DCS381 TYPE 1
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INSTRUCTION MANUAL
GUIDE D'UTILISATION
MANUAL DE INSTRUCCIONES
INSTRUCTIVO DE OPERACION, CENTROS DE SERVICIO Y POLIZA DE
GARANT[A. ADVERTENOIA: LEASE ESTE INSTRUCTIVO ANTES DE
USAR EL PRODUCTO.
DCS380, DCS381
20V Max* Cordless Reciprocating Saws
Scies alternatives sans fil DCS380, DCS381 de 20 V Max*
Sierras alternativas inal_mbricas de 20 V M_x* DCS380, DCS381
®
Definitions: Safety Guidelines
The definitions below describe the level of severity br each
signal word. Please read the manual and pay attention to these
symbols.
i_,DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
i_,WARNING: Indicates a potentially hazardous situation which,
if not avoided, could result in death or serious injury.
i_,CAUTION: Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
NOTICE: Indicates a practice not related to personal injury
which, if not avoided, may result in property damage.
\
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR
ANY DEWALT TOOL, CALL US TOLL FREE AT: 1-800-4-DEWALT
(1-800-433-9258}.
_ WARNING: To reduce the risk of injury, read the instruction
manual.
J
General Power Tool Safety Warnings
_ ARNING! Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in
electric shock, fire and/or serious injury,
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
The term "power tool" in the warnings refers to your mains-operated
(corded) power tool or battery-operated (cordless) power tool
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas
invite accidents.
b) Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators. There
is an increased risk of electric shock if your body is earthed or
grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric
shock.
d) Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool Keep cord away
from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension
cord suitable for outdoor use. Use of a cord suitable for
outdoor use reduces the risk of electric shock.
If operating a powertool in a damp location is unavoidable,
use a ground fault circuit interrupter (GFCI) protected
supply. Use of a GFCI reduces the risk of electric shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a power
tool while you are tired or under the influence of drugs,
alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask, non-
skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in
the off position before connecting to power source and/
or battery pack, picking up or carrying the tool. Carrying
power tools with your finger on the switch or energizing power
tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the
power tool on. A wrench or a key left attached to a rotating
part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry.
Keep your hair, clothing and gloves away from moving
parts. Loose clothes, jewelry or long hair can be caught in
moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection can
reduce dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool Use the correct power tool
for your application. The correct power tool will do the job
better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the
battery pack from the power tool before making any
adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do
not allow persons unfamiliar with the power tool or these
instructions to operate the power tool Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding
ofmoving parts, breakage of parts and any other condition
that may affect the power tool's operation. If damaged,
have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to bind and
are easier to control
g) Use the power tool, accessories and tool bits, etc. in
accordance with these instructions, taking into account
the working conditions and the work to be performed.
Use of the power tool for operations different from those
intended could result in a hazardous situation.
5) BATFERY TOOL USE AND CARE
a) Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type of
battery pack may create a risk of fire when used with another
battery pack.
b) Use power tools only with specifically designated battery
packs. Use of any other battery packs may create a risk of
injury and fire.
c)When battery pack is not in use, keep H away from other
metal objects like paper clips, coins, keys, nails, screws,
or other small metal objects that can make a connection
from one terminal to another. Shorting the battery terminals
together may cause bums or a fire.
d) Under abusive conditions, liquid may be ejected from
the battery; avoid contact. If contact accidentally occurs,
flush with water. If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery may cause
irritation or bums.
6) SERVICE
a) Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Additional Specific Safety Rules for
Reciprocating Saws
• Hold power tool by insulated gripping surfaces, when
performing an operation where the cutting accessory may
contact hidden wiring. Cutting accessory contacting a "live"
wire may make exposed metal parts of the power tool "live" and
could give the operator an electric shock.
• Use clamps or another practical way to secure and support
the workpiece to a stable platform. Holding the work by hand
or against your body leaves H unstable and may lead to loss
of control.
• Hold saw firmly with both hands for all cutting operations.
During cutting operations, the blade may suddenly bind in the work
and may cause the saw to kickback towards the operator.
• Keep hands away from moving parts. Never place your hands
near the cutting area.
• Use extra caution when cutting overhead and pay particular
attention to overhead wires which may be hidden from view.
Anticipate the path of falling branches and debris ahead of time.
• Do not operate this tool for long periods of time. Vibration
caused by the operating action of this tool may cause permanent
injury to fingers, hands, and arms. Use gloves to provide extra
cushion, take frequent rest periods, and limit daily time of use.
_WARNING: ALWAYS use safety glasses. Everyday eyeglasses are
NOT safety glasses. Also use face or dust mask if cutting operation
is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:
• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI $12.6 ($3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.
