DeWalt DCS387 Original Instructions Manual

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DCS387
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English (original instructions) 4
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Copyright DEWALT
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Figure 2
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a
c
d
e
i
Figure 3
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Figure 4
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Figure 8
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Figure 9
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Figure 10
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CORDLESS RECIPROCATING SAWS DCS387
Congratulations!
You have chosen a DEWALT tool. Years of experience, thorough product development and innovation make DEWALT one of the most reliable partners for professional power tool users.
Technical Data
DCS387
Voltage VDC 18 Type 1 Battery Type Li-Ion Max. power output W 610 No-load speed min-1 0–2900 Stroke length mm 28.6 Weight (without battery pack) kg 2.27
LPA (sound pressure) dB(A) 87 KPA (sound pressure uncertainty) dB(A) LWA (sound power) dB(A) KWA (sound power uncertainty) dB(A)
Vibration total values (triax vector sum) determined according to EN 60745:
Vibration emission value a While cutting board a
Vibration emission value a While cutting wooden beam a
The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.
WARNING: The declared vibration
=
h,B
Uncertainty K = m/s²
=
h,WB
Uncertainty K = m/s²
emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.
h
m/s²
h
m/s²
3
98
3
23.0
3.6
21.0
3.1
An estimation of the level of exposure to
Identify additional safety measures to
Battery pack DCB180 DCB181 DCB182
Battery type Li-Ion Li-Ion Li-Ion Voltage V Capacity Ah 3.0 1.5 4.0 Weight kg 0.64 0.35 0.61
Battery pack DCB183 DCB184 DCB185
Battery type Li-Ion Li-Ion Li-Ion Voltage VDC 18 18 18 Capacity Ah 2.0 5.0 1.3 Weight kg 0.40 0.62 0.35
Charger DCB105
Mains voltage VAC 230 V Battery type Li-Ion Approximate min 25 30 40
charging time (1.3 Ah) (1.5 Ah) (2.0 Ah) of battery packs 55 70 90 (3.0 Ah) (4.0 Ah) (5.0 Ah)
Weight kg 0.49
Fuses:
Europe 230 V tools 10 Amperes, mains U.K. & Ireland 230 V tools 3 Amperes, in plugs
vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.
protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.
18 18 18
DC
Defi nitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.
DANGER: Indicates an imminently
hazardous situation which, if not avoided, will result in death or serious injury.
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WARNING: Indicates a potentially
CAUTION: Indicates a potentially
NOTICE: Indicates a practice not
hazardous situation which, if not avoided, could result in death or serious injury.
hazardous situation which, if not avoided, may result in minor or
moderate injury.
related to personal injury which, if not avoided, may result in property damage.
Denotes risk of electric shock.
Denotes risk of fire.
EC-Declaration of Conformity
MACHINERY DIRECTIVE
RECIPROCATING SAW DCS387
DEWALT declares that these products described under Technical data are in compliance with: 2006/42/EC, EN 60745-1, EN 60745-2-11
These products also comply with Directive 2014/30/EU and 2011/65/EU. For more information, please contact DEWALT at the following address or refer to the back of the manual.
The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of DEWALT.
Horst Grossmann Vice President Engineering DEWALT, Richard-Klinger-Straße 11, D-65510, Idstein, Germany
01.08.2014
WARNING: To reduce the risk of injury,
read the instruction manual.
General Power Tool Safety Warnings
WARNING! Read all safety warnings
and all instructions. Failure to follow
the warnings and instructions may result
in electric shock, fire and/or serious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery­operated (cordless) power tool.
1) WORK AREA SAFETY
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or
grounded surfaces such as pipes, radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a residual current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and
use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of
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inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment.
Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger
on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper
footing and balance at all times. This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the connection
of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce
dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
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e) Maintain power tools. Check for
misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and
tool bits etc., in accordance with these instructions taking into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
5) BATTERY TOOL USE AND CARE
a) Recharge only with the charger specified
by the manufacturer. A charger that is
suitable for one type of battery pack may create a risk of fire when used with another battery pack.
b) Use power tools only with specifically
designated battery packs. Use of any other battery packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it
away from other metal objects like paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another.
Shorting the battery terminals together may cause burns or a fire.
d) Under abusive conditions, liquid may be
ejected from the battery, avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the
battery may cause irritation or burns.
6) SERVICE
a) Have your power tool serviced by a
qualified repair person using only identical replacement parts. This will ensure that the
safety of the power tool is maintained.
Additional Safety Instructions for Reciprocating Saws
Hold power tool by insulated gripping surfaces when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a
“live” wire will make exposed metal parts of the power tool “live” and could give the operator an electric shock.
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• ALWAYS wear a dust mask. Exposure to
dust particles can cause breathing difficulty and possible injury.
NEVER switch on the tool when the saw blade
is jammed in the workpiece or in contact with the material.
• Keep hands away from moving parts. Never
place your hands near the cutting area.
Use extra caution when cutting overhead
and pay particular attention to overhead wires which may be hidden from view.
Anticipate the path of falling branches and debris ahead of time.
Do not operate this tool for long periods of time. Vibration caused by the operating action of this tool may cause permanent injury to fingers, hands, and arms. Use gloves to provide extra cushion, take frequent rest periods, and limit daily time of use.
SWITCHING ON AND OFF
• After switching off, never attempt to stop the saw blade with your fingers.
• Never put the saw down on a table or work bench unless switched off. The saw blade will keep running briefly after the tool has been switched off.
WHEN SAWING
• When using saw blades specially designed for cutting wood remove all nails and metal objects from the workpiece before starting work.
• Wherever possible, use clamps and vices to fasten the workpiece securely.
• Do not attempt to saw extremely small workpieces.
• Do not bend too far forward. Make sure that you always stand firmly, particularly on scaffolding and ladders.
• Always hold the saw with both hands.
• For cutting curves and pockets, use an adapted saw blade.
CHECKING AND CHANGING THE SAW BLADE
• Only use saw blades conforming to the specifications contained in these operating instructions.
• Only sharp saw blades in perfect working condition should be used; cracked or bent saw blades should be discarded and replaced at once.
• Ensure that the saw blade is securely fixed.
Residual Risks
In spite of the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided. These are:
– Impairment of hearing.
– Risk of personal injury due flying particles.
– Risk of burns due to accessories becoming hot
during operation.
– Risk of personal injury due to prolonged use.
Markings on Tool
The following pictograms are shown on the tool:
Read instruction manual before use.
Wear ear protection.
Wear eye protection.
DATE CODE POSITION
The Date Code, which also includes the year of manufacture, is printed into the housing surface that forms the mounting joint between tool and battery.
Example:
2014 XX XX
Year of Manufacture
Important Safety Instructions for All Battery Chargers
SAVE THESE INSTRUCTIONS: This manual contains important safety and operating instruc tions for the DCB105 battery charger.
• Before using the charger, read all instructions and cautionary markings on charger, battery pack and product using the battery pack.
WARNING: Shock hazard. Do not allow
any liquid to get inside charger. Electric shock may result.
CAUTION: Burn hazard. To reduce
the risk of injury, charge only DEWALT rechargeable battery packs. Other types of batteries may overheat and burst resulting in personal injury and property damage.
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CAUTION: Children should be
NOTICE: Under certain conditions, with
• DO NOT attempt to charge the battery pack
• These chargers are not intended for
• Do not expose charger to rain or snow.
