DeWalt DCS376 Instruction Manual

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1-800-4-DeWALT

Instruction Manual

Guide D’utilisation

Manual de instrucciones

DCS376

20V Max* Dual Handed Bandsaw Scie à ruban pour deux mains 20V max* Sierra de banda de manija dual 20V Máx*

final page size: 8.5 x 5.5 in

ENGLISH

English (original instructions) 1

Français (traduction de la notice d’instructions originale) 13

Español (traducido de las instrucciones originales) 27

ENGLISH

DeWALT

Definitions: Safety Alert Symbols and Words

This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or property damage.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or seriousinjury.



WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or seriousinjury.



CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderateinjury.



(Used without word) Indicates a safety related message.



NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in propertydamage.

Fig. A

Fixed bail handle

Lock-off button

Trigger switch

Main handle

Work stop

Guide rollers

Adjustment locking nut

Adjustment screw

Blade tension lever

Hex wrench

Components

11 12 13 14 15 16 17 18 19 20

Speed wheel Worklight Hang hook Pulley Blade guard Rubber tires Blade Red trigger Battery Battery release button

WARNING: Read all safety warnings and all instructions. Failure to follow the warnings and



instructions may result in electric shock, fire and/or seriousinjury.

WARNING: To reduce the risk of injury, read the instructionmanual.

If you have any questions or comments about this or any 1-800-4-

tool, call us toll free at:

(1-800-433-9258).

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GENERAL POWER TOOL SAFETY WARNINGS

WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and



instructions may result in electric shock, fire and/or seriousinjury.

SAVE ALL WARNINGS AND

INSTRUCTIONS FOR FUTURE

REFERENCE

The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) powertool.

1) Work Area Safety

a ) Keep work area clean and well lit. Cluttered or dark

areas inviteaccidents.

b ) Do not operate power tools in explosive

atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools

create sparks which may ignite the dust orfumes.

c ) Keep children and bystanders away while

operating a power tool. Distractions can cause you to losecontrol.

2) Electrical Safety

a ) Power tool plugs must match the outlet. Never

modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will

reduce risk of electricshock.

b ) Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric

shock if your body is earthed orgrounded.

c ) Do not expose power tools to rain or wet

conditions. Water entering a power tool will increase the risk of electricshock.

d ) Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase

the risk of electricshock.

e ) When operating a power tool outdoors, use an

extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electricshock.

f ) If operating a power tool in a damp location

is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI

reduces the risk of electricshock.

3) Personal Safety

a ) Stay alert, watch what you are doing and use

common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A

moment of inattention while operating power tools may result in serious personalinjury.

b ) Use personal protective equipment. Always wear

eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personalinjuries.

c ) Prevent unintentional starting. Ensure the

switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your

finger on the switch or energizing power tools that have the switch on invitesaccidents.

d ) Remove any adjusting key or wrench before

turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personalinjury.

e ) Do not overreach. Keep proper footing and

balance at all times. This enables better control of the power tool in unexpectedsituations.

f ) Dress properly. Do not wear loose clothing or

jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or

long hair can be caught in movingparts.

g ) If devices are provided for the connection of dust

extraction and collection facilities, ensure these are connected and properly used. Use of dust

collection can reduce dust-relatedhazards.

4) Power Tool Use and Care

a ) Do not force the power tool. Use the correct

power tool for your application. The correct power

tool will do the job better and safer at the rate for which it wasdesigned.

b ) Do not use the power tool if the switch does not

turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must berepaired.

c ) Disconnect the plug from the power source and/

or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety

measures reduce the risk of starting the power toolaccidentally.

d ) Store idle power tools out of the reach of children

and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands

of untrainedusers.

e ) Maintain power tools. Check for misalignment or

binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are

caused by poorly maintained powertools.

f ) Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting edges are less likely to bind and are easier tocontrol.

g ) Use the power tool, accessories and tool bits, etc.

in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for

operations different from those intended could result in a hazardoussituation.

5) Battery Tool Use and Care

a ) Recharge only with the charger specified by the

manufacturer. A charger that is suitable for one type

of battery pack may create a risk of fire when used with another batterypack.

b ) Use power tools only with specifically designated

battery packs. Use of any other battery packs may create a risk of injury andfire.

c ) When battery pack is not in use, keep it away

from other metal objects, like paper clips, coins, keys, nails, screws, or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may

cause burns or afire.

d ) Under abusive conditions, liquid may be ejected

from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help.