_WARNING: Some dust created by power sanding, sawing,
grinding, drilling, and other construction activities contains chemicals
known to the State of California to cause cancer, birth defects or
other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry
products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
work in a well ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to
filter out microscopic particles.
• Avoid prolonged contact with dust from power sanding,
sawing, grinding, drilling, and other construction activities.
Wear protective clothing and wash exposed areas with soap
and water. Allowing dust to get into your mouth, eyes, or lay on
the skin may promote absorption of harmful chemicals.
_WARNING: Use of this tool can generate and/or disperse dust,
which may cause serious and permanent respiratory or other injury.
Alwaysuse NIOSH/OSHAapprovedrespiratoryprotection
appropriateforthedustexposure. Direct particles away from face
and body.
_WARNING: Always wear proper personal hearing protection
that conforms to ANSI $12.6 ($3.19) during use. Under some
conditions and duration of use, noise from this product may
contribute to hearing loss.
_CAUTION: When not in use, place tool on its side on a stable
surface where it will not cause a tripping or falling hazard.
Some tools with large battery packs will stand upright on the battery
pack but may be easily knocked over.
• The label on your tool may include the following symbols. The
symbols and their definitions are as follows:
V................... volts A...................... amperes
Hz................. hertz W..................... watts
min ............... minutes
--- or DC... direct current
(_)................. Class I Construction
(grounded)
[] ................. Class II Construction
(double insulated)
.../min .......... per minute
BPM ............. beats per minute
IPM ............... impacts per minute
RPM ............. revolutions per
minute
sfpm ............. surface feet
per minute
SPM ............. strokes per minute
or AC.......... alternating
current
_-_or AC/DC...altemating
or direct
current
no .................... no load
speed
n...................... rated
speed
..................... earthing
terminal
,_,..................... safety alert
symbol
Important Safety Instructions for All
Battery Packs
When ordering replacement battery packs, be sure to include the
catalog number and voltage. Consult the chart at the end of this
manual for compatibility of chargers and battery packs.
The battery pack is not fully charged out of the carton. Before using
the battery pack and charger, read the safety instructions below and
then follow charging procedures outlined.
READ ALL INSTRUCTIONS
• Do not charge or use the battery pack in explosive
atmospheres, such as in the presence of flammable liquids,
gases or dusL Inserting or removing the battery pack from the
charger may ignite the dust or fumes.
• NEVER force the battery pack into the charger. Do not
modify the battery pack in any way to fit into a non-
compatible charger as battery pack may rupture causing
serious personal injury. Consult the chart at the end of this
manual for compatibility of batteries and chargers.
• Charge the battery packs only in designated DEWALT chargers.
• DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations
where the temperature may reach or exceed 105 °F (40 °C)
(such as outside sheds or metal buildings in summer). For
best life store battery packs in a cool, dry location.
NOTE: Do not store the battery packs in a tool with the
trigger switch locked on. Never tape the trigger switch in the
ON position.
i_WARNING: Fire hazard. Never attempt to open the battery pack
for any reason. If the battery pack case is cracked or damaged, do
not insert into the charger. Do not crush, drop or damage the battery
pack. Do not use a battery pack or charger that has received a sharp
blow,beendropped,runoverordamagedinanyway(e.g.,pierced
withanail,hitwithahammer,steppedon).Damagedbatterypacks
shouldbereturnedtotheservicecenterfor recycling.
A WARNING: Fire hazard. Do not store or carry the battery
pack so that metal objects can contact exposed battery
terminals. For example, do not place the battery pack in aprons,
pockets, tool boxes, product kit boxes, drawers, etc., with loose
nails, screws, keys, etc. Transporting batteries can possibly
cause fires if the battery terminals inadvertently come in
contact with conductive materials such as keys, coins, hand
tools and the like. The US Department of Transportation Hazardous
Material Regulations (HMR) actually prohibit transporting batteries in
commerce or on airplanes (e.g., packed in suitcases and carry-on
luggage) UNLESS they are properly protected from short circuits.
So when transporting individual battery packs, make sure that the
battery terminals are protected and well insulated from materials that
could contact them and cause a short circuit.
SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM ION (Li-lon)
• Do not incinerate the battery pack even if it is severely
damaged or is completely worn out. The battery pack can
explode in a fire. Toxic fumes and materials are created when
lithium ion battery packs are burned.
• If battery contents come into contact with the skin,
immediately wash area with mild soap and water. If battery
liquid gets into the eye, rinse water over the open eye for 15
minutes or until irritation ceases. If medical attention is needed,
the battery electrolyte is composed of a mixture of liquid organic
carbonates and lithium salts.
• Contents of opened battery cells may cause respiratory
irritation. Provide fresh air. If symptoms persist, seek medical
attention.
A WARNING: Bum hazard. Battery liquid may be flammable if
exposed to spark or flame.