• Pull by plug rather than cord when
• Make sure that cord is located so that it will
• Do not use an extension cord unless it
• When operating a charger outdoors, always
• Do not block the ventilation slots on the
• Do not operate charger with damaged cord
Do not operate charger if it has received
supervised to ensure that they do not play with the appliance.
the charger plugged in to the power supply, the exposed charging contacts inside the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean.
with any chargers other than the ones in this manual. The charger and battery pack are
specifically designed to work together.
any uses other than charging D rechargeable batteries. Any other uses
may result in risk of fire, electric shock or electrocution.
disconnecting charger. This will reduce risk of damage to electric plug and cord.
not be stepped on, tripped over or otherwise subjected to damage or stress.
is absolutely necessary. Use of improper
extension cord could result in risk of fire, electric shock or electrocution.
provide a dry location and use an extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
charger. The ventilation slots are located on the top and sides of the charger. Place
the charger in a position away from any heat source.
or plug — have them replaced immediately.
a sharp blow, been dropped or otherwise damaged in any way. Take it to an authorised
service centre.
EWALT
• Do not disassemble the charger; take it to an authorised service centre when service or repair is required. Incorrect reassembly may
result in a risk of electric shock, electrocution or fire.
• In case of damaged power supply cord the supply cord must be replaced immediately by the manufacturer, its service agent or similar qualified person to prevent any hazard.
• Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing
the battery pack will not reduce this risk.
• NEVER attempt to connect 2 chargers together.
• The charger is designed to operate on standard 230 V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicular
charger.
SAVE THESE INSTRUCTIONS
Chargers
The DCB105 charger accepts 10.8 V, 14.4 V and 18 V Li-Ion (DCB121, DCB123, DCB125, DCB127, DCB140, DCB141, DCB142, DCB143, DCB144, DCB145, DCB180, DCB181, DCB182, DCB183, DCB184 and DCB185) battery packs.
This charger requires no adjustment and is designed to be as easy as possible to operate.
Charging Procedure (fi g. 2)
1. Plug the charger into an appropriate 230 V outlet before inserting the battery pack.
2. Insert the battery pack (f) into the charger, making sure the pack is fully seated in the charger. The red (charging) light will blink continuously indicating that the charging process has started.
3. The completion of charge will be indicated by the red light remaining ON continuously. The pack is fully charged and may be used at this time or left in the charger.
NOTE: To ensure maximum performance and life of Li-Ion batteries, charge the battery pack fully before first use.
Charging Process
Refer to the table below for the state of charge of the battery pack.
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State of charge
charging –– –– –– ––
fully charged –––––––––––––––––
hot/cold pack delay –– • –– • –– • –– •
x problem pack or charger • • • • • • • • • • • •
problem powerline •• •• •• •• •• ••
This charger will not charge a faulty battery pack. The charger will indicate faulty battery by refusing to light or by displaying problem pack or charger blink pattern.
NOTE: This could also mean a problem with a charger.
If the charger indicates a problem, take the charger and battery pack to be tested at an authorised service centre.
Hot/Cold Pack Delay
When the charger detects a battery that is too hot or too cold, it automatically starts a hot/cold pack delay, suspending charging until the battery has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery life.
XR Li-Ion tools are designed with an Electronic Protection System that will protect the battery against overloading, overheating or deep discharge.
The tool will automatically turn off if the Electronic Protection System engages. If this occurs, place the Li-Ion battery on the charger until it is fully charged.
A cold battery pack will charge at about half the rate of a warm battery pack. The battery pack will charge at that slower rate throughout the entire charging cycle and will not return to maximum charge rate even if the battery warms.
Important Safety Instructions for All Battery Packs
When ordering replacement battery packs, be sure to include the catalog number and voltage.
The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below and then follow the charging procedures outlined.
READ ALL INSTRUCTIONS
• Do not charge or use the battery pack in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery pack
from the charger may ignite the dust or fumes.
Never force the battery pack into charger.
Do not modify the battery pack in any way to fit into a non-compatible charger as battery pack may rupture causing serious personal injury.
• Charge the battery packs only in designated DEWALT chargers.
• DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 40˚ C (105° F) (such as outside sheds or metal buildings in summer).
