DeWalt DCS690 User Manual

Final page size: A5 (148mm x 210mm)

DCS690

English (original instructions) 3

Copyright DeWALT

B

Fig. A

6

5

9

7 8

Fig. B

3

2

1

15

16

24

4

13

14

XXXX XX XX

12

4

11

10

16

24

23

1

Fig. C

Fig. D

8

17

18

21

19

20

Fig. E Fig. F

22

Fig. G Fig. H

11

7

1

13

13

2

CUTOFF TOOL
DCS690

ENGLISH

Congratulations!

You have chosen a DeWALT tool. Years of experience, thorough
product development and innovation make DeWALT one of the
most reliable partners for professional power toolusers.

Technical Data

DCS690
Voltage V
Type 1
Battery type Li-Ion
Wheel diameter mm 230
Wheel bore mm 22.2
No load/rated speed min
Wheel perimeter thickness (max.)

Metal mm 3.6

Resin-bonded mm 3.6
Thread size M8
Water quick connector mm 12.5
Weight (without battery pack) kg 5.5

Noise values and vibration values under load (triax vector sum) according to
EN60745-2-22:

(emission sound pressure level) dB(A) 103.6

L

PA

(sound power level) dB(A) 114.6

L

WA

K (uncertainty for the given sound level) dB(A) 3.2

Vibration emission value a
Uncertainty K = m/s

The vibration emission level given in this information sheet has
been measured in accordance with a standardised test given in
EN60745 and may be used to compare one tool with another. It
may be used for a preliminary assessment ofexposure.

WARNING: The declared vibration emission level
represents the main applications of the tool. However if



the tool is used for different applications, with different
accessories or poorly maintained, the vibration emission
may differ. This may significantly increase the exposure
level over the total workingperiod.

An estimation of the level of exposure to vibration should
also take into account the times when the tool is switched
off or when it is running but not actually doing the job.
This may significantly reduce the exposure level over the
total workingperiod.

Identify additional safety measures to protect the operator
from the effects of vibration such as: maintain the tool
and the accessories, keep the hands warm, organisation
of workpatterns.

= m/s

h

DC

54

-1

6600

2

4.2

2

1.5

EC-Declaration of Conformity

Machinery Directive

Cut-Off Tool
DCS690

DeWALT declares that these products described under

Technical Data are in compliance with:
2006/42/EC, EN60745-1:2009+A11:2010,
EN60745-2-22:2011+A11:2013.

These products also comply with Directive 2014/30/EU and
2011/65/EU. For more information, please contact D
the following address or refer to the back of themanual.

The undersigned is responsible for compilation of the technical
file and makes this declaration on behalf ofD

Markus Rompel
Director Engineering

eWALT, Richard-Klinger-Straße 11,

D

D-65510, Idstein, Germany

07.02.2018

WARNING: To reduce the risk of injury, read the
instructionmanual.

eWALT at

eWALT.

Definitions: Safety Guidelines

The definitions below describe the level of severity for each
signal word. Please read the manual and pay attention to
thesesymbols.

DANGER: Indicates an imminently hazardous
situation which, if not avoided, will result in death or



seriousinjury.
WARNING: Indicates a potentially hazardous situation

which, if not avoided, could result in death or



seriousinjury.
CAUTION: Indicates a potentially hazardous situation

which, if not avoided, may result in minor or



moderateinjury.
NOTICE: Indicates a practice not related to

personal injury which, if not avoided, may result in
propertydamage.

Denotes risk of electricshock.



Denotes risk offire.



3

Weight

ENGLISH

Batteries Chargers/Charge Times (Minutes)

Cat # V

DCB546 18/54 6.0/2.0 1.05 270 140 90 60 90 X
DCB547 18/54 9.0/3.0 1.25 420 220 140 85 140 X
DCB181 18 1.5 0.35 70 35 22 22 22 45

DCB182 18 4.0 0.61 185 100 60 60 60 120
DCB183/B 18 2.0 0.40 90 50 30 30 30 60
DCB184/B 18 5.0 0.62 240 120 75 75 75 150

DCB185 18 1.3 0.35 60 30 22 22 22 X

DCB187 18 3.0 0.48 140 70 45 45 45 90

Ah Weight (kg) DCB107 DCB113 DCB115 DCB118 DCB132 DCB119

DC

General Power Tool Safety Warnings

WARNING: Read all safety warnings and all
instructions. Failure to follow the warnings and



instructions may result in electric shock, fire and/or
seriousinjury.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE

The term “power tool” in the warnings refers to your mains­operated (corded) power tool or battery-operated (cordless)
powertool.

1) Work area safety

a ) Keep work area clean and well lit. Cluttered or dark

areas inviteaccidents.

b ) Do not operate power tools in explosive

atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which

may ignite the dust orfumes.

c ) Keep children and bystanders away while operating

a power tool. Distractions can cause you to losecontrol.

2) Electrical safety

a ) Power tool plugs must match the outlet. Never

modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of
electricshock.

b ) Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if

your body is earthed orgrounded.

c ) Do not expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of
electricshock.

d ) Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts. Damaged or entangled cords increase the risk of

electricshock.

e ) When operating a power tool outdoors, use an

extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electricshock.

f ) If operating a power tool in a damp location is

unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of

electricshock.

3) Personal safety

a ) Stay alert, watch what you are doing and use

common sense when operating a power tool. Do not
use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment

of inattention while operating power tools may result in
serious personalinjury.

b ) Use personal protective equipment. Always wear

eye protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personalinjuries.

c ) Prevent unintentional starting. Ensure the switch

is in the off position before connecting to power
source and/or battery pack, picking up or carrying
the tool. Carrying power tools with your finger on the

switch or energising power tools that have the switch on
invitesaccidents.

d ) Remove any adjusting key or wrench before turning

the power tool on. A wrench or a key left attached
to a rotating part of the power tool may result in
personalinjury.

e ) Do not overreach. Keep proper footing and balance

at all times. This enables better control of the power tool
in unexpectedsituations.

f ) Dress properly. Do not wear loose clothing or

jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair

can be caught in movingparts.

g ) If devices are provided for the connection of dust

extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection

can reduce dust-relatedhazards.