The RBRC TM Seal
The RBRCTM (Rechargeable Battery Recycling Corporation) Seal on the
nickel cadmium, nickel metal hydride or lithium ion
batteries (or battery packs) indicate that the costs to
recycle these batteries (or battery packs) at the end of
their useful life have already been paid by DEWALT. In
some areas, it is illegal to place spent nickel cadmium,
nickel metal hydride or lithium ion batteries in the trash
or municipal solid waste stream and the RBRC program provides an
environmentally conscious alternative.
RBRCTM, in cooperation with DEWALT and other battery users, has
established programs in the United States and Canada to facilitate
the collection of spent nickel cadmium, nickel metal hydride or lithium
ion batteries. Help protect our environment and conserve natural
resources by returning the spent nickel cadmium, nickel metal hydride
or lithium ion batteries to an authorized DEWALT service center or
to your local retailer for recycling. You may also contact your local
recycling center for information on where to drop off the spent battery.
RBRC TM is a registered trademark of the Rechargeable Battery
Recycling Corporation.
Important Safety Instructions for All
Battery Chargers
SAVE THESE INSTRUCTIONS: This manual contains important
safety and operating instructions for battery chargers.
• Before using the charger, read all instructions and cautionary
markings on the charger, battery pack and product using the
battery pack.
A WARNING: Shock hazard. Do not allow any liquid to get inside the
charger. Electric shock may result.
i_,CAUTION: Burn hazard. To reduce the risk of injury, charge only
DEWALT rechargeable battery packs. Other types of batteries may
overheat and burst resulting in personal injury and property damage.
NOTICE: Under certain conditions, with the charger plugged into the
power supply, the charger can be shorted by foreign material Foreign
materials of a conductive nature, such as, but not limited to, grinding
dust, metal chips, steel wool, aluminum foil or any buildup of metallic
particles should be kept away from the charger cavities. Always unplug
the charger from the power supply when there is no battery pack in the
cavity, Unplug the charger before attempting to clean.
• DO NOT attempt to charge the battery pack with any
chargers other than the ones in this manual The charger and
battery pack are specifically designed to work together.
• These chargers are not intended for any uses other than
charging DEWALT rechargeable batteries. Any other uses may
result in risk of fire, electric shock or electrocution.
• Do not expose the charger to rain or snow.
• Pull by the plug rather than the cord when disconnecting
the charger. This will reduce the risk of damage to the electric plug
and cord.
• Make sure that the cord is located so that it will not be
stepped on, tripped over or otherwise subjected to damage
or stress.
• Do not use an extension cord unless it is absolutely
necessary. Use of improper extension cord could result in risk of
fire, electric shock or electrocution.
• When operating a charger outdoors, always provide a dry
location and use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric
shock.
• An extension cord must have adequate wire size (AWG
or American Wire Gauge) for safety. The smaller the gauge
number of the wire, the greater the capacity of the cable, that is,
16 gauge has more capacity than 18 gauge. An undersized cord
will cause a drop in line voltage resulting in loss of power and
overheating. When using more than one extension to make up the
total length, be sure each individual extension contains at least the
minimum wire size. The following table shows the correct size to
use depending on cord length and nameplate ampere rating. If in
doubt, use the next heavier gauge. The lower the gauge number,
the heavier the cord.
Minimum Gauge for Cord Sets
Volts Total Length of Cord
Ampere
Rating
More
Than
• Do not place any object on top of the charger or place the
charger on a soft surface that might block the ventilation
slots and result in excessive internal heat. Place the charger
in a position away from any heat source. The charger is ventilated
through slots in the top and the bottom of the housing.
• Do not operate the charger with a damaged cord or plug.
• Do not operate the charger if it has received a sharp blow,
been dropped or otherwise damaged in any way. Take it to an
authorized service center.
• Do not disassemble the charger; take it to an authorized
service center when service or repair is required. Incorrect
reassembly may result in a risk of electric shock, electrocution or fire.
More
Than
0 6 18 16 16 14
6 10 18 16 14 12
10 12 16 16 14 12
12 16 14 12 Not Recommended
120V
(7.6) (15.2) (30.5) (45.7)
240 V
(15.2) (30.5) (61.0) (91.4)
Not
in Feet (meters)
25 50 1O0 150
50 100 200 300
AWG
• Disconnect the charger from the outlet before attempting
any cleaning. This will reduce the risk of electric shock.
Removing the battery pack will not reduce this risk.
• NEVER attempt to connect 2 chargers together.
• The charger is designed to operate on standard 120V
household electrical power. Do not attempt to use ff on any
other voltage. This does not apply to the vehicular charger.
Chargers
Your tool uses a DEWALTcharger. Be sure to read all safety instructions
before using your charger. Consult the chart at the end of this manual
for compatibility of chargers and battery packs.