Liquid ejected from the battery may cause irritation orburns.

6) Service

a ) Have your power tool serviced by a qualified

repair person using only identical replacement parts. This will ensure that the safety of the power

tool ismaintained.

Additional Safety Rules – Portable Band Saws

• Hold power tool by insulated gripping surfaces when performing an operation where the cutting accessory may contact hidden wiring. Cutting

accessories contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electricshock.

• Keep hands away from cutting area andblade.

• Always make sure the portable band saw is clean

beforeusing.

• Always cease operation at once if you notice any abnormalitywhatsoever.

• Always be sure all components are mounted properly and securely before usingtool.

• Always handle the band saw blade with care when mounting or removingit.

• Always keep your hands out of the line of the band sawblade.

• Always wait until the motor has reached full speed before starting acut.

• Always keep handles dry, clean, and free of oil and grease. Hold the tool firmly when inuse.

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• Always be alert at all times, especially during repetitive, monotonous operations. Always be sure of

position of your hands relative to theblade.

• Never remove workstop.

• Stay clear of end pieces that may fall after cutting off. They may be hot, sharp and/or heavy. Serious personal injury mayresult.

• Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in movingparts.

Additional Safety Information

WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or



dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETYEQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3),

• ANSI S12.6 (S3.19) hearing protection,

• NIOSH/OSHA/MSHA respiratoryprotection. WARNING: Some dust created by power sanding,

sawing, grinding, drilling, and other construction



activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicalsare:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemicallytreatedlumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopicparticles.

• Avoid prolonged contact with dust from power

sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing

dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmfulchemicals.

WARNING: Use of this tool can generate and/ or disperse dust, which may cause serious and



permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face andbody.

WARNING: Always wear proper personal hearing protection that conforms to ANSI S12.6 (S3.19)



during use. Under some conditions and duration of use, noise from this product may contribute to hearingloss.

CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a



tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knockedover.

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DeWALT

The label on your tool may include the following symbols. The symbols and their definitions are asfollows:

V ......................... volts

Hz ....................... hertz

min ..................... minutes

or DC ......direct current

...................... Class I Construction

(grounded)

…/min .............. per minute

BPM .................... beats per minute

IPM ..................... impacts per minute

RPM .................... revolutions per

minute

sfpm ................... surface feet per

minute

SPM .................... strokes per minute

A ......................... amperes

W ........................ watts

or AC ........... alternating current

or AC/DC .... alternating or

direct current

...................... Class II

Construction

(double insulated)

no ....................... no load speed

n ......................... rated speed

...................... earthing terminal

..................... safety alert symbol

..................... visible radiation

..................... wear respiratory

protection

..................... wear eye

protection

..................... wear hearing

protection

..................... read all

documentation

BATTERIES AND CHARGERS

The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below and then follow charging proceduresoutlined. When ordering replacement battery packs, be sure to include the catalog number andvoltage.

Your tool uses a instructions before using your charger. Consult the chart at the end of this manual for compatibility of chargers and batterypacks.

charger. Be sure to read all safety

READ ALL INSTRUCTIONS

Important Safety Instructions for All Battery Packs

WARNING: Read all safety warnings and all instructions for the battery pack, charger and



power tool. Failure to follow the warnings and instructions may result in electric shock, fire and/ or seriousinjury.

• Do not charge or use the battery pack in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery

pack from the charger may ignite the dust orfumes.

• NEVER force the battery pack into the charger. DO

NOT modify the battery pack in any way to fit into a non-compatible charger as battery pack may rupture causing serious personal injury. Consult

the chart at the end of this manual for compatibility of batteries andchargers.

• Charge the battery packs only in designated

• DO NOT splash or immerse in water or otherliquids.

• Do not store or use the tool and battery pack in

chargers.

locations where the temperature may reach or exceed 104°F (40°C) (such as outside sheds or metal

buildings in summer). For best life store battery packs in a cool, drylocation. NOTE: Do not store the battery packs in a tool with the trigger switch locked on. Never tape the trigger switch in the ONposition.

• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The

battery pack can explode in a fire. Toxic fumes and materials are created when lithium ion battery packs areburned.

