DeWalt Oil-Free 66-651 User Manual

INSTRUCTIO
N M
AN UAL
PART NO. D26195 Rev.0 Copyright © 2002 Delta Machinery
For Parts, Service, Warranty or other Assistance, please call 1-866-422-4286.
Oil-Free
Air Compressor
(66-651)
ESPAÑOL: PÁGINA 25 FRANÇAIS: PAGE 49
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SAFETY GUIDELINES - DEFINITIONS
Indicates an imminently hazardous
situation which, if not avoided, will result in death or serious injury.
Indicates a potentially
hazardous situation which, if not avoided, could
result in death or
serious injury.
Indicates a potentially hazardous
situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol
indicates a potentially hazardous situation which, if not avoided, may result in pr
operty damage.
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these symbols.
IMPORTANT SAFETY INSTRUCTIONS
Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:
lead from lead-based paints
crystalline silica from bricks and cement and other masonry products
arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.
When using air tools, basic safety precautions should always be followed to reduce the risk of of personal injury.
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IMPORTANT SAFETY INSTRUCTIONS
Save these instructions
Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operation instructions before using this equipment.
HAZARD
WARNING: Risk of explosion or fire
How To Prevent It
What Could Happen
It is normal for electrical contacts within the motor and pressure switch to spark.
If electrical sparks from compressor come into contact with flammable vapors, they may ignite, causing fire or explosion.
Restricting any of the compressor ventilation openings will cause serious overheating and could cause fire.
Unattended operation of this product could result in personal injury or property damage. To reduce the risk of fire, do not allow the compressor to operate unattended.
Always operate the compressor in a well ventilated area free of combustible
materials, gasoline, or solvent vapors.
If spraying flammable materials, locate compressor at least 20 feet away from spray area. An additional length of hose
may be required.
Store flammable materials in a secure location away from compressor.
Never place objects against or on top of compressor. Operate compressor in an open area at least 12 inches away from any wall or obstruction that would
restrict the flow of fresh air to the ventilation openings.
Operate compressor in a clean, dry well ventilated area. Do not operate unit
indoors or in any confined area.
Always remain in attendance with the
product when it is operating.
Always disconnect electrical power by moving pressure switch lever to the off position and drain tank daily or after each use.
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WARNING: Risk of Bursting
Air Tank: The following conditions could lead to a weakening of the tank, and result in a violent tank explosion and could cause property damage or serious injury.
How To Prevent It
What Could Happen
WARNING: Risk from Flying Objects
HOW TO PREVENT IT
WHAT CAN HAPPEN
The compressed air stream can cause soft tissue damage to exposed skin and can propel dirt, chips, loose particles,
and small objects at high speed, resulting in property damage or personal injury.
Always wear ANSI Z87.1 approved safety glasses with side shields when using the compressor.
Never point any nozzle or sprayer toward any part of the body or at other people or animals.
Always turn the compressor off and bleed pressure from the air hose and
tank before attempting maintenance, attaching tools or accessories.
HAZARD
HAZARD
Drain tank daily or after each use. If
tank develops a leak, replace it immediately with a new tank or replace the entire compressor.
1. Failure to properly drain
condensed water from tank, causing rust and thinning of the steel tank.
2. Modifications or attempted repairs to the tank.
3. Unauthorized modifications to the unloader valve, safety valve, or any other components which control tank pressure.
Never drill into, weld, or make any modifications to the tank or its
attachments.
4. Excessive vibration can weaken the air tank and cause rupture or explosion
The tank is designed to withstand specific operating pressures. Never make
adjustments or parts substitutions to alter the factory set operating pressures.
For essential control of air pressure, you must install a pressure regulator and pressure gauge to the air outlet (if not equipped) of your compressor. Follow the
equipment manufacturers recommendation and never exceed the maximum allowable pressure rating of attachments. Never use compressor to
inflate small low pressure objects such as children’s toys, footballs, basketballs, etc.
A
TTACHMENTS & ACCESSORIES:
Exceeding the pressure rating of air tools, spray guns, air operated
accessories, tires, and other inflatables can cause them to explode or fly apart, and could result in serious injury.
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HOW TO PREVENT IT
WHAT CAN HAPPEN
WARNING: Risk to Breathing
WARNING: Risk of Electrical Shock
HOW TO PREVENT IT
WHAT CAN HAPPEN
HAZARD
HAZARD
Your air compressor is powered by electricity. Like any other electrically powered device, If it is not used properly it may cause electric shock.
Repairs attempted by unqualified personnel can result in serious injury or death by electrocution.
Electrical Grounding: Failure to provide adequate grounding to this product could result in serious injury or death from electrocution.
See grounding instructions.
Never operate the compressor outdoors when it is raining or in wet conditions.
Never operate compressor with protective covers removed or damaged.
Any electrical wiring or repairs required on this product should be performed by authorized service center personnel in accordance with national and local electrical codes.
Make certain that the electrical circuit
to which the compressor is connected
provides proper electrical grounding, correct voltage and adequate fuse protection.
The compressed air directly from your compressor is not safe for breathing. The air stream may contain carbon
monoxide, toxic vapors, or solid particles from the tank. Breathing these contaminants can cause serious injury or death.
