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MAT Industries, LLC, Long Grove, IL 60047
e
WA LT
INSTRUCTION MANUAL
GUIDE D'UTILISATION
MANUAL DE INSTRUCCIONES
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y
PÓLIZA DE GARANTÍA. ADVERNTENCIA: LÉASE ESTE
INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
DXCM024-0344
1/2" x 50' Auto Retracting Steel Hose Reel
Carrete Autoretráctil De Acero Para Manguera - 12,7 mm x 15,2 m
Dévidoir Autorétractable En Acier Pour Tuyay - 12,7 mm x 15,2 m
DXCM024-0344 Air Hose Reel
A. Air line outlet (to air tool/accessory)
B. Hose bend restrictor
C. Ball stop
D. Hose guide roller bracket
E. Hose guide arm
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F. Hose reel drum
G. Mounting bracket
H. Air hose
I. Air line inlet swivel connector (from compressor)
J. Lead-in air hose
Specications
MODELDXCM024-0344
NET WEIGHT46.3 lbs. (21 kg)
AIR INLET SIZE1/2" NPT (12,7 mm)
(female/hembra/femelle)
HOSE TYPERubber
AIR HOSE SIZE1/2" (12,7 mm)
MAX. AIR PRESSURE250 PSI (1,724 kPa)
AIR HOSE LENGTH50' (15,2 m)
FIG. 1
2
Denitions: Safety Guidelines
The definitions below describe the level of severity
for each signal word. Please read the manual and pay attention to these symbols.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation
which, if not avoided, may result in minor or moderate
injury.
CAUTION: Used without the safety alert symbol
indicates a potentially hazardous situation which,
if not avoided, may result in property damage.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT
THIS OR ANY D
1-800-4-D
EWALT (1-800-433-9258)
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WALT TOOL, CALL US TOLL FREE AT:
Important Safety Instructions
WARNING: Some dust created by power sanding, sawing,
grinding, drilling, and other construction activities contains
chemicals known to the State of California to cause cancer, birth
defects or other reproductive harm. Some example of these
chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry
products
• Arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
work in a well ventilated area, and work with approved safety
equipment, al ways wear OSHA/MSHA/NIOSH approved, properly
fit ting face mask or res pi ra tor when us ing such tools. When
using air tools, basic safety precautions should always be followed
to reduce the risk of personal injury.
WARNING: This product contains chemicals, known to the
State of California to cause cancer, and birth defects or other
reproductive harm. Wash hands after handling.
SAVE THESE INSTRUCTIONS
WARNING:
Improper operation or maintenance of this product
could result in serious injury and property
damage. Read and understand all warnings and
operating instructions before using this
equipment. When using air tools, basic safety
precautions should always be followed to reduce
the risk of personal injury.
WARNING:
Read and understand this instruction manual and tool
labels before installing, operating or servicing this tool.
Keep these instructions in a safe accessible place.
Operators and others in work area must wear ANSI Z87.1 CAN/CSA Z94.3 approved safety glasses with side shields.
Operators and others in work area must wear ear
protection.
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WARNING:
• Do Not Use oxygen or reactive gases; explosion may occur.
• Do Not Exceed air pressure of 250 PSI.
• Read all manuals included with this product carefully.
Be thoroughly familiar with the controls and the proper use
of the equipment.
• Do not exceed any pressure rating of any component
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in the system.
• Disconnect the air tool from air supply before changing tools
or attachments and during non-operation.
• Always use attachments designed for use with air
powered tools.
• Do not use damaged or worn attachments.
• Check air hoses for weak or worn condition before each use.
Make sure all connections are secure.
• Keep all nuts, bolts and screws tight and ensure equipment is
in safe working condition.
DANGER: RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPENHOW TO PREVENT IT
• Exceeding the maximum
pressure rating of tools
accessories could cause an
explosion resulting
in serious injury.
• Use compressed air regulated to a maximum pressure
at or below the rated pressure
of any attachments.
DANGER: RISK TO BREATHING (ASPHYXIATION)
WHAT CAN HAPPENHOW TO PREVENT IT
• Abrasive tools, such as
grinders, sanders, and
cut-off tools generate dust
and abrasive materials which
can be harmful to human
lungs and respiratory system.
CAUTION: RISK FROM NOISE
WHAT CAN HAPPENHOW TO PREVENT IT
• Long term exposure to noise
produced from the operation
of air tools can lead to
permanent hearing loss.
• Always wear MSHA/NIOSH
approved, properly fitting face
mask or respirator when using
such tools.
• Always wear ANSI (S3.19)
hearing protection.
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WARNING: RISK OF INJURY
WHAT CAN HAPPENHOW TO PREVENT IT
• Air tools can propel loose
objects or other materials
throughout the work area.
• Exceeding the pressure rating
of air hoses can cause them
to explode or fly apart, and
could result in serious injury.
• Keep work area clean and free
of clutter. Keep children and
others away from work area
during operation of the tool.
• Keep work area well lit.
•
Use compressed air regulated
to a maximum pressure at or
below the rated pressure of
any attachments.
•
Never use oxygen, carbon
dioxide or other bottled gases
as a power source for air tools.
•
Protect air lines from damage
or puncture.
•
Check air hoses for weak or
worn condition before each
use. Make sure all connections
are secure.
WARNING: RISK FROM FLYING OBJECTS
WHAT CAN HAPPENHOW TO PREVENT IT
• Air powered equipment and
power tools are capable of
propelling materials such as
metal chips, saw dust, and
other debris at high speed,
which could result in serious
eye injury.
• Compressed air can be
hazardous. The air stream
can cause injury to soft tissue
areas such as eyes, ears, etc.
Particles or objects propelled
by the stream
can cause injury.