• If battery contents come into contact with the skin,

immedicately wash area with mild soap and water.

If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithiumsalts.

• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persist, seek medicalattention.

WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark orflame.



WARNING: Fire hazard. Never attempt to open the battery pack for any reason. If the battery pack case



is cracked or damaged, do not insert into the charger. Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to the service center forrecycling.

Transportation

WARNING: Fire hazard. Do not store or carry the battery pack so that metal objects can contact



exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc. Transporting batteries

can possibly cause fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous

Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes in carry-on baggage UNLESS they are properly protected from short circuits. So when transporting individual battery packs, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a shortcircuit. NOTE: Lithium-ion batteries should not be put in checkedbaggage.

Shipping the

The D

WALT FLEXVOLT™ battery has two modes: Use and

Shipping. Use Mode: When the FLEXVOLT™ battery stands alone or is

in a D

WALT 20V Max* product, it will operate as a 20V Max*

battery. When the FLEXVOLT™ battery is in a 60V Max* or a 120V Max* (two 60V Max* batteries) product, it will operate as a 60V Max* battery.

FLEXVOLT™ Battery

Shipping Mode: When

DeWALT

the cap is attached to the FLEXVOLT™ battery, the battery is in Shipping Mode. Strings of cells are electrically disconnected within the pack resulting in three batteries with a lower Watt hour (Wh) rating as compared to one battery with a higher Watt hour rating. This increased quantity of three batteries with the lower Watt hour rating can exempt the pack from certain shipping regulations that are imposed upon the higher Watt hourbatteries.

The battery label indicates two Watt hour ratings (see example). Depending on how the battery is shipped, the appropriate Watt hour rating must be used to determine the applicable shipping requirements. If utilizing the shipping cap, the pack will be considered 3 batteries at the Watt hour rating indicated for “Shipping”. If shipping without the cap or in a tool, the pack will be considered one battery at the Watt hour rating indicated next to “Use”.

Example of Use and Shipping Label Marking

USE: 120 Wh Shipping: 3 x 40 Wh

For example, Shipping Wh rating might indicate 3 x 40 Wh, meaning 3 batteries of 40 Watt hours each. The Use Wh rating might indicate 120 Wh (1 battery implied).

Fuel Gauge Battery Packs (Fig. B)

Some consists of three green LED lights that indicate the level of charge remaining in the batterypack.

The fuel gauge is an indication of approximate levels of charge remaining in the battery pack according to the followingindicators:

To actuate the fuel gauge, press and hold the fuel gauge button. A combination of the three green LED lights will illuminate designating the level of charge left. When the level of charge in the battery is below the usable limit, the fuel gauge will not illuminate and the battery will need to berecharged.

NOTE: The fuel gauge is only an indication of the charge left on the battery pack. It does not indicate tool functionality and is subject to variation based on product components, temperature and end-userapplication.

For more information regarding fuel gauge battery packs, please call 1-800-4website www.dewalt.com.

battery packs include a fuel gauge which

75–100% charged

51–74% charged

< 50% charged

Pack needs to be charged

Fig. B

(1-800-433-9258) or visit our

ENGLISH

The RBRC® Seal

The RBRC® (Rechargeable Battery Recycling Corporation) Seal on the nickel cadmium, nickel metal hydride or lithiumion batteries (or battery packs) indicates that the costs to recycle these batteries (or battery packs) at the end of their useful life have already been paid by spent nickel cadmium, nickel metal hydride or lithium-ion batteries in the trash or municipal solid waste stream and the Call2Recycle® program provides an environmentally consciousalternative.

Call 2 Recycle, Inc., in cooperation with battery users, has established the program in the United States and Canada to facilitate the collection of spent nickel cadmium, nickel metal hydride or lithium-ion batteries. Help protect our environment and conserve natural resources by returning the spent nickel cadmium, nickel metal hydride or lithium-ion batteries to an authorized center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery. RBRC® is a registered trademark of Call 2 Recycle,Inc.

. In some areas, it is illegal to place

and other

service

Important Safety Instructions for All Battery Chargers

WARNING: Read all safety warnings and all instructions for the battery pack, charger and



power tool. Failure to follow the warnings and instructions may result in electric shock, fire and/ or seriousinjury.

• DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual.

The charger and battery pack are specifically designed to worktogether.

