Dewalt DCF682, DCF680, DCF681 User Manual

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INSTRUCTION MANUAL
DCF680, DCF682 8V Max* Cordless Gyroscopic Screwdriver
DCF681 8V Max* Cor
dless Gyroscopic Electrician's Screwdriver
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Defi
nitions: Safety Guidelines
The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
ARNING: Indicates a potentially hazardous situation which,
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if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury. NOTICE: Indicates a practice not related to personal injury
which, if not avoided, may result in property damage.
WARNING: To reduce the risk of injury, read the instruction
manual.
General Power T
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ARNING! Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
VE ALL WARNINGS AND INSTRUCTIONS
SA
ool Safety Warnings
FOR FUTURE REFERENCE
The term “power tool” in the warnings refers to your mains-operated
(corded) power tool or battery-operated (cordless) power tool.
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas
b) Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or
fumes.
c) Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify
the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces
such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension
cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable,
use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
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3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask, non­skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in
the off position before connecting to power source and/ or battery pack, picking up or carrying the tool. Carrying
power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the
power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry.
Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in
moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can
reduce dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the job
better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the
battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools
are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding
of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits, etc. in
accordance with these instructions, taking into account the working conditions and the work to be performed.
Use of the power tool for operations different from those intended could result in a hazardous situation.
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5) BATTERY TOOL USE AND CARE
a) Recharge only with the charger specified by the
manufacturer. A charger that is suitable for one type of
battery pack may create a risk of fire when used with another battery pack.
b) Use power tools only with specifically designated battery
packs. Use of any other battery packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from
other metal objects, like paper clips, coins, keys, nails, screws, or other small metal objects, that can make a connection from one terminal to another. Shorting the
battery terminals together may cause burns or a fire.
d) Under abusive conditions, liquid may be ejected from
the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause
irritation or burns.
6) SERVICE
a) Have your power tool serviced by a qualified repair
person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
Additional Safety Rules for Screwdriver
Hold power tool by insulated gripping surfaces, when performing an operation where the fastener may contact hidden wiring. Fasteners contacting a “live” wire may make
exposed metal parts of the power tool “live” and could give the operator an electric shock.
Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in moving parts.
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ARNING: ALWAYS use safety glasses. Everyday eyeglasses are
NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:
• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI S12.6 (S3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.
ARNING: Some dust created by power sanding, sawing,
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grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry
products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Avoid prolonged contact with dust from power sanding,
sawing, grinding, drilling, and other construction activities.
Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or
lay on the skin may promote absorption of harmful chemicals.
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ARNING: Use of this tool can generate and/or disperse dust,
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which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.
CAUTION: When not in use, place tool on its side on a stable
surface where it will not cause a tripping or falling hazard.
WARNING: To reduce the risk of injury do not carry this tool in
your pocket. Some tools with large battery packs will stand upright on the battery
pack but may be easily knocked over.
• The label on your tool may include the following symbols. The symbols and their definitions are as follows:
V ................... volts A ......................amperes
Hz ................. hertz W .....................watts
min ............... minutes
or DC ... direct current current
................. Class I Construction
.....................(grounded) ........................or direct
.................
…/min ...........per minute speed
BPM ............. beats per minute n ......................rated
IPM ............... impacts per minute ........................ speed
RPM ............. revolutions per
sfpm ............. surface feet
..................... per minute symbol
SPM ...............strokes per minute
Class II Construction current
(double insulated) no ....................no load
minute terminal
or AC
..........alternating
or AC/DC
.....................
.....................
...alternating
earthing
safety alert
Important Safety Instructions for All Battery Packs
When or
catalog number and voltage. Consult the chart at the end of this manual for compatibility of chargers and battery packs.
The battery pack is not fully charged out of the carton. Before using
the battery pack and charger, read the safety instructions below and then follow charging procedures outlined.
dering replacement battery packs, be sure to include the
READ ALL INSTRUCTIONS
Do not charge or use the batter atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery pack from the
charger may ignite the dust or fumes.
• NEVER force the battery pack into the charger. DO NOT modify the battery pack in any way to fit into a non­compatible charger as battery pack may rupture causing serious personal injury. Consult the chart at the end of this
manual for compatibility of batteries and chargers.