4) Power tool use and care

a ) Do not force the power tool. Use the correct power

tool for your application. The correct power tool

will do the job better and safer at the rate for which it
wasdesigned.

4

b ) Do not use the power tool if the switch does not turn

it on and off. Any power tool that cannot be controlled

with the switch is dangerous and must berepaired.

c ) Disconnect the plug from the power source and/or

the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce the

risk of starting the power toolaccidentally.

d ) Store idle power tools out of the reach of children

and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrainedusers.

e ) Maintain power tools. Check for misalignment or

binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly

maintained powertools.

f ) Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting edges are less
likely to bind and are easier tocontrol.

g ) Use the power tool, accessories and tool bits etc.,

in accordance with these instructions taking into
account the working conditions and the work to be
performed. Use of the power tool for operations different

from those intended could result in a hazardoussituation.

5) Battery tool use and care

a ) Recharge only with the charger specified by the

manufacturer. A charger that is suitable for one type

of battery pack may create a risk of fire when used with
another batterypack.

b ) Use power tools only with specifically designated

battery packs. Use of any other battery packs may create
a risk of injury andfire.

c ) When battery pack is not in use, keep it away from

other metal objects like paper clips, coins, keys,
nails, screws or other small metal objects that can
make a connection from one terminal to another.

Shorting the battery terminals together may cause burns
or afire.

d ) Under abusive conditions, liquid may be ejected

from the battery; avoid contact. If contact
accidentally occurs, flush with water. If liquid
contacts eyes, additionally seek medical help. Liquid

ejected from the battery may cause irritation orburns.

6) Service

a ) Have your power tool serviced by a qualified repair

person using only identical replacement parts. This

will ensure that the safety of the power tool ismaintained.

Additional Specific Safety Instructions for
Cut-Off Machines

a ) The guard provided with the tool must be securely

attached to the power tool and positioned for
maximum safety, so the least amount of wheel is

ENGLISH

exposed towards the operator. Position yourself
and bystanders away from the plane of the rotating
wheel. The guard helps to protect operator from broken

wheel fragments and accidental contact withwheel.

b ) Use only bonded reinforced wheels or diamond

blades for your power tool. Just because an accessory
can be attached to your power tool, it does not assure
safeoperation.

c ) The rated speed of the accessory must be at least

equal to the maximum speed marked on the power
tool. Accessories running faster than their rated speed can

break and flyapart.

d ) Wheels must be used only for recommended

applications. For example: do not grind with the side
of cut-off wheel. Abrasive cut-off wheels are intended

for peripheral grinding, side forces applied to these wheels
may cause them toshatter.

e ) Always use undamaged wheel flanges that are of

correct diameter for your selected wheel. Proper
wheel flanges support the wheel thus reducing the
possibility of wheelbreakage.

f ) Do not use worn down reinforced wheels from larger

power tools. Wheels intended for a larger power tool
are not suitable for the higher speed of a smaller tool and
mayburst.

g ) The outside diameter and the thickness of your

accessory must be within the capacity rating of
your power tool. Incorrectly sized accessories cannot be

adequately guarded orcontrolled.

h ) The arbor size of wheels and flanges must properly

fit the spindle of the power tool. Wheels and flanges
with arbour holes that do not match the mounting
hardware of the power tool will run out of balance, vibrate
excessively and may cause loss ofcontrol.

i ) Do not use damaged wheels. Before each use,

inspect the wheels for chips and cracks. If power tool
or wheel is dropped, inspect for damage or install an
undamaged wheel. After inspecting and installing
the wheel, position yourself and bystanders away
from the plane of the rotating wheel and run the
power tool at maximum no load speed for one
minute. Damaged wheels will normally break apart

during this testtime.

j ) Wear personal protective equipment. Depending

on application, use face shield, safety goggles or
safety glasses. As appropriate, wear dust mask,
hearing protectors, gloves and shop apron capable
of stopping small abrasive or workpiece fragments.
The eye protection must be capable of stopping
flying debris generated by various operations. The
dust mask or respirator must be capable of filtering
particles generated by your operation. Prolonged

exposure to high intensity noise may cause hearingloss.

k ) Keep bystanders a safe distance away from work

area. Anyone entering the work area must wear
personal protective equipment. Fragments of

5

ENGLISH

workpiece or of a broken wheel may fly away and cause
injury beyond immediate area ofoperation.

l ) Hold the power tool by insulated gripping surfaces

only, when performing an operation where the
cutting accessory may contact hidden wiring. Cutting

accessory contacting a "live" wire may make exposed
metal parts of the power tool "live" and could give the
operator an electricshock.

m ) Never lay the power tool down until the accessory

has come to a complete stop. The spinning wheel
may grab the surface and pull the power tool out of
yourcontrol.

n ) Do not run the power tool while carrying it at your

side. Accidental contact with the spinning accessory
could snag your clothing, pulling the accessory into
yourbody.

o ) Regularly clean the power tool’s air vents. The

motor’s fan will draw the dust inside the housing and
excessive accumulation of powdered metal may cause
electricalhazards.

p ) Do not operate the power tool near flammable

materials. Sparks could ignite thesematerials.

q ) Do not use accessories that require liquid coolants.

Using water or other liquid coolants may result in
electrocution orshock.

Kickback and Related Warnings

Kickback is a sudden reaction to a pinched or snagged rotating
wheel. Pinching or snagging causes rapid stalling of the rotating
wheel which in turn causes the uncontrolled power tool to be
forced in the direction opposite of the wheel’s rotation at the point
of thebinding.

