DeWalt DW565, DW567, DW567-220 Instruction Manual
DEWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286 Printed in Italy (NOV00-1) Form No. 329785-01
DW567, DW567-220 Copyright © 1997
DW567/329785-01 10/1/02 9:56 AM Page 2
INSTRUCTION MANUAL
GUIDE D'UTILISATION
MANUAL DE INSTRUCCIONES
DW565, DW567, DW567-220
1”Heavy Duty SDS Rotary Hammers
Perceuses rotatives SDS 26mm (1 po) de service intensif
Rotomartillos SDS 26mm (1”) para trabajo pesado
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA
DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES
DE USAR EL PRODUCTO.
Questions? See us in the World Wide Web at www.dewalt.com
DW567/329785-01 10/1/02 9:56 AM Page 3
General Safety Rules
WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS.
Failure to follow all instructions listed below may result in electric
shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
WORK AREA
• Keep your work area clean and well lit. Cluttered benches and dark
areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in
the presence of flammable liquids, gases, or dust. Power tools
create sparks which may ignite the dust or fumes.
• Keep bystanders, children, and visitors away while operating a
power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
• Grounded tools must be plugged into an outlet properly installed
and grounded in accordance with all codes and ordinances.
Never remove the grounding prong or modify the plug in any way.
Do not use any adapter plugs. Check with a qualified electrician if
you are in doubt as to whether the outlet is properly grounded. If the
tools should electrically malfunction or break down, grounding provides
a low resistance path to carry electricity away from the user.
Applicable only to Class I (grounded) tools.
• Double insulated tools are equipped with a polarized plug (one
blade is wider than the other.) This plug will fit in a polarized outlet
only one way. If the plug does not fit fully in the outlet, reverse the
plug. If it still does not fit, contact a qualified electrician to install a
polarized outlet. Do not change the plug in any way. Double insulation
1
English
eliminates the need for the three wire grounded power cord and
grounded power supply system. Applicable only to Class II (double
insulated) tools.
• Avoid body contact with grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is grounded.
• Don’t expose power tools to rain or wet conditions. Water entering
a power tool will increase the risk of electric shock. Other liquids, such
as perspiration present the same hazard.
• Do not abuse the cord. Never use the cord to carry the tools or
pull the plug from an outlet. Keep cord away from heat, oil, sharp
edges or moving parts. Replace damaged cords immediately.
Damaged cords increase the risk of electric shock.
• When operating a power tool outside, use an outdoor extension
cord marked “W-A” or “W.” These cords are rated for outdoor use
and reduce the risk of electric shock. When using an extension cord,
be sure to use one heavy enough to carry the current your product will
draw. An undersized cord will cause a drop in line voltage resulting in
loss of power and overheating. The following table shows the correct
size to use depending on cord length and nameplate ampere rating. If
in doubt, use the next heavier gage. The smaller the gage number, the
heavier the cord.
Minimum Gage for Cord Sets
Volts Total Length of Cord in Feet
120V 0-25 26-50 51-100 101-150
240V 0-50 51-100 101-200 201-300
Ampere Rating
More Not more AWG
Than Than
0-6 18161614
6 - 10 18 16 14 12
10-1216161412
12 - 16 14 12 Not Recommended
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS
OR ANY D
EWALT TOOL, CALL US TOLL FREE AT:
1-800-4-DEWALT (1-800-433-9258)
DW567/329785-01 10/1/02 9:56 AM Page 1
preventative safety measures reduce the risk of starting the tool
accidentally.
• Store idle tools out of reach of children and other untrained
persons. Tools are dangerous in the hands of untrained users.
• Maintain tools with care. Keep cutting tools sharp and clean.
Properly maintained tools, with sharp cutting edges are less likely to
bind and are easier to control.
• Check for misalignment or binding of moving parts, breakage of
parts, and any other condition that may affect the tools operation.
If damaged, have the tool serviced before using. Many accidents
are caused by poorly maintained tools.
• Use only accessories that are recommended by the manufacturer
for your model. Accessories that may be suitable for one tool, may
become hazardous when used on another tool.
SERVICE
• Tool service must be performed only by qualified repair
personnel. Service or maintenance performed by unqualified
personnel could result in a risk of injury.
• When servicing a tool, use only identical replacement parts.
Follow instructions in the Maintenance section of this manual.
Use of unauthorized parts or failure to follow Maintenance Instructions
may create a risk of electric shock or injury.
Additional Specific Safety Rules for
Rotary Hammers
• Hold tool by insulated gripping surfaces when performing an
operation where the cutting tool may contact hidden wiring or its
own cord. Contact with a “live” wire will make exposed metal parts of
the tool “live” and shock the operator.