• Charge the battery packs only in designated D
DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 105°F (40°C) (such as outside sheds or metal buildings in summer). For
best life store battery packs in a cool, dry location.
NOTE: Do not store the battery packs in a tool with the
trigger switch locked on. Never tape the trigger switch in the ON position.
ARNING: Fire hazard. Never attempt to open the battery pack
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for any reason. If the battery pack case is cracked or damaged, do
y pack in explosive
E
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ALT chargers.
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not insert into the charger. Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to the service center for recycling.
NOTE: Battery storage and carrying caps are provided for use whenever the battery is out of the tool or charger. Remove cap before placing battery in charger or tool.
WARNING: Fire hazard. Do not store or carr
y the battery pack so that metal objects can contact exposed battery terminals. For example, do not place
the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc.
Transporting batteries can possibly cause fires if the battery
terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The
US Department of Transportation Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes (e.g., packed in suitcases and carry-on luggage) UNLESS they are properly protected from short circuits. So when transporting individual battery packs, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit.
SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM ION (Li-Ion)
Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can
explode in a fire. Toxic fumes and materials are created when lithium ion battery packs are burned.
If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed,
the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.
Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persist, seek medical attention.
WARNING: Burn hazard. Batter
y liquid may be flammable if
exposed to spark or flame.
The RBRC™ Seal
The RBRC™ (Rechargeable Battery Recycling Corp-
oration) Seal on the nickel cadmium, nickel metal hydride or lithium ion batteries (or battery packs) indicate that the costs to recycle these batteries (or battery packs) at the end of their useful life have
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E
already been paid by D
T. In some areas, it is illegal to place spent nickel cadmium, nickel metal hydride or lithium ion batteries in the trash or municipal solid waste stream and the RBRC program provides an environmentally conscious alternative.
E
WAL
RBRC™, in cooperation with D
T and other battery users, has established programs in the United States and Canada to facilitate the collection of spent nickel cadmium, nickel metal hydride or lithium ion batteries. Help protect our environment and conserve natural resources by returning the spent nickel cadmium, nickel metal hydride or lithium ion batteries to an authorized D center or to your local retailer for recycling. You may also contact
your local recycling center for information on where to drop off the
spent battery. RBRC™ is a registered trademark of the Rechargeable Battery
Recycling Corporation.
E
WAL
T service
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Important Safety Instructions for All Battery Chargers
SAVE THESE
safety and operating instructions for battery chargers.
• Before using the charger, read all instructions and cautionary markings on the charger, battery pack and product using the battery pack.
WARNING: Shock hazard. Do not allow any liquid to get inside the
charger. Electric shock may result.
CAUTION: Burn hazard. To
T rechargeable battery packs. Other types of batteries may
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E
D overheat and burst resulting in personal injury and property damage.
NOTICE: Under certain conditions, with the charger plugged into the power supply, the charger can be shorted by foreign material. Foreign materials of a conductive nature, such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles should be kept away from the charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting to clean.
DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to work together.
These chargers are not intended for any uses other than
charging D
may result in risk of fire, electric shock or electrocution.
Do not expose the charger to rain or snow.
Pull by the plug rather than the cord when disconnecting the charger. This will reduce the risk of damage to the electric plug and cord.
INSTRUCTIONS: This manual contains important
reduce the risk of injury, charge only
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WAL
T rechargeable batteries. Any other uses
Make sure that the cord is located so that it will not be stepped on, tripped over or otherwise subjected to damage or stress.
Do not use an extension cord unless it is absolutely necessar
y. Use of improper extension cord could result in risk of
fire, electric shock or electrocution.
When operating a charger outdoors, always provide a dry
location and use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is, 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. When using more than one extension to make up the total length, be sure each individual extension c)ontains at least the minimum wire size.
The following table shows the correct size to use depending on
cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The lower the gauge number, the heavier the cord.
Minimum Gauge for Cor
Volts Total Length of Cord
e Rating
Amper
More Than
0 6 18 16 16 14
610 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Recommended
120 V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7) 240 V 50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4)
Not More Than
d Sets
in Feet (meters)
AWG
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Do not place any object on top of the charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger
in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.
Do not operate the charger with a damaged cord or plug.
Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Take it to an authorized service center.