• These chargers are not intended for any uses other

than charging

Any other uses may result in risk of fire, electric shock orelectrocution.

• Do not expose the charger to rain orsnow.

• Pull by the plug rather than the cord when disconnecting the charger. This will reduce the risk of damage to the electric plug andcord.

• Make sure that the cord is located so that it will not

be stepped on, tripped over or otherwise subjected to damage orstress.

• Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in

risk of fire, electric shock orelectrocution.

• When operating a charger outdoors, always provide

a dry location and use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use

reduces the risk of electricshock.

• An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is, 16 gauge has more capacity than 18

rechargeable batteries.

ENGLISH

DeWALT

gauge. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The lower the gauge number, the heavier thecord.

Minimum Gauge for Cord Sets

Volts

120 V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7) 240 V 50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4)

Ampere Rating

Not

Than

0 6 18 16 16 14

6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Recommended

• Do not place any object on top of the charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat

source. The charger is ventilated through slots in the top and the bottom of thehousing.

• Do not operate the charger with a damaged cord

orplug.

• Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Take it to an authorized servicecenter.

• Do not disassemble the charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of

electric shock, electrocution orfire.

• Disconnect the charger from the outlet before

attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce

thisrisk.

• NEVER attempt to connect 2 chargerstogether.

• The charger is designed to operate on standard

120V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the

vehicularcharger.

WARNING: Shock hazard. Do not allow any liquid to get inside the charger. Electric shock mayresult.



WARNING: Burn hazard. Do not submerge the battery pack in any liquid or allow any liquid to



enter the battery pack. Never attempt to open the battery pack for any reason. If the plastic housing of the battery pack breaks or cracks, return to a service center forrecycling.

CAUTION: Burn hazard. To reduce the risk of injury, charge only



Other types of batteries may overheat and burst resulting in personal injury and propertydamage.

Total Length of Cord in Feet

(meters)

American Wire Gauge

rechargeable battery packs.

CAUTION: Under certain conditions, with the charger plugged into the power supply, the charger can



be shorted by foreign material. Foreign materials of a conductive nature, such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles should be kept away from the charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting toclean.

Charging a Battery (Fig. C)

1. Plug the charger into an appropriate outlet before inserting batterypack.

Fig. C

2. Insert the battery pack the battery pack is fully seated in the charger. The red (charging) light will blink continuously indicating that the charging process hasstarted.

3. The completion of charge will be indicated by the red light remaining ON continuously. The battery pack is fully charged and may be used at this time or left in the charger. To remove the battery pack from the charger, push the battery release button

NOTE: To ensure maximum performance and life of lithiumion battery packs, charge the battery pack fully before firstuse.

Charger Operation

Refer to the indicators below for the charge status of the batterypack.

DCB107, DCB112, DCB113, DCB115, DCB118, DCB132

Charging

Fully Charged

Hot/Cold Pack Delay*

* DCB107, DCB112, DCB113, DCB115, DCB118, DCB132:

The red light will continue to blink, but a yellow indicator light will be illuminated during this operation. Once the battery pack has reached an appropriate temperature, the yellow light will turn off and the charger will resume the chargingprocedure.

19

into the charger, making sure

20

on the batterypack.

The compatible charger(s) will not charge a faulty battery pack. The charger will indicate faulty battery pack by refusing tolight.

NOTE: This could also mean a problem with acharger. If the charger indicates a problem, take the charger and

battery pack to be tested at an authorized servicecenter.

Hot/Cold Pack Delay

When the charger detects a battery pack that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery pack has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery packlife.

A cold battery pack will charge at a slower rate than a warm battery pack. The battery pack will charge at that slower rate throughout the entire charging cycle and will not return to maximum charge rate even if the battery packwarms.

The DCB118 charger is equipped with an internal fan designed to cool the battery pack. The fan will turn on automatically when the battery pack needs to becooled.

Never operate the charger if the fan does not operate properly or if ventilation slots are blocked. Do not permit foreign objects to enter the interior of thecharger.

Electronic Protection System

Li-Ion tools are designed with an Electronic Protection System that will protect the battery pack against overloading, overheating or deepdischarge.

The tool will automatically turn off if the Electronic Protection System engages. If this occurs, place the lithiumion battery pack on the charger until it is fullycharged.