For example, if an abrasive wheel is snagged or pinched by the
workpiece, the edge of the wheel that is entering into the pinch
point can dig into the surface of the material causing the wheel
to climb out or kick out. The wheel may either jump toward or
away from the operator, depending on direction of the wheel’s
movement at the point of pinching. Abrasive wheels may also
break under theseconditions.

Kickback is the result of power tool misuse and/or incorrect
operating procedures or conditions and can be avoided by taking
proper precautions as givenbelow.

a ) Maintain a firm grip on the power tool and position

your body and arm to allow you to resist kickback
forces. Always use auxiliary handle, if provided,
for maximum control over kickback or torque
reaction during start-up. The operator can control

torque reactions or kickback forces, if proper precautions
aretaken.

b ) Never place your hand near the rotating accessory.

Accessory may kickback over yourhand.

c ) Do not position your body in line with the rotating

wheel. Kickback will propel the tool in direction opposite
to the wheel’s movement at the point ofsnagging.

d ) Use special care when working corners, sharp edges

etc. Avoid bouncing and snagging the accessory.

6

Corners, sharp edges or bouncing have a tendency to
snag the rotating accessory and cause loss of control
orkickback.

e ) Do not attach a saw chain, woodcarving blade,

segmented diamond wheel with a peripheral gap
greater than 10 mm or toothed saw blade. Such

blades create frequent kickback and loss ofcontrol.

f ) Do not "jam" the wheel or apply excessive pressure.

Do not attempt to make an excessive depth of
cut. Overstressing the wheel increases the loading and

susceptibility to twisting or binding of the wheel in the cut
and the possibility of kickback or wheelbreakage.

g ) When wheel is binding or when interrupting a cut

for any reason, switch off the power tool and hold
the power tool motionless until the wheel comes to
a complete stop. Never attempt to remove the wheel
from the cut while the wheel is in motion otherwise
kickback may occur. Investigate and take corrective

action to eliminate the cause of wheelbinding.

h ) Do not restart the cutting operation in the

workpiece. Let the wheel reach full speed and
carefully re-enter the cut. The wheel may bind, walk up

or kickback if the power tool is restarted in theworkpiece.

i ) Support panels or any oversized workpiece to

minimize the risk of wheel pinching and kickback.
Large workpieces tend to sag under their own
weight. Supports must be placed under the workpiece

near the line of cut and near the edge of the workpiece on
both sides of thewheel.

j ) Use extra caution when making a “pocket cut” into

existing walls or other blind areas. The protruding
wheel may cut gas or water pipes, electrical wiring or
objects that can causekickback.

Additional Safety Information

• Do not use the upper quarter of the wheel for cutting.

Serious injury may result due tokickback.

• Use of accessories not specified in this manual is not
recommended and may be hazardous. Use of power
boosters that would cause the tool to be driven at speeds
greater than its rated speed constitutesmisuse.

• Do not use circular saw blades with this tool. Serious
injury mayresult.

• Avoid bouncing the wheel or giving it rough treatment.
If this occurs, stop the tool and inspect the wheel for cracks
orflaws.

• Direct sparks away from operator, bystanders or
flammable materials. Sparks may be produced while using
a sander or grinder. Sparks may cause burns or startfires.

• Always use front handle. Tighten the handle securely.
The front handle should always be used to maintain control of
the tool at alltimes.

• Never cut into area that may contain electrical wiring or
piping. Serious injury mayresult.

• Clean out your tool often, especially after heavy use.

Dust and grit containing metal particles often accumulate on
interior surfaces and could create an electric shockhazard.

• Do not operate this tool for long periods of time.

Vibration caused by tool action may be harmful to your
hands and arms. Use gloves to provide extra cushion and

limit exposure by taking frequent restperiods.

• Dust, crystalline material, vapor and smoke may be
produced while working. Always wear a dust mask or
respiratory protection. Danger for health!

Residual Risks

In spite of the application of the relevant safety regulations
and the implementation of safety devices, certain residual risks
cannot be avoided. These are:

• Impairment ofhearing.

• Risk of personal injury due to flyingparticles.

• Risk of burns due to accessories becoming hot
duringoperation.

• Risk of personal injury due to prolongeduse.

• Health hazards caused by breathing dust developed when
working in concrete and/ormasonry.

Electrical Safety

The electric motor has been designed for one voltage only.
Always check that the battery pack voltage corresponds to the
voltage on the rating plate. Also make sure that the voltage of
your charger corresponds to that of yourmains.

Your DeWALT charger is double insulated in
accordance with EN60335; therefore no earth wire
isrequired.

If the supply cord is damaged, it must be replaced by a
specially prepared cord available through the D
serviceorganisation.

Mains Plug Replacement
(U.K. & Ireland Only)

If a new mains plug needs to be fitted:

• Safely dispose of the oldplug.

• Connect the brown lead to the live terminal in theplug.

• Connect the blue lead to the neutralterminal.

WARNING: No connection is to be made to the
earthterminal.



Follow the fitting instructions supplied with good quality plugs.
Recommended fuse: 3A.

Using an Extension Cable

An extension cord should not be used unless absolutely
necessary. Use an approved extension cable suitable for
the power input of your charger (see Technical Data). The
minimum conductor size is 1mm2; the maximum length
is30m.

When using a cable reel, always unwind the cablecompletely.

SAVE THESE INSTRUCTIONS

eWALT

ENGLISH

Chargers

DeWALT chargers require no adjustment and are designed to be
as easy as possible tooperate.

Important Safety Instructions for All Battery
Chargers

SAVE THESE INSTRUCTIONS: This manual contains important
safety and operating instructions for compatible battery
chargers (refer to TechnicalData).

• Before using charger, read all instructions and cautionary
markings on charger, battery pack, and product using
batterypack.

WARNING: Shock hazard. Do not allow any liquid to get
inside charger. Electric shock mayresult.



WARNING: We recommend the use of a residual current
device with a residual current rating of 30mA orless.