Charging Procedure (Fig. 1)
1. Plugthechargerintoanappropriate FIG.1
outlet before inserting the battery
pack. F
2. Insert the battery pack (F) into the
charger, as shown in Figure 1,
making sure the pack isfully seated
in charger. The red (charging)light
will blink continuously, indicating
that the charging process has
started.
3. The completion of charge will be
indicated by the red light remaining
ON continuously. The pack is fully
charged and may be used at this
time or left in the charger. DCBI01
Indicator Light Operation
DCBI01
PACKCHARGING
PACK CHARGED
-ZHOT/COLDDELAY--e --e --e --o --e
_t_ PROBLEMPACKORCHARGER• • • • • e o e • •
PROBLEMPOWERLINEeo ee ee oe ee
DCBI07, DCB112
i ,!,a"_ PACKCHARGING
_ PACKCHARGED
Charge Indicators
This charger is designed to detect certain problems that can arise.
Problems are indicated by the red light flashing at a fast rate. If this
occurs, re-insert the battery pack into the charger. If the problem
persists, try a different battery pack to determine if the charger is
working properly. If the new pack charges correctly, then the original
pack is defective and should be returned to a service center or other
collection site for recycling. If the new battery pack elicits the same
trouble indication as the original, have the charger and the battery pack
tested at an authorized service center.
HOT/COLD DELAY
DCB101
This charger has a hot/cold delay feature: when the charger detects a
battery that is hot, it automatically starts a delay, suspending charging
until the battery has cooled. After the battery has cooled, the charger
automatically switches to the pack charging mode. This feature
ensures maximum battery life. The red light flashes long, then short
while in the hot/cold delay mode.
DCB107, DCB112
The DCB107 and DCB112 chargers have a hot/cold delay feature.
When the charger detects a battery that is hot, it automatically delays
charging until the battery has cooled. When the charger detects a
battery that is cold, it automatically delays charging until the battery
has warmed.
The red light will continue to blink, but a yellow indicator light will
be illuminated during this operation. Once the battery has cooled,
the yellow light will turn off and the charger will resume the charging
procedure.
LEAVING THE BATTERY PACK IN THE CHARGER
The charger and battery pack can be left connected with the charge
indicator showing Pack Charged.
WEAK BA'R'ERY PACKS: Weak batteries will continue to function
but should not be expected to perform as much work.
FAULTY BATTERY PACKS: This charger will not charge a faulty
battery pack. The charger will indicate faulty battery pack by refusing
to light or by displaying problem pack or charger.
NOTE: This could also mean a problem with a charger.
PROBLEM POWER LINE (DCB101)
Some chargers have a problem powerline indicator. When the charger
is used with some portable power sources such as generators or
sources that convert DC to AC, the charger may temporarily suspend
operation, flashing the red light with two fast blinks followed by a pause.
This indicates the power source is out of limits.
Wall Mounting
DCB107, DCB112
These chargers are designed to be wall mountable or to sit upright on
a table or work surface.
Ifwall mounting, locate the charger within reach of an electrical outlet.
Mount the charger securely using drywall screws at least 1"(25.4 mm)
long, screwed into wood to an optimal depth leaving approximately
7/32" (5.5 mm) of the screw exposed.
Important Charging Notes
1. Longest life and best performance can be obtained if the battery
pack is charged when the air temperature is between 65 °F and
75 °F (18 °-24 °C). DO NOT charge the battery pack in an air
temperature below +40 °F (+4.5 °C), or above +105 °F (+40.5 °C).
This is important and will prevent serious damage to the battery
pack.
2. The charger and battery pack may become warm to the touch
while charging. This is a normal condition, and does not indicate
a problem. To facilitate the cooling of the battery pack after use,
avoid placing the charger or battery pack in a warm environment
such as in a metal shed or an uninsulated trailer.
3. A cold battery pack will charge at about half the rate of a warm
battery pack. The battery pack will charge at that slower rate
throughout the entire charging cycle and will not return to
maximum charge rate even if the battery pack warms.
4. If the battery pack does not charge properly:
a. Check operation of receptacle by plugging in a lamp or other
appliance;
b.Checktoseeifreceptacleisconnectedtoalightswitchwhich
turnspoweroffwhenyouturnoutthelights;
c.Movethechargerandbatterypacktoalocationwherethe
surroundingairtemperatureis approximately65 °F-75°F
(18°-24°C);
d.Ifchargingproblemspersist,takethetool,batterypackand
chargertoyourlocalservicecenter.
5.Thebatterypackshouldberechargedwhenitfailstoproduce
sufficientpoweronjobswhichwereeasilydonepreviously.DO
NOTCONTINUEto useundertheseconditions.Followthe
chargingprocedure.Youmayalsochargeapartiallyusedpack
wheneveryoudesirewithnoadverseeffectonthebatterypack.