Do not disassemble the charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
Disconnect the charger from the outlet before attempting
any cleaning. This will reduce the risk of electric shock.
Removing the battery pack will not reduce this risk.
NEVER attempt to connect 2 chargers together.
The charger is designed to operate on standard 120V
household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicular charger.
Chargers
Your tool uses a DEWAL
instructions before using your charger. Consult the chart at the end of this manual for compatibility of chargers and battery packs.
T charger. Be sure to read all safety
Charging Procedure (Fig. 1)
1. Plug the charger into an appropriate outlet before inserting the battery pack.
2. Insert the battery pack (G) into the charger, as shown in Figure 1, making sure the pack is fully seated in charger. The red (charging) light will blink continuously, indicating that the charging process has started.
3. The completion of charge will be indicated by the red light remaining ON continuously. The pack is fully charged and may be used at this time or left in the charger.
FIG. 1
G
Indicator Light Operation
PACK CHARGING
ACK CHARGED
P
HOT/COLD DELAY
PROBLEM P
x
ACK OR CHARGER
Charge Indicators
This charger is designed to detect certain problems that can arise.
Problems are indicated by the red light flashing at a fast rate. If this occurs, re-insert the battery pack into the charger. If the problem persists, try a different battery pack to determine if the charger is working properly. If the new pack charges correctly, then the original pack is defective and should be returned to a service center or other collection site for recycling. If the new battery pack elicits the same trouble indication as the original, have the charger and the battery pack tested at an authorized service center.
HOT/COLD DELAY
This charger has a hot/cold delay feature: when the charger detects a
battery that is hot, it automatically starts a delay, suspending charging until the battery has cooled. After the battery has cooled, the charger
English
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automatically switches to the pack charging mode. This feature ensures maximum battery life. The red light flashes long, then short while in the hot/cold delay mode.
LEAVING THE BATTERY PACK IN THE CHARGER
The charger and battery pack can be left connected with the charge
indicator showing Pack Charged. WEAK BATTERY PACKS: Weak batteries will continue to function
but should not be expected to perform as much work. FAULTY BATTERY PACKS: This charger will not charge a faulty
battery pack. The charger will indicate faulty battery pack by refusing to light or by displaying problem pack or charger.
NOTE: This could also mean a problem with a charger.
Important Charging Notes
1. Longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 65 ˚F and 75 temperature below +40 ˚F (+4.5 ˚C), or above +105 ˚F (+40.5 ˚C).
This is important and will prevent serious damage to the battery
pack.
2. The charger and battery pack may become warm to touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed, or an uninsulated trailer.
3. If the battery pack does not charge properly: a. Check operation of receptacle by plugging in a lamp or other
b. Check to see if receptacle is connected to a light switch which
c. Move charger and battery pack to a location where the
˚F (18–24 ˚C). DO NOT charge the battery pack in air
appliance;
turns power off when you turn out the lights;
surrounding air temperature is approximately 65 ˚F–75 ˚F (18–24 ˚C);
d. If charging problems persist, take the tool, battery pack and
charger to your local service center.
4. The battery pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging procedure. You may also charge a partially used pack whenever you desire with no adverse affect on the battery pack.
5. Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean.
6. Do not freeze or immerse charger in water or any other liquid.
WARNING: Shock hazard. Don’t allow any liquid to get inside
charger. Electric shock may result.
CAUTION: Never attempt to open the battery pack for any reason.
If the plastic housing of the battery pack breaks or cracks, return to a service center for recycling.
Storage Recommendations
1. The best storage place is one that is cool and dry direct sunlight and excess heat or cold.
2. For long storage, it is recommended to store a fully charged battery pack in a cool dry place out of the charger for optimal results.
NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged before use.
, away from
SAVE THESE INSTRUCTIONS
FOR FUTURE USE
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FIG. 2
DCF681
DCF680
H
C
L
DCF682
Components (Fig. 2)
WARNING: Never modify the power tool or any part of it. Damage
J
I
D
A
B
E
F
or personal injury could result.