• Always wear ANSI Z87.1 CAN/
CSA Z94.3 approved safety
glasses with side shields.
• Never leave operating tool
unattended. Disconnect air
hose when tool is not in use.
• For additional protection use an
approved face shield in addition
to safety glasses.
SAVE THESE INSTRUCTIONS FOR FUTURE
USE
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AIR LINE INLET SWIVEL
CONNECTOR
The air line inlet swivel
connector(I) is 1/2" NPT and is
located on the on the side of
the hose reel. This allows for
easy hook up to an air source.
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MOUNTING BRACKET
The mounting bracket (G) is a
powder coated metal plate that
can be easily mounted on a
wall, ceiling or floor.
LEAD-IN AIR HOSE
The lead-in hose (J) is 1/2" x 4'
long and has a swivel connection on one end to prevent the hose
from twisting or kinking. This gets attached to the air line inlet (I).
AIR LINE OUTLET
The air line outlet (A) is 1/2"
NPT and is located on the end
of the air hose (H) for
convienient connection to air
accessories or tools.
AIR HOSE
The air hose (H) is 1/2" x 50'
and is attached to the hose
reel.
BALL STOP
The ball stop (C) is adjustable
and allows the desired length
of hose to be permanently stored outside the hose real.
HOSE BEND RESTRICTOR
The hose restrictor (B) reduces bending stress near the fitting,
preventing damage and extending the life of the hose (H).
INSTALLATION
1. Choose a mounting location that is free of electrical wiring or
other obstructions and is sturdy enough to support the weight of
the hose reel and hose as well as the force used to extend and
retract it. The hose reel can be mounted on the oor, ceiling or
wall (see Figure 2).
Figure 2
WallFloorCeiling
2. Use the included mounting template to mark and drill the hole
locations.
3 Mount the hose reel in the desired location. Purchase the appro-
priate fasteners at your local hardware store. Different mounting
positions require different types of hardware.
4. If an adjustment needs to made to increase or decrease the
length of hose that is outside of the hose reel, pull out the hose
slowly until it latches at the desired length. Loosen the ball stop
(C) bolts and slide the hose stop to a position close to the hose
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guide roller bracket (D). Retighten the ball stop bolts. Do not overtighten the bolts.
WARNING:
1) Make sure the hose reel is secure before each use.
2) Never connect to an air source that is greater than 250 PSI.
3) Inspect the air hose before each use to make sure there are
no leaks.
4) Do not wrap the hose around any parts of the body.
COMPRESSOR HOOK-UP
The hose reel includes a 1/2" x 4' lead-in hose for hooking up the
hose reel to your air source. Apply Teflon tape to the male threads
of the lead-in house and thread the non swivel end into the air hose
inlet (I). Thread and connect the other end into your air source.
Attach air tool or accessory to the air outlet of the air hose in the
hose reel.
OPERATION
Check the operation of the reel by slowly pulling out the hose. You
will hear a clicking noise.
LOCKING HOSE REEL
Pull out the hose slowly until the desire length of hose is reached,
allow it to retract after hearing a series of clicks.
UNLOCKING HOSE REEL
Pull out the hose slowly until the the clicking noise stops, allow it to
retract until the ball stop rests against the hose guide roller bracket.
DO NOT LET GO OF THE HOSE!
WARNING: Risk of Injury. Do not let go of the hose when
retracting.
WARNING: Always disconnect air tool or accessory attached to
the hose reel from air supply before making any adjustments and
changing accessories.
ADJUSTING RECOIL TENSION
1. Disconnect the air supply to the hose reel.
2 Pull out about 2 feet of air hose and lock in place (see locking
hose reel).
3. Remove the 2 piece ball stop by removing the 2 phillips head
screws, washers and nuts.
4. Feed the hose back through the hose guide roller bracket. (Note:
keep the hose reel drum locked at all times).
5. To increase tension, pull the hose around the drum one time.
6. To decrease tension, unwrap the hose one time around the
drum.
7. Push the hose back through the hose guide roller bracket
and pull out the hose from the hose reel to check the tension.
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Reinstall the ball stop.
8. Connect incoming air supply.
WARNING: The reel is under tension so use caution so that the
reel's latching mechanism does not release while adjusting the
tension.
HOSE REPLACEMENT
1. Disconnect the air supply and remove the leader hose from the
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hose reel.
2. Remove the 2 piece ball stop by removing the 2 phillips head
screws, washers and nuts. Set aside.
3. Carefully pull all of the air hose from the hose reel until the clamp
that holds the hose to the hose reel drum is visable then make
sure the hose reel is locked
WARNING: The reel is under tension so do not turn the hose
reel drum or pull on the hose while it is locked.
4. Remove the hose clamp (located inside the hose reel drum - not
shown) and set aside.
5. Carefully disconnect the hose end (K) from the side of the hose
reel and remove the old hose.
6. Remove the hose protection spring (L) from the old hose. Place
the protection spring (L) on the new hose and then feed the hose
through the hose guide roller bracket and the slot on the drum
(M).
7. Apply thread seal tape to the hose threads and connect to the
hose reel (K) then tighten.
8. Attach the hose to the inside of the drum with the hose clamp.
Make sure the hose has a wide curve (N) to it and is not kinked
before tightening the hose clamp.
9. Make sure the hose protector spring (L) is in the correct location
(reference Figure 3).
10. Pull the hose to unlock and slowly rewind the air hose. Do not let
go of the hose.
11. Re-attach the ball stop to the desired location on the hose.
12. Reconnect the lead-in hose to the hose reel and turn on the air
supply. Check all connections to make sure there are no leaks.
Figure 3
SERVICE INFORMATION
Please have the following information available for all service calls:
Model Number _____________________________________________
Date and Place of Purchase _________________________________
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