• For best results, make sure the battery pack is fully charged before use.
WARNING: Never attempt to open
the battery pack for any reason. If the battery pack case is cracked or damaged, do not insert it into the charger. Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on). Electric shock or electrocution may result. Damaged battery packs should be returned to the service centre for recycling.
CAUTION: When not in use, place
tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large
battery packs will stand upright on the battery pack but may be easily knocked over.
SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM ION (Li-Ion)
• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire.
Toxic fumes and materials are created when lithium ion battery packs are burned.
• If battery contents come into contact with the skin, immediately wash the area with mild soap and water. If the battery liquid gets
into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.
• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If
symptoms persists, seek medical attention.
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WARNING: Burn hazard. Battery liquid
may be flammable if exposed to spark or flame.
Battery Pack
BATTERY TYPE
The DCS387 operates on 18 volt battery packs. The DCB180, DCB181, DCB182, DCB183,
DCB184 and DCB185 battery packs may be used. Refer to Technical Data for more information.
Storage Recommendations
1. The best storage place is one that is cool and dry away from direct sunlight and excess heat or cold. For optimum battery performance and life, store battery packs at room temperature when not in use.
2. For long storage, it is recommended to store a fully charged battery pack in a cool, dry place out of the charger for optimal results.
NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged before use.
Labels on Charger and Battery Pack
In addition to the pictographs used in this manual, the labels on the charger and the battery pack show the following pictographs:
Read instruction manual before use.
See Technical Data for charging time.
100%
Battery charging.
100%
Battery charged.
Battery defective.
Hot/cold pack delay.
Do not probe with conductive objects.
Do not charge damaged battery packs.
Do not expose to water.
Have defective cords replaced
immediately.
Charge only between 4 ˚C and 40 ˚C.
Only for indoor use.
Discard the battery pack with due care for
the environment.
Charge DEWALT battery packs only with
designated DEWALT chargers. Charging battery packs other than the designated DEWALT batteries with a DEWALT charger may make them burst or lead to other dangerous situations.
Do not incinerate the battery pack.
Package Contents
The package contains: 1 Cordless Reciprocating Saw 2 Li-Ion battery packs 1 Kitbox 1 Charger 1 Instruction manual 1 Exploded drawing
NOTE: Battery packs, chargers and kitboxes are not included with N-models.
• Check for damage to the tool, parts or accessories which may have occurred during transport.
• Take the time to thoroughly read and understand this manual prior to operation.
Description (fi g. 1)
WARNING: Never modify the power
tool or any part of it. Damage or personal injury could result.
a. Trigger switch b. Lock-off button c. Blade clamp release lever d. Shoe e. Hand grip f. Battery pack g. Battery release button h. Main handle
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INTENDED USE
Your DCS387 cordless reciprocating saws have been designed for professional sawing of wood, metal and tubes. The compact design permits cutting extremely close to the edge of difficult areas.
DO NOT use under wet conditions or in presence of flammable liquids or gases.
These reciprocating saws are professional power tools.
DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.
Young children and the infirm. This appliance
is not intended for use by young children or infirm persons without supervision.
• This product is not intended for use by persons (including children) suffering from diminished physical, sensory or mental abilities; lack of experience, knowledge or skills unless they are supervised by a person responsible for their safety. Children should never be left alone with this product.
Electrical Safety
The electric motor has been designed for one voltage only. Always check that the battery pack voltage corresponds to the voltage on the rating plate. Also make sure that the voltage of your charger corresponds to that of your mains.
Your DEWALT charger is double insulated
in accordance with EN 60335; therefore no earth wire is required.
If the supply cord is damaged, it must be replaced by a specially prepared cord available through the DEWALT service organization.
Mains Plug Replacement (U.K. & Ireland Only)
If a new mains plug needs to be fitted:
• Safely dispose of the old plug.
• Connect the brown lead to the live terminal in the plug.