Sprayed materials such as paint, paint
solvents, paint remover, insecticides, weed killers, may contain harmful vapors
and poisons.
Air obtained directly from the compressor should never be used to supply air for human consumption. In order to use air
produced by this compressor for breathing, suitable filters and in-line
safety equipment must be properly installed. In-line filters and safety equipment used in conjunction with the compressor must be capable of treating air to all applicable local and federal codes prior to human consumption.
Work in an area with good cross ventilation. Read and follow the safety instructions provided on the label or safety data sheets for the materials you are spraying. Use a NIOSH/ MSHA approved respirator designed for use
with your specific application.
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HOW TO PREVENT IT
WHAT CAN HAPPEN
WARNING: RISK OF BURNS
Touching exposed metal such as the compressor head or outlet tubes, can result in serious burns.
Never touch any exposed metal parts on compressor during or immediately after operation. Compressor will remain hot for several minutes after operation.
Do not reach around protective shrouds or attempt maintenance until unit has been allowed to cool.
HOW TO PREVENT IT
WHAT CAN HAPPEN
WARNING: RISK FROM MOVING PARTS
Never operate the compressor with guards or covers which are damaged or removed.
Moving parts such as the pulley, flywheel,
and belt can cause serious injury if they com into contact with you or your clothing.
HOW TO PREVENT IT
WHAT CAN HAPPEN
WARNING: RISK OF FALLING
A portable compressor can fall from a table, workbench, or roof causing
damage to the compressor and could result in serious injury or death to the operator.
Always operate compressor in a stable secure position to prevent accidental movement of the unit. Never operate compressor on a roof or other elevated position. Use additional air hose to reach high locations.
HAZARD
HAZARD
HAZARD
Any repairs required on this product should be performed by authorized service center personnel.
Attempting to operate compressor with damaged or missing parts or attempting
to repair compressor with protective shrouds removed can expose you to moving parts and can result in serious
injury.
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Review and understand all instructions and warnings in this manual.
Become familiar with the operation and controls of the air compressor.
Keep operating area clear of all persons,
pets, and obstacles. Keep children away from the air
compressor at all times.
Do not operate the product when fatigued or under the influence of alcohol or drugs. Stay alert at all times.
Never defeat the safety features of this
product.
Equip area of operation with a fire extinguisher.
Do not operate machine with missing, broken, or unauthorized parts.
HOW TO PREVENT IT
WHAT CAN HAPPEN
WARNING: RISK OF UNSAFE OPERATION
Unsafe operation of your air compressor could lead to serious injury or death to you or others.
HAZARD
HOW TO PREVENT IT
WHAT CAN HAPPEN
WARNING: RISK OF SERIOUS INJURY OR PROPERTY DAMAGE WHEN TRANSPORTING COMPRESSOR
Oil can leak or spill and could result in
fire or breathing hazard; serious injury or death can result. oil leaks will damage carpet, paint or other surfaces in vehicles or trailers.
Always place COMPRESSOR on a protective mat when transporting to protect against damage to vehicle from leaks. Remove COMPRESSOR from vehicle immediately upon arrival at your destination.
(Fire, Inhalation, Damage to Vehicle Surfaces)
HAZARD
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GLOSSARY
DUTY CYCLE
Air compressors should be operated on not more than a 50% duty cycle. This means an air compressor that pumps air more than 50% of one hour is considered misuse, because the air compressor is undersized for the required air demand. Maximum compressor pumping time per hour is 30 minutes.
Accessories for this unit are available at the store the unit was purchased.
ACCESSORIES
Become familiar with these terms before operating the unit.
CFM: Cubic feet per minute. SCFM: Standard cubic feet per minute; a unit of measure of air delivery. PSIG: Pounds per square inch gauge; a unit of measure of pressure. Code Certification: Products that bear one or more of the following marks:
UL, CUL, ETL, CETL, have been evaluated by OSHA certified independent safety laboratories and meet the applicable Underwriters Laboratories Standards for Safety.
Cut-In Pressure: While the motor is off, air tank pressure drops as you continue to use your accessory. When the tank pressure drops to a certain low level the motor will restart automatically. The low pressure at which the motor automatically restarts is called “cut-in” pressure.
Cut-Out Pressure: When an air compressor is turned on and begins to run, air pressure in the air tank begins to build. It builds to a certain high pressure before the motor automatically shuts off - protecting your air tank from pressure higher than its capacity. The high pressure at which the motor shuts off is called "cut-out” pressure.
Branch Circuit: Circuit carrying electricity from electrical panel to outlet.
Model No. 66-651
Horsepower Peak 5.5
Bore 2.375" Stroke 1.35"
Voltage-Single Phase 120V/60Hz/1 Ph Minimum Branch Circuit Requirement 15 amps *Fuse Type Time Delay Air Tank Capacity 25 Approximate Cut-in Pressure 110 PSIG Approximate Cut-out Pressure 135 PSIG SCFM @ 40 psig 7.5
SCFM @ 90 psig 5.0
SPECIFICATIONS
* A circuit breaker is preferred. Use only a fuse or circuit breaker that is the same rating as the branch circuit on which the air compressor is operated. If compressor is connected to a circuit protected by fuses, use only time delay fuses. Time delay fuses should be marked “D” in Canada and “T” in the US.
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