Wall Mounting

DCB107, DCB112, DCB113, DCB115, DCB118, DCB132

These chargers are designed to be wall mountable or to sit upright on a table or work surface. If wall mounting, locate the charger within reach of an electrical outlet, and away from a corner or other obstructions which may impede air flow. Use the back of the charger as a template for the location of the mounting screws on the wall. Mount the charger securely using drywall screws (purchased separately) at least 1" (25.4 mm) long, with a screw head diameter of 0.28–0.35" (7–9mm), screwed into wood to an optimal depth leaving approximately 7/32" (5.5 mm) of the screw exposed. Align the slots on the back of the charger with the exposed screws and fully engage them in theslots.

Charger Cleaning Instructions

WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease



may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaningsolutions.

Important Charging Notes

1. Longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 65°F and 75°F (18° – 24°C). DO NOT charge the battery pack below +40°F (+4.5°C), or above

ENGLISH

+104°F (+40°C). This is important and will prevent serious damage to the batterypack.

2. The charger and battery pack may become warm to the touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed or an uninsulatedtrailer.

3. If the battery pack does not charge properly: a. Check operation of receptacle by plugging in a lamp

or other appliance;

b. Check to see if receptacle is connected to a light

switch which turns power off when you turn out the lights;

c. Move the charger and battery pack to a location

where the surrounding air temperature is approximately 65°F – 75°F (18° – 24°C);

d. If charging problems persist, take the tool, battery

pack and charger to your local servicecenter.

4. The battery pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging procedure. You may also charge a partially used pack whenever you desire with no adverse effect on the batterypack.

5. Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting toclean.

6. Do not freeze or immerse the charger in water or any otherliquid.

Storage Recommendations

1. The best storage place is one that is cool and dry, away from direct sunlight and excess heat orcold.

2. For long storage, it is recommended to store a fully charged battery pack in a cool dry place out of the charger for optimalresults.

NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged beforeuse.

SAVE THESE INSTRUCTIONS FOR

FUTURE USE

COMPONENTS (FIG. A)

WARNING: Never modify the power tool or any part of it. Damage or personal injury couldresult.



Refer to Figure A at the beginning of this manual for a complete list ofcomponents.

Intended Use

This heavy-duty band saw is designed for professional metal cuttingapplications.

DO NOT use under wet conditions or in presence of flammable liquids orgases.

ENGLISH

This band saw is a professional powertool. DO NOT let children come into contact with the tool.

Supervision is required when inexperienced operators use thistool.

Variable Speed Trigger Switch (Fig. D, E)

Lock-off Button, Trigger Switch and Red Trigger

WARNING: This tool has no provision to lock the switch in the ON position, and should never be locked



ON by any othermeans. CAUTION: Use of very slow speed is recommended

only for beginning a cut. Prolonged use at very slow



speed may damage yoursaw.

To lock the variable speed trigger switch off button switch unintentionalstarting.

To unlock the trigger switch, press the lock-off button as shown in FigureD.

Pull the variable speed trigger switch then depress the red trigger trigger and/or the variable speed trigger switch turns the motorOFF.

The variable speed trigger switch will give you added versatility. The further the trigger switch is depressed, the higher the speed of thesaw.

2

as shown in FigureD. Always lock the trigger

3

when carrying or storing the tool to eliminate

(Fig. E) to turn the motor ON. Releasing the red

Fig.D

Fig.E

3

, press the lock-

LED Worklight (Fig. A)

CAUTION: Do not stare into worklight. Serious eye injury couldresult.



There is a worklight worklight is activated when the trigger switch is depressed, and will automatically turn off 20 seconds after the trigger switch is released. If the trigger switch remains depressed, the worklight will remainon.

NOTE: The worklight is for lighting the immediate work surface and is not intended to be used as aflashlight.

12

located above the blade. The

Blades

WARNING: The use of any other blade or accessory might be hazardous. DO NOT use any other type



of accessory with your band saw. Blades used on stationary band saws are of different thickness. Do not attempt to use them on your portableunit.

This portable band saw is designed to use .020" (0.5 mm) thick, 1/2" (12.5 mm) wide and 44–7/8" (1140 mm) long blades. DO NOT use .025 (.64 mm) thickblades.