• Connect the blue lead to the neutral terminal.
WARNING: No connection is to be
made to the earth terminal.
Follow the fitting instructions supplied with good quality plugs. Recommended fuse: 3 A.
Using an Extension Cable
An extension cord should not be used unless absolutely necessary. Use an approved extension
cable suitable for the power input of your charger (see Technical data). The minimum conductor size
2
; the maximum length is 30 m.
is 1 mm When using a cable reel, always unwind the cable
completely.
ASSEMBLY AND ADJUSTMENTS
WARNING: Prior to assembly and
WARNING: Use only DEWALT battery
adjustment, always remove the battery pack. Always switch off the tool before inserting or removing the battery pack.
packs and chargers.
Inserting and Removing the Battery Pack from the Tool (fi g. 3)
WARNING: To reduce the risk of injury,
NOTE: For best results, make sure your battery pack is fully charged.
TO INSTALL THE BATTERY PACK INTO THE TOOL HANDLE
1. Align the battery pack (f) with the rails inside the
2. Slide it into the handle until the battery pack is
TO REMOVE THE BATTERY PACK FROM THE TOOL
1. Press the battery release button (g) and firmly
2. Insert battery pack into the charger as
FUEL GAUGE BATTERY PACKS (FIG. 2)
Some DEWALT battery packs include a fuel gauge which consists of three green LED lights that indicate the level of charge remaining in the battery pack.
To actuate the fuel gauge, press and hold the fuel gauge button (i). A combination of the three green LED lights will illuminate designating the level of charge left. When the level of charge in the battery is below the usable limit, the fuel gauge will not illuminate and the battery will need to be recharged.
NOTE: The fuel gauge is only an indication of the charge left on the battery pack. It does not indicate tool functionality and is subject to variation based on product components, temperature and end-user application.
never depress the battery release button without removing the battery pack. Depressing the battery release button without removing the battery pack can result in the battery pack falling out unexpectedly.
tool’s handle (fig. 3).
firmly seated in the tool and ensure that it does not disengage.
pull the battery pack out of the tool handle.
described in the charger section of this manual.
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Variable Speed Trigger Switch (fi g. 4)
LOCK-OFF BUTTON AND TRIGGER SWITCH
Your saw is equipped with a lock-off button (b). To lock the trigger switch, press the lock-off
button as shown in figure 4. Always lock the trigger switch (a) when carrying or storing the tool to eliminate unintentional starting. The lock-off button is colored red to indicate when the switch is in its
unlocked position. To unlock the trigger switch, press the lock-off
button as shown in figure 4. Pull the trigger switch to turn the motor ON. Releasing the trigger switch turns the motor OFF.
The variable speed trigger switch will give you added versatility. The further the trigger is depressed the higher the speed of the saw.
CAUTION: Use of very slow speed is
WARNING: This tool has no provision
to lock the switch in the ON position, and should never be locked ON by any other means.
recommended only for beginning a cut. Prolonged use at very slow speed may damage your saw.
OPERATION
WARNING: To reduce the risk
of serious personal injury, turn tool off and disconnect tool from power source before making any adjustments or removing/installing attachments or accessories.
Blade Installation and Removal (fi g. 1, 5–7, 10)
Different blade lengths are available. Use the appropriate blade for the application. The blade should be longer than 90 mm (3-1/2") and should extend past the shoe and the thickness of the workpiece during the cut. Do not use jigsaw blades with this tool.
WARNING: Cut hazard. Blade
TO INSTALL BLADE INTO SAW
1. Pull blade clamp release lever (c) up (fig. 1).
2. Insert blade shank from the front.
12
breakage may occur if the blade does not extend past the shoe and the workpiece during the cut (fig. 5). Increased risk of personal injury, as well as damage to the shoe and workpiece may result.
3. Push blade clamp release lever down. NOTE: The blade can be installed in four positions
as shown in figure 6. The blade can be installed upside-down for flush cutting. Refer to figure 10.
