DeWalt DWE46150 User Manual

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INSTRUCTION MANUAL GUIDE D'UTILISATION

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

MANUAL DE INSTRUCCIONES

DWE46150 5" (127 mm) Concrete Surface Grinding Shroud 5" (127 mm) Carter d'aspiration pour meuleuses de finition du béton 5" (127 mm) Cubierta protectora para esmerilado de superficies de concreto

Deﬁ nitions: Safety Guidelines

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which,

if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which,

if not avoided, may result in minor or moderate injury. NOTICE: Indicates a practice not related to personal injury

which, if not avoided, may result in property damage.

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY D

EWALT TOOL, CALL US TOLL FREE AT: 1-800-4-DEWALT

(1-800-433-9258).

WARNING: To reduce the risk of injury, read the instruction

manual.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE

General Safety Warnings

WARNING: For your own safety, read the instruction manual for

both the grinder tool and the dust extractor vacuum before using any accessory. Failure to heed these warnings may result in personal injury and serious damage to the tool and the accessory. When servicing this tool, use only identical replacement parts.

1) WORK AREA SAFETY

a) Keep work area clean and well lit. Cluttered or dark areas

invite accidents.

b) Keep children and bystanders away while operating a

power tool. Distractions can cause you to lose control.

c) Ensure the workplace is well ventilated. Exposure to dust

at a poorly ventilated workplace may result in damage to the health.

2) ELECTRICAL SAFETY

a) Avoid body contact with earthed or grounded surfaces

such as pipes, radiators, ranges and refrigerators. There

is an increased risk of electric shock if your body is earthed or grounded.

3) PERSONAL SAFETY

a) Stay alert, watch what you are doing and use common

sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while

operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye

protection. Protective equipment such as dust mask, nonskid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c) Do not overreach. Keep proper footing and balance at

all times. This enables better control of the power tool in unexpected situations.

d) Dress properly. Do not wear loose clothing or jewelry.

Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in

moving parts.

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4) POWER TOOL USE AND CARE

a) Do not force the power tool. Use the correct power tool

for your application. The correct power tool will do the job

better and safer at the rate for which it was designed.

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5) SERVICE

WARNING: The use of any accessory or attachment or

performance of any operation with this tool, other than those recommended in this instruction manual may present a risk of personal injury.

b) Store idle power tools out of the reach of children and do

not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are

dangerous in the hands of untrained users.

c) Use the power tool, accessories and tool bits etc., in

accordance with these instructions taking into account the working conditions and the work to be performed.

Use of the power tool for operations different from those intended could result in a hazardous situation.

a) Have your power tool serviced by a qualified repair

person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Surface Grinding Shroud Safety Rules

• The shroud must be securely attached to the power tool

and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The shroud is

designed to collect dust and help protect the operator from accidental contact with the wheel.

• Do not use accessories which are not specifically designed

and recommended by the tool manufacturer. Just because

the accessory can be attached to your power tool, it does not assure safe operation.

• Only use dry diamond surface cup wheels with this surface grinding shroud. The surface grinding shroud is not intended

to be used with standard grinding, cut-off, cup wheels or wire brushes.

• The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories

running faster than their rated speed can break and fly apart.

• Hold power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory

contacting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator.

• Always use side handle. Tighten the handle securely. The side handle should always be used to maintain control of the tool at all times.

• Do not use a damaged accessory. Before each use inspect the accessory such as diamond wheel for chips and cracks, backing pad for cracks and tear or excess wear. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged

accessories will normally break apart during this test time.

• When starting the tool with a new or replacement wheel, hold the tool in a well protected area and let it run for one minute. If the wheel has an undetected crack or flaw, it should

burst in less than one minute. Never start the tool with a person in line with the wheel. This includes the operator.

• Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses.

As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of

stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.

• Position the cord clear of the spinning accessory. If you lose

control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.

• Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface

and pull the power tool out of your control.

• Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.

• Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.

• Do not operate the power tool near flammable materials. Sparks could ignite these materials.

• Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.

• DO NOT use wire brushes with this surface grinding shroud.

• DO NOT use abrasive wheels.

• DO NOT grind or cut metal with a diamond cup wheel.

Fragments could loosen and fly apart.

• ALWAYS use with a dust collector.

WARNING: When not in use, place grinder on a stable surface where it will not move inadvertantly, roll or cause a tripping or falling hazard. Serious personal injury may result.

WARNING: ALWAYS use safety glasses. Everyday eyeglasses are

NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS wear certified safety equipment:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3).

• ANSI S12.6 (S3.19) hearing protection.

• NIOSH/OSHA respiratory protection.

WARNING: Some dust created by power sanding, sawing, grinding,

drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding,

sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on

the skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disburse dust,

which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

WARNING: Before beginning the work, check to determine the hazard classification of the dust produced. Use an industrial dust extractor vacuum of the appropriate, officially approved

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safety class that is in compliance with your local dust hazard control regulations.

WARNING: Always wear proper personal hearing protection.

Under some conditions and duration of use, noise from this product may contribute to hearing loss.

SAVE ALL WARNINGS AND INSTRUCTIONS

English

FOR FUTURE REFERENCE

COMPONENTS (FIG. 1)

WARNING: Never modify the power tool or any part of it. Damage

or personal injury could result.

A. Dust port E. Edging door B. Clamp adjusting screw F. Edging door tab C. Replaceable brush skirt G. Clamping lever D. Brush skirt removal hole

FIG. 1

INTENDED USE

Your concrete surface grinding shroud has been designed for dust removal of the following: grinding, leveling and polishing concrete surfaces. It can remove dust when removing surface paint, epoxy and glue. Using the appropriate grinder, diamond grinding wheel and dust extractor vacuum it can be used to remove the vast majority of static and airborne dust which without the use of the surface grinding shroud could otherwise contaminate the working environment or pose an increased health risk to the operator and those in close proximity. This concrete surface grinder should ALWAYS be used with a dust extractor vacuum designed for concrete dust removal. DO NOT use under wet conditions or in presence of flammable liquids or gases.

The surface grinding shroud is a professional tool. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

Recommended power tools to be used with this attachment are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any power tool, please contact D MD 21286, call 1-800-4-D website www.dewalt.com.

EWALT Industrial Tool Co., 701 East Joppa Road, Baltimore,

EWALT (1-800-433-9258) or visit our

ASSEMBLY (FIG. 1, 2)

WARNING: To reduce the risk of injury, ALWAYS turn off the tool and disconnect the tool from the power source before making any adjustments or removing or installing attachments or accessories. This applies to both the grinder and the dust extractor vacuum. Such preventative safety measures reduce the

risk of starting the tool accidentally.

Mounting and Removing Surface Grinding Shroud

1. Follow the mounting and removing guard instructions in tool

manual to remove the guard from grinder.

2. Open the clamp lever (G) on the surface grinding shroud and align the tabs (H) on the surface grinding shroud with the slots (I) on the grinder gear case.

3. With the clamp lever open, rotate the shroud into the desired working position. The surface grinding shroud should be positioned between the spindle and the operator to provide operator protection.

FIG. 2

4. Close the clamp lever to secure the surface grinding shroud on the gear case. Tighten the clamp adjusting screw (B) to ensure shroud is secured to gear case.

For optimal positioning, the diamond wheel should ride above the

brushes 1/8" (3.18mm). If diamond wheel rides inside the shroud or stands taller than 1/4" (6.35 mm) the shroud will not work properly.

NOTICE: Do not tighten the clamp adjusting screw (B) with the clamp lever in open position. Undetectable damage to the surface grinding shroud or the mounting hub may result.

NOTICE: If surface grinding shroud cannot be tightened by the clamp adjusting screw, do not use the tool and take the tool and surface grinding shroud to a service center to repair or replace the surface grinding shroud.

5. To remove the surface grinding shroud, open the clamp lever, rotate the surface grinding shroud to align the slots and tabs and pull up on the surface grinding shroud.

Mounting Dry Diamond

FIG. 3

Surface Cup Wheels (Fig. 3)

Follow the mounting and using cutting wheels instructions in the tool manual and mount the grinding wheel. DO NOT use Type 1 cutting wheels or bonded abrasive wheels.

Dry diamond surface cup (J) wheels are recommended for use with this shroud. The inner flange washer (K) should be installed behind the wheel allowing free tool removal and proper fit.

Dust Extraction (Fig. 1, 4)

WARNING: Use only power tools recommended by DEWALT with

this attachment.

For more information about D attachment, please contact your local dealer, call 1-800-4-D (1-800-433-9258) or visit our website www.dewalt.com.

EWALT power tools compatible with this

EWALT

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WARNING: This attachment MUST BE used with a dust extractor

system. ALWAYS wear certified safety face or dust mask.

NOTE: Ensure hose connection is secure. NOTE: The amount of dust retained by the dust extractor vacuum

is dependent on its filter system. Refer to the dust extractor vacuum instruction manual for more information.

All D

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EWALT dust collection shrouds are designed to work with the

EWALT universal DWV9000 connector.

1. Attach the DWV9000 connector (L) to your dust collector hose (K).

2. Unlock the DWV9000 connector (L) and slide onto dust port (A).

3. Lock the DWV9000 connector (L) to secure.

FIG. 5

TRADITIONAL DUST EXTRACTOR VACUUM HOSES

Attach recommended dust extractor vacuum hose to dust port (A).

OPERATION

WARNING: To reduce the risk of injury, ALWAYS turn off tool and disconnect the tool from the power source before making any adjustments or removing or installing attachments or accessories. This applies to both the grinder and the dust extractor vacuum. Such preventative safety measures reduce the

risk of starting the tool accidentally.

WARNING: For your own safety, read the instruction manual for both the grinding tool and the dust extractor vacuum before using any accessory. Failure to heed these warnings may result in personal injury and serious damage to the tool and the accessory. When servicing this tool, use only identical replacement parts.

NOTE: The amount of dust retained by the dust extractor vacuum is dependent on its filter system. Refer to the dust extractor vacuum instruction manual for more information.

1. Ensure all assembly instructions have been completed.

2. Turn the dust extractor vacuum on as instructed in the dust

extractor vacuum instruction manual.

3. Turn the tool on as instructed in the tool instruction manual and

allow it to reach full speed before making contact with work surface.

4. Place the surface grinding shroud to flat work surface such as a

floor or wall and begin grinding.

5. When surface grinding is complete, turn the tool off and disconnect

from the power source. Allow the tool to stop rotating before laying it down.

NOTE: The surface grinding shroud and dust extractor vacuum will only be effective when used with a diamond surface cup wheel on a flat surface.

Edging Use Application (Fig. 1)

This concrete grinding shroud has a door feature to allow flush grinding against a wall.

1. Turn off the tool and disconnect from the power source.

2. Using the edging door tab (C), rotate the edging door until it snaps into the open postion.

3. Connect the tool to the power source.

4. Position hands and body away from wheel and door opening.

5. Place the door edge flush to work surface, turn the tool on and begin grinding. Remove the tool from work surface before turning the tool off.

7. When flush grinding is complete, turn off the tool and disconnect from power source. Allow the tool to stop rotating before laying it down.

8. Using the edging door tab (C), rotate door until it snaps into the closed position.

MAINTENANCE

risk of starting the tool accidentally.

Replace Brush Skirt (Fig. 1)

1. Turn off the tool and disconnect from power source.

2. Push worn brush skirt from brush skirt removal holes (D).

3. Press new brush skirt into brush skirt removal holes until secure. Replacement brush skirts are available at extra cost from your local dealer or authorized service center. If you need assistance in locating

any accessory, please contact D Joppa Road, Baltimore, MD 21286, call 1-800-4-D 433-9258) or visit our website: www.dewalt.com.

EWALT Industrial Tool Co., 701 East

EWALT (1-800-

Cleaning

WARNING: Blow dirt and dust out of all air vents with clean, dry air

at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performing this.

WARNING: Never use solvents or other harsh chemicals for cleaning

the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Accessories

WARNING: Since accessories, other than those offered by DEWALT,

have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only D recommended accessories should be used with this product.

Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact D Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286, call 1-800-4-D com.

EWALT (1-800-433-9258) or visit our website: www.dewalt.

EWALT

Repairs

To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement) should be performed by a D service center or other qualified service personnel. Always use identical replacement parts.

EWALT factory service center, a DEWALT authorized

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Three Year Limited Warranty

DEWALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.dewalt.com or call 1-800-4-D This warranty does not apply to accessories or damage caused where

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repairs have been made or attempted by others. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces.

In addition to the warranty, D

EWALT tools are covered by our:

1 YEAR FREE SERVICE

EWALT will maintain the tool and replace worn parts caused by

normal use, for free, any time during the first year after purchase.

90 DAY MONEY BACK GUARANTEE

If you are not completely satisfied with the performance of your

EWALT Power Tool, Laser, or Nailer for any reason, you can return it

D within 90 days from the date of purchase with a receipt for a full refund – no questions asked.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained in the packaging, call the local company or see website for warranty information.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-4-D

9258) for a free replacement.

EWALT (1-800-433-9258).

EWALT (1-800-433-

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