6.Foreignmaterialsofaconductivenaturesuchas,butnotlimited
to,grindingdust,metalchips,steelwool,aluminumfoil,orany
buildupofmetallicparticlesshouldbekeptawayfromcharger
cavities.Alwaysunplugthechargerfromthepowersupplywhen
thereisnobatterypackinthecavity.Unplugthechargerbefore
attemptingtoclean.
7.Donotfreezeorimmersethechargerinwateroranyotherliquid.
i_,WARNING: Shock hazard. Don't allow any liquid to get inside the
charger. Electric shock may result.
i_,WARNING: Bum hazard. Do not submerge the battery pack in
any liquid or allow any liquid to enter the battery pack. Never attempt
to open the battery pack for any reason. If the plastic housing of the
battery pack breaks or cracks, return to a service center for recycling.
Storage Recommendations
1. The best storage place is one that iscool and dry, away from direct
sunlight and excess heat or cold.
2. For long storage, it is recommended to store a fully charged
battery pack in a cool dry place out of the charger for optimal
results.
NOTE: Battery packs should not be stored completely depleted of
charge. The battery pack will need to be recharged before use.
SAVE THESE INSTRUCTIONS
FIG.2
B
B
FOR FUTURE USE
A DCS380
A DCS381
G
F
C
E
D
C
D
COMPONENTS (Fig. 2)
i_ WARNING: Never modify the power tool or any part of it. Damage
or personal injury could result.
A. Trigger switch E. Hand grip
B. Lock-off button F. Battery pack
C. Blade clamp release lever G. Battery release button
D. Shoe
Variable Speed Trigger Switch (Fig. 2, 3)
LOCK-OFF BUT[ON AND TRIGGER SWITCH
Your saw isequipped with a lock-off button (B).
To lock the trigger switch, press FIG.3
the lock-off button as shown in UNLOCKED
Figure 3. Always lock the trigger
switch (A)when carrying or storing B
the tool to eliminate unintentional
starting. The lock-off button is
colored red to indicate when the
switch is in its unlocked position.
To unlock the trigger switch, LOCKED
press the lock-off button as shown
in Figure 3. Pull the trigger switch
to turn the motor ON. Releasing
the trigger switch turns the motor
OFR
AWARNING: This tool has no provision to lock the switch in the ON
position, and should never be locked ON by any other means.
The variable speed trigger switch will give you added versatility. The
further the trigger is depressed the higher the speed of the saw.
_CAUTION: Use of very slow speed is recommended only for
beginning a cut. Prolonged use at very slow speed may damage your
saw.
OPERATION
_WARNING: To reduce the risk of serious personal injury,
turn tool off and disconnect tool from power source before
making any adjustments or removing/installing attachments or
accessories. An accidental start-up can cause injury,
Installing and Removing the Battery Pack
(Fig. 4)
.t_,WARNING: To reduce the FIG.4
risk of injury, never depress the
battery release button without
removing the battery pack.
Depressing the battery release
button without removing the
battery pack can result in the
battery pack falling out
unexpectedly,
NOTE: For best results, make F
sure your battery pack is fully
charged.
Toinstall the battery pack (F)into the tool handle, align the battery pack
with the rails inside the tool's handle and slide it into the handle until
the battery pack is firmly seated in the tool and ensure that it does not
disengage.
Toremove the battery pack from the tool, press the release button (G)
and firmly pull the battery pack out of the tool handle. Insert it into the
charger as described in the charger section of this manual.
10
FUEL GAUGE BA'n'ERY PACKS (FIG. 4A)
Some DEWALTbattery packs include a FIG.4A
fuel gauge which consists of three
green LED lights that indicate the level
of charge remaining in the battery H uuu
pack.
To actuate the fuel gauge, press and
hold the fuel gauge button (H). A
combination of the three green LED
lights will illuminate designating the
level of charge left. When the level of
charge in the battery is below the usable limit, the fuel gauge will not
illuminate and the battery will need to be recharged.
NOTE" The fuel gauge is only an indication of the charge left on the
battery pack. It does not indicate tool functionality and is subject to
variation based on product components, temperature and end-user
application.
For more information regarding fuel gauge battery packs, please call
1-800-4-DEWALT (1-800-433-9258) or visit our website www.dewalt.
com.
Blade Installation and Removal
(Fig. 5-7, 11)
J_WARNING: To reduce the risk of serious personal injury,
turn tool off and disconnect tool from power source before
making any adjustments or removing/installing attachments or
accessories. An accidental start-up can cause injury.
Different blade lengths are available. Use the appropriate blade for
the application. The blade should be longer than 3-1/2" (89 mm)
and should extend past the shoe and the thickness of the workpiece
during the cut. Do not use jigsaw blades with this tool.
_WARNING: Cut hazard. Blade breakage may occur if the blade
does not extend past the shoe and the workpiece during the cut
(Fig. 5). Increased risk of personal injury, as well as damage to the
shoe and workpiece may result.