A. Motion control activation
trigger
B. Lock-off switch C. LED worklight D. Battery fuel gauge E. Battery release button F. Battery pack G. Magnetic bit holder
(DCF681 Only)
INTENDED USE
H. Quick release Chuck
(DCF680, DCF682)
I. Torque adjustment collar
(DCF680 Only)
J. Release button
(DCF680 Only) K. Cone (DCF681 Only) L. Cutter (DCF681 Only) M. Set screw (DCF681 Only)
The DCF680 and DCF682 are designed for professional fastening
C
D
applications
The DCF681 is designed for professional fastening and deburring
E
applications. DO NOT use under wet conditions or in presence of flammable
liquids or gases.
This cordless screwdriver is a professional power tool. DO NOT let
G
K
M
C
D
A
B
F
E
children come into contact with the tool. Supervision is required when inexperienced operators use this tool.
ADJUSTMENTS
WARNING: T
o reduce the risk of serious personal injury, turn tool off and remove the battery pack before making any adjustments or removing/installing attachments or accessories.
An accidental start-up can cause injury.
H
A
B
F
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Two-Position Screwdriver (Fig. 3)
DCF680
o convert the tool to an angled
T
screwdriver push on the r
elease
button (D) and rotate the top portion
FIG. 3
1
7
3
5
I
of the tool as shown.
Torque Adjustment
Collar (Fig. 3)
DCF680
The torque adjustment collar (I) is
marked with numbers and a 'MAX' symbol. The higher the number on the collar, the higher the torque. To lock the clutch for fastening operations, move to the 'MAX' position. Failure to do this will allow the clutch to slip while attempting to fasten.
D
Quick Release Chuck (Fig. 2)
DCF680, DCF682 NOTE: The chuck accepts 1/4" (6.4mm) hex accessories only
. To install a bit, insert the bit into the chuck until the clip locks it in place. To remove a bit, pull the chuck (H) forward. Remove the bit and
release the chuck.
Magnetic Bit Holder (Fig. 2)
DCF681 NOTE: The holder accepts 1/4" (6.4mm) hex accessories only
To install a bit, insert the bit into the holder until the magnet holds it
in place.
To remove a bit, pull it out of the holder.
.
OPERATION
WARNING: T turn tool off and remove the battery pack before making any adjustments or removing/installing attachments or accessories.
An accidental start-up can cause injury.
CAUTION: To avoid accidental activation during transport or storage, put the lock-off switch (Fig. 2, B) in the up, locked-off position.
NOTICE: Do not use screwdriver as a pry bar.
o reduce the risk of serious personal injury,
Installing and Removing the Battery Pack (Fig. 4)
NOTE: For best results, make sur pack is fully charged.
To install the battery pack (F) into the tool handle,
align the battery pack with the recess in the tool’s handle and slide it into the handle until the battery pack is firmly seated in the tool and ensure that it does not disengage.
To remove the battery pack from the tool, press the
release button (E) and firmly pull the battery pack out of the tool handle. Insert it into the charger as described in the charger section of this manual.
BATTERY FUEL GAUGE (FIG. 5)
T cordless screwdriver has
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E
The D
a fuel gauge which consists of three green LED lights that indicate the level of charge remaining in the battery pack.
To actuate the fuel gauge, press and
hold the motion control activation trigger (A). A combination of the three green LED lights will illuminate designating the level of charge left.
e your battery
FIG. 5
A
FIG. 4
F
E
Page 12
When the level of charge in the battery is below the usable limit, the fuel gauge will not illuminate and the battery will need to be recharged.
NOTE: The fuel gauge is only an indication of the charge left on the battery pack. It does not indicate tool functionality and is subject to variation based on product components, temperature and end-user application.
To Operate
Your scr
motion. To operate, press in the motion control activation trigger and turn your hand in the direction that you want the screwdriver to operate.
SETTING INITIAL STARTING POINT
OPERATING IN FORWARD DIRECTION
OPERATING IN REVERSE DIRECTION
ewdriver uses gyroscopic technology to sense your hand
1. Grasp the screwdriver as shown in Figure 6.
2. Press and hold in the motion control activation trigger.
3. When the LED illuminates the tool is ready for use.
4. To reset initial starting point first release the motion control activation trigger. Move tool to new position, then press and hold in the motion control activation trigger.
1. Grasp the screwdriver as shown in Figure 6.
2. Engage head of fastener with screwdriver accessory on work piece. Follow instructions for setting initial starting point.