• Wear ear protectors when hammering for extended periods of
time. Prolonged exposure to high intensity noise can cause hearing
loss.
• Wear safety goggles or other eye protection. Hammering and
drilling operations cause chips to fly. Flying particles can cause
permanent eye damage.
2
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense
when operating a power tool. Do not use tool while tired or under
the influence of drugs, alcohol, or medication. A moment of
inattention while operating power tools may result in serious personal
injury,
• Dress properly. Do not wear loose clothing or jewelry. Contain
long hair. Keep your hair, clothing, and gloves away from moving
parts. Loose clothing, jewelry, or long hair can be caught in
moving parts. Air vents often cover moving parts and should also be
avoided.
• Avoid accidental starting. Be sure switch is off before plugging in.
Carrying tools with your finger on the switch or plugging in tools that
have the switch on invites accidents.
• Remove adjusting keys or wrenches before turning the tool on. A
wrench or key that is left attached to a rotating part of the tool may
result in personal injury.
• Do not overreach. Keep proper footing and balance at all times.
Proper footing and balance enables better control of the tool in
unexpected situations.
• Use safety equipment. Always wear eye protection. Dust mask,
non-skid safety shoes, hard hat, or hearing protection must be used for
appropriate conditions.
TOOL USE AND CARE
• Use clamps or other practical way to secure and support the
workpiece to a stable platform. Holding the work by hand or against
your body is unstable and may lead to a loss of control.
• Do not force tool. Use the correct tool for your application. The
correct tool will do the job better and safer and the rate for which it is
designed.
• Do not use tool if switch does not turn it on or off. Any tool that
cannot be controlled with the switch is dangerous and must be
repaired.
• Disconnect the plug from the power source before making any
adjustments, changing accessories, or storing the tool. Such
English
DW567/329785-01 10/1/02 9:56 AM Page 2
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals: work
in a well ventilated area, and work with approved safety equipment,
such as those dust masks that are specially designed to filter out
microscopic particles.
• The label on your tool may include the following symbols.
V ........................volts
A ........................amperes
Hz ........................hertz
W ........................watts
min ........................minutes
........................alternating current
........................direct current
n
o ........................no load speed
........................Class II Construction
…/min ......................revolutions per minute
BPM ........................beats per minute
............................safety alert symbol
3
English
R
FIGURE 1
R
REVERSING
LEVER
TRIGGER
SWITCH
LOCKING
BUTTON
FIGURE 2
• Always use the side handle supplied with the tool. Keep a firm
grip on the tool at all times. Do not attempt to operate this tool without
holding it with both hands. Operating this tool with one hand will result
in loss of control. Breaking through or encountering hard materials
such as re-bar may be be hazardous as well.
• Do not use chisels in any of the rotation modes. Chisels may jam
causing loss of control.
• Wear gloves when handling hammer bits and tools. Hammer bits
and tools get hot during operation. Gloves and frequent rest periods
will reduce the risk of vibration damage to hands and arms.
• Keep hands and body from between the tool and wall or post, etc.,
to avoid being crushed by the tool should it twist unexpectedly if the bit
binds.
WARNING: Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains chemicals known to
cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry
products, and
• arsenic and chromium from chemically-treated lumber (CCA).
DW567/329785-01 10/1/02 9:56 AM Page 3
4
immediately the next time it is plugged in. Damage or injury could
result.
The variable speed trigger switch permits speed control. The
farther the trigger switch is depressed, the higher the speed of the
hammerdrill.
NOTE: Use lower speeds for starting holes without a centerpunch,
drilling in metal, plastics or ceramics, or driving screws. Higher
speeds are better for drilling in wood and composition board and for
using abrasive and polishing accessories.
The reversing lever is used to reverse the rotary hammer for
backing out screws or jammed bits. It is located above the trigger,
shown in Figure 2. To reverse the rotary hammer, turn it OFF and
push the reversing lever to the left (when viewed from the chuck end).
To position the lever for forward operation, turn the rotary hammer
OFF and push the lever to the right.
CAUTION: When reversing to clear jammed bits, be ready for
strong reactive torque.
Hammer/Drill Selector (DW567)
To switch tool from the drill only mode to the rotary hammer or
hammer only mode rotate the dial on the applicable symbol shown in
Figure 3.
NOTE: The selector must be in either drill, rotary hammer or hammer
mode at all times. There are no operable positions between the
positions.
SDS Chuck
To insert bit, insert shank of bit about 3/4” into chuck. Push and
rotate bit until it locks in place. The bit will be securely held.
To release bit, pull the collar back and remove the bit.