FIG. 5
TO INSTALL BLADE INTO SAW
1 Pull blade clamp release lever (C) up
FIG. 6
(Fig. 6).
2. Insert blade shank from the front.
3. Push blade clamp release lever down.
NOTE" The blade can be installed in the
DCS380 in four positions as shown in
Figure 7. The blade can be installed in
the DOS381 in two positions as shown in
Figure 7. Both units allow the blade to be
installed upside-down to assist in flush-to
cutting; see Figure 11.
11
FIG.7
DOS380
DCS381
TO REMOVE BLADE FROM SAW
J_CAUTION: Bum hazard. Do not touch the the blade immediately
after use. Contact with the blade may result in personal injury.
1. Open up blade clamp release lever.
2. Remove blade.
Cutting with Blade in Horizontal Position
(DCS380 only) (Fig. 8)
Your DCS380 is equipped with a horizontal blade clamp. Installing a
blade in the horizontal orientation allows cutting close to floors, walls
or ceilings where limited clearance is available. Ensure that the shoe is
pressed against the framing to avoid kickback.
FIG.8
Adjustable Shoe (DCS380 only) (Fig. 2, 9)
_,CAUTION: Cut hazard. To prevent loss of control, never use tool
without shoe.
Your DCS380 comes with an adjustable
shoe. The shoe will adjust to limit the
depth of cut. Hold the saw with the
underside facing up. Push the button on
the hand grip and slide the shoe out to
one of the three settings and release the
button.
The DCS381 comes with a fixed shoe that
is not adjustable.
FIG. 9
/1 z!
/I /I
i I i l
I I !
1 tl
Cutting (Fig. 10-13)
J_WARNING: Always use eye protection. All users and bystanders
must wear eye protection that conforms to ANSI Z87.1.
12
_WARNING: Exercise extra caution when cutting towards operator.
Always hold saw firmly with both hands while cutting.
Before cutting any type of material, be sure it is firmly anchored or
clamped to prevent slipping. Place blade lightly against work to be
cut, switch on saw motor and allow it to obtain maximum speed
before applying pressure. Whenever possible, the saw shoe must be
held firmly against the material being cut (Fig. 10). This will prevent the
saw from jumping or vibrating and minimize blade breakage. Any cuts
which put pressure on the blade such as angle or scroll cuts increase
potential for vibration, kickback, and blade breakage.
FIG. 10,
J_,WARNING: Use extra caution when cutting overhead and pay
particular attention to overhead wires which may be hidden from
view. Anticipate the path of falling branches and debris ahead of time.
AWARNING: Inspect work site for hidden gas pipes, water pipes,
or electrical wires before making blind or plunge cuts. Failure to do
so may result in explosion, property damage, electric shock, and/or
serious personal injury.
FLUSH-TO CU'R'ING (FIG. 11)
The compact design of the saw motor housing and spindle housing
permits extremely close cutting to floors, corners and other difficult
areas.
FIG. 11
FIG. 12
1. STARTING POSITION FOR POCKET
CUTTING
2. ROCK TOOL UP TO NORMAL CUTTING
POSITION AFTER BLADE HAS CUT
THROUGH MATERIAL
_4_Y,_'-..<' 2
POCKET/PLUNGE cU'rFING - WOOD ONLY (FIG. 12)
The initial step in pocket cutting is to measure the surface area to be
cut and mark clearly with a pencil, chalk or scriber. Use the appropriate
blade for the application. The blade should be longer than 3-1/2"
(89 mm) and should extend past the shoe and the thickness of the
workpiece during the cut. Insert blade in blade clamp.
Next, tip the saw backward until the back edge of the shoe is resting
on the work surface and the blade clears the work surface (position 1,
Fig. 12). Now switch motor on, and allow saw to come up to speed.
Grip saw firmly with both hands and begin a slow, deliberate upward
swing with the handle of the saw, keeping the bottom of the shoe
firmly in contact with the workpiece (position 2, Fig. 12). Blade will
begin to feed into material. Always be sure blade iscompletely through
material before continuing with pocket cut.
13
NOTE: In areas where blade visibility is limited, use the edge of the
saw shoe as a guide. Lines for any given cut should be extended
beyond edge of cut to be made.
METAL CUTTING (FIG. 13}
Your saw has different FIG.13
metal cutting capacities
depending upon type of
blade used and the metal
to be cut. Use a finer
blade for ferrous metals
and a coarse blade for
non-ferrous materials. In
thin gauge sheet metals it
is best to clamp wood to
both sides of sheet. This
will insure a clean cut
without excess vibration
or tearing of metal. Always
remember not to force
cutting blade as this reduces blade life and causes costly blade
breakage.
NOTE: It is generally recommended that when cutting metals you
should spread a thin film of oil or other lubricant along the line ahead
of the saw cut for easier operation and longer blade life.
MAINTENANCE
_WARNING: To reduce the risk of serious personal injury,
turn tool off and disconnect tool from power source before
making any adjustments or removing/installing attachments or
accessories. An accidental start-up can cause injury.
Cleaning
_,WARNING: Blow dirt and dust out of all air vents with clean, dry air
at least once a week. To minimize the risk of eye injury, always wear
ANSI Z87.1 approved eye protection when performing this.
AI/VARNING: Never use solvents or other harsh chemicals for
cleaning the non-metallic parts of the tool These chemicals may
weaken the plastic materials used in these parts. Use a cloth
dampened only with water and mild soap. Never let any liquid get
inside the tool,"never immerse any part of the tool into a liquid.
CHARGER CLEANING INSTRUCTIONS
_WARNING: Shock hazard. Disconnect the charger from the AC
outlet before cleaning. Dirt and grease may be removed from the
exterior of the charger using a cloth or soft non-metallic brush. Do
not use water or any cleaning solutions.
Accessories
J_WARNING: Since accessories, other than those offered by
DEWALT, have not been tested with this product, use of such
accessories with this tool could be hazardous. Toreduce the risk of
injury, only DEWALT recommended accessories should be used with
this product.
Recommended accessories for use with your tool are available at
extra cost from your local service center. If you need any assistance in
locating any accessory, please contact DEWALT Industrial Tool Co.,
701 East Joppa Road, Baltimore, MD 21286, call 1-800-4-DEWALT
(1-800-433-9258) or visit our website www.dewalt.com.
Repairs
The charger and battery pack are not serviceable. There are no
serviceable parts inside the charger or battery pack.
To assure product SAFETY and RELIABILITY, repairs, maintenance
and adjustments (including brush inspection and replacement) should
14
be perbrmed by a DEWALT factory service center, a DEWALT
authorized service center or other qualified service personnel. Always
use identical replacement parts.
Register Online
Thank you for your purchase. Register your product now for:
• WARRANTY SERVICE: Registering your product will help you
obtain more efficient warranty service in case there is a problem
with your product.
• CONFIRMATION OF OWNERSHIP: In case of an insurance
loss, such as fire, flood or theft, your registration of ownership will
serve as your proof of purchase.
• FOR YOUR SAFETY: Registering your product will allow us to
contact you in the unlikely event a safety notification is required
under the Federal Consumer Safety Act.
Register online at www.dewalt.com/register.
Three Year Limited Warranty
DEWALTwill repair,without charge, any defects due to faulty materials
or workmanship for three years from the date of purchase. This
warranty does not cover part failure due to normal wear or tool abuse.
For further detail of warranty coverage and warranty repair information,
visit www.dewalt.com or call 1-800-4-DEWALT (1-800-433-9258).
This warranty does not apply to accessories or damage caused where
repairs have been made or attempted by others. This warranty gives
you specific legal rights and you may have other rights which vary in
certain states or provinces.
In addition to the warranty, DEWALT tools are covered by our:
1 YEAR FREE SERVICE
DEWALT will maintain the tool and replace worn parts caused by
normal use, for free, any time during the first year after purchase.
2 YEARS FREE SERVICE ON DEWALT BA'TrERY PACKS
DC9071, DC9091, DC9096, DC9280, DC9360, DC9180, DCB120,
DCB127, DCB201, DCB203 and DCB207.
3 YEARS FREE SERVICE ON DEWALT BA'rFERY PACKS
DCB200, DCB204, DCB205
DEWALT BATTERY PACKS
Product warranty voided if the battery pack is tampered with in any
way. DEWALT is not responsible for any injury caused by tampering
and may prosecute warranty fraud to the fullest extent permitted by
law.
90 DAY MONEY BACK GUARANTEE
If you are not completely satisfied with the performance of your
DFWALT Power Tool, Laser, or Nailer for any reason, you can return it
within 90 days from the date of purchase with a receipt for a full refund
- no questions asked.
LATIN AMERICA: This warranty does not apply to products sold
in Latin America. For products sold in Latin America, see country
specific warranty information contained in the packaging, call the local
company or see website for warranty information.
FREE WARNING LABEL REPLACEMENT:
If your warning labels become illegible or are missing, call
1-800-4-DEWALT (1-800-433-9258) for a free replacement.
DCSXXXREC,.ROCAT,.OSAW
MANUAL. ALWAYS USE PROPER EYE AND RESPIRATORY
PROTECTION. ALWAYS USE WiTH DEWALT BATTERIES. REMOVE
BATTERY PACKWHEN CHANGING BLADESORMAKING
ADJUSTMENTS.