3. Rotate your hand to the right and the screwdriver will activate in the forward direction.
1. Grasp the screwdriver as shown in Figure 6.
2. Engage head of fastener with screwdriver accessory on work piece. Follow instructions for setting initial starting point.
3. Rotate your hand to the left and the screwdriver will activate in the reverse direction.
To turn the tool off, release the motion control activation trigger.
VARIABLE SPEED
• The spindle speed is dependent upon the speed that you rotate your hand.
• The slower you rotate your hand, the slower the screwdriver turns.
• The faster you rotate your hand, the faster the screwdriver turns.
• If you wish to increase the spindle speed, rotate your hand further in the same direction.
• If you wish to decrease the spindle speed, rotate your hand back towards the initial starting point.
FIG. 6
Operation as a Screwdriver
DCF680, DCF682
Insert the appropriate hex shank bit into the chuck (H). Refer to To Operate for instructions. To determine the proper position of the
torque adjustment collar (DCF680 only) make a few practice runs in scrap or unseen areas.
Page 13
DCF681
Insert the appropriate hex shank bit into the magnetic bit holder (G). Refer to To Operate for instructions.
Operation as a Deburring T
DCF681
WARNING: Always keep hands and clothing away from the cutting
area of the tool.
WARNING: Only retract the cone by pressing against a pipe end.
Do not lock the cone in the retracted position. NOTICE: When deburring it is recommended to leave a hex bit in the
magnetic holder. Metal chips and shavings caused by deburring can be picked up by the magnet in the holder.
1. Activate the tool by the pressing the trigger and rotating the tool in the desired direction.
2. Slowly feed into pipe and press cone against burred pipe end.
NOTE: Tool should be active before engaging with the pipe.
3. With tool activley rotating, firmly depress cone against the pipe, engaging the cutter with pipe end. Allow multiple rotations to fully deburr the pipe end.
WARNING: Tool can stall, causing a sudden twist. To reduce the
risk of injury, always use proper hand position as shown, and always hold securely in anticipation of the tool cutter binding.
4. Once pipe end is deburred, pull the tool out of pipe and then release the trigger.
WARNING: Before and after each use, inspect the cone for proper
closing. Do not operate the tool if the cone does not move freely and close instantly.
ool (Fig. 2, 7)
FIG. 7
MAINTENANCE
WARNING: T turn tool off and remove the battery pack before making any adjustments or removing/installing attachments or accessories.
An accidental start-up can cause injury.
o reduce the risk of serious personal injury,
Cleaning
WARNING:
(DCF681) with clean, dry air at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performing this.
WARNING:
cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.
CHARGER CLEANING INSTRUCTIONS
WARNING: Shock hazard. outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.
Blow dirt and dust off of tool and cone/cutter area
Never use solvents or other harsh chemicals for
Disconnect the charger from the AC
Page 14
Repairs
The charger and battery pack are not serviceable.
o assure product SAFETY and RELIABILITY, repairs, maintenance
T
and adjustment (including brush inspection and replacement) should be performed by a D authorized service center or other qualified service personnel. Always use identical replacement parts.
When deburring becomes difficult a new cutter may be required.
INSTALLING REPLACEMENT CUTTER ACCESSORY DWA2601IR (FIG. 8)
WARNING: T turn tool off and remove the battery pack before making any adjustments or removing/installing attachments or accessories.
An accidental start-up can cause injury.
1. Use a 5/64 hex key to loosen and remove set screw (M).
2. Retract cone and tip cutter up and remove.
3. With the slot (N) in the magnetic bit holder and the slot (O) in the cone aligned, insert new cutter (L) sliding the tip under the round
E
WAL
T factory service center, a D
E
WAL
o reduce the risk of serious personal injury,
wire ring (P) first. Then seat cutter. When seated correctly the cutter should be flush with cone when in forward position.
4. Replace set screw. Align the tip with the hole in the cutter. Tighten firmly.
T
CAUTION: If the set screw is lost or damaged do not replace with
anything but an exact replacement part.