English
FIGURE 3
Side Handle
CAUTION: Always hold rotary hammer with both hands. A side
handle is supplied with this rotary hammer. It clamps to the front of
the gear case as shown in Figure 1 and can be rotated 360˚ to permit
right or left hand use. The side handle can be tightened by rotating
the black plastic portion of the side handle clockwise and loosened by
rotating it counterclockwise.
Switch
To start rotary hammer, depress the trigger switch (Figure 2). To
stop rotary hammer, release the switch. To lock the trigger switch in
the ON position for continuous operation, depress the trigger switch
and push in the locking button. The tool will continue to run. To turn
the tool OFF, from a locked ON condition, squeeze and release the
trigger once. Before using the tool (each time), be sure that the
locking button release mechanism is working freely. Do not lock the
switch in the “ON” position when driling by hand so that you can
instantly release the trigger whitch if the bit binds in the hole.
Do not lock the switch ON when drilling by hand so that you can
instantly release the trigger switch if the bit binds in the hole. The
locking button is for use only when the rotary hammer is mounted in
a drill press stand or other wise held stationary. Be sure to release
the locking mechanism before disconnecting the plug from the power
supply. Failure to do so will cause the rotary hammer to start
DRILL
SETTING
HAMMER
SETTING
ROTARY
HAMMER -
SETTING
DW567/329785-01 10/1/02 9:56 AM Page 4
Operation
DRILLING
1. Always unplug the drill when attaching or changing bits or
accessories.
2. Use sharp drill bits only. For WOOD, use twist drill bits, spade bits,
power auger bits, or hole saws. For METAL, use steel twist drill bits
or hole saws. For MASONRY, such as brick, cement, cinder block,
etc., use carbide-tipped bits rated for percussion drilling. Be sure
the material to be drilled is anchored or clamped firmly. If drilling
thin material, use a wood “back-up” block to prevent damage to the
material.
3. Always apply pressure in a straight line with the bit. Use enough
pressure to keep drill biting, but do not push hard enough to stall
the motor or deflect the bit.
4. Hold tool firmly to control the twisting action of the drill.
5. IF DRILL STALLS, it is usually because it is being overloaded or
improperly used. RELEASE TRIGGER IMMEDIATELY, remove
drill bit from work, and determine cause of stalling. DO NOT
CLICK TRIGGER ON AND OFF IN AN ATTEMPT TO START A
STALLED DRILL — THIS CAN DAMAGE THE DRILL.
6. To minimize stalling or breaking through the material, reduce
pressure on drill and ease the bit through the last fractional part of
the hole.
7. Keep the motor running when pulling the bit back out of a drilled
hole. This will help prevent jamming.
8. With variable speed drills there is no need to center punch the
point to be drilled. Use a slow speed to start the hole and
accelerate by squeezing the trigger harder when the hole is deep
enough to drill without the bit skipping out.
DRILLING IN METAL
An SDS to round shank adaptor chuck is required. Ensure that
tool is in “rotation only” mode. (DW567 only. The DW565 has no
“rotation only” mode). Start drilling with slow speed and increase to full
5
English
power while applying firm pressure on the tool. A smooth even flow of
metal chips indicates the proper drilling rate. Use a cutting lubricant
when drilling metals. The exceptions are cast iron and brass which
should be drilled dry. The cutting lubricants that work best are
sulphurized cutting oil or lard oil; bacon-grease will also serve the
purpose.
NOTE: Large (5/16” to 1/2”) holes in steel can be made easier if a
pilot hole (5/32” to 3/16”) is drilled first.
DRILLING IN WOOD
An SDS to round shank adaptor chuck is required. Ensure that
tool is in “rotation only” mode. (DW567 only. The DW565 has no
“rotation only” mode). Start drilling with slow speed and increase to full
power while applying firm pressure on the tool. Holes in wood can be
made with the same twist drills used for metal. These bits may
overheat unless pulled out frequently to clear chips from the flutes. For
larger holes, use spade bits, power auger bits, or hole saws. Work that
is apt to splinter should be backed up with a block of wood.
DRILLING IN MASONRY
When drilling in masonry, use carbide tipped bits rated for percussion
drilling and be certain that the bit is sharp. Use a constant and firm
force on the tool to drill most effectively. A smooth, even flow of dust
indicates the proper drilling rate.
Depth Rod
To adjust the depth rod, loosen the handle and move rod so that the
distance between the end of the rod and the end of the bit equals
the desired drilling depth. When drilling with depth rod, stop when
end of rod reaches surface of material.
DW567/329785-01 10/1/02 9:56 AM Page 5
Loading...