to chain several SIRIUS® chassis (or DEWE-43, DS-CAN2, etc.) together.
Note that there is no distinction between IN and OUT – it does not matter which connector you use.
7Remote-On may not be available for units before Q1/2013
Dewesoft offers SIRIUS® slices that can use different data-transfer technologies:
USB
high data-throughput allows for high sampling rates (up to 1MS)
extra connectors for power and synchronisation required
direct connection to USB ports on the PC
Standard EtherCAT®
only one single cable needed for data, synchronisation and power
data-throughput allows for sampling rates up to 20kS/s
direct connection to standard Ethernet port on the PC possible
DS-EtherCAT+
this is a Dewesoft enhancement to the EtherCAT® standard, so that we can combine the advantages of
Standard Ethernet and USB data-transfer
5.1.1 USB
USB is a high speed data bus being able to transmit full speed data for all channels to the measurement PC.
The SIRIUS® USB slices allow sampling rates of up to 1MHz (high-speed) and can be directly connected to USB port
s on the measurement PC (or S-BOX).
If a USB hub is used, the USB bandwidth is shared by the connected USB devices (i.e. SIRIUS® slices) and thus you
may not be able to use the max. possible sampling rate. Note, that also the USB connectors on laptops are often
internally connected to a USB hub!
Note, that this will for sure not happen when you use the SIRIUS-R8 (see 4.6 SIRIUS-R8 on page 36 ), because the
internal wiring of the SIRIUS-R8 is designed with great care, so that none of the USB ports are shared and every single
measurement slice can use the full maximum sampling rate: for all 64 (dual core) channels or 128 (high density)
channels.
In comparison to the EtherCAT® version, the SIRIUS®-USB slices need extra connectors for power supply and
synchronisation.
5.1.2 EtherCAT®
EtherCAT® - Ethernet for Control Automation Technology - is a 100 Mbit Ethernet-based fieldbus system. The protocol
is standardized in IEC 61158 and is suitable for both hard and soft real-time requirements. EtherCAT® can be used for
applications that require short data update times with low communication jitter (for precise synchronisation purposes).
5.1.2.1 Standard EtherCAT® features
Strong points of standard EtherCAT®:
Point to point communication
High distance between modules possible (75 m)
Only a single cable for power, data and synchronisation
100x faster than CAN bus
Real time performance
Physically fully compatible to Ethernet: i.e. same connector, no Gate-modules or adapters required
Master sends the empty message train
i.e. when DEWESoft® is the master and does not send the empty message for some reason, there will be no
data on the bus
Real time performance required from computer
No data-buffer on the devices
Ethernet packet (no TCP/IP) is prone to data-loss
Time synchronisation is mostly done based on master precision of sending messages
→ this makes standard EtherCAT® good for real-time application, but not good for data-acquisition.
Since the standard EtherCAT® is originally intended for real time, it lacks few very important elements. This is why
DEWESoft®uses an enhanced DS-EtherCAT+ protocol:
5.1.2.2 DS-EtherCAT+
In comparison to standard EtherCAT® the DS-EtherCAT+ protocol has following benefits:
Buffering: DEWESoft® EtherCAT® devices buffer the measurement data for some seconds, so that all data
can still be accessed, even if the Master (i.e. DEWESoft® on Windows®) is a little late.
Synchronisation: DEWESoft® EtherCAT® devices can acquire the samples at an exact time stamp. The
timestamp can be provided by an external timing source (e.g. GPS or IRIG)
Retransmit: since EtherCAT® packets are below the TCP/IP level, the standard protocol does not handle lost
packets. The enhanced DS-EtherCAT+ protocol will detect lost packets and retransmit them.
Notes:
Since the SIRIUS® devices are EtherCAT® slaves, an external EtherCAT® master is required
EtherCAT® needs a dedicated network interface: i.e. you cannot mix EtherCAT® to your existing Intranet
(LAN network) or Internet1 (i.e. connect them to the same Ethernet-switch)
In comparison to the SIRIUS-USB slices, the SIRIUS EtherCAT® modules do not have CAN and no analogue
output
HINT
The maximum number of samples per device using EtherCAT® bus is 160 kS/sec for all
transmitted channels: i.e. for 8 channels the rate would be 20 kHz.
The maximum speed per bus is limited to the 100 Mbit EtherCAT® bus speed.
When DEWESoft® is the master, it can utilize approximatively half of this bandwidth, but
other masters might be more efficient.
5.1.2.3 EtherCAT® specifications
Max. Sample Rate ADC Type
8
20kS/sec (Dual Core), 10kS/sec (High Density)
Note: High-speed modules are NOT supported.
Max. Throughput per slice 640 kByte/sec (=160kS/sec total rate)
Max. Throughput per chain 3200 kByte/sec (=800kS/sec total rate)
Max. distance between slices 75 meters
9
Max. number of slices10100 (additional power injectors required)
Connector type Lemo 1B 8 pin (Data and power supply)
8The data rate decreases when you activate counter channels (8 Byte per counter channel)
9The distance can easily be increased by using fiber optics instead of standard Ethernet cables
10 When the max. allowed current and supply voltage dropout is reached, you must add power injectors
DEWESoft® can only acquire data from Dewesoft Hardware which uses the DS-EtherCAT+ protocol.