FIG. 8
N
O
M
L
P
Page 15
Battery
Output
Cat #
Voltage
DC9360
DCB361
DC9280
DW0242
DCB200
DCB201
DCB203
DCB204
DCB207
DC9096
DC9099
DC9180
DC9181
DW9096
DW9098
DW9099
DC9091
DC9094
DW9091
DW9094
DCB120
DCB127
DC9071
DW9050
DW9071
DW9072
DW9048
DW9061
DW9062
DCB080
DW9057
DC011 DC022
3
6
36XX45XXXXXXX XX XXXXXX XXX X XXXXX
28XX60XXXXXXX XX XXXXXX XXX X XXXXX
24XXXXX XXXXX XX XXXXXX XXX X60X60XX
20 X X X X X X X 60 60 60 140 140 90 X X X X X X X X X X 90 X X X
20 X X X X X X X 30 30 30 70 70 45 X X X X X X X X X X 45 X X X
20 X X X X X X X 35 35 35 90 90 60 X X X X X X X X X X 60 X X X
20 X X X X X X X 70 70 70 185 185 120 X X X X X X X X X X 120 X X X
20 X X X X X X X 30 30 30 60 60 40 X X X X X X X X X X X X X X
18 60 60 X 60 60 X X X X 60 X X X 60 X X 60 60 20 X 60 130 X X X 60 60
18 45 45 X 45 45 X X X X 45 X X X 45 X X 45 45 15 X 45 95 X X X 45 45
18XXX6060XXXX60XXXXXXXXXXXXXXXX60
18XXX3030XXXX30XXXXXXXXXXXXXXXX30
18 60 60 X 60 60 X X X X 60 X X X 60 X X 60 60 20 X 60 130 X X X 60 60
18 30 30 X 30 30 X X X X 30 X X X 30 X X 30 30 12 X 30 60 X X X 30 30
18 45 45 X 45 45 X X X X 45 X X X 45 X X 45 45 15 X 45 95 X X X 45 45
14.4 60 60 X 60 60 X X X X 60 X X X 60 90 60 60 60 20 115 60 115 X X X 60 60
14.4 45 45 X 45 45 X X X X 45 X X X 45 60 45 45 45 15 90 45 90 X X X 45 45
14.4 45 45 X 45 45 X X X X 45 X X X 45 60 45 45 45 15 90 45 90 X X X 45 45
14.4 30 30 X 30 30 X X X X 30 X X X 30 45 30 30 30 12 60 30 60 X X X 30 30
12XXXXX X40303030X6045XXX X X XX X X X45XXX
12 X X X X X X X
12 60 60 X 60 60 X X X X 60 X X X 60 90 60 60 60 20 115 60 115 X X X 60 60
12XXXXX XXXXX XX XX40XXX XXX X XXXXX
12 45 45 X 45 45 X X X X 45 X X X 45 60 45 45 45 15 90 45 90 X X X 45 45
12 30 30 X 30 30 X X X X 30 X X X 30 45 30 30 30 12 60 30 60 X X X 30 30
9.6XXXXXXXXXX X X XX40XXXXXX X XXXXX
9.6 45 45 X 45 45 X X X X 45 X X X 45 60 45 45 45 15 90 45 90 X X X 45 45
9.6 30 30 X 30 30 X X X X 30 X X X 30 45 30 30 30 12 60 30 60 X X X 30 30
8XXXXX60XXXXX XXXXXXX XXX X XXXXX
7.2 30 30 X 30 30 X X X X 30 X X X 30 45 30 30 30 12 60 30 60 X X X 30 30
DC9000 DC9310 DC9320 DCB095 DCB100 DCB101 DCB102 DCB103 DCB106 DCB107 DCB112 DW911 DW9106 DW9107 DW9108 DW9116 DW9117 DW9118 DW9216 DW9226 DW0246 DCB119 DW0249 DW9109 DC9319
XX45XXXXXXX X XXXXXXX XXX X XXXXX
Chargers/Charge Time (Minutes) – Chargeurs/Durée de charge (Minutes) – Cargadores de baterías/Tiempo de carga (Minutos)
35
DEWALT Battery and Charger Systems
120 Volts 12 V
35 35 X 90 60 X X X X X X X X X X 60 X X X
“X” Indicates that the battery pack is not compatible with that specific charger.
All charge times are approximate. Actual charge time may vary. Read the instruction manual for more specific information.
olts
DeWalt electric
Power tools
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