CAUTION: Burn hazard. To reduce the risk of injury,
charge only DeWALT rechargeable batteries. Other types of



batteries may burst causing personal injury anddamage.
CAUTION: Children should be supervised to ensure that

they do not play with theappliance.



NOTICE: Under certain conditions, with the charger
plugged into the power supply, the exposed charging
contacts inside the charger can be shorted by foreign
material. Foreign materials of a conductive nature such
as, but not limited to, steel wool, aluminum foil or any
buildup of metallic particles should be kept away from
charger cavities. Always unplug the charger from the
power supply when there is no battery pack in the cavity.
Unplug charger before attempting to clean

• DO NOT attempt to charge the battery pack with any
chargers other than the ones in this manual. The charger
and battery pack are specifically designed to worktogether.

• These chargers are not intended for any uses other than

charging D

may result in risk of fire, electric shock orelectrocution.

• Do not expose charger to rain orsnow.

• Pull by plug rather than cord when disconnecting
charger. This will reduce risk ofdamage to electric plug
andcord.

• Make sure that cord is located so that it will not be

stepped on, tripped over, or otherwise subjected to
damage orstress.

• Do not use an extension cord unless it is absolutely
necessary. Use of improper extension cord could result in risk

of fire,electric shock, orelectrocution.

• Do not place any object on top of charger or place

the charger on a soft surface that might block the
ventilation slots and result in excessive internal heat.

Place the charger in a position away from any heat source. The
charger is ventilated through slots in the top and the bottom
of thehousing.

• Do not operate charger with damaged cord or plug—
have them replacedimmediately.

eWALT rechargeable batteries. Any other uses

7

ENGLISH

• Do not operate charger if it has received a sharp blow,
been dropped, or otherwise damaged in any way. Take it

to an authorised servicecentre.

• Do not disassemble charger; take it to an authorised
service centre when service or repair is required. Incorrect
reassembly may result in a risk of electric shock, electrocution
orfire.

• In case of damaged power supply cord the supply cord must
be replaced immediately by the manufacturer, its service agent
or similar qualified person to prevent anyhazard.

• Disconnect the charger from the outlet before

attempting any cleaning. This will reduce the risk of
electric shock. Removing the battery pack will not reduce

thisrisk.

• NEVER attempt to connect two chargerstogether.

• The charger is designed to operate on standard

230V household electrical power. Do not attempt to
use it on any other voltage. This does not apply to the

vehicularcharger.

Charging a Battery (Fig. B)

1. Plug the charger into an appropriate outlet before inserting
batterypack.

2. Insert the battery pack
battery pack is fully seated in the charger. The red (charging)
light will blink repeatedly indicating that the charging
process hasstarted.

3. The completion of charge will be indicated by the red
light remaining ON continuously. The battery pack is fully
charged and may be used at this time or left in the charger.
To remove the battery pack from the charger, push the
battery release button

NOTE: To ensure maximum performance and life of lithium-ion
battery packs, charge the battery pack fully before firstuse.

24

into the charger, making sure the

16

on the batterypack.

Charger Operation

Refer to the indicators below for the charge status of the
batterypack.

Charge Indicators

Charging

Fully Charged

Hot/Cold Pack Delay*

* The red light will continue to blink, but a yellow indicator light

will be illuminated during this operation. Once the battery pack
has reached an appropriate temperature, the yellow light will
turn off and the charger will resume the chargingprocedure.

The compatible charger(s) will not charge a faulty battery pack.
The charger will indicate faulty battery by refusing to light or by
displaying problem pack or charger blinkpattern.

NOTE: This could also mean a problem with acharger.
If the charger indicates a problem, take the charger and battery

pack to be tested at an authorised servicecentre.

Hot/Cold Pack Delay

When the charger detects a battery pack that is too hot or too
cold, it automatically starts a Hot/Cold Pack Delay, suspending
charging until the battery pack has reached an appropriate
temperature. The charger then automatically switches to the
pack charging mode. This feature ensures maximum battery
packlife.

A cold battery pack will charge at a slower rate than a warm
battery pack. The battery pack will charge at that slower rate
throughout the entire charging cycle and will not return to
maximum charge rate even if the battery packwarms.

The DCB118 charger is equipped with an internal fan designed
to cool the battery pack. The fan will turn on automatically
when the battery pack needs to be cooled. Never operate the
charger if the fan does not operate properly or if ventilation slots
are blocked. Do not permit foreign objects to enter the interior
of thecharger.

Electronic Protection System

XR Li-Ion tools are designed with an Electronic Protection
System that will protect the battery pack against overloading,
overheating or deepdischarge.

The tool will automatically turn off if the Electronic Protection
System engages. If this occurs, place the lithium-ion battery
pack on the charger until it is fullycharged.

Wall Mounting

These chargers are designed to be wall mountable or to sit
upright on a table or work surface. If wall mounting, locate the
charger within reach of an electrical outlet, and away from a
corner or other obstructions which may impede air flow. Use
the back of the charger as a template for the location of the
mounting screws on the wall. Mount the charger securely using
drywall screws (purchased separately) at least 25.4mm long
with a screw head diameter of 7–9mm, screwed into wood to
an optimal depth leaving approximately 5.5mm of the screw
exposed. Align the slots on the back of the charger with the
exposed screws and fully engage them in theslots.

Charger Cleaning Instructions

WARNING: Shock hazard. Disconnect the charger
from the AC outlet before cleaning. Dirt and grease



may be removed from the exterior of the charger using a
cloth or soft non-metallic brush. Do not use water or any
cleaning solutions. Never let any liquid get inside the tool;
never immerse any part of the tool into aliquid.

Battery Packs

Important Safety Instructions for All Battery
Packs

When ordering replacement battery packs, be sure to include
catalogue number andvoltage.

The battery pack is not fully charged out of the carton. Before
using the battery pack and charger, read the safety instructions
below. Then follow charging proceduresoutlined.

READ ALL INSTRUCTIONS

8

• Do not charge or use battery in explosive atmospheres,
such as in the presence of flammable liquids, gases or
dust. Inserting or removing the battery from the charger may

ignite the dust orfumes.

• Never force battery pack into charger. Do not modify

battery pack in any way to fit into a non-compatible
charger as battery pack may rupture causing serious
personalinjury.

• Charge the battery packs only in D

• DO NOT splash or immerse in water or otherliquids.

• Do not store or use the tool and battery pack in

locations where the temperature may reach or exceed
40 ˚C (104 ˚F) (such as outside sheds or metal buildings
insummer).

• Do not incinerate the battery pack even if it is severely
damaged or is completely worn out. The battery pack can

explode in a fire. Toxic fumes and materials are created when
lithium-ion battery packs areburned.

• If battery contents come into contact with the skin,
immediately wash area with mild soap and water. If
battery liquid gets into the eye, rinse water over the open eye
for 15 minutes or until irritation ceases. If medical attention
is needed, the battery electrolyte is composed of a mixture of
liquid organic carbonates and lithiumsalts.

• Contents of opened battery cells may cause respiratory
irritation. Provide fresh air. If symptoms persists, seek
medicalattention.

WARNING: Burn hazard. Battery liquid may be flammable
if exposed to spark orflame.



WARNING: Never attempt to open the battery pack for
any reason. If battery pack case is cracked or damaged,



do not insert into charger. Do not crush, drop or damage
battery pack. Do not use a battery pack or charger that
has received a sharp blow, been dropped, run over or
damaged in any way (i.e., pierced with a nail, hit with
a hammer, stepped on). Electric shock or electrocution
may result. Damaged battery packs should be returned to
service centre forrecycling.

WARNING: Fire hazard. Do not store or carry the
battery pack so that metal objects can contact



exposed battery terminals. For example, do not place
the battery pack in aprons, pockets, tool boxes, product kit
boxes, drawers, etc., with loose nails, screws, keys,etc.

CAUTION: When not in use, place tool on its side on
a stable surface where it will not cause a tripping



or falling hazard. Some tools with large battery packs
will stand upright on the battery pack but may be easily
knockedover.

eWALTchargers.

Transportation

WARNING: Fire hazard. Transporting batteries can
possibly cause fire if the battery terminals inadvertently



come in contact with conductive materials. When
transporting batteries, make sure that the battery
terminals are protected and well insulated from materials
that could contact them and cause a shortcircuit.

ENGLISH

eWALT batteries comply with all applicable shipping

D

regulations as prescribed by industry and legal standards which
include UN Recommendations on the Transport of Dangerous
Goods; International Air Transport Association (IATA) Dangerous
Goods Regulations, International Maritime Dangerous Goods
(IMDG) Regulations, and the European Agreement Concerning
The International Carriage of Dangerous Goods by Road (ADR).
Lithium-ion cells and batteries have been tested to section 38.3
of the UN Recommendations on the Transport of Dangerous
Goods Manual of Tests andCriteria.

In most instances, shipping a D
excepted from being classified as a fully regulated Class 9
Hazardous Material. In general, only shipments containing a
lithium-ion battery with an energy rating greater than 100 Watt
Hours (Wh) will require being shipped as fully regulated Class 9.
All lithium-ion batteries have the Watt Hour rating marked on
the pack. Furthermore, due to regulation complexities, D
does not recommend air shipping lithium-ion battery packs
alone regardless of Watt Hour rating. Shipments of tools with
batteries (combo kits) can be air shipped as excepted if the Watt
Hour rating of the battery pack is no greater than 100Whr.

Regardless of whether a shipment is considered excepted
or fully regulated, it is the shipper's responsibility to consult
the latest regulations for packaging, labeling/marking and
documentationrequirements.

The information provided in this section of the manual is
provided in good faith and believed to be accurate at the time
the document was created. However, no warranty, expressed or
implied, is given. It is the buyer’s responsibility to ensure that its
activities comply with the applicableregulations.

Transporting the FLEXVOLT

The D

eWALT FLEXVOLT

andTransport.
Use Mode: When the FLEXVOLT

eWALT 18V product, it will operate as an 18V battery. When

a D
the FLEXVOLTTM battery is in a 54V or a 108V (two 54V batteries)
product, it will operate as a 54Vbattery.

Transport Mode: When the cap is attached to the FLEXVOLT
battery, the battery is in Transport mode. Keep the cap for
shipping.

When in Transport mode, strings
of cells are electrically
disconnected within the pack
resulting in 3 batteries with a
lower Watt hour (Wh) rating as compared to 1 battery with a
higher Watt hour rating. This increased quantity of 3 batteries
with the lower Watt hour rating can exempt the pack from
certain shipping regulations that are imposed upon the higher
Watt hour batteries.

For example, the Transport
Wh rating might indicate
3x36 Wh, meaning 3
batteries of 36 Wh each.
The Use Wh rating might
indicate 108Wh (1batteryimplied).

eWALT battery pack will be

TM

Battery

TM

battery has two modes: Use

TM

battery stands alone or is in

Example of Use and Transport Label Marking

eWALT

TM

9

ENGLISH

Storage Recommendations

1. The best storage place is one that is cool and dry away
from direct sunlight and excess heat or cold. For optimum
battery performance and life, store battery packs at room
temperature when not inuse.

2. For long storage, it is recommended to store a fully charged
battery pack in a cool, dry place out of the charger for
optimalresults.

NOTE: Battery packs should not be stored completely
depleted of charge. The battery pack will need to be recharged
beforeuse.

Labels on Charger and Battery Pack

In addition to the pictographs used in this manual, the labels
on the charger and the battery pack may show the following
pictographs:

Read instruction manual beforeuse.

See Technical Data for chargingtime.

Do not probe with conductiveobjects.

Do not charge damaged batterypacks.

Battery Type

The DCS690 operates on a 54 volt batterypack.
These battery packs may be used: DCB546, DCB547. Refer to

Technical Data for moreinformation.

Package Contents

The package contains:
1 Cut off tool
1 Diamond blade (X2 version only)
1 12.7mm wrench
1 Battery charger (X2 version only)
2 Li-Ion battery packs (X2 version only)
1 Instruction manual
NOTE: Battery packs, chargers and kitboxes are not included

with N models. Battery packs and chargers are not included with
NT models. Bmodels include Bluetooth® batterypacks.

NOTE: The Bluetooth® word mark and logos are registered
trademarks owned by the Bluetooth®, SIG, Inc. and any use of
such marks by D
trade names are those of their respectiveowners.

• Check for damage to the tool, parts or accessories which may
have occurred duringtransport.

• Take the time to thoroughly read and understand this manual
prior tooperation.

eWALT is under license. Other trademarks and

Markings on Tool

The following pictograms are shown on the tool:

Do not expose to water.

Have defective cords replacedimmediately.

Charge only between 4 ˚C and 40 ˚C.

Only for indooruse.

Discard the battery pack with due care for
theenvironment.

Charge DeWALT battery packs only with designated
DeWALT chargers. Charging battery packs other
than the designated DeWALT batteries with a
DeWALT charger may make them burst or lead to
other dangeroussituations.

Do not incinerate the batterypack.

USE (without transport cap). Example: Wh rating
indicates 108 Wh (1 battery with 108 Wh).

TRANSPORT (with built-in transport cap). Example:
Wh rating indicates 3 x 36 Wh (3batteries of 36Wh).

10

Read instruction manual beforeuse.

Wear earprotection.

Wear eyeprotection.

Risk of dustemission.

Higher risk of kickback! Do not use the upper quarter
of the wheel forcutting.

Date Code Position (Fig. A)

The date code
is printed into thehousing.

Example:

14

, which also includes the year of manufacture,

2018 XX XX

Year of Manufacture

Description (Fig. A)

WARNING: Never modify the power tool or any part of it.
Damage or personal injury couldresult.



1

Main handle

2

Trigger switch

3

Lock-off button

4

Battery door

5

12.7 mm wrench

6

LED light

7

Front handle

8

Guard

9

Arbor screw

10

Spindle lock button

11

Guard rotation lever

12

Shoe

13

Water valve

14

Date code

15

Water inlet

Intended Use

Your cut-off tool is designed for professional cutting
applications. Only use wet cut method when cutting concrete.
Dry cutting is possible when cuttingmetal.

DO NOT use in the presence of flammable liquids orgases.
Your cut-off tool is a professional powertool.
DO NOT let children come into contact with the tool.

Supervision is required when inexperienced operators use
thistool.

• Young children and the infirm. This appliance is not

intended for use by young children or infirm persons
withoutsupervision.

• This product is not intended for use by persons (including
children) suffering from diminished physical, sensory or
mental abilities; lack of experience, knowledge or skills
unless they are supervised by a person responsible for their
safety. Children should never be left alone with thisproduct.

• DO NOT cut concrete without connecting the water
supplysystem.

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect battery pack



before making any adjustments or removing/
installing attachments or accessories. Make sure the

trigger switch is in the OFFposition. An accidental start-up
can causeinjury.

WARNING: Use only DeWALT battery packs andchargers.



Inserting and Removing the Battery Pack
from the Tool (Fig. B)

WARNING: Do not work with unlatched battery door.
Prevent water entering into the batterycompartment.



NOTE: Make sure your battery pack

To Install the Battery Pack into the Tool

1. Unlatch and open the battery door

2. To install the battery pack
battery pack with the rails inside the tool and slide it in
until the battery pack is firmly seated. Ensure that it does
notdisengage.

3. Close the battery door and ensure it is closedsecurely.

To Remove the Battery Pack from the Tool

1. Unlatch and open the batterydoor.

2. Press the release button
out of thetool.

3. Insert it into the charger as described in Charging aBattery.

Do not leave the battery dooropen.

24

is fullycharged.

4

.

24

into the tool, align the

16

and firmly pull the battery pack

ENGLISH

Fuel Gauge Battery Packs (Fig. B)

Some DeWALT battery packs include a fuel gauge which
consists of three green LED lights that indicate the level of
charge remaining in the batterypack.

To actuate the fuel gauge, press and hold the fuel gauge

23

button
illuminate designating the level of charge left. When the level
of charge in the battery is below the usable limit, the fuel gauge
will not illuminate and the battery will need to berecharged.

NOTE: The fuel gauge is only an indication of the charge left on
the battery pack. It does not indicate tool functionality and is
subject to variation based on product components, temperature
and end-userapplication.

. A combination of the three green LED lights will

Installing Wheels (Fig. A, C)

WARNING: Burn Hazard. Sharp parts. ALWAYS wear
gloves when changing wheels. Wheels have sharp edges



or may get extremely hot during operation, and may
damage barehands.

1. Lay unit on a firm surface, with the spindle
facingupward.

2. Hold spindle lock button
fromturning.

3. Using supplied 12.7mm wrench
compartment), remove spindle nut

18

washer
threads are righthand.

4. The inner clamp washer
shaft and retainingring.

5. Slip wheel over spindle. Be sure wheel goes over pilot
diameter of inner clamp washer. Slip on outer clamp
washer. Start threading on spindle nut which will self align
outer clampwasher. Make sure the wheel is fitted in the
correctorientation.

6. Engage spindle lock button and tighten nut with wrench.
Do not over tighten spindlenut.

7. Turn wheel by hand to ensure it is properly centered. The
wheel should not hit the shoe, guard or nut. The nut and
flanges should betight.

and used wheel

CAUTION: Only use 230mm Type 1/41 wheels with

22.2mm arbor hole with this tool. Never force a wheel



onto the machine or alter the size of the arborhole.

10

to keep the spindle

19

if one is installed. Spindle

20

is held in place with a double D

21

5

(located in the battery

17

, outer clamp

Adjusting the Guard Angle (Fig. D)

WARNING: There is a higher risk of kickback when guard
is moved backwards leading to wider opening. The guard



must be opened wider only whenrequired.

You can adjust the angle of theguard.

1. To adjust the angle of the guard, pull back the guard
rotation lever

2. Grasp the guard

3. Release the guard rotation lever and make sure it engages,
locking the guard in place. If the guard rotation lever doesn't
engage, rotate the guard slightly until the guard rotation
lever returns to the lockedposition.

11

and holdit.

8

firmly and rotate to desiredangle.

11

ENGLISH

DeWALT Tool Tag Ready (Fig. E)

Optional Accessory

Your cut-off tool comes with mounting holes
for installing a DeWALT Tool Tag. You will need a T15 bit tip to
install the tag. The DeWALT Tool Tag is designed for tracking and
locating professional power tools, equipment, and machines
using the D
the DeWALT Tool Tag refer to the DeWALT Tool Tagmanual.

eWALT Tool Connect™ app. For proper installation of

22

and fasteners

OPERATION

Instructions for Use

WARNING: Always observe the safety instructions and
applicableregulations.



WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect battery pack



before making any adjustments or removing/
installing attachments or accessories. Make sure the

trigger switch is in the OFFposition. An accidental start-up
can causeinjury.

Proper Hand Position (Fig. F)

WARNING: To reduce the risk of serious personal injury,
ALWAYS use proper hand position asshown.



WARNING: To reduce the risk of serious personal
injury, ALWAYS hold securely in anticipation of a



suddenreaction.

Proper hand position requires one hand on the main handle
and one hand on the front handle

7

.

1

Spindle Lock Button (Fig. A, C)

The spindle lock button
changing accessories.

1. To engage the spindle lock button, remove the battery pack
and make sure trigger switch is in OFFposition.

2. Depress the spindle lock button and turn the wheel and
spindle until the lock button engages the spindle.

3. Use supplied wrench
and remove or mount accessories. Spindle threads are
righthand.

10

is used to lock the spindle

5

to unscrew the spindle nut

21

17

when

Lock-Off Button (Fig. A)

Your cut-off tool is equipped with a lock-off button
the trigger switch in the OFF postition, push the lock-off button
from the left side of the tool. To unlock the trigger switch, push
the lock-off button from the right side of thetool.

3

. To lock

LED Light (Fig. A)

The LED light
being pushed too hard. Continuing to use the tool after the LED
is lit could cause the tool to hot pack or shutdown.

6

will illuminate as a warning when the tool is

To Operate (Fig. A)

CAUTION: Before attempting to start, grasp tool firmly
with both hands beforelifting.



WARNING: Edge cutting can be performed only with
wheels that are designed and specified for this purpose.



Protect yourself during edge cutting by directing the open
side of the guard toward asurface.

WARNING: Wheels used for cutting may break or kick
back if they bend or twist while the tool is being used to do



cut-offwork.
WARNING: Do not use edge cutting wheels for surface

grinding applications because these wheels are not



designed for side pressures encountered with surface
grinding. Wheel breakage and injury mayresult.

1. Grasp main handle

2. Line up wheel with material to be cut. Be sure nothing is
near or in line with thewheel.

3. Depress and hold trigger switch
into work with firm pressure. The shoe
to help guide the tool when making cuts. Do not force the
tool. For maximum efficiency and wheel life, keep the wheel
speedhigh.

4. To stop tool, release trigger switch

Wet Cut Method (Fig. A, G, H)

CAUTION: Never use the saw over head. When using
water, limit cutting to the horizontal position to reduce the



risk of water entering thetool.
WARNING: Wet cut method is to be used only with a

diamondblade.



1. Attach the water supply to the water inlet

2. To regulate the water flow, rotate the water valve
the open position as shown in FigureG. To stop the flow of
water, rotate the water valve to the closedpostion as shown
in FigureH.

3. Proceed to cut as described in ToOperate.

4. After work, disconnect the water supply from thetool.

1

and front handle

7

firmly.

2

then slowly feed wheel

12

may be used

2

.

15

Applications

WARNING: NEVER cut magnesium with this tool.
Magnesium particles may ignite causing personalinjury.



WARNING: Cutting concrete must ONLY be done using
the wet cutmethod.



• 3mm max. gauge sheet metal

• Concrete, cinder blocks and bricks

• Reinforcing rod; generally under 25.4mm diameter

• 3mm diameter concrete wire mesh

• Corrugated floor and ceiling form (concrete forms)

• Electrical conduit 3mm wall thickness

• 3mm max. thick structural forms such as channel, angles,
plate,etc.

NOTE: The cutting of materials heavier than those listed
above are not recommended due to the possibility of
electricaloverloading.

.

13

to

12

ENGLISH

Transportation and Storage

During transportation and storage lock the trigger switch with
the lock-offbutton.

Remove the battery pack during the toolstorage.

MAINTENANCE

Your DeWALT power tool has been designed to operate
over a long period of time with a minimum of maintenance.
Continuous satisfactory operation depends upon proper tool
care and regularcleaning.

WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect battery pack



before making any adjustments or removing/
installing attachments or accessories. Make sure the

trigger switch is in the OFFposition. An accidental start-up
can causeinjury.

The charger and battery pack are notserviceable.

Lubrication

Your power tool requires no additionallubrication.

Cleaning

WARNING: Blow dirt and dust out of the main housing
with dry air as often as dirt is seen collecting in and around



the air vents. Wear approved eye protection and approved
dust mask when performing thisprocedure.

WARNING: Never use solvents or other harsh chemicals
for cleaning the non-metallic parts of the tool. These



chemicals may weaken the materials used in these parts.
Use a cloth dampened only with water and mild soap.
Never let any liquid get inside the tool; never immerse any
part of the tool into aliquid.

Protecting the Environment

Separate collection. Products and batteries marked
with this symbol must not be disposed of with normal
householdwaste.

Products and batteries contain materials that can
be recovered or recycled reducing the demand for raw
materials. Please recycle electrical products and batteries
according to local provisions. Further information is available at
www.2helpU.com.

Rechargeable Battery Pack

This long life battery pack must be recharged when it fails
to produce sufficient power on jobs which were easily done
before. At the end of its technical life, discard it with due care for
our environment:

• Run the battery pack down completely, then remove it from

thetool.

• Li-Ion cells are recyclable. Take them to your dealer or a

local recycling station. The collected battery packs will be
recycled or disposed ofproperly.

Optional Accessories

WARNING: Since accessories, other than those offered

eWALT, have not been tested with this product, use

by D



of such accessories with this tool could be hazardous.
To reduce the risk of injury, only DeWALT recommended
accessories should be used with thisproduct.

WARNING: Accessories must be rated for at least the
speed recom mended on the tool warning label. Wheels



and other accessories running over rated speed can fly
apart and cause injury. Accessory ratings must always be
above tool speed as shown on toolnameplate. Select an
appropriate blade for the cuttingapplication.

WARNING: Handle and store all abrasive wheels
carefully to prevent damage from thermal shock, heat,



mechanical damage, etc. Store in a dry protected area
free from high humidity, freezing temperatures or extreme
temperaturechanges.

Consult your dealer for further information on the
appropriateaccessories.

13

Belgique et
Luxembourg België en Luxemburg

Danmark D

Deutschland D

Ελλάς D

España D

France D

Schweiz
Suisse
Svizzera

Ireland D

Italia D

Nederlands D

Norge D

Österreich D

Portugal D

Suomi D

Sverige D

Türkiye

United
Kingdom

Australia D

Middle East Africa D

DeWALT - Belgium BVBA
Egide Walschaertsstraat 16
2800 Mechelen

eWALT (Stanley Black&Decker AS)

Roskildevej 22
2620 Albertslund

eWALT

Richard Klinger Str. 11
65510 Idstein

eWALT (Ελλάς) Α.Ε.

EΔΡΑ-ΓΡΑΦΕΙΑ : Στράβωνος 7
& Λ. Βουλιαγμένης, Γλυφάδα 166 74, Αθήνα
SERVICE : Ημερος Τόπος 2 (Χάνι Αδάμ) – 193 00 Ασπρόπυργος

eWALT Ibérica, S.C.A.

Parc de Negocios “Mas Blau”
Edificio Muntadas, c/Bergadá, 1, Of. A6
08820 El Prat de Llobregat (Barcelona)

eWALT

5, allée des Hêtres
BP 60105, 69579 Limonest Cedex

eWALT

D

In der Luberzen 42
8902 Urdorf

eWALT

Building 4500, Kinsale Road
Cork Airport Business Park
Cork, Ireland

eWALT

via Energypark 6
20871 Vimercate (MB), IT

eWALT

Netherlands BVPostbus 83,
6120 AB BORN

eWALT

Postboks 4613
0405 Oslo, Norge

eWALT

Werkzeug Vertriebsges m.b.H
Oberlaaerstrasse 248, A-1230 Wien

eWALT

Ed. D Dinis, Quina da Fonte
Rua dos Malhoes 2 2A 2º Esq.
Oeiras e S. Juliao da Barra, paço de Arcos e Caxias
2770 071 Paço de Arcos

eWALT

PL47
00521 Helsinki, Suomi

eWALT

BOX 94
43122 Mölndal
Sverige

Sanayi ve Ticareet Bakanlığı tebliğince kullanim ömrü 7 yıldır.
Stanley Black & Decker Turkey Alet Üretim San. Tic. Ltd.Şti.
Kozyataği Mh Değirmen Sk.
Nida Kule No: 18 Kat: 6, 34742
Kadıköy, İstanbul, Türkiye

eWALT, 210 Bath Road;

D

Slough, Berks SL1 3YD

eWALT

810 Whitehorse Road Box Hill
VIC 3103 Australia

eWALT

P.O. Box - 17164,
Jebel Ali Free Zone (South), Dubai, UAE

Tel: NL 32 15 47 37 63
Tel: FR 32 15 47 37 64
Fax: [phone]

Tel: [phone]
Fax: [phone]

Tel: [phone]
Fax: [phone]

Τηλ: 00302108981616
Φαξ: 00302108983570

Tel: [phone]
Fax: [phone]

Tel: [phone]
Fax: [phone]

Tel: 044 - 755 60 70
Fax: 044 - 730 70 67

Tel: [phone]
Fax: [phone]

Tel: [phone]
39 039-9590200
Fax: [phone]

Tel: [phone]
Fax: [phone]

Tel: [phone]
Fax: [phone]

Tel: 01 - 66116 - 0
Fax: 01 - 66116 - 614

Tel: [phone]
Fax: [phone]

Puh: 010 400 4333
Faksi: 0800 411 340

Tel: [phone]
Fax: [phone]

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Faks: [phone]

Tel: [phone]
Fax: [phone]

Tel: Aust 1800 338 002
Tel: NZ 0800 339 258

Tel: [phone]
Fax: [phone]

www.dewalt.be
[e-mail]

www.dewalt.dk
[e-mail]

www.dewalt.de
[e-mail]

www.dewalt.gr
[e-mail]

www.dewalt.es
[e-mail]

www.dewalt.fr
[e-mail]

www.dewalt.ch
[e-mail]

www.dewalt.ie
[e-mail]

www.dewalt.it

www.dewalt.nl

www.dewalt.no
[e-mail]

www.dewalt.at
[e-mail]

www.dewalt.pt
[e-mail]

www.dewalt.fi
[e-mail]

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[e-mail]

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[e-mail]

www.dewalt.co.uk
[e-mail]

www.dewalt.com.au
www.dewalt.co.nz

www.dewalt.ae
[e-mail]

N530676

03/18