FOR SERVICE INFORMATION, CALL 1-8O0-4-OEWALT www.O_WALT.com
VARIABLE SPEED
SER. _
TO REDUCETHE RiSK OF iNJURY,
USER MUST READ iNSTRUCTiON
OEWALT INDUSTRIAL TOOL CO., BALTIMORE, MO Z1286 U.S.A.
r__
REOERA LEER EL MANUAL BE iNSTRUCCiONES. SiEMPNE SE
DEBER._ LLEV,_B LA PBOTECCR)N APROPIADA PARA L_ VISTA I
Y PARA LAS V]AR RESPIRATOOJAR. U_LICE LAB BATERIAS
REWALT SOLAMENTE. RETIRE LAS BATERiAS ANTES DE
AJUSTAR LA HERRAMIENTA Y ANTES DE REEMPLAZAR LAS
HOJAS.
OLESSURES, L'UTJLBSATEUR OOBTLiNE LE GUIDE
O'UTiLJSATJON. IL FAUT TOUJOURS PORTER DE L'EQUiPEMENT
DE PROTECTION OCULAIRE ET RESPIBATOIRE
APPROP•F,. UTILIREB REULEMENT AVER DES PILES OEWALT.
RETIRER LE BLOC-PILE LORS DO RE•PLACEMENT DES LAMES
OU LOFTSDES R_GLAGES.
PANA OISMINUIR EL RIESO0
RELESffiNER,ELURUA•O
ANN BE MiNiMiSER
LES RISBUES DE |
F
15
D_finitions : lignes directrices en
mati_re de s_curit_
Les definitions ci-dessous decrivent leniveaude danger pour chaque
mot-indicateur employe. Lire le mode d'emploi et porter une
attention particuliere a.ces symboles.
i_,DANGER : indique une situation dangereuse imminente qui,
si elle n'est pas evitee, entraTnera la mort ou des blessures
graves.
_AVERTISSEMENT : indique une situation potentie//ement
dangereuse qui, si e//en'est pas evitee, pourraR entra_ner/a mort
ou des blessures graves.
i_ATTENTION : indique une situation potentiel/ement dangereuse
qui, si elle n'est pas evitee, pourrait entra_ner des blessures
I_g_res ou modifies.
AVIS : indique une pratique ne posant aucun risque de
dommages corporels mais qui par contre, si rien n'est fait pour
I'eviter, pourrait poser des risques de dommages materiels.
POUR TOUTE QUESTION OU REMARQUE AU SUJET DE CET OUTIL
OU DE TOUT AUTRE OUTIL DEWALT, COMPOSE LE NUMFt:RO
SANS FRAIS : 1 800 433-9258 (1 800 4-DEWALT}.
_ VEFtTISSEMENT : afin de reduire le risque de blessures, life
le mode d'emploi de I'outil.
Avertissements de s_curit_ g_n_raux pour
les outils _lectriques
s_curit_ et toutes les directives. Le non-respect des
_ AVERTISSEMENT ! Life tousles avertissements de
avertissements et des directives pourrait se solder par un choc
dectrique, un incendie et/ou une blessure grave.
CONSERVER TOUSLES AVERTISSEMENTS
ET TOUTES LES DIRECTIVES POUR UN
USAGE ULTERIEUR
Le terme _ outil dectrique _ cite clans les avertissements se rapporte
votre outil dectrique a alimentation sur secteur (avec ill) ou par piles
(sansfi/).
1) S#CURIT# DU LIEU DE TRAVAIL
a) Tenir I'aire de travail propre et bien _clair_e. Les /ieux
encombres ou sombres sont propices aux accidents.
b) Ne pas faire fonctionner d'outils _lectriques clans un
milieu d_flagrant, tel qu'en presence de liquides, de
gaz ou de poussi_res inflammables. Les outi/s dectriques
produisent des etincelles qui pourraient enflammer la poussiere
ou les vapeurs.
c) E:loigner les enfants et les personnes a proximit_ pendant
I'utilisation d'un outil electrique. Une distraction pourrait en
faire perdre la ma_trisea I'utilisateur.
2) SI_CURITI_ EN MATI#RE D'I_LECTRICITI_
a) Les fiches des outils _lectriques doivent correspondre
la prise. Ne jamais modifier la fiche d'aucune faqon.
Ne jamais utiliser de fiche d'adaptation avec un outil
_lectrique mis a la terre. Le risque de choc dectrique sera
reduit par I'utilisation de fiches non modifiees correspondant
I_prise.
b) Eviter tout contact physique avec des surfaces mises &la
terre comme des tuyaux, des radiateurs, des cuisini_res
et des r_frig_rateurs. Le risque de choc dectrique est plus
deve si votre corps est mis a la terre.
c) Ne pas exposer les outils _lectriques a la pluie ou
I'humidit_. La penetration de /'eau dans un outi/ dectrique
augmente le risque de choc dectrique.
16
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