Blade Selection

In general, first consider the size and shape of the work, and the type of material to be cut. Remember, for the most efficient cutting, the coarsest tooth blade possible should be used in a given application, because the coarser the tooth, the faster the cut. In selecting the appropriate number of teeth per inch of the band saw blade, at least two teeth should contact the work surface when the blade is rested against the workpiece. As a rule of thumb, soft materials usually require coarse tooth blades, while hard materials require fine tooth blades. Where a smoother finish is important, select one of the finer toothblades.

Select the appropriate band saw blade according to the material type, dimensions, and number of teeth. See Blade Descriptionchart.

The following table is intended as a general guide only. Determine the type of material and dimension of the workpiece and select the most appropriate band sawblade.

NOTICE: Never use the band saw to cut resin materials which are subject to melting. Melting of resin material caused by high heat generated during cutting may cause the band saw blade to become bound to the material, possibly resulting in overload and burn-out of themotor.

BLADE DESCRIPTION

Type of band saw blade Bi-Metal Number of teeth 24 18 14 14/18 Workpiece thickness 1/8" (3.2 mm) and under • • 1/8"–1/4" (3.2 mm–6.4 mm) • •

Blade Speed (Fig. A)

Your DCS376 portable band saw is equipped with variable speed for greater versatility. Turn the speed wheel select the desired speed (Fig.A). Speed 1 is the slowest speed; Speed5 is the fastest. Use speed settings 1–5.

11

When cutting copper, brass, bronze, aluminum, cast iron,

DeWALT

angle iron, and mild steel, use a higherspeed. When cutting plastic pipe, tougher steels, chrome steel,

tungsten steel, stainless steel, and other problem materials, use lowspeed.

NOTE: When cutting plastic pipe, higher speeds may meltplastic.

Blade Tracking (Fig. A)

WARNING: To reduce the risk of serious personal injury, turn tool off and remove the battery pack



before making any adjustments or removing/ installing attachments or accessories. An

accidental start-up can causeinjury.

Your band saw is equipped with an adjustable blade tracking mechanism which assures proper blade tracking at all times. The back edge of a properly aligned blade will run lightly against one or both of the back up rollers in the blade guides. (The pressure between the edge of the blade and the roller will be very slight and will not damage either the blade or the roller.)

To Adjust the Blade Tracking

1. Use a 1/2" (13mm) wrench to loosen the adjustment locking nut two turnscounterclockwise.

2. Use a screwdriver to turn the adjustment screw turn. Turning the screw clockwise will move the blade up toward the blade guide rollers. Turning the screw counterclockwise will move the blade down away from therollers.

3. Adjust so that the back edge of the blade lightly touches the rollers then securely tighten the adjustment locking nut. (It will be necessary to insert the battery pack and run the saw to observe the tracking.)

4. Observe blade tracking between runs and repeat Steps 1–4 as necessary to achieve proper bladetracking.

7

, shown in FigureA by turning it one or

8

1/4

WARNING: Make sure the battery is removed if further tracking adjustment isneeded.



ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack



before making any adjustments or removing/ installing attachments or accessories. An

accidental start-up can causeinjury.

Removing and Installing Blades

CAUTION: Cut Hazard. Blade tension lever is under spring pressure. Maintain control of lever when



releasing bladetension.

To Remove Blade (Fig. A, F)

1. Rotate the blade tension lever to release tension in blade (refer to FigureA).

2. Turn the saw over and place it on a workbench or table with the handle to theright.

9

clockwise until it stops

ENGLISH

3. Begin removing the blade at the upper portion of the blade guard When removing the blade, tension may be released and the blade may spring free. SAW BLADES ARE SHARP. USE CARE IN HANDLINGTHEM.

4. Inspect the guide rollers chips which may be lodged in them. Lodged chips can prevent rotation of the guide rollers and cause flat spots on the guiderollers.

5. Rubber tires The rubber tires should be inspected for looseness or damage when changing the blade. Wipe any chips from the rubber tires on the pulleys. This will extend tire life and keep the blade from slipping. If any looseness or damage occurs, the tool should be brought to an authorized replacement as soon as possible. Continued use of the tool with loose or damaged rubber tires will cause unstable travel of the band sawblade.