TO REMOVE BLADE FROM SAW
1. Open up blade clamp release lever.
2. Remove blade.
CAUTION: Burn hazard. Do not touch
the blade immediately after use. Contact with the blade may result in personal injury.
Proper Hand Position (fi g. 8)
WARNING: To reduce the risk of
WARNING: To reduce the risk of
Proper hand position requires one hand on the hand grip (e), with the other hand on the main handle (h).
serious personal injury, ALWAYS use proper hand position as shown.
serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction.
Cutting with Blade in Horizontal Position (fi g. 7)
Your reciprocating saw is equipped with a horizontal blade clamp. Installing a blade in the horizontal orientation allows cutting close to floors, walls or ceilings where limited clearance is available. Ensure that the shoe is pressed against the work piece to avoid kickback.
Cutting (fi g. 9–11)
WARNING: Always use eye
WARNING: Exercise extra caution
Before cutting any type of material, be sure it is firmly anchored or clamped to prevent slipping. Place blade lightly against work to be cut, switch on saw motor and allow it to obtain maximum speed before applying pressure. Whenever possible, the saw shoe must be held firmly against the material being cut (fig. 9). This will prevent the saw from jumping or vibrating and minimise blade breakage. Any cuts that put pressure on the blade such as angle or scroll cuts increase potential for vibration, kickback, and blade breakage.
protection. All users and bystanders must wear approved eye protection.
when cutting towards operator. Always hold saw firmly with both hands while cutting.
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WARNING: Use extra caution when
FLUSH-TO CUTTING (FIG. 9)
The compact design of the saw motor housing and spindle housing permits extremely close cutting to floors, corners and other difficult areas.
POCKET/PLUNGE CUTTING – WOOD ONLY (FIG. 10)
The initial step in pocket cutting is to measure the surface area to be cut and mark clearly with a pencil, chalk or scriber. Use the appropriate blade for the application. The blade should be longer than 90mm (3-1/2") and should extend past the shoe and the thickness of the workpiece during the cut. Insert blade in blade clamp.
Next, tip the saw backward until the back edge of the shoe is resting on the work surface and the blade clears the work surface (position 1, fig. 10). Now switch motor on, and allow saw to come up to speed. Grip saw firmly with both hands and begin a slow, deliberate upward swing with the handle of the saw, keeping the bottom of the shoe firmly in contact with the workpiece (position 2, fig. 10). Blade will begin to feed into material. Always be sure blade is completely through material before continuing with pocket cut.
NOTE: In areas where blade visibility is limited, use the edge of the saw shoe as a guide. Lines for any given cut should be extended beyond edge of cut to be made.
METAL CUTTING (FIG. 11)
Your saw has different metal cutting capacities depending upon type of blade used and the metal to be cut. Use a finer blade for ferrous metals and a coarse blade for non-ferrous materials. In thin gauge sheet metals it is best to clamp wood to both sides of sheet. This will ensure a clean cut without excess vibration or tearing of metal. Always remember not to force cutting blade as this reduces blade life and causes costly blade breakage.
NOTE: It is generally recommended that when cutting metals you should spread a thin film of oil or other lubricant along the line ahead of the saw cut for easier operation and longer blade life.
cutting overhead and pay particular attention to overhead wires that may be hidden from view. Anticipate the path of falling branches and debris ahead of time.
WARNING: Inspect work site for
hidden gas pipes, water pipes, or electrical wires before making blind or plunge cuts. Failure to do so may result in explosion, property damage, electric shock, and/or serious personal injury.
MAINTENANCE
Your DEWALT power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.
WARNING: To reduce the risk of
The charger and battery pack are not serviceable. There are no serviceable parts inside.
serious personal injury, turn tool off and disconnect battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up
can cause injury.
Lubrication
Your power tool requires no additional lubrication.
Cleaning
WARNING: Blow dirt and dust out of
WARNING: Never use solvents or
CHARGER CLEANING INSTRUCTIONS
the main housing with dry air as often as dirt is seen collecting in and around the air vents. Wear approved eye protection and approved dust mask when performing this procedure.
other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.
WARNING: Shock hazard. Disconnect
the charger from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.
Optional Accessories
WARNING: Since accessories, other
than those offered by D not been tested with this product, use of such accessories with this tool could
EWALT, have
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ENGLISH
be hazardous. To reduce the risk of injury, only DEWALT recommended accessories should be used with this product.
Consult your dealer for further information on the appropriate accessories.
Protecting the Environment
Separate collection. This product must
not be disposed of with normal household waste.
product needs replacement, or if it is of no further
Should you find one day that your D
use to you, do not dispose of it with household waste. Make this product available for separate collection.
Separate collection of used products
and packaging allows materials to be recycled and used again. Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials.
Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retailer when you purchase a new product.
DEWALT provides a facility for the collection and recycling of DEWALT products once they have reached the end of their working life. To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf.
You can check the location of your nearest authorised repair agent by contacting your local DEWALT office at the address indicated in this manual. Alternatively, a list of authorised DEWALT repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com.
EWALT
• Run the battery pack down completely, then remove it from the tool.
• Li-Ion cells are recyclable. Take them to your dealer or a local recycling station. The collected battery packs will be recycled or disposed of properly.
Rechargeable Battery Pack
This long life battery pack must be recharged when it fails to produce sufficient power on jobs which were easily done before. At the end of its technical life, discard it with due care for our environment:
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GUARANTEE
DEWALT is confident of the quality of its products and offers an outstanding guarantee for professional users of the product. This guarantee statement is in addition to and in no way prejudices your contractual rights as a professional user or your statutory rights as a private non-professional user. The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area.
30 DAY NO RISK SATISFACTION GUARANTEE •
If you are not completely satisfied with the performance of your DEWALT tool, simply return it within 30 days, complete with all original components, as purchased, to the point of purchase, for a full refund or exchange. The product must have been subject to fair wear and tear and proof of purchase must be produced.
ONE YEAR FREE SERVICE CONTRACT
If you need maintenance or service for your
EWALT tool, in the 12 months following
D purchase, you are entitled to one service free of charge. It will be undertaken free of charge at an authorised DEWALT repair agent. Proof of purchase must be produced. Includes labour. Excludes accessories and spare parts unless failed under warranty.
ONE YEAR FULL WARRANTY
EWALT product becomes defective
If your D due to faulty materials or workmanship within 12 months from the date of purchase, DEWALT guarantees to replace all defective parts free of charge or – at our discretion – replace the unit free of charge provided that:
• The product has not been misused;
• The product has been subject to fair wear and tear;
• Repairs have not been attempted by unauthorised persons;
• Proof of purchase is produced;
• The product is returned complete with all original components.
If you wish to make a claim, contact your seller or check the location of your nearest authorised DEWALT repair agent in the DEWALT catalogue or contact your DEWALT office at the address indicated in this manual. A list of authorised DEWALT repair agents and full details of our after-sales service is available on the Internet at: www.2helpU.com.
ENGLISH
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Belgique et DEWALT - Belgium BVBA NL Tel: 32 15 47 37 63 Fax: 32 15 47 37 99 Luxembourg België Egide Walschaertsstraat 16 FR Tel: 32 15 47 37 64 www.dewalt.be en Luxemburg 2800 Mechelen enduser.BE@SBDinc.com
Danmark D
EWALT Tel: 70 20 15 11 www.dewalt.dk
Farverland 1B Fax: 70 22 49 10 kundeservice.dk@sbdinc.com 2600 Glostrup
Deutschland D
EWALT Tel: 06126-21-1 www.dewalt.de
Richard Klinger Str. 11 Fax: 06126-21-2770 infobfge@sbdinc.com 65510 Idstein
Ελλάς D
EWALT (Ελλάς) Α.Ε. Τηλ : 00302108981616 www.dewalt.gr
EΔΡΑ-ΓΡΑΦΕΙΑ : Στράβωνος 7 Φαξ: 00302108983570 Greece.Service@sbdinc.com & Λ. Βουλιαγμένης, Γλυφάδα 166 74, Αθήνα SERVICE : Ημερος Τόπος 2 (Χάνι Αδάμ) – 193 00 Ασπρόπυργος
España D
EWALT Ibérica, S.C.A. Tel: 934 797 400
Parc de Negocios “Mas Blau” Fax: 934 797 419 Edificio Muntadas, c/Bergadá, 1, Of. A6 www.dewalt.es 08820 El Prat de Llobregat (Barcelona) respuesta.postventa@sbdinc.com
France D
EWALT Tel: 04 72 20 39 20 www.dewalt.fr
5, allée des Hêtres Fax: 04 72 20 39 00 scufr@sbdinc.com BP 30084, 69579 Limonest Cedex
Schweiz D
EWALT Tel: 044 - 755 60 70 www.dewalt.ch
Suisse In der Luberzen 42 Fax: 044 - 730 70 67 service@rofoag.ch Svizzera 8902 Urdorf
Ireland D
EWALT Tel: 00353-2781800 www.dewalt.ie
Calpe House Rock Hill Fax: 00353-2781811 Black Rock, Co. Dublin
Italia DEWALT Tel: 800-014353 www.dewalt.it via Energypark 6 39 039 9590200 20871 Vimercate (MB), IT Fax: 39 039 9590313
Nederlands D
EWALT Netherlands BV Tel: 31 164 283 063 www.dewalt.nl
Holtum Noordweg 35 Fax: 31 164 283 200 6121 RE BORN, Postbus 83, 6120 AB BORN
Norge D
EWALT Tel: 22 90 99 10 www.dewalt.no
Postboks 4613, Nydalen Fax: 45 25 08 00 kundeservice.no@sbdinc.com 0405 Oslo
Österreich D
EWALT Tel: 01 - 66116 - 0 www.dewalt.at
Werkzeug Vertriebsges m.b.H Fax: 01 - 66116 - 614 service.austria@sbdinc.com Oberlaaerstrasse 248, A-1230 Wien
Portugal D
EWALT Limited, SARL Tel: 214 66 75 00
Centro de Escritórios de Sintra Avenida Fax: 214 66 75 80 Almirante Gago Coutinho, 132/134, Edifício 14 www.dewalt.pt 2710-418 Sintra resposta.posvenda@sbdinc.com
Suomi D
EWALT Puh: 010 400 43 33 www.dewalt.fi
Tekniikantie 12, 02150 Espoo Faksi: 0800 411 340 asiakaspalvelu.fi@sbdinc.com 02150 Espoo, Finland
Sverige D
EWALT Tel: 031 68 60 60 www.dewalt.se
Box 94 Fax: 031 68 60 08 kundservice.se@sbdinc.com 431 22 Mölndal
Türkiye
KALE Hırdavat ve Makina A.Ş. Tel: 0212 533 52 55
Defterdar Mah. Savaklar Cad. No:15 Faks: 0212 533 10 05 Edirnekapı / Eyüp / İSTANBUL 34050 TÜRKİYE www.dewalt.com.tr
United D
EWALT, 210 Bath Road; Tel: 01753-567055 www.dewalt.co.uk
Kingdom Slough, Berks SL1 3YD Fax: 01753-572112 emeaservice@sbdinc.com Middle East D
EWALT Tel: 971 4 812 7400 www.dewalt.ae
Africa P.O. Box - 17164, Fax: 971 4 2822765 Service.MEA@sbdinc.com Jebel Ali Free Zone (South), Dubai, UAE
N388372 06/14
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