The SIRIUS EtherCAT® slices have 2 modes of operation:
Buffered mode: for DEWESoft® software
Standard EtherCAT® mode: for standard EtherCAT® masters
5.2 Technology overview
5.2.1 SIRIUS® Dual Core series: High Dynamic (up to 160 dB)
This new technology solves the often faced problem
that the signal is just much higher than expected and
therefore clipped. Dewesoft DUAL CORE ADC
technology always gives you the full possible
measuring range, because the signal is measured with
a high and a low gain at the same time.
Illustration 87: Dual Core ADC (isolated)
5.2.2 SIRIUS®-HD-series: High density (16 channel per slice)
For highest channel density this solution offers 24Bit
resolution with up to 200 kS/sec sample rate.
Illustration 88: High Density (isolated)
5.2.3 SIRIUS®-HS series: High speed and bandwidth
This series combines high bandwidth with alias free
acquisition with 16 Bit of up to 1 MS/sec acquisition
rate.
The analogue anti-aliasing filter (100 kHz, 5th order,
Bessel) is combined with a free programmable digital
IIR filter block inside the FGPA.
For bandwidth requirement of up to 2 MHz the
complete filter chain can be bypassed.
The (standard) SIRIUSi modules are isolated between themselves and the main board.
Some modules generate power for electronics and for external pins: this power supply is again isolated against other
modules, the main board and the housing.
Inside of one module, the power supply pins, counter and analogue inputs are not isolated between themselves (they
have the same ground) that is available on the GND connector pin (e.g. The analogue input and the counter of one
ACC+ module share the same GND).
The basic concept is the same like on the isolated version but without galvanic isolation for the module power supply
and the data interface.
Illustration 91: Differential Motherboard
5.2.6 Isolated version: EtherCAT®
The basic concept is the same like on the isolated USB version but the EtherCAT® slices do not have CAN or
analogue-output. They also do not have a separate sync-connector, since the synchronisation is done via the EtherCAT®
protocol.
We can build a customised slice with exactly the
modules that you want, in the order that you want.
Example:
2 x ACC, 2 x ACC+, 1x MULTI, 1x STG, 2x HV
Digital Input (connector)---3 ch(L1B7f) 3 ch(L1B7f)-3 ch(L1B7f) 3 ch(L1B7f)
Digital Output (connector)---1 ch(L1B7f) 1 ch(L1B7f)-1 ch(L1B7f) 1 ch(L1B7f)
Additional Information
Isolation Voltage
16
500 V500 V500 V1000 V1000 VCAT II 1000 V1000 V1000 V
Power Cons./Max1710W/20W11W/22W11W/22W15W/22W10W/18W8W10W/25W15W/25W
Table 7: HD and HS Specifications
12 Rack version modules not available with extended height (e.g. STG+).
13 Fanless operation only for BNC or Banana version (without excitation)
14 Pinout of analogue input connector may limit functionality. MSI-Option requires DB9 connector.
15 200kHz for Charge
16 Applies only to isolated SIRIUS version
17 One complete slice with same modules
Typ. Dynamic Range@10kS (Dual Core)142 dB (158 dB)132 dB (NA)
Typ. SNR@50kS (Dual Core)107 dB (120 dB)95 dB (NA)
Typ. CMR @ 50Hz (1kHz)85 dB (60 dB)85 dB (60 dB)
Gain Drift Typical 5 ppm/K, max. 30 ppm/K
Offset Drift Typical 1 mV/K + 1 ppm of range/K, max 2 mV/K + 5 ppm of range/K
Gain Linearity <0.02%
Inter Channel Phase-mismatch 0.04° * fin [kHz] + 0.2° (@ 200 kS/sec)
Channel Cross talk 115 dB @ 50Hz; 90 dB @ 1kHz
Input Coupling DC
Input Impedance 10 MΩ || 2pF
Protection class CAT III 600 V; CAT II 1000 V
Overvoltage Protection In+ to In-: 1.8 kV
RMS
, Inx to GND: 1.4kV
RMS
)
Additional Specifications
Input connector Banana
TEDS support NA
Table 13: SIRIUS-HV specifications
5.9.2 HV: Banana
The HV modules are perfect for high voltage measurements.
Illustration 106: SIRIUS-HV pin-out
Banana plug
Illustration 107: SIRIUSi 8xHV-BAN
WARNING
It is mandatory to connect a ground cable to the GND connector of the SIRIUS® when you
are working with high voltages (see also 4.2.1.6 GND connector on page 27)
The STGM+ is the same as the STG-M but has an additional Lemo7 connector for the counter. Thus the enclosure is
higher than the standard enclosure (see 4.1.3 Extended Height Enclosure on page 25).
Illustration 120: CNT: counter pin-out
(LEMO 7pin)
Illustration 121: SIRIUSi 8xSTGM+
Connector type L1B7f
Connector on the module: EGG.1B.307.CLL
Mating cable connector: FGG.1B.307.CLAD52
The “switch” of the open collector output is closed when active.
5.12.3STGM-DB
The STGM-DB is the same as the STG-M but has an additional DSUB-37 male connector for 8 counter or 24 digital
inputs and an additional DSUB-25 female connector for 8 digital outputs.
Thus the enclosure is higher than the standard enclosure (see 4.1.3 Extended Height Enclosure on page 25).
1)this voltage is guaranteed to be <= 12V
When the supply voltage is <12V, then this voltage will be 2V lower than the supply voltage:
e.g. when the supply voltage is 10V, the voltage will be 8V
2)The supply voltage from the slice is routed to this pin.
Counters
Parallel use
8 counter/24 digital inputs
fully synchronised with analogue