Fig.F

15

and continue around the pulleys

6

and remove any large

16

are mounted on the pulleys

service center for repair or

14 15

14

To Install Blade (Fig. A, F–H)

1. Position the blade bottom and angled toward the work stop, as shown in FigureG.

2. Slip the blade into the guide rollers FigureF.

3. Holding the blade in the guide rollers, place it around both pulleys shown in FigureH.

4. Make sure that the blade is fully inserted into the guide rollers and positioned squarely against the rubbertires.

5. Rotate the blade tension lever it stops and then gently turn the saw over so that the pulleys rest on your work bench or table. Make sure the teeth face away from the band saw (Fig.G).

6. Turn the saw on and off a few times to ensure that the blade is seatedproperly.

Fig. G

POSITION OF TEETH ON LEFT SIDE OF MACHINE

so that the teeth are on the

and through the work stop

9

counterclockwise until

BLADE DIRECTION

, as shown in

5

, as

ENGLISH

Fig.H

Work Stop Adjustment (Fig. A, H)

To support large workpieces, the work stop should be lowered following these steps:

1. Loosen the two screws hex wrench

2. Move the work stop

3. Securely tighten screws

10

21

provided.

, shown in FigureH, with the

5

to the desiredposition.

21

Installing the Brush and Brush Cap (Fig. I)

WARNING: To reduce the risk of serious personal injury, turn tool off and remove the battery pack



before making any adjustments or removing/ installing attachments or accessories. An

accidental start-up can causeinjury.

NOTE: The brush/brush cap assembly is available at extra cost from your local dealer or authorized servicecenter.

1. Turn the saw over and place it on a workbench or table with the handle to theright.

2. First, slide the brush then place the brush cap securely intoplace.

Fig.I

22

into the slot as seen in FigureI,

23

over top and screw

OPERATION

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack



before making any adjustments or removing/ installing attachments or accessories. An

accidental start-up can causeinjury.

There are certain applications for which this tool wasdesigned.

This band saw is designed to cut various types of material up to 4–3/4" (120.7 mm) diameter or 5" (127 mm) x 4–3/4" (120.7 mm) rectangular shape at90º.

WARNING: Thoroughly remove any oil or grease from the workpiece before securing in a vise or other



clamping device. If the workpiece is not secure, it may come loose during the cutting and/or cause breakage, which may result in serious personalinjury.

Installing and Removing the Battery Pack (Fig. J)

NOTE: For best results, make sure your battery pack is fullycharged.

To install the battery pack battery pack with the rails inside the tool’s handle and slide it into the handle until the battery pack is firmly seated in the tool and ensure that it does notdisengage.

To remove the battery pack from the tool, press the release

20

button handle. Insert it into the charger as described in the charger section of thismanual.

and firmly pull the battery pack out of the tool

Fig.J

19

into the tool handle, align the

Proper Hand Position (Fig. K)

WARNING: To reduce the risk of serious personal injury, ALWAYS use proper hand position as shown.



WARNING: To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a



suddenreaction.

Proper hand position requires one hand on the main

handle

and one hand on the fixed bail handle

Fig.K

Cutting (Fig. A, K, L)

Refer to FigureL for recommended cutting positions for variousmaterials.

NOTE: Select and use a band saw blade that is most appropriate for the material being cut. See BladeDescription.

This portable band saw may be hung using the hang hook

13

(

, Fig. A). Hang tool on a pipe vise or other suitable,

stablestructure.

WARNING: To reduce the risk of injury, only use hang hook to support the weight of the tool. Never rely on



the hang hook for your own support or to help you maintain yourbalance.

WARNING: Never attempt to use this tool by resting it upside down on a work surface and bringing



the material to the tool. Always securely clamp the workpiece and bring the tool to the workpiece, securely holding the tool with two hands as shown in FigureK.

1. Mount the material to be cut solidly in a vise or other clampingdevice.

2. Bring the work stop while keeping the blade off of the workpiece. Turn the sawon.

3. When saw reaches desired rotation speed, slowly and gently tilt the main body of the tool to bring the band saw blade into contact with the workpiece. Do not apply additional pressure in excess of the weight of the main body of the tool. Carefully avoid bringing the band saw blade suddenly and heavily into contact with the upper surface of the workpiece. This will cause serious damage to the band saw blade. To obtain maximum service life of the band saw blade, ensure there is no sudden impact at the beginning of the cuttingoperation.

4. As shown in FigureK, straight cutting can be accomplished by keeping the band saw blade aligned with the side surface of the motor housing. Any twisting or cocking of the blade will cause the cut to go offline and decrease the life of theblade.

NOTICE: During cutting, if the band saw becomes locked or jammed in the workpiece material, release the switch immediately to avoid damage to the band saw blade andmotor.

5

into contact with the workpiece

5. The tool’s own weight provides the most efficient downward cutting pressure. Added operator pressure slows the blade and reduces bladelife.

6. End pieces, which would be heavy enough to cause injury when they drop, after cut-off, should be

supported. Safety shoes are strongly recommended. End pieces may be hot andsharp.

7. Whenever possible, hold the saw firmly in bothhands.

8. DO NOT MAKE ANY SPEED CHANGES UNLESS TOOL

HAS BEEN TURNEDOFF.

Tips for Better Cutting

The following recommendations (FigureL) should be used as a guide. Results may vary with the operator and the particular material beingcut.

• Never twist the band saw blade during cuttingoperation.

• Never use liquid coolants with portable band saws. Use of liquid coolants will cause build-up on tires and reduceperformance.

• If excessive vibration occurs during the cut, ensure that the material being cut is securely clamped down. If vibration continues, change the band sawblade.

Fig.L

Recommended Cutting Positions

YES

YESYES

YES

MAINTENANCE

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack



before making any adjustments or removing/ installing attachments or accessories. An

accidental start-up can causeinjury.

Cleaning

WARNING: Blow dirt and dust out of all air vents with clean, dry air at least once a week. To minimize the risk



of eye injury, always wear ANSI Z87.1 approved eye protection when performingthis.

ENGLISH

DeWALT

WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of



the tool. These chemicals may weaken the plastic materials used in these parts. Use a dry cloth. Never let any liquid get inside the tool; never immerse any part of the tool into aliquid.

Accessories

WARNING: Since accessories, other than those offered by



product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only recommended accessories should be used with thisproduct.

Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact Tool Co., 701East Joppa Road, Towson, MD 21286, call 1-800-4www.dewalt.com.

, have not been tested with this

(1-800-433-9258) or visit our website:

Industrial

Repairs

The charger and battery pack are notserviceable.

WARNING: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment



(including brush inspection and replacement, when applicable) should be performed by a service center or a Always use identical replacementparts.

authorized service center.

factory

Thank you for your purchase. Register your product nowfor:

• WARRANTY SERVICE: Registering your product will

help you obtain more efficient warranty service in case there is a problem with yourproduct.

• CONFIRMATION OF OWNERSHIP: In case of

an insurance loss, such as fire, flood or theft, your registration of ownership will serve as your proof ofpurchase.

• FOR YOUR SAFETY: Registering your product will

allow us to contact you in the unlikely event a safety notification is required under the Federal Consumer SafetyAct.

PARTICULAR PURPOSE, AND EXCLUDES ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific legal rights and you may have other rights which vary in certain states orprovinces.

In addition to the warranty, byour:

will maintain the tool and replace worn parts caused by normal use, for free, any time during the first year afterpurchase.

2 YEARS FREE SERVICE ON DEWALT BATTERY PACKS

DC9071, DC9091, DC9096, DC9182, DC9280, DC9360, DCB120,

DCB127, DCB201, DCB203BT, DCB207, DCB361

3 YEARS FREE SERVICE ON DEWALT BATTERY PACKS

DCB200, DCB203, DCB204, DCB204BT, DCB205, DCB205BT,

NOTE: Battery warranty voided if the battery pack is tampered with in any way. for any injury caused by tampering and may prosecute warranty fraud to the fullest extent permitted bylaw.

If you are not completely satisfied with the performance of your can return it within 90 days from the date of purchase with a receipt for a full refund – no questionsasked.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained in the packaging, call the local company or see website for warrantyinformation.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-4(1-800-433-9258) for a freereplacement.

1 YEAR FREE SERVICE

DCB206, DCB230, DCB606, DCB609

90 DAY MONEY BACK GUARANTEE

Power Tool, Laser, or Nailer for any reason, you

tools are covered

is not responsible

Three Year Limited Warranty

will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.dewalt.com or call 1-800-4433-9258). This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. THIS LIMITED WARRANTY IS GIVEN IN LIEU OF ALL OTHERS, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A

(1-800-

+ 30 hidden pages

DeWalt DCS376 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual