DEWESOFT DEWE-43 Technical Reference Manual

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DEWE-43
Technical reference manual
Thank you!
Thank you very much for your investment in our unique data acquisition systems.
These are top-quality instruments which are designed to provide you years of
investment, starting from the day you take it out of the box, and extending for
years into the future.
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1 Table of contents
1
Table of contents ............................................................................... 2
2 Saf et y Instruc ti ons ............................................................................. 3
Restriction of Hazardous Substances .................................................. 6
3 Specifications .................................................................................... 9
3.1 Hardware revisions ........................................................... 11
4 Device operation ............................................................................. 20
4.1 Connectors ........................................................................ 21
4.2 Typical sensor connection ................................................ 22
Bridge sensor connection .............................................................. 24
5 Dr iver insta ll ati on ............................................................................. 27
6 Using DEWE-43 in DEWESoft ........................................................ 29
6.1 Before using the device .................................................... 29
6.2 Hardware setup ................................................................. 29
6.2.1 Start up of the device .................................................... 30
6.3 Using analog/counter/digital/CAN inputs .......................... 32
7 Firmware upgrade ........................................................................... 34
8 DEWESoft LICENSE INFORMATION ............................................ 35
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2 Safety Instructions
The information contained in this document is subject to change without notice. DEWESOFT d.o.o.. (DEWESoft) shall not be liable for any errors contained in
this document. DEWESoft MAKES NO WARRANTIES OF ANY KIND WITH REGARD TO THIS DOCUMENT, WHETHER EXPRESS OR IMPLIED. DEWESOFT SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. DEWESoft shall not be liable for any direct, indirect, special, incidental, or consequential damages, whether based on contract, tort, or any other legal theory, in connection with the furnishing of this document or the use of the information in this document.
Warranty Information:
A copy of the specific warranty terms applicable to your DEWESoft product and replacement parts can be obtained from your local sales and service office.
Support
Please contact:
DEWESOFT d.o.o. Gabrsko 11a 1420 Trbovlje SLOVENIA Tel.: +386 356 25 300 Fax: +386 356 25 301 Web: http://www.de wesoft.org The telephone hot l ine is available Monday to Friday between 08:00 and 15:00 CET (GMT +1:00)
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Restricted Rights Legend:
Use Slovenian law for duplication or disclosure. DEWESOFT d.o.o. Gabrsko 11a 1420 Trbovlje Slovenia
Printing History:
Version 2.6 Released JUL, 2017
Copyright © 2017 DEWESOFT d.o.o. This document contains information which is protected by copyright. All rights
are reserved. Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws. All trademarks and registered trademarks are acknowledged to be the property of their owners.
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Safety symbols in the manual:
WARNING Calls attention to a procedure, practice, or condition that could
cause body i n jury or death.
CAUTION
Calls attention to a procedure, practice, or condition that could
possibly cause damage to equipment or permanent loss of data.
WARNINGS
The following general safety precautions must be observed during all phases of operation, ser vice, and repair of this product. Failure to comply with these precautions or with specifi c warnings elsewhere in this manual violates safety standards of design, manufacture, and intended use of the product. DEWESOFT d.o.o. assumes no liability for the customer’s failure to comply with these requirements.
All accessories shown in this document are available as option and will not be shipped as standard parts.
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Environmental Considerations
Information about the environmental impact of the product.
Product End-of-Life Handling
Observe the following guidelines when recycling a DEWESoft system:
System and Components Recycling
Production of these components required the extraction and use of natural resources. The substances contained in the system could be harmful to your health and to the environment if the system is improperly handled at it's end of life! Please recycle this product in an appropriate way to avoid an unnecessary pollution of the environment and to keep natural resources.
This symbol indicates that this system complies with the European Union’s requirements according to Directive 2002/96/EC on waste electrical and electronic equipment (WEEE). Please find further information about recycling on the DEWESoft web site www.dewesoft.org
Restriction of Hazardous Substances
This product has been classified as Monitoring and Control equipment, and is outside the scope of the 2002/95/EC RoHS Directive. However we take care about our environment and the product is lead free.
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Safety instructions for all DEWESoft systems
The DEWESoft data acquisition s ystems may only be installed by experts.
Read your manual before operating the system.
Observe local laws when using the instrument.
Ground the equipment: For Safety Class 1 equipment (equipment having a
protective earth terminal), a non interruptible safety earth ground must be provided from the mains power source to the product input wiring terminals or supplied power cable.
DO NOT operate the product in an explosive atmosphere or in the presence
of flammable gases or fumes.
DO NOT operate damaged equipment: Whenever it is possible that the
safety protection features built into this product have been impaired, either through physical damage, excessive moisture, or any other reason, REMOVE POWER and do not use the product until safe operation can be verified by service-trained personnel. If necessary, return the product to DEWESoft sales and service office for service and repair to ensure that safety features are maintained.
Keep away from live circuits: Operating personnel must not remove
equipment covers or shields. Procedures involving the removal of covers or shields are for use by service-trained personnel only. Under certain conditions, dangerous voltages may exist even with the equipment switched off. To avoid dangerous electrical shock, DO NOT perform procedures involving cover or shield removal unless you are qualified to do so.
No modifications are allowed at the instrument. The fuse in the power
module has to be replaced by the same type. For continued protection against fire, replace the line fuse(s) only with fuse(s) of the same voltage and current rating and type. DO NOT use repaired fuses or short-circuited fuse holder labels and print on the power module may not be removed.
DO NOT service or adjust alone. Do not attempt internal service or
adjustment unless another person, capable of rendering first aid and resuscitation, is present.
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DO NOT substitute parts or modify equipment: Because of the danger of
introducing additional hazards, do not install substitute parts or perform any unauthorized modification to the product. Return the product to DEWESoft sales and service office for service and repair to ensure that safety features are maintained.
Before opening the instrument (experts onl y) or excha ngi ng the fuse in the
power module disc o nnec t p o wer!
Don’t touch internal wiring!
Don’t use higher supply voltage than specified!
Use only original plugs and cables for harnessing.
You may not connect higher voltages than rated to any connectors.
The power-cable and connector serve as Power-Breaker. The cable must
not exceed 10 feet, disconnect function must be possible without tools.
Safety of the operator and the unit depend on following these rules.
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3 Specifications
Analog inputs
Number of channels
8
Inputs
Voltage, bridge (IEPE, temperature with adapters)
ADC type
24 bit sigma delta with anti-aliasing filter (see section ADC)
Sampling rate
simultaneous 200kS/sec sampling rate
Input type
Differential
Input ranges
±10V, ±1V, ±100mV, ±10mV
Sensor supply
12V, 400mA sensor supply ±5V ±0.1% bridge sensor supply
Overvoltage protect ion
±70V input protection
Dynamic range
107dB@ ±10V range
DC accuracy 10 V range
0,05% of value +1 mV
1 V range
0,05% of value +0.2 mV
100 mV range
0,05% of value +0.1 mV
10 mV range
0,05% of value +0.1 mV
Input impedance
20MΩ||47pF(differential) 10MΩ||33pF(common mode)
CMRR
>80dB (see section CMRR)
Maximum common mode voltage
±13V
Signal to no ise
0.1kS/s to 51.2kS/s
51.2ks/s to 102.4kS/s
102.4kS/s to 200kS/s
105dB 100dB
75dB
Channel-to-Channel Phase Mismatch
<0.1deg @5kHz Phase-to-Phase Mismatch
-0.6deg @1kHz
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Counter/Digital inputs
Number of channels
8 counters/24 digital input, fully synchronized with analog
Modes
counting, waveform timing, encoder, tacho, geartooth sensor
Counter timebase
102.4MHz
Time base accuracy
Typical: 5 ppm, Max: 20 ppm
Max. Bandwidth
10MHz
Input Filter
500 ns, 1µs, 2µs, 4µs, 5µs and 7.5µs
Counter resolution
32-bit
Compatibility
TTL/CMOS
Configuration
Pull-up with 100kΩ
Input low level
-0,7V to 0.7V
Input high level
2V to 5V
Overvoltage protect ion
±30V input protection
CAN bus
Number of ports
2
Interface type
CAN 2.0B, up to 1 MBit/sec
Special applications
OBDII, J1939, CAN output
Galvanic isolation
Not isolated
Bus pin fault protection
±36V
ESD protection
8kV
General specifications
Power supply
9-36 V DC
Maximum sensor power consumption
6 W
Maximum power consumption
11W Interface
USB 2.0 interface
Physical dimensions
225x80x45 mm
Weight
720 g
Operating temperature
-20 to 60 deg. C
Storage temperature
-40 to 85 deg. C
Humidity
95% RH non condensing @ 60°C
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3.1 Hardware revisions
DEWE-43 V
Initial version
DEWE-43 A
Added isolated CAN ports
DEWE-43 A
ISO-POWER
Added isolated power supply
Analog input configuration:
Block diagram of analog input (all analog inputs are identical):
ADC
AGND AGND
IN+
IN-
Input
Termination
Overvoltage
Protection
Pre-filter Differential
Amplifier
A/D
Converter
The high input impedance (10MΩ ground referenced) has no distortion influence on the measured signal.
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ADC:
The DEW E-43 uses 8 delt a-sigm a A/D con verters. If you sam ple with a dat a rate of 102.4 kS/s, the ADC actually samples the input signal with 13.1072 MS/s (multiply the data r ate with 128) and produc es 1-bit sa mples which are appl ied to the digital filter. The filter expands the data to 24-bits and rejects signal parts greater than 51.2 kHz (Nyquist frequency). It also re-samples the data to the more conventional rate of 102.4 kS/s.
A 1-bit quantizer introduces many quantization errors to the signal. The 1-bit,
13.1072 MS/s from the ADC carry all information to produce 24-bit samples at
102.4 kS/s. T he delta-sigma ADC c onverts f rom high speed to high r esolution b y adding much random noise to the signal. In this way the resulting quantization noise is restricted t o frequ enc ies ab ove 100 k Hz. T his noise is not corr elate d with the useful signal and is rejected by the digital filter.
ADCs can onl y represe nt s i gna ls of a limited band widt h. T he maximum frequency you can represent is the half of the sampling rate. This maximum frequency is also called Nyquist frequency. The bandwidth between 0 Hz and the Nyquist frequency is called Nyquist bandwidth. Signals exceeding this frequency range can not be converted correctly by the sampler.
For example, the s am ple rate is 1000 S/s, the N yquis t f requenc y is 5 00 H z. If th e input signal is a 375 H z s in e wave, the resulti ng s amples represent a 37 5 H z sine wave. If a 625 H z sine wave is sampled, the res ulting samples represent a 375 Hz sine wave too. This happens because s ignals exceeds the Nyquist f requenc y (500 Hz). The represented frequency of the sine wave is the absolute value of the difference between the input frequency and the closest integer multiple of the sampling rate (in this case 1000 Hz).
When the sampler modulates frequencies out of the Nyquist bandwidth back to the 0 to 500 Hz baseband it is called aliasing. Signals which are not pure sine wave can have many components (harmonics) above the Nyquist frequency. These harmonics are erroneously aliased back to the bas eband, added to parts of the accurately sampled signal and produces a distorted data set. To block frequencies out of the Nyquist bandwidth , a lowpass filter is applie d to the signal before it reaches the sampler.
Each input channel has its two pole anti-alias lowpass filter with a cutoff frequency of about 25 0 kHz. The ver y high cutoff frequency allows an extremely
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flat frequenc y response in t he bandwidt h of inter est and a sm all phase err or. The analog filter preced es the analog sampler. The analog sampler operates at 256 times the selected sample rate for rates below 51.2 kS/s, 128 times for rates between 51.2 kS/s and 102 .4 k S/s. For rates over 10 2. 4 kS/s the oversam pling is 64 times. T hat means, the ADC operates at 13.1072 MS/s if you select a sam ple rate of 102.4 kS/s (128 * 102.4 kS/s).
The 1-bit overs am pled data is pass ed to a dig ital a nti-a lias ing f ilter. Th is f ilte r h as no phase error and an extremely flat frequency response. It also has an extremely sharp rol l-off near the c utoff fr equency (0. 38 to 0.494 tim es the s am ple rate) and the rejec tion a bove 0.5 465 tim es the s am ple rate is gr eater th an 92 d B. The output stage of the digital filter resamples higher frequencies to 24-bit samples.
The digital filter p asses only signal com ponents within the Nyquist band width or within multiples of the Nyquist band width of 64, 128 or 256 times (depending o n sampling rate). The analog filter rejects most noise near these multiples. The following diagrams show the frequency response of the input circuitry.
Sample rate 0.1kS/s to 51.2kS/s:
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Sample rate 51.2kS/s to 102.4kS/s:
Sample rate 102.4kS/s to 200kS/s:
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The ADC samples at 64, 128 or 256 times the data rate (depending on the adjusted sample rate). Frequency components above one half of the oversampling rate (> 32, 64 or 128) can alias. Most of this frequency range is rejected by the digit al filter. The filter can not rejec t components that lie close to integer multiples of the oversampling rate because it can not differentiate these components from components between 0 Hz and the Nyquist frequency. That means, if the s am ple rate i s 100 k S/s an d a s ignal c om ponent is bet ween 50 k Hz and 12.8 MHz (128 x 100 kHz), this signal will be aliased into the passband region of the digital filter and is not rejected. The analog filter removes these components before they get to the digital filter and the sampler.
If aliasing is caused by a clipped or overranged waveform, (exceeding the voltage range of the ADC) it can’t be rejected with any filter. The ADC assumes the closest value to the actu al value of the signal in its digita l range when the signal is clipping. The r esult of clipping is a lso a sudden cha nge in the signal slo pe and results in corrupt digital data with high-f requency energy. This energ y is spread over the complete f requ enc y spectrum and is alias ed bac k into the baseba nd. D o not allow the signal to exceed the input range to avoid this.
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Idle channel noise (input terminated with 50Ω):
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Spectral noise - 50Ω termination – 8 averages – 16k lines@50kS/s:
Spectral noise - 50Ω termination – 10 averages – 16k lines@100kS/s:
Spectral noise - 50Ω termination – 10 averages – 16k lines@200kS/s:
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CMRR:
All 8 analog ch annels of th e DEW E-43 are full y differential inputs with resista nce
of 10MΩ||10pF. The input voltage range is ±10V, ±1V, ±100mV and ±10mV.
Because of the differential input structure, the difference of the input (Ch x(+) – Ch x(-) ) will be shown as th e result of the measur ement. Although the input is protecte d for input voltages to ± 70V, the comm on voltage range of each input is lim ited to ab out ±13V. If th e inp ut vo lta ge ex ceeds th is ran ge, the result is not valid even w he n th e d if fer ence inp ut vol tag e is lo wer than current inp ut ra nge. These voltage ranges will be clip ped and introduced as large errors that c an be easily identified in frequency spectrum. The figure bellow show the allowable common-mode input voltages for various input voltages and measurement ranges.
Example: Many s ignal sources (function generators) and power suppli es are floating sources. T hat means that they are isolated from each other and from AC power line. If we connect a sensor with differential output and floating power supply to measurement device, then GND of sensor and measurement device can have different voltage potenti al. This is what the measurement device see as common­mode voltage. This common-mode voltage can range from few volts to few hundred volts, but in almost all cases this renders the measurement. To prevent this effect, GND signals of the sensor and
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measurement device need to be directly connected. That way we eliminate common-mode voltage. On DEWE-43 this connection is possible over connector GND wire or over “Common GND” receptacle on the housing.
Counter and digital inputs:
The DEWE-43 is suited with synchronous 32-bit advanced counter and digital inputs. In addition to the basic counter function like simple event counting, up/down counting and gated event counting also period time, pulse width, two­edge separation, frequency and all encoder measurements are supported. All counter inputs c an also be us ed as digital inputs . In additio n to the basic coun ter input selections, ADC Clock can also be used as counter source. The figure bellow shows the block diagram of the counter and input overvoltage protection.
Filter
Decoder
Main Counter
Sub Counter
IN0/A IN1/B IN2/Z
ADC Clock
Counter Out
Digital Out
+5V
IN0/A
+5V
IN1/B
+5V
IN2/Z
Pull-up
resistor
Overvoltage
protectio
Buffer
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4 Device operation
Top side connectors
Side connectors
Power
USB
Sync
Common GND
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4.1 Connectors
9-pin D-SUB female connector for analog input:
7 69 8
3 25
4
1
Pin Assignment 1: EXC+ 2: IN+ 3: Sense­4: AGND 5: +12V 6: Sense+ 7: IN­8: EXC­9: TEDS
9-pin D-SUB male connector for CAN bus:
8 96 7
3 41
2
5
Pin Assignment 1: +5V 2: CAN_LOW 3: DGND 4: RES 5 :RES 6: DGND 7: CAN_HIGH 8: RES 9: +12V
Counter input (mating cable connector: FGG.1B.307CLAD52)
6
7
3 4
1 2 5
Pin Assignment 1: IN0/A 2: IN1/B 3: IN2/Z 4: RES 5: +5V 6: +12V 7: DGND
Power supply (mating cable connector: FGJ.1B.302CLLD42Z)
+
-
LEMO EGJ.1B.302.CLA
+
-
LEMO EGJ.1B.302.CLA
Sync connector (mating cable connector: FGG.00.304CLAD27Z)
3
41
2
LEMO E GG.00.304.CLL
Pin Assignment 1: CLK 2: Tri gg 3: RES 4: DGND
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4.2 Typical sensor connection
For correct measurements, it is highly recommended to ground the DEWE-43
with GND banana plug on the side.
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Single ended connectiom
Connector
IN+
IN-
TEDS
+12V
GND
Floating
Output
+
-
2
7
9
5
4
Sensor
Power
Supply
Sensor
Potentiometer sensor connection
Connector
Connector
Exc+
IN+
Sns+
IN-
2
1
7
Sns­Exc-
6
3 8
SHD
GND
4
Important: If s ensors or other s ignal sources with isolated external power supply are used, ground signals of DEWE-43 and external power supply should be connected over c onnector GND wire or over “comm on GND” input on housing to prevent common-mode voltage problems.
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Bridge sensor connection
Full bridge 10V excitation:
Sensor
6-wire sensor connection
Connector
Connector
Exc
+
IN-
Sense+
IN+
7
1
2
Sense-
Exc-
6
3 8
SHD
GND
4
Sensor
4-wire sensor connection
Connector
Connector
Exc+
IN-
Sense+
IN+
7
1
2
Sense-
Exc-
6
3 8
SHD
GND
4
Half bridge 10V excitation:
Sensor
3-wire sensor connection
Connector
Connector
Exc+
IN+
Sense+
IN-
2
1
7
Sense
-
Exc-
6
3 8
SHD
GND
4
Sensor
3-wire sensor connection
Connector
Connector
Exc+
IN-
Sense+
IN+
7
1
2
Sense-
Exc-
6
3 8
SHD
GND
4
Note: Bridge completion needs to be done in the connector.
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Quarter bridge 10V excitation:
Sensor
3-wire sensor connection
Connector
Exc+
IN+
Sense+
IN-
2
1
7
Sense-
Exc-
6
3 8
SHD
GND
4
Note: Bridge completion needs to be done in the connector.
Full bridge 5V excitation:
The excitation level between EXC+ and EXC- is 10 V. If lower excitation (5V) is needed, please connect the GND pin instead of EXC- to negative sensor supply.
Sensor
5V bridge sensor connection
Connector
Exc+
IN+
Sense+
IN-
2
1
7
GND
6
4
SHD
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DEWESoft bridge completion adapters:
Sensor
¼ Bridge
Adapter
Sensor
3-wire sensor connection with DeweSoft
¼ Bridge Completion Adapter
Connector
Exc+
IN-
Sns+
IN+
7
1
2
Sns­Exc-
6
3 8
SHD
GND
4
5
8 2
½ Bridge
Adapter
3-wire sensor connection with DeweSoft
½ Bridge Completion Adapter
Connector
Exc+
IN-
Sns+
IN+
7
1
2
Sns­Exc-
6
3 8
SHD
GND
4
1
8 2
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5 Driver ins t allation
To install the driver of DEWE-43, please connect the device to the PC with USB cable. If the driver is not installed, the following message will appear:
Press »No, not this time« and click Next to continue.
Select »Install from a list or specific location (Advanced)« option and click Next.
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The driver should be located on the system CD. You can either point out this location or just simply select »Search removable media«.
The installation procedure will install the driver.
Finish the Wizard with Finish button.
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6 Using DEWE-43 in DEWESoft
6.1 Before using the device
Please make sure that external power supply is connected before the device is connected via USB to the computer.
6.2 Hardware setup
To enable analog input and counter in DEWESoft, go to System – Hardware setup and choose DEWESoft USB device.
To enable CAN bus, please go to Can section and select DEWESoft USB device in CAN section. Make sure that the Hardware clock check box is enabled.
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other cards are valid, but this registration comes with each system.
6.2.1 Star t up of the device
Please connect the power supply of the device prior to connecting it to the USB. Then make sure that the device is connected to the PC when starting up DEWESoft. If the device is not connected, DEWESoft will open the Hardware setup screen and note that the device is missing.
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If you plan to simply review the files, please select “Demo mode”. If you plan to do a measurement, connect the device and click refresh button.
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6.3 Using analog/counter/digital/CAN inputs
The use of analog inputs, CAN inputs and digital interface is the same as with all other DAQ devices, which are supported in DEWESoft. Please consult DEWESoft user’s manual for more information.
If MSI adapters are used, they will be automatically recognized in the amplifier interface.
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When acquiring data and the USB connection is lost, the acquisition will stop. In this case reconnect the unit and restart the acquisition with reconnect button.
In this case (if the data was being stored, t he gap wi ll be fill ed in with mis s ing data).
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7 Firmware upgrade
To make firmware upgrade of the device, please connect DEWE-43 with the USB cable to the computer. It is assumed that the drivers are already installed.
Important: Make sure that the external power supply is NOT connected during the firmware upgrade.
Please download the latest firmware from DEWESoft web site. Then run “USB Firmware Upgrade Tool” program. Next select DEWESoft USB in the “Device” combo box.
Press “...” button, select _xxx.fwu file and click Open. Press Upload button and wait until progress bar reaches 100%. Please don’t
interrupt this operation.
When upload is finished, press OK and new firmware is uploaded on the device. If this fails for any reason, repeat the upload process again.
When the process is finished, disconnect the USB, reconnect power and then reconnect USB again.
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8 DEWESoft LICENSE INFORMATION
DEWESoft 6 LICENSE INFORMATION
To register your instrument in DEWESoft, please go to System – Hardware setup and follow the instruction from user's manual to select DEWESoft USB device in Analog and CAN tab sheet. If they are selected, deselect the DAQP/MDAQ amplifiers and go to licensing tab. Enter the license key 2187801 for A/D boards and 2187801 for the CAN device.
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DEWESoft 7 LICENSE INFORMATION
Your DEWE-43 has many additional features which we will support with new releases of software. DEWESoft 7 enables the support of MSI adapters and digital inputs. With the purchase of DEWE-43 you are entitled for free upgrades of the software and firmware within all DEWESoft versions 6 and 7.
In DEWESoft 7, select the 43 like in version 6, go to registration, select Create and enter the license key provided in license agreement:
Press Register Online (computer must be connected to Intern et) and you will get the registration file.
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