DeWalt DWE46100 User Manual

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INSTRUCTION MANUAL GUIDE D'UTILISATION MANUAL DE INSTRUCCIONES

DWE46100 Tuckpoint Shroud Carter de tronçonnage du béton Cubierta protectora para rejuntar

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

Deﬁ nitions: Safety Guidelines

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

DANGER: Indicates an imminently hazardous situation

which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which,

if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which,

if not avoided, may result in minor or moderate injury. NOTICE: Indicates a practice not related to personal injury

which, if not avoided, may result in property damage.

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY D

EWALT TOOL, CALL US TOLL FREE AT: 1-800-4-DEWALT

(1-800-433-9258).

WARNING: To reduce the risk of injury, read the instruction

manual.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE

General Safety Warnings

WARNING: For your own safety, read the instruction manual for

both the grinder tool and the dust extractor vacuum before using any accessory. Failure to heed these warnings may result in personal injury and serious damage to the tool and the accessory. When servicing this tool, use only identical replacement parts.

1) WORK AREA SAFETY

a) Keep work area clean and well lit. Cluttered or dark areas

invite accidents.

b) Keep children and bystanders away while operating a

power tool. Distractions can cause you to lose control.

c) Ensure the workplace is well ventilated. Exposure to dust

at a poorly ventilated workplace may result in damage to the health.

2) ELECTRICAL SAFETY

a) Avoid body contact with earthed or grounded surfaces

such as pipes, radiators, ranges and refrigerators. There

is an increased risk of electric shock if your body is earthed or grounded.

3) PERSONAL SAFETY

a) Stay alert, watch what you are doing and use common

sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while

operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye

protection. Protective equipment such as dust mask, nonskid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c) Do not overreach. Keep proper footing and balance at

all times. This enables better control of the power tool in unexpected situations.

d) Dress properly. Do not wear loose clothing or jewelry.

Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in

moving parts.

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4) POWER TOOL USE AND CARE

a) Do not force the power tool. Use the correct power tool

for your application. The correct power tool will do the job

better and safer at the rate for which it was designed.

WARNING: The use of any accessory or attachment or

performance of any operation with this tool, other than those recommended in this instruction manual may present a risk of

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personal injury.

b) Store idle power tools out of the reach of children and do

not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are

dangerous in the hands of untrained users.

c) Use the power tool, accessories and tool bits etc., in

accordance with these instructions taking into account the working conditions and the work to be performed.

Use of the power tool for operations different from those intended could result in a hazardous situation.

5) SERVICE

a) Have your power tool serviced by a qualified repair

person using only identical replacement parts. This will

ensure that the safety of the power tool is maintained.

Tuckpointing Safety Rules

• Do not use accessories which are not specifically designed

and recommended by the tool manufacturer. Just because

the accessory can be attached to your power tool, it does not assure safe operation.

• The rated speed of the accessory must be at least equal to

the maximum speed marked on the power tool. Accessories

running faster than their rated speed can break and fly apart.

• The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool.

Incorrectly sized accessories cannot be adequately guarded or controlled.

• The arbor size of wheels, flanges, backing pads or any other accessory must properly fit the spindle of the power tool.

Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.

• The guard must be securely attached to the power tool

and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps

to protect operator from broken wheel fragments and accidental contact with wheel.

• Hold power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory

contacting a "live" wire may make exposed metal parts of the power tool "live" and shock the operator.

• Always use side handle. Tighten the handle securely. The side handle should always be used to maintain control of the tool at all times.

• Do not use a damaged accessory. Before each use inspect the accessory such as diamond wheel for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will

normally break apart during this test time.

• DO NOT grind or cut metal with a diamond wheel.

• Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of

stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.

• Do not "jam" the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut.

Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage.

• Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.

• Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface

and pull the power tool out of your control.

• Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.

• Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.

• Do not operate the power tool near flammable materials. Sparks could ignite these materials.

• Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.

• DO NOT use abrasive wheels.

• ALWAYS use with a dust collector. WARNING: When not in use, place grinder on a stable surface

where it will not move inadvertantly, roll or cause a tripping or falling hazard. Serious personal injury may result.

WARNING: ALWAYS use safety glasses. Everyday eyeglasses are

NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS wear certified safety equipment:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3).

• ANSI S12.6 (S3.19) hearing protection.

• NIOSH/OSHA respiratory protection.

WARNING: Some dust created by power sanding, sawing,

grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding,

sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on

the skin may promote absorption of harmful chemicals.

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WARNING: Use of this tool can generate and/or disburse dust,

which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

WARNING: Before beginning the work, check to determine the hazard classification of the dust produced. Use an industrial dust extractor vacuum of the appropriate officially approved safety class that is in compliance with your local dust hazard

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control regulations.

WARNING: Always wear proper personal hearing protection.

Under some conditions and duration of use, noise from this product may contribute to hearing loss.

Causes and Operator Prevention of Kickback

Kickback is a sudden reaction to a pinched or snagged rotating

wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding.

For example, if an diamond wheel is snagged or pinched by the

workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. diamond wheels may also break under these conditions.

Kickback is the result of tool misuse and/or incorrect operating

procedures or conditions and can be avoided by taking proper precautions as given below: a) Maintain a firm grip on the power tool and position your

body and arm to allow you to resist kickback forces.

Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start up.

The operator can control torque reaction or kickback forces, if proper precautions are taken.

b) Never place your hand near the rotating accessory.

Accessory may kickback over your hand.

c) Do not position your body in the area where power tool

will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging.

d) Use special care when working corners, sharp edges etc.

Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.

e) Do not attach a saw chain woodcarving blade or toothed

saw blade. Such blades create frequent kickback and loss of control.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE

COMPONENTS (FIG. 1)

WARNING: Never modify the power tool or any part of it. Damage

or personal injury could result.

A. Dust port E. Cornering door locking lever B. Clamp adjusting screw (locks and unlocks cornering door) C. Depth of cut shoe F. Cornering door (opens and D. Depth of cut shoe allows cutting of an inside corner) locking knob G. Clamp lever

INTENDED USE

Your tuckpoint shroud has been designed for professional tuckpoint masonry applications. It is not intended for use with metal or wood.

Using the appropriate grinder, wheel and dust extractor vacuum it can be used to remove the vast majority of static and airborne dust which without the use of the tuckpoint shroud could otherwise contaminate the working environment or pose an increased health risk to the operator and those in close proximity.

DO NOT use under wet conditions or in presence of flammable liquids or gases.

The tuckpoint shroud is a professional tool. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

Recommended power tools to be used with this attachment are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any power tool, please contact D MD 21286, call 1-800-4-D

EWALT Industrial Tool Co., 701 East Joppa Road, Baltimore,

EWALT (1-800-433-9258) or visit our

website www.dewalt.com.

FIG. 1

ASSEMBLY AND ADJUSTMENT (FIG. 1, 2)

WARNING: To reduce the risk of injury, ALWAYS turn off the tool and disconnect the tool from the power source before making any adjustments or removing or installing attachments or accessories. This applies to both the grinder and the dust extractor vacuum. Such preventative safety measures reduce the

risk of starting the tool accidentally.

Mounting and Removing Tuckpoint Shroud

NOTE: The tuckpoint shroud is only recommended for use with the DWE46102 heavy-duty small angle grinder.

1. Follow the mounting and removing guard instructions in the tool

manual to remove the guard from grinder (DWE46102).

2. Open the clamp lever (G) on the tuckpoint shroud and align the

tabs (I) on the tuckpoint shroud with the slots (J) on the grinder gear case.

FIG. 2

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3. With the clamp lever open, rotate the shroud into the desired

working position. The shroud should be positioned between the

spindle and the operator to provide optimum efficiency.

4. Close the clamp lever (G) to secure the tuckpoint shroud on the gear case. Do not operate the grinder with a loose tuckpoint shroud or the clamp lever in open position.

5. To remove the tuckpoint shroud, open the clamp lever, rotate the tuckpoint shroud to align the slots and tabs and pull up on the tuckpoint shroud.

NOTE: The tuckpoint shroud is pre-adjusted to the diameter of the gear case hub at the factory. If, after a period of time, the tuckpoint

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shroud becomes loose, tighten the clamp adjusting screw (B) with clamp lever in the closed position.

NOTICE: Do not tighten the clamp adjusting screw with the clamp lever in open position. Undetectable damage to the tuckpoint shroud or the mounting hub may result.

NOTICE: If tuckpoint shroud cannot be tightened by the clamp adjusting clamp, do not use tool. Take the tool and tuckpoint shroud to a service center to repair or replace the tuckpoint shroud.

Mounting Cutting (Type 1) Wheels (Fig. 1)

WARNING: Only Type 1 Diamond Wheels shall be used with

Tuck-Point Shroud. Do not cut metal. Do not use with bonded

abrasive wheels.

Follow the mounting and using cutting (Type 1) wheels instructions in the tool manual and mount the grinding wheel.

It may be necessary to open the cornering door to install 6" (152.4mm) tuckpointing wheels, see Cornering Door Application.

Depth of Cut Adjustment (Fig. 3)

1. Loosen the depth of cut shoe locking knob (D).

2. Slide the depth of cut shoe (C) to the desired position.

3. Tighten depth of cut shoe locking knob.

FIG. 3

Corner Door Application (Fig. 4)

WARNING: To reduce the risk of injury, ALWAYS turn off tool and disconnect the tool from the power source before making any adjustments or removing or installing attachments or accessories. This applies to both the grinder and the dust extractor vacuum. Such preventative safety measures reduce the

risk of starting the tool accidentally.

WARNING: Risk of personal injury. The corner door should only be opened for cutting inside corners. Keep hands and body away from cutting area at all times. Ensure corner door is closed in all other applications.

This feature allows the cutting of an inside corner.

1. Ensure the tool is off and wheel has come to a complete stop.

2. Turn cornering door locking lever (E) counterclockwise one full

rotation. Grasp the corner door (F) and rotate open as shown in Figure 4.

3. Place hands away from the wheel area and position yourself so

the open underside of the shroud is facing away from you.

4. Turn the tool on and allow the tool to reach full speed before

touching the tool to the work surface.

5. Place the wheel onto the work surface and move the grinder from right to left to cut around the inside corner for best dust collection.

6. Remove the tool from work surface before turning tool off. Allow the tool to stop rotating before laying it down.

7. Close the corner door and lock in place using the cornering door locking lever (E).

FIG. 4

Dust Extraction (Fig. 1, 5)

WARNING: Use only power tools recommended by DEWALT with

this attachment.

For more information about D attachment, please contact your local dealer, call 1-800-4-D (1-800-433-9258) or visit our website www.dewalt.com.

WARNING: This attachment MUST BE used with a dust extractor

system. ALWAYS wear certified safety face or dust mask.

NOTE: Ensure hose connection is secure.

EWALT power tools compatible with this

EWALT

NOTE: The amount of dust retained by the dust extractor vacuum is dependent on its filter system. Refer to the dust extractor vacuum instruction manual for more information.

All D

EWALT dust collection shrouds are designed to work with the

EWALT universal DWV9000 connector.

1. Attach the DWV9000 connector (H) to your dust collector hose (K).

2. Unlock the DWV9000 connector (H) and slide onto dust port (A).

3. Lock the DWV9000 connector (H) to secure.

FIG. 5

TRADITIONAL DUST EXTRACTOR VACUUM HOSES

Attach recommended dust extractor vacuum hose to dust port (A).

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OPERATION

risk of starting the tool accidentally.

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WARNING: For your own safety, read the instruction manual for both the grinding tool and the dust extractor vacuum before using any accessory. Failure to heed these warnings may result in personal injury and serious damage to the tool and the accessory. When servicing this tool, use only identical replacement parts.

WARNING: Hold the side handle and body of the tool firmly to maintain control of the tool at start up and during use and until the wheel or accessory stops rotating. Make sure the wheel has come to a complete stop be fore laying the tool down.

WARNING: Ensure corner door is closed.

1. Ensure all assembly and adjustment instructions have been

completed.

2. Turn the dust extractor vacuum on as instructed in the dust

extractor vacuum instruction manual.

3. Start grinder as instructed in tool instruction manual.

NOTE: Allow the tool to reach full speed before applying to the work surface.

Tuckpointing and Cutting Application (Fig. 6)

1. Set the desired depth of cut, see Depth of Cut Adjustment

under Assembly and Adjustments.

2. Allow the tool to reach full speed before touching it to the work

surface.

3. Position yourself so the open underside of the shroud and the wheel are facing away from you.

4. Place the edge (L) of shroud onto the work surface and begin cut by plunging into the work surface. NOTE: Keep the edge (L) of the shroud against the work surface to ensure proper dust collection.

5. With the shroud oriented as shown in Figure 6, move the grinder right to left along the work surface. For the best results the grinder should be positioned at a 45° angle to the dust port when tuckpointing/cutting.

6. Remove the tool from work surface before turning off the tool. Allow the tool to stop rotating before laying it down.

FIG. 6

MAINTENANCE

risk of starting the tool accidentally.

Cleaning

WARNING: Blow dirt and dust out of all air vents with clean, dry air

at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performing this.

WARNING: Never use solvents or other harsh chemicals for cleaning

the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid. Accessories

WARNING: Since accessories, other than those offered by DEWALT,

have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only D

EWALT

recommended accessories should be used with this product.

Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact D

EWALT

Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286, call 1-800-4-D

EWALT (1-800-433-9258) or visit our website: www.dewalt.

com.

Repairs

To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement) should be performed by a D

EWALT factory service center, a DEWALT authorized

service center or other qualified service personnel. Always use identical replacement parts.

Three Year Limited Warranty

DEWALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information,

visit www.dewalt.com or call 1-800-4-DEWALT (1-800-433-9258). This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces.

In addition to the warranty, D

EWALT tools are covered by our:

1 YEAR FREE SERVICE

EWALT will maintain the tool and replace worn parts caused by

normal use, for free, any time during the first year after purchase.

90 DAY MONEY BACK GUARANTEE

If you are not completely satisfied with the performance of your

EWALT Power Tool, Laser, or Nailer for any reason, you can return it

D within 90 days from the date of purchase with a receipt for a full refund – no questions asked.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained in the packaging, call the local company or see website for warranty information.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-4-D

EWALT (1-800-433-

9258) for